ivizion Bnknote Acceptor JCM Trining Overview Februry, 2018 Februry, 2018 ivizion-100 Prts List Prt Number - Description 701-000269R ivizion/uba Power Supply 701-100112R ivizion/tbv UAC Kit (lternte power supply option) 302-000001R USB Mle 'A' to USB Mini-B Cble, 6-foot 302-100011R USB Mle 'A' to Mini-B Cble, 3-foot 201544 Reference Pper White KS-072 (without Guides). 211266 Reference Pper White KS-089 (with or without Guides) 214780 BlueWveDX (DT-300) Unit JCM TRAINING OVERVIEW ivizion Bnknote Acceptor Thnk You for choosing JCM Products! JCM Americn Corportion is ccredited by the Interntionl Assocition for Continuing Eduction nd Trining (IACET) nd is uthorized to issue the IACET CEU. JCM is registered trdemrk of JCM Americn Corportion. All other product nmes mentioned herein my be registered trdemrks or trdemrks of their respective compnies. Furthermore,, nd re not lwys mentioned in ech cse throughout this publiction. 925 Pilot Rod, Ls Vegs, Nevd 89119 Office & Technicl Support: (800) 683-7248 (option 1 fter hours), FAX: (702) 651-0214 Emil: support@jcmglobl.com www.jcmglobl.com Prt No. 960-100927R_Rev. 4 24 Prt No. 960-100927R_Rev. 4 1
ivizion Bnknote Acceptor Tble of Contents Pge Lerning Outcomes... 3 Overview... 3 ivizion Unit... 3 Component Loctions... 4 Components... 4 Setting Communiction Stndrds... 5 Selecting Communictions Types... 5 JCM USB Tool Suite Overview... 6 JCM Tool Suite Functions - ivizion... 6 Bnknote Acceptnce Tests... 7 Entering Performnce Mode... 7 Performnce Testing Procedures... 9 JCM Tool Suite Stndrd Edition... 9 Avilble Tests... 10 Clening nd Preventive Mintennce... 12 Preventive Mintennce... 12 Sensor Identifiction... 13 Softwre Updting... 14 JCM Tool Suite Appliction... 14 Clibrtion... 15 When to Clibrte... 15 Clibrting the ivizion Unit... 15 ivizion Utility Tool... 16 CIS Imge... 16 ICB Setting... 16 BlueWve DX Tool Functions... 16 Error Tbles... 19 LED Opertionl Condition Indictors... 19 LED Bill Jm Errors... 20 LED Reject Errors... 21 ivizion Ticket Reject Errors... 21 ICB Code Errors... 22 Opertionl Error Codes... 23 Clibrtion Error Codes... 23 ivizion-100 Prts List... 24 OPERATIONAL ERROR CODES Opertionl Errors re ssocited with mlfunction within the ivizion Unit itself. Opertionl Errors re indicted by RED LED flshing. By counting the flshes in-between the puse sttes, the error cn be determined nd locted in Tble 10. Tble 10 Opertionl Mlfunction LED Flsh Error Codes LED Color Red Flsh No. Sttus LED Error Types Cuses nd Solutions 1 Stcker Full Detected Csh Box Full condition 2 CPU Comm Error (Processors) Communictions Error between Processor (CPU) Bords 3 Sensor Adjustment Error Abnorml Sensor Adjustment condition encountered 4 Speed Error Trnsport Motor Speed is incorrect 5 EEPROM Error No Initil Sensor Adjustment 6 Trnsport Error Trnsport or Stcker jm condition 7 Reject Error Jm condition during Bnknote Reject opertion 8 Stcker Pusher Movement Error Jm in the Stcker Assembly 9 Pusher Position Error Pusher Plte Home Sensor Error 10 No Csh Box Csh Box not detected 11 No Acceptor Hed Acceptor Hed Cover is not closed 12 Anti-String Error Sensors detected irregulr movement 13 Reserved N/A 14 Dmged Processor (CPU) Bord Processor (CPU) component filure 15 Memory Error ROM/RAM Filure CPU Bord NOTE: Refer to the ivizion Opertion nd Mintennce Mnul (P/N 960-100929R) for full description