Star Trek TNG 1987 Replicator
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1 Star Trek TNG 1987 Replicator
2 Engineering Technology Department Three Programs Leading to A.S. Degree Manufacturing Engineering Technologist Nano Engineering Technology Industrial Engineering Technician (Food Science)
3 Engineering Technology Programs Semester 1 Semester 2 Semester 3 Semester 4 English Comp (3 cr) Oral Inter Comm (3 cr) Psychology (3 cr) Sociology (3 cr) Tech Math 1 (5 cr) Tech Math 2 (4 cr) Intro Stats (3 cr) Mfg QA (3 cr) Chemistry (4-5 cr) Physics (4 cr) Engineering Materials(3 cr) Mgmt/Pract (3 cr) Safety (2 cr) Eng Princ (1 cr) Electronics (3 cr) CAD (3 cr) Blueprints (1 cr) Program Courses (6-8 cr) Program Courses (8 cr) Biotechnology (3 cr) Biotech Lab (2 cr) Nano Intro to MEMS (3 cr) Micro Fab Lab (2 cr) Lab Sci Inst (2 cr) Food Law and Pack (2 cr) HACCP (2 cr) Industrial Food Analysis (2 cr) Microbiology (4 cr) Biotechnology (3 cr) Solid Model I (3 cr) Lab Sci Inst (2 cr) Solid Model II (3 cr) Manufacturing Princ of Design (2 cr) Geo Dim & Tol (3 cr) Eng Econ (2 cr) Lean Fund (2 cr) Precision Meas (1 cr) cr 17 cr cr 15-17cr Total cr
4 First 3D Printer Patent, 1986 Chuck Hull, 3D Systems SLA: Stereolithography UV Lasers react with Photoactive components STL file format, Stereo Lithography Valencia, CA, now Rock Hill, SC
5 Stratasys Fused Deposition Modeling ABS, Acrylonitrile butadiene styrene LEGO ego-sustainablematerials/ 1989, by S. Scott and Lisa Crump Basically an automated hot glue gun
6 Additive Manufacturing Processes SLS Selective laser sintering High power laser fuses particles of plastic, metal, or ceramic powder 1986 Carl Deckard SLA Stereolithography UV laser cures liquid resin layer by layer 1986 Chuck Hull FDM Fused deposition modeling Plastic/metal filament extruded out of nozzle 1989 Scott Crump Polyjet Polyjet matrix technology Photopolymer deposited onto bed, UV light cures resin after each layer 2007 Objet
7 3D Printer Venders 3D Systems Stratasys Objet Makerbot Reprap LEGO Mindstorms Chefjet 3D Pen Cube Futura Electronica
8 Practical Considerations Cost of materials Support material Time Minimizing material cost Color
9 Precision Measurement Adapters/connections Reverse engineering
10 Solidworks
11 Madeup Programming Language Chris Johnson 3-d-models-has-computer-education-fields-buzzing/
12
13 Catalyst
14 Catalyst
15 Clips Design philosophy Start with the simplest possible design Get the simple system working Improve the system (repeat) Support material
16 Evaporator clips Introductory engineering design project Minimizes material and print time Students required to do at least one iteration/improvement
17 Fixtures Pressure sensor requires backside alignment MJB3, the most common exposure system does not have backside alignment MJB3 is designed for 3 inch wafers Need to make sure the wafer is in the same position every time Need to align the frontside and backside masks The mask may not be centered on the plate May require some trial and error
18 Fixtures: Mask Alignment
19 Fixtures: Wafer Alignment Had to cut out part
20 Enclosures Electronics projects User interface considerations Controls Leaving enough room for knobs
21 Enclosures Solar charger
22 Equipment Design Spin Coater with Adjustable Speed Based on the spin coater design by Nano-Link 3D printed parts used to connect to the fan 3D printed parts for the wafer chuck 3D printed parts for the electronics enclosure Microcontroller based PWM for 12V DC fan motor control circuit
23 Motor control circuit layout
24 Spin coater with variable control and circuit
25 Models: Crystal lattice structure
26 Modeling MEMS Devices Pressure sensor Accelerometer Comb drive Mirror array Original designs The 3D printer process with release material mimics MEMS devices with sacrificial material
27 Redesign of an existing part
28 Resolution Structure Acetone treatment
29 Questions?
30 CVTC Students
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