Simulation of Connector Assembly C
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1 Simulation of Connector Assembly C Date: Sunday, March 6, 2016 Designer: Solidworks Study name: Horizontal Stress Test on C inner bend Analysis type: Static Table of Contents Model Information... 2 Study Properties... 3 Units... 3 Material Properties... 4 Loads and Fixtures... 4 Contact Information... 5 Mesh information... 6 Resultant Forces... 7 Study Results... 8 Conclusion Analyzed with SOLIDWORKS Simulation Simulation of Connector Assembly C 1
2 Model Information Solid Bodies Document Name and Reference Cut-Extrude1 Model name: Connector Assembly C Current Configuration: Default Treated As Solid Body Volumetric Properties Mass: kg Volume: e-005 m^3 Density:8500 kg/m^3 Weight: N Document Path/Date Modified E:\Battery Connector\Parts\3D\Batte ry C.SLDPRT Feb 18 10:32: Cut-Extrude1 Solid Body Mass: kg Volume: e-005 m^3 Density:8500 kg/m^3 Weight: N E:\Battery Connector\Parts\3D\Batte ry C.SLDPRT Feb 18 10:32: Analyzed with SOLIDWORKS Simulation Simulation of Connector Assembly C 2
3 Study Properties Study name Analysis type Mesh type Thermal Effect: Thermal option Zero strain temperature Include fluid pressure effects from SOLIDWORKS Flow Simulation Solver type Inplane Effect: Soft Spring: Inertial Relief: Incompatible bonding options Large displacement Compute free body forces Friction Use Adaptive Method: Result folder Horizontal Stress Test on C inner bend Static Mixed Mesh On Include temperature loads 298 Kelvin Automatic On On Automatic SOLIDWORKS document (E:\Battery Connector\Assembly) Units Unit system: Length/Displacement Temperature Angular velocity Pressure/Stress SI (MKS) mm Kelvin Rad/sec N/m^2 Analyzed with SOLIDWORKS Simulation Simulation of Connector Assembly C 3
4 Material Properties Model Reference Properties Components Curve Data:N/A Name: Nickel Model type: Linear Elastic Isotropic Default failure Unknown criterion: Yield strength: 5.9e+007 N/m^2 Tensile strength: 3.17e+008 N/m^2 Elastic modulus: 2.1e+011 N/m^2 Poisson's ratio: 0.31 Mass density: 8500 kg/m^3 Shear modulus: 7.9e+010 N/m^2 Thermal expansion 1.7e-005 /Kelvin coefficient: SolidBody 1(Flat- Pattern)(Barbell Connector C-1), SolidBody 1(Cut- Extrude1)(Battery C-1), SolidBody 1(Cut- Extrude1)(Battery C-2), SolidBody 1(Cut- Extrude3)(Star Connector C 3D-1), SolidBody 1(Cut- Extrude3)(Star Connector C 3D-2) Loads and Fixtures Fixture name Fixture Image Fixture Details Entities: Type: 1 face(s) Fixed Geometry Fixed-1 Resultant Forces Components X Y Z Resultant Reaction force(n) Reaction Moment(N.m) e-033 Load name Load Image Load Details Force-1 Entities: 1 face(s) Type: Apply normal force Value: 170 N ( lbf) Analyzed with SOLIDWORKS Simulation Simulation of Connector Assembly C 4
5 Contact Information Contact Contact Image Contact Properties Type: Bonded Components: 1 component(s) Options: Compatible Global Contact mesh Analyzed with SOLIDWORKS Simulation Simulation of Connector Assembly C 5
6 Mesh information Mesh type Mesher Used: Jacobian points Jacobian check for shell Maximum element size Minimum element size Mesh Quality Remesh failed parts with incompatible mesh Mixed Mesh Blended curvature-based mesh 4 Points On mm mm High Mesh information - Details Total Nodes Total Elements Time to complete mesh(hh;mm;ss): 00:00:14 Computer name: Mesh Quality Plots Name Type Min Max Mesh Quality1 Aspect Ratio Element: Element: 3 Analyzed with SOLIDWORKS Simulation Simulation of Connector Assembly C 6
7 Connector Assembly C-Horizontal Stress Test on C inner bend-mesh Quality-Mesh Quality1 Resultant Forces Reaction forces Selection set Units Sum X Sum Y Sum Z Resultant Entire Model N Reaction Moments Selection set Units Sum