of errors nd corrective ctions. CALIBRATION ERROR CODES Tble 11 Clibrtion Error Codes Sensor Code Cuse nd Solution Vlidtor Hed, Entrnce Sensor 0x21xx Vlidtor Hed, Entrnce Sensor Clen nd inspect the Entrnce Sensor Vlidtor Hed, Exit Sensor 0x22xx Vlidtor Hed, Exit Sensor Clen nd inspect the Exit Sensor Upper UV Sensor 0x23xx UV Sensor; Clen nd inspect the Upper UV Sensor Lower UV Sensor 0x24xx UV Sensor; Clen nd inspect the Lower UV Sensor Stcker Home 0x31xx Clen nd inspect the Stcker Home Sensor, check connections Feed-Out Sensor, Trnsport 0x32xx Trnsport Feed-out Sensor; Clen nd Inspect the Trnsport Feed-out Sensor Feed-in, Trnsport 0x33xx Clen nd Inspect the Trnsport Feed-in Sensor, check connections Nerly Full, Csh Box 0x34xx Clen nd inspect the Csh Box Ner Full Sensor, Trnsport Csh Box Lens Csh Box Sensor 0x35xx Box Sensor Present Sensor; Clen nd inspect the Csh Box Sensor Lens EEPROM 0x40xx E2PROM Write Error; Inspect CPU Bords, connections RFID 0x50xx Inspect nd check connections for RFID Module. Verify RFID Tg in the Csh Box CIS 0x10xx Contct Imge Sensor, Upper or Lower Clen nd inspect the CIS Sensors, check connections Prt No. 960-100927R_Rev. 4 2 Prt No. 960-100927R_Rev. 4 23
ICB CODE ERRORS ICB Errors indicte Set-up or Configurtion issue exists with n Intelligent Csh Box (ICB). ICB errors re indicted by flshing Blue LED. By counting the flshes in-between the puse sttes, the error cn be determined nd locted in Tble 9. Tble 9 LED ICB Flsh Error Codes LED Color Blue Flsh No. Sttus LED Error Types Cuses nd Solutions 1 Reserved N/A 2 ICB Function Error RFID Module in Csh Box not detected (Verify presence) 3 ICB Red/Write Error ICB Communictions Filure 4 ICB Dt Error Dt is incorrect / Hrdwre Filure/Cler Csh Box 5 ICB Number Error Mismtch of Asset Number between Csh Box nd ivizion Unit 6 ICB Initiliztion Error Replce Csh Box with clered Box 7 Reserved N/A 8 Reserved N/A 9 Reserved N/A 10 Reserved N/A 11 Reserved N/A 12 Reserved N/A 13 Reserved N/A 14 Reserved N/A 15 Reserved N/A NOTE: Refer to the ivizion Opertion nd Mintennce Mnul (P/N 960-100929R) for full description of errors nd corrective ctions. LEARNING OUTCOMES On completion of the ivizion Trining Course, the ttendee will be ble to: Evlute ivizion sttus indictors; Perform dignostics tests; Explin the vrious pplictions used to support the ivizion Unit; Perform Preventive Mintennce procedure; Updte ivizion Firmwre nd identify Firmwre protocols; nd Complete clibrtion of the ivizion Unit. OVERVIEW This trining course ddresses the following JCM ivizion device versions: Tble 1 ivizion Versions * Device ivizion 100 SS ivizion LD ivizion SH ivizion 100 SU * IVIZION UNIT Cpcity/Contents 64 Mbits stndrd (expndble to 192 Mbits) 64 Mbits No Stcker 64 Mbits High Cpcity Csh Box 64 Mbits stndrd Up-Stck (expndble to 192 Mbits) The Up-Stck (SU) Configurtion is selected by jumper t the rer of the ivizion Frme (pins 24 to 15). Refer to the ivizion Opertion nd Mintennce Mnul (P/N 960-100929R) for detils. The mnul is vilble t www.jcmglobl.com. Figure 1 ivizion Unit Prt No. 960-100927R_Rev. 4 22 Prt No. 960-100927R_Rev. 4 3
