Multi Material Voxel Based 3D Printing
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1 Multi Material Voxel Based 3D Printing A new horizon in composition freedom Oren Zoran Head of Technology & Innovation Group Stratasys LTD 1 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY
2 Stratasys 3D Printing World Leading Company Ontario, CA FDM Minneapolis Joint headquarters Merrimack, NH Boston Frankfurt Baden-Baden, Germany PolyJet Israel Joint headquarters Shanghai Hong Kong Tokyo Bangalore Dual Headquarters ~2500 Employees Is the product of the merger of Objet and Stratasys at STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY
3 Agenda 3 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY A look into the future of 3D printing Ink jet technology for 3D printing - controlling the voxel Multi materials & Digital materials The power of controlling the voxel Full color 3D printing Continuous transitions of flexible properties Transitions inside the volume New materials Printing models that combine viscoelastic or liquid materials
4 4 A Look into the Future of 3D Printing
5 Where is AM Going? We are here We have 3-5 years to start the climb of direct manufacturing Source: An ADDITIVE Adoption, Prof. Thierry Rayna, 3D Printing Event Eindhoven STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY
6 Move to Smart Manufacturing Rapid Prototyping Manufacturing Smart Manufacturing Incremental Disruptive Current Path: Incremental Improving legacy RP equipment to function in Mfg environment Faster Larger More accurate and repeatable More materials Move to: Disruptive Develop new platforms that are oriented towards Adv Mfg Integrated workflow Advanced new materials Large scale Hybrid (few additive or including subtractive) Sophisticated Process Control 6 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY
7 Inkjet Technology Controlling the Voxel 7 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY
8 Inkjet Technology for 3D Printing Few numbers. 100 s of nozzles per head nanograms drops ± 5% drop to drop uniformity ± 10 microns drop accuracy ~1cc/min flow rate We build stuff So it is about both accuracy and flow 8 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY
9 Voxel Controlling the Voxel Voxel (volumetric pixel): a volume element representing a value on a regular grid in three dimensional space. This is analogous to a pixel, which represents 2D image data in a bitmap. The smallest Lego brick consist of ~ 4 million of Polyjet s voxels 9 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY
10 Controlling the Voxel Most AM technologies: SLA, SLS, FDM working on a layer level PolyJet is the only technology that can control both Layers and Voxels PolyJet is the only technology that can deposit a different material at each voxel 10 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY
11 Multi-Material Value 3D Printing freedom of shape Multi-material 3D Printing freedom of composition Only living organisms control both shape and composition as they evolve PolyJet also can! 11 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY
12 12 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY Multi Materials & Digital Materials
13 History of Multi-Material Objects Humans use multi-material objects since the stone age (>250,000 years ago) Introduction of new material types dramatically affected our civilization o Stone, Wood, Skins o Ceramics pottery o Bronze, Iron o Rubber, Glass o Cement, Steel o Polymers o Semiconductors Modern applications: 13 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY
14 Multi material vs. Digital material Multi material: A model that is combined of few materials with distinct properties The combination of materials is on the Macro Level Examples: Various colors, clear + color, rubber + hard, 14 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY
15 Example: Multi Material Rigid & Rubbery * Cooperation with Hod Lipson s group at Cornell 15 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY
16 Multi material vs. Digital material Digital material: A seemingly one material combined of a microscopic mixture The combination of materials is on the Voxel level Achieving completely new macroscopic properties A model could be printed with one DM or as a multi material of few DMs 16 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY
17 Let s Clarify: The concept of Digital Material A new object with: - Combinations on a voxel level of all or part of the properties - Full control on specific properties distribution - Gradual properties change options - Practically unlimited new combinations Property1 Property2 Property 3 Property4 Property5 Property6 Move from Multi material object To Multi properties object 17 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY
18 Continuous Transitions of Rigid and Flexible 18 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY
19 Example: Discrete Digital Material Rigid & Rubbery Black rubbery material (Tango +) White rigid material (Vero white) Grey scale & Shore hardness scale 19 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY
20 Why not Continuous? 75%:25% 50%:50% 25%:75% 20 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY
21 21 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY What about Color?
22 Example: Discrete Digital Material Color, Clear & Rubbery Cyan hard Yellow hard Cyan hard Yellow hard Clear hard A new object with: - Multi colors - Multi level of transparency Clear Soft A new object with: - Multi colors - Multi level of transparency - Multi levels of hardness - Acoustic properties 22 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY
23 Why not Continuous? As in 2D printing we can various base resins (CMYKW) At any amount At any location And with the right color profile: Full Color 3D Printing! And we can always add rubbery material: 23 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY
24 What about Texture? This can get to be very realistic 24 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY
25 Can we take all the above into the Volume? 25 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY
26 26 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY
27 27 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY
28 28 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY
29 29 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY
30 30 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY New Materials
![Heat Resistance HDT [c] Engineering Composite Digital Materials 200 180 160 140 120 100 80 60 40 20 Objet Materials D-ABS FDM Stereolithography ABS Reference 0 0 20 40 60 80](/docs-images/92/110884451/images/31-1.jpg "100 120 Toughness Linear Resistance [J/m] High Toughness Objet RGD515 High Temperature Objet RGD535 Objet ABS-like RGD5160-DM 31 STRATASYS / THE 3D PRINTING SOLUTIONS")
31 Heat Resistance HDT [c] Engineering Composite Digital Materials Objet Materials D-ABS FDM Stereolithography ABS Reference Toughness Linear Resistance [J/m] High Toughness Objet RGD515 High Temperature Objet RGD535 Objet ABS-like RGD5160-DM 31 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY
32 Multi Material of Several DMs in the Industry Posts of 0.5x0.5 mm printed with 3 different DMs Final application - every post slightly different DM3 coating Can be done only in 3D printing And only in PolyJet Technology DM2 DM1 32 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY
33 How About Moving Some Stuff? Using Liquid & Visco-Elastic Materials 33 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY
34 Printed Hydraulics Robert McCurdy, MIT 34 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY
35 Tendon Simulation Movement of Soft Material within a Soft Material 35 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY
36 4D Printing Swelling Based - Prof. Skylar Tibbits, MIT 36 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY
37 4D Printing Heat Transfer Active Laminates - Prof. Martin L. Dunn, SUTD Prof. Martin L. Dunn 37 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY
38 DIMAP EU Horizon STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY
39 EU Horizon 2020 Framework DIMAP Project Digital Materials for 3D Printing 39 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY
40 40 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY 40
41 41 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY 41
42 Summary A New Horizon in Composition Freedom 42 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY
43 Summary PolyJet technology opens a whole new range of capabilities: Multi Materials Discrete digital materials Continuous digital materials Multi material of digital materials Properties already available for both surface and bulk: Full color range + any surface texture Full range of transparency Full range of flexibility and any combination of the above! continuous or discrete! WE CAN NOW PRODUCE A PART WITH MULTIPLE PROPERTIES AND FULL CONTROL OF THE DISTRIBUTION OF THESE PROPERTIES 43 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY
44 THE ONLY PRINTER IN THE WORLD THAT CAN DO ALL THE ABOVE: JUST LAUNCHED Stratasys J750 PolyJet Studio: New technology New capabilities New workflow New UX Advanced Photopolymer Materials Innovative New Software Groundbreaking Technology Introducing Stratasys J750 Over 360,000 colors Digital Materials Rubber Transparent Most Advanced, Highest Performance, 6 Channel Multi-Material Platform 44 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY
45 THANK YOU Oren Zoran Head of Technology & Innovation Group, PolyJet Systems 45 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY
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