René van der Meer Lead Technologist Industrial printing R&D Océ-A Canon Company

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1 René van der Meer Lead Technologist Industrial printing R&D Océ-A Canon Company 1

2 Fieldlab Multi Material 3D Start 2016: Co-creation platform for Multi Material Additive Manufacturing Innovation projects: 1. AM Equipment for large scale ceramic parts 2. Multi-colour AM for Dental Applications 3. Integrated Electronics

3 Océ history Lodewijk van der Grinten develops new coloring agent for margarine New ammonia-free blueprint process 1970 First Océ plain paper copier 2013 Océ fully integrated into Canon 3

4 We are moving from the world of print To printing the world Océ R4 - Production Public Printing Products 4

5 Océ mission and vision We are moving from the world of print To printing the world Océ R4 - Production Public Printing Products Additive International conference René van der Meer Mission Vision Océ R&D 5

6 Printing technologies at Océ Piezo print heads 3D Workflow High temperature, broad viscosity range Multi Material capability Reliability: PAINt fast nozzle failure detection Integrated ASICs for jet pulse generation Scalable Océ MEMS Inkjet Technology 1 Speed, Nozzles, Chips, Drop Volume 2.5 D extension Multi resolution Voxel based Multi material Full color 6

7 Océ MEMS 7

8 Why Multi Material 3D? It s a Multi Material World Affordable health care Transportation Energy IOT Lifestyle Consumer Need for customization Environmental awareness Less CO2 (local printing) Less energy Less waste Stratasys Eric Moger with silicone prosthesis from 3D-printed moulds Materialise 3D Systems Luxexcel 3Shape TRIOS Intraoral scanners Perfect Hollywood smile [ 8

9 History of 3D printing Birth of 3D Printing by Charles W. Hull 1 st powder bed fusion technology Material Extrusion technology filled by Stratasys 1 st 3D Metal printing technology by EOS 3D inkjet printing technologies by Zcorp (3D Systems), SolidScape (Stratasys) Arcam was established 3D bioprinting was invented Reprap project DIY era powder bed fusion New 3D inkjet 1 st 3D printer printing technology: Under $ Material Jetting Prosthetics was 3d printed Blood vessels Were 3D printed 3D inkjet printing Sept 2018 Aircrafts and car were 3D printed for a 1 st time Years of growth and consolidation: - 3D Systems buys Zcorp - Stratasys merges with Objet - Stratasys buys Makerbot HP announced the sale of Multi Jet Fusion 3D Printer, based on Edgeline Printheads HP Multi Jet Fusion Color HP announced HP Metal Jet 3D printed blood vessel 9

10 Common 3D Technologies MJ: Material Jetting PBF: Powder Bed Fusion VP: Vat Polymerization BJ: Binder Jetting ME: Material Extrusion Multi Material Jetting 10

11 Multi Material 3D Dental NextDent Can Océ add color to 3D Dental? Mimic nature Realistic 3D printed teeth in 1 hour Challenge: 1st in the world Cutting Edge Technology EFRO-Stimulus Field Lab Multi Material 3D Many other applications Printed with NextDent 5100 (3D Systems) Printed with NextDent 5100 (3D Systems) Perfect Smile / Hollywood Smile (3Shape) Zirconium reconstructed teeth 11

12 3D Achievements: Océ Arizona Printer 3D Workflow Software The Océ Arizona (2280 GT) Dental elements Printed on Océ Arizona PM Mark Rutte (NL), PM Narendra Modi (IN) Elevated printing Tactile signage Girl with a pearl (Johannes Vermeer) Seti exhibition in the AntikenMuseum, Basel (CH) 12

13 Océ Multi Material 3D Test Printer Viscosity curves several (commercial) 3D materials Dental elements printed with dental resin Dental elements printed with tonerpearls 13

14 Océ Multi Material 3D Test Printer Photo Microscopy SEM 50um 14

15 Print Head Evaluation System Van Mierlo Core Activities Smart Electronics for Measurement & Control Hardware + Software design solutions Proof of concept Low volume production Océ Activities 1997 Direct Imaging electronics 2003 Piezo printheads electronics 2017 Multi Material 3D Print Head Evaluation System (PREVALS) Ready to use Printhead X-stage Control hardware Application Evaluation Printheads Inks Substrates Printhead Evaluation System (PREVALS) 15

16 WestWorld

17 René van der Meer Lead Technologist Industrial Printing ; rene.vandermeer@oce.com Links EFRO NextDent by 3D Systems Brightlands Materials Center AMSYSTEMS First Dental Results Océ 3D Printed Dentures Link Magazine 3D Dentures

18 MJ: Material Jetting Also knows as PJ: PolyJetting (Stratasys) MJP: MultiJet Printing (3D Systems) 18

19 BJ: Binder Jetting Also knows as MJF: Multi Jet Fusion (HP) 19

20 VP: Vat Polymerization Also knows as Figure 4 (NextDent/3DS) SLA: Stereo LithogrAphy DLP: Digital Light Processing Chuck Hull, CTO and founder 3D Systems. Inventor Fig

21 PBF: Powder Bed Fusion Also knows as (DM) LS: (Direct Metal) Laser Sintering (EOS) SL M/S: Selective Laser Melting/Sintering EBM: Electron Beam Melting 21

22 ME: Material Extrusion Also knows as FDM: Fused Deposition Modelling (Stratasys, Ultimaker) 22

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