COMPONENT LOCATIONS COMPONENTS J O N TRANSPORT UNIT UNDER SIDE H M S CASH BOX BACKSIDE (SHOWN ON END) T TRANSPORT UNIT LOWER FRONT SIDE R A. Acceptor Unit B. Acceptor Front Upper Guide Access Lever C. Bezel (option) D. Interfce Connector E. Trnsport Rer Upper Guide Access Lever F. Trnsport Unit G. Frme Housing H. DIP Switch Block (Denomintion Inhibit) I. DIP Switch Block (JCM Custom Privte Line) J. Acceptor Unit Relese Push Button K. Sttus LED (Four (4) Colors: Red/Yellow/Green/Blue) L. Front Pnel Bezel Connector K C L Q P I Figure 2 ivizion Component Loctions B A D E M. Trnsport Unit Relese Lever N. Power ON LED (Green) O. USB (Mini-B) Softwre Downlod/Clibrtion & Mintennce Connector P. Csh Box Q. Stck Volume Indictor R. Csh Box Dispute Windows (confirm the lst stcked Bnknote Denomintion Vlue) S. Lock Instlltion Holes (Locks re user provided) T. Pusher Lever - mnully moves the Pusher Plte down (Activte to confirm Denomintion Vlue in Csh Box Dispute Windows "R"). F G TRANSPORT UNIT, FRAME & CASH BOX LED REJECT ERRORS Reject Errors indicte why Bnknote ws not ccepted. Reject Errors re represented by flshing Green LED. By counting the flshes inbetween the puse sttes, the error cn be determined nd locted in Tble 7. LED Color Green Flsh No. Sttus LED Tble 7 LED Reject Error Codes Error Types Cuses nd Solutions 1 Bnknote Insertion Error Skewed Insertion 2 UV Sensor Error Check/Clen the UV Sensors 3 Bnknote Detected in Acceptor Check/Clen Bnknote Pth 4 Adjustment Error Check/Clen the CIS/Trnsmissive Sensors/Clibrte 5 Trnsport Timing Error Check Motor Speed 6 Denomintion Error Bnknote not vlidted, Check/Clen ll Sensors 7 Photo Pttern Error 1 Bnknote Pttern not recognized, Clen Pth 8 Photo Level Error Check/Clen the Bnknote Pth 9 INHIBIT Error Bnknote rejected due to DIP Switch setting condition 10 Reject Commnd Host commnded Bnknote reject 11 Ticket Error Ticket inserted Upside Down 12 Trnsport/Stcker Error Sensors blocked in Stcker 13 Bnknote Length Error Bnknote length longer thn specified, Check Bnknote Type 14 Photo Pttern Error 2 Bnknote pttern not recognized, Clen Pth 15 Bnknote Identity Error Unidentified Bnknote, Check Sensors, Clen Pth IVIZION TICKET REJECT ERRORS Tble 8 ivizion Ticket Reject Error Codes LED Color Green NOTE: Refer to the ivizion Opertion nd Mintennce Mnul (P/N 960-100929R) for full description of errors nd corrective ctions. Sttus LED Cuses nd Solutions Flsh No. Error Types 1 Unconfigured Brcode Brcode could not be red; check dmged/dirty Ticket 2 Formt Error Brcode Formt incorrect; check Brcode printing 3 Reserved N/A 4 Strt/Stop Bit Error Strt or Stop Bit cnnot be detected; check Ticket printing 5 Chrcter Detection Error Brcode chrcters re not detected; check Ticket printing 6 Reserved N/A 7 Reserved N/A 8 Double Insertion Two or more Brcoded Tickets, insert single Ticket 9 Reserved N/A 10 Reserved N/A 11 Upside Down Insertion Brcode Ticket inserted Upside Down; Insert Ticket with the Brcode up 12 Reserved N/A 13 Reserved N/A 14 ICB Setting Error ICB Setup Tickets re the incorrect formt 15 Reserved N/A Prt No. 960-100927R_Rev. 4 4 Prt No. 960-100927R_Rev. 4 21
LED BILL JAM ERRORS Bill Jm Errors indicte bill movement issues through the ivizion Unit. Jm Errors re indicted by flshing Yellow LED. By counting the flshes inbetween the puse sttes, the error cn be determined nd locted in Tble 6 below. Tble 6 LED Jm Error Codes LED Color Yellow Flsh No. Sttus LED Error Type Cuses nd Solutions 1 Reserved N/A 2 Entrnce Sensor Jm Check/Clen the Entrnce Sensor 3 CIS Sensor Jm Check/Clen the CIS Sensor 4 Exit Sensor Jm Check/Clen the Exit Sensor 5 Feed-In Sensor Jm Check/Clen the Feed-In Sensor 6 Feed-Out Sensor Jm Check/Clen the Feed-Out Sensor 7 Csh Box Jm Check for Jmmed Note in Csh Box 8 Reserved N/A 9 Reserved N/A 10 Reserved N/A 11 Reserved N/A 12 Reserved N/A 13 Reserved N/A 14 Reserved N/A 15 Reserved N/A NOTE: Refer to the ivizion Opertion nd Mintennce Mnul (P/N 960-100929R) for full description of errors nd corrective ctions. SETTING COMMUNICATION STANDARDS The following communiction stndrds cn be used with n ivizion Unit: USB Interfce USB 2.0 Stndrd Seril Interfce Photo-coupler Isoltion Seril Interfce RS232 Communictions Seril Interfce cc-tlk Communictions SELECTING COMMUNICATIONS TYPES RS232 or Photo-coupler Seril Communictions Selection The communiction DIP Switch Blocks required for mking these selections re locted on the Trnsport Control CPU Bord under the Vlidtor Hed. To chnge these communictions settings proceed s follows: 1. Remove the Vlidtor Hed from the Trnsport. 2. Remove the DIP Switch Block Cover from the Trnsport Unit. 3. Chnge the DIP Switches s required for selecting the relted communiction stndrd desired (See Tble 2). NOTE: When chnging the type of ivizion Seril Communictions, Switches JP2 nd JP3 locted on the Control CPU Bord must be set to identicl switch positions. Tble 2 Seril Communictions DIP Switch Settings Control CPU Bord JP2 & JP3 JP2 Mrk JP3 R P R P Switch No. Non-Mrked (R) Mrked (P) JP2 RS232C Photo-Coupler Isoltion (Stndrd) JP3 RS232C Photo-Coupler Isoltion (Stndrd) NOTE: USB Interfce nd cc-tlk Stndrds re set by selecting nd modifying the proper pins on the ivizion s Externl 26-Pin Communictions Connector identified in Section 2 of the ivizion Opertion nd Mintennce Mnul (P/N 960-100929R). The mnul is vilble t www.jcmglobl.com. Prt No. 960-100927R_Rev. 4 20 Prt No. 960-100927R_Rev. 4 5
JCM USB TOOL SUITE OVERVIEW JCM TOOL SUITE FUNCTIONS - ivizion Functions Avilble Figure 3 displys two (2) versions of JCM Tool Suite Device Informtion Screen (Figure 3 ) with two (2) different Service Mode Pull-down Menus ctive (Figure 3 b). When n ivizion Unit is connected, the following functions re vilble in the Opertions Mode (Figure 3 c): Downlod Sttistics Utility (Figure 3 e) c e b Figure 3 ivizion Connected JCM Tool Suite Screens If the ivizion Unit is connected to the JCM Tool Suite while in Mintennce Mode, with DIP Switch No. 8 ON, the following dditionl functions (Figure 3 d) will be vilble s well: Sensor Adjustment (Figure 3 f) Performnce Test (Figure 3 g) For complete instlltion nd opertionl instructions for loding the JCM Tool Suite Progrm onto your PC, refer to the JCM Tool Suite Instlltion Guide (P/N 960-100923R) vilble t www.jcmglobl.com. d f g e b ERROR TABLES LED OPERATIONAL CONDITION INDICATORS The ivizion Unit s Multi-Color Front Pnel LED lwys shows the current Opertionl Sttus of the ivizion Unit. Tble 5 lists the vrious color code indictions. Tble 5 LED Opertionl Code Conditions Symptoms Power ON LED Sttus LED Cuses nd Solutions Norml Condition Extinguished (Out) The ivizion is set-up correctly (Stnd-by). Initilizing Blue Flshes The ivizion is initilizing. Downloding Lit Red Lit Green The ivizion is performing downlod. Ner Full The ivizion hs detected Nerly-full Lit Yellow Detection Csh Box Condition. The ivizion sttus is in the Performnce Test Mode Lit Blue Test Mode (Stnd-by). Lit Green The ivizion hs developed n error Error Red Flshes condition (See Tble 10 Opertionl LED Error Codes). Bnknote Jm Yellow Flshes The ivizion hs jmmed Bnknote (See Tble 6 Jm LED Flsh Error Codes). Reject Green Flshes The ivizion hs n error condition (See Tble 7 LED Reject Error Codes). ICB Blue Flshes ICB settings need to be set for proper opertion (See Tble 9 LED ICB Flsh Codes). Power is not being supplied. [Solution] Ensure ll Hrnesses re securely connected to their relted Interfces. Ensure tht the Power Supply working Voltge nd rnge is pproprite. Green LED The ivizion Extinguished Extinguished (Out) Ensure the Interfce Hrnesses re not disconnected between the Trnsport Unit nd is not working (Out) the Frme Unit. Ensure tht the higher Interfce Bord Fuse (F1) is not blown. Ensure tht ll Hrnesses nd/or Circuit Bord Connectors re properly seted onto the Control CPU Bord. NOTE: Refer to the ivizion Opertion nd Mintennce Mnul (P/N 960-100929R) for full description of errors nd corrective ctions. Prt No. 960-100927R_Rev. 4 6 Prt No. 960-100927R_Rev. 4 19
DEVICE TEST NOTE: The ivizion Unit must be in Mintennce Mode to ccess this selection. 1. Select "DEVICE TEST" from the BlueWveDX disply, then press the "OK" button. 2. Press the UP nd DOWN Arrow keys to disply test function, then press "OK" to ctivte the test. 3. Press the "CLR" button to stop the test. 4. Press the "CLR" button to nvigte bck to the Min Menu. ICB FUNCTION 1. Select "ICB Function" from the BlueWveDX disply, then press the "OK" button. 2. Press the UP nd DOWN Arrow keys to select n ICB Setting. 3. Press "OK" to edit the ICB Setting. 4. Press the "CLR" button to nvigte bck to the Min Menu. NOTE: For dditionl informtion bout the BlueWveDX functions, refer to the BlueWve DX Tool Opertor Guide (P/N 960-100942R) vilble t www.jcmglobl.com. BANKNOTE ACCEPTANCE TESTS ENTERING PERFORMANCE MODE The Bnknote (Bill) Acceptnce Test is performed by completing the following steps: 1. Remove power from the ivizion Unit being tested. 2. Plce the ivizion Unit in Performnce Mode by turning DIP Switch SW1 Switch 8 ON (Figure 4 ). DIP Switch SW1 is locted on the Vlidtion CPU Bord found on the underside of the ivizion Trnsport Assembly. 3. Apply power to the ivizion Unit. Figure 4 DIP Switch SW1 4. Connect the ivizion Unit being tested to PC USB Port (USB Mle 'A' to Mini-B USB Cble). 5. Strt the JCM Tool Suite Appliction. 6. Select the Performnce Test Mode. 7. Select "Accept Test." The screen shown in Figure 5 will pper. 8. Click on "Strt" to run the Acceptnce Mode Test (Bill Acceptnce). 9. Insert bill (Bnknote) into the ivizion Unit s Bnknote Insertion Slot. If the bill ws ccepted nd stcked, the ivizion is operting properly. If the "Bill Acceptnce Test" indictes n error, refer to Tble 3 on the following pge to identify the error type being indicted. Figure 5 Typicl Acceptnce Test Screen Prt No. 960-100927R_Rev. 4 18 Prt No. 960-100927R_Rev. 4 7
Count the number of flshes between pulses to determine the Error Code. NOTE: Refer to the Error Tble on pges 20-23 to verify the Flshing LED Color, the Error Code nd Cuses nd Solutions. Tble 3 Acceptnce Test Error Indictions Note Condition LED Color Error Condition Bnknote ws Stcked None The Bill ws ccepted, nd the ivizion is operting properly. Bnknote ws not ccepted A mechnicl filure occurred A Bill jm occurred An Intelligent Csh Box (ICB) Error occurred Green Red Yellow Blue The GREEN LED will blink Reject Code set of flshes defined in the Reject Errors Tble locted in the ivizion Mintennce Mnul or in Tble 7 of this Overview. The RED LED will blink n Opertionl Error Code set of flshes defined in the Opertionl Errors Tble locted in the ivizion Mintennce Mnul or in Tble 10 of this Overview. The YELLOW LED will blink Jm Error Code set of flshes defined in the Bill Jm Error Tble locted in the ivizion Mintennce Mnul or in Tble 6 of this Overview. The BLUE LED will blink n ICB Error Code set of flshes defined in the ICB Error Code Tble locted in the ivizion Mintennce Mnul or in Tble 9 of this Overview. STATISTICS 1. Select "STATISTICS" from the BlueWveDX disply, then press the "OK" button. 2. Press the UP nd DOWN Arrow keys to scroll through the sttistics. 3. Press the "CLR" button to nvigte bck to the Min Menu. ENABLED DENOMINATIONS 1. Select "ENABLE DENOMI." from the BlueWveDX disply, then press the "OK" button. 2. Press the UP nd DOWN Arrow keys to disply the Enbled Denomintions. 3. Press the "CLR" button to nvigte bck to the Min Menu. ERROR MESSAGE 1. Select "ERROR MESSAGE" from the BlueWveDX disply, then press the "OK" button. 2. The device sttus will be displyed ("No Errors" or "Errors"). 3. Press the "CLR" button to nvigte bck to the Min Menu. VERSION CHECK 1. Select "VERSION CHECK" from the BlueWveDX disply, then press the "OK" button. 2. The Firmwre Version protocol informtion will scroll cross the screen, with the Firmwre Version displyed on the second line. The ivizion Seril Number will be displyed on the bottom line. 3. Press the "CLR" button to nvigte bck to the Min Menu. MAINTENANCE 1. Select "MAINTENANCE" from the BlueWveDX disply, then press the "OK" button. 2. The device sttus will be displyed ("Not Required" or "Required"). 3. Press the "CLR" button to nvigte bck to the Min Menu. ACCEPTANCE LOG 1. Select "ACCEPTANCE LOG" from the BlueWveDX disply, then press the "OK" button. 2. Press the UP nd DOWN Arrow keys to disply "Bnknote Acceptnce", "Ticket Acceptnce" nd "Bnknote Denomintion Acceptnce". 3. Press the "CLR" button to nvigte bck to the Min Menu. Prt No. 960-100927R_Rev. 4 8 Prt No. 960-100927R_Rev. 4 17
ivizion Utility Tool The ivizion Utility Tool is used to view the CIS Imge of the lst Bnknote or Ticket ccepted, nd lso to Enble/Disble the ICB function. To open the Utility Tool proceed s follows: 1. Connect the ivizion to the PC using USB Mle 'A' to Mini-B USB cble. 2. Open the JCM Tool Suite. 3. Use the "Service Mode" dropdown Menu to Click-select "Utility" from the selections vilble (Figure 13). Figure 13 ivizion Utility Tool Screen CIS IMAGE Select "1) CIS IMAGE" to red nd disply the imge of the lst Bnknote or Ticket ccepted. ICB SETTING Select "2) ICB SETTING" to Enble/Disble the ICB function on n ivizion Unit, set the "M/C #" (Asset Number), or disble the ICB RFID Csh Box Module. BlueWve DX Tool Functions To use the BlueWveDX Tool with the ivizion Unit, proceed s follows: 1. Connect USB cble between the BlueWveDX Tool USB connector Type A nd the ivizion USB Mini-B Port. 2. Turn the BlueWveDX Tool Power ON. The Firmwre Updte screen will be displyed. FIRMWARE UPDATE 1. Press the "OK" button to select the Firmwre Updte function. NOTE: The BlueWveDX will identify the ivizion nd disply the pproprite Firmwre versions. 2. Press the UP nd DOWN rrow keys to select the desired Firmwre version. 3. Press the "OK" button to strt the Firmwre downlod. The "DOWNLOAD COMPLETE" disply ppers when downloding is complete. 4. Press the "CLR" button to nvigte bck to the Min Menu. PERFORMANCE TESTING PROCEDURES JCM TOOL SUITE STANDARD EDITION Performnce Testing The JCM Tool Suite will be used to complete functionl nd sensor testing of n ivizion Unit. Figure 6 illustrtes typicl connected ivizion JCM Tool Suite Screen with the "Service Mode" drop-down Menu ctive. To begin Performnce Test proceed s follows: 1. Select "Performnce Test" from the drop-down Menu (Figure 6 ). The "Test Item select" Screen shown in Figure 7 will pper. 2. From the "Test Item select" Screen, choose the ivizion functionl test desired. Figure 6 Typicl Connected ivizion JCM Tool Suite Screen b d f Figure 7 Typicl ivizion Test Item Select Screen c e Prt No. 960-100927R_Rev. 4 16 Prt No. 960-100927R_Rev. 4 9
AVAILABLE TESTS Figure 7 illustrtes typicl ivizion Test Screen. Trnsport motor Forwrd / Trnsport motor Reverse The following two (2) tests runs the Trnsport Motor in forwrd or reverse direction (See Figure 7 ). Figure 8 illustrtes the typicl Motor Test Screen tht ppers when the "Trnsport motor Forwrd" test Screen Button is selected. A flshing Yellow LED indictes correct speed A constntly lit Yellow LED indictes n incorrect speed. Stcker motor Forwrd This test cycles the Stcker Motor (See Figure 7 b). A flshing Yellow LED indictes correct Motor speed occurred. A constntly lit Yellow LED indictes n incorrect Stcker Motor speed occurring. Cycle Test This test performs full trnsport/stcking cycle of the ivizion Unit (See Figure 7 c). Norml opertion is indicted when the Test LED remins OFF. An error condition is indicted by flshing Red LED. If this condition occurs, refer to the Opertionl Errors Tble to resolve the error (See Tble 10 on Pge 23). Sensor ON/OFF Check This test performs functionl test of ech ivizion Unit Sensor (See Figure 7 d nd Figure 9). Block ech Sensor to test it. The Disply with show "ON" or "OFF" indicting the functionl sttus of the specific Sensor blocked. Disply Check This test cycles the LED Disply on the right side of the ivizion Unit (See Figure 7 e). The LEDs will continuously cycle through Red, Green & Blue colors. Figure 8 Typicl ivizion Trnsport Motor Test Screen Figure 9 ivizion Sensor ON/OFF Test Screen CALIBRATION WHEN TO CALIBRATE Sensors in the ivizion Unit re self-clibrting. However, JCM recommends tht the ivizion Sensors be clibrted s prt of n Annul Preventive Mintennce Procedure. NOTE: If the Processor Bord or ny of the Sensors require replcement, the ivizion will require re-clibrtion. CALIBRATING THE IVIZION UNIT To clibrte n ivizion Unit, proceed s follows: 1. Plce the ivizion into Mintennce Mode (DIP Switch No. 8 ON). 2. Apply power to the ivizion Unit. 3. Connect the ivizion to the PC using USB Mle 'A' to Mini-B USB Cble. 4. Open the JCM Tool Suite Appliction. 5. Click the "Service Mode" dropdown Menu, then select "Sensor Adjustment" (Figure 12 ). 6. On the ivizion Clibrtion Appliction, click on the "Strt" Figure 12 JCM Tool Suite ivizion Clibrtion Screen Screen Button, nd follow the screen instructions to complete the clibrtion process. NOTE: Two Clibrtion Reference Ppers exist for use with n ivizion Unit. The KS- 072 Pper is for use with the ivizion Hed without Bill Guides instlled; The KS-089 Pper is required if the ivizion Hed Bill Guides re instlled; but will lso work on Units without Bill Guides. Refer to Section 6 of the ivizion Opertion nd Mintennce Mnul (JCM P/N 960-100929R) for detils concerning dditionl clibrtion procedures. NOTE: If errors occur during clibrtion, refer to Tble 11 on Pge 23 for Clibrtion Error Codes. Prt No. 960-100927R_Rev. 4 10 Prt No. 960-100927R_Rev. 4 15
SOFTWARE UPDATING JCM TOOL SUITE APPLICATION The JCM Tool Suite Appliction is used to updte softwre in n ivizion Unit. To updte softwre in n ivizion Unit, proceed s follows: 1. Connect USB Cble contining Mini-B USB connector t one end to its mting receptcle locted on the left front side of the ivizion Unit being updted. 2. Then connect the opposite end contining Stndrd USB connector to n open, unused USB Port on the PC contining the JCM Tool Suite Appliction. 3. Open the JCM Tool Suite Appliction. 4. Click on "Downlod" in the "Service Mode" drop-down Menu. The screen shown in Figure 11 will pper. Dipsw ON/OFF Check This selection tests the functionl opertion of ech DIP Switch locted on the Trnsport Assembly s 8-position DIP Switch Block (See Figure 7 f). 1. Turn ll DIP Switches ON to perform the DIP Switch Test. All DIP Switches should indicte "ON". 2. Remove the Trnsport. 3. Chnge the settings for DIP Switches 1 through 7 to "OFF". Leve DIP Switch 8 "ON". 4. Restore the Trnsport. 5. Re-run the test. DIP Switches 1 through 7 should indicte "OFF". b c Figure 11 JCM Downloder Suite Edition 5. Click the "Browse" button (Figure 11 ) to locte the downlod file desired. Click on the file to be downloded so it ppers in the "File" field (Figure 11 b), then click on the "Downlod" Screen Button (Figure 11 c). Prt No. 960-100927R_Rev. 4 14 Prt No. 960-100927R_Rev. 4 11
CLEANING AND PREVENTIVE MAINTENANCE PREVENTIVE MAINTENANCE Proper clening is criticl to mintining high cceptnce rte on n ivizion Unit. Clen ll Sensors shown in Figure 10 using dry, lint free cloth ONLY. The identity of ech Sensor is listed in Tble 4 on pge 13 of this document. NOTE: Do not use Alcohol, Solvents, Citrus Bsed Cleners or Clening Crds on n ivizion Unit. Use of these compounds will dmge the Unit s Lens Surfces. DO NOT use JCM Clening Crds intended for use with the UBA or WBA Units either, the clening solution on them is not comptible with the ivizion Unit s Sensors. g h Hidden d q j Hidden c e f b o p l m n k SENSOR IDENTIFICATION Tble 4 identifies the purpose of ech Sensor locted in Figure 10 on pge 12 of this document. Tble 4 ivizion Sensor Clening Loction Types Sym. Sensor Clening Method Entrnce Sensors b Exit Sensors c UV Sensor (Upper) d Acceptor Unit UV Sensor (Lower) e Trnsmissive Sensor f CIS Sensor (Upper) g CIS Sensor (Lower) Wipe re clen h Feed-in Sensors using lint-free cloth such s i Feed-out Sensors Micro-Fiber Cloth, j Home Position Sensor or blow clen using Trnsport Unit k Home Position Sensor Lens Compressed Air. l Nerly Full Sensor m Csh Box Sensor n Home Position Sensor Lens o Csh Box Csh Box Sensor Lens p Nerly Full Sensor Lens q Anti-Stringing Mechnism NOTE: Refer to the ivizion Preventive Mintennce Guide (P/N 960-100932R) for more informtion. The Guide is vilble t www.jcmglobl.com. Hidden i Figure 10 ivizion Sensor Loctions Prt No. 960-100927R_Rev. 4 12 Prt No. 960-100927R_Rev. 4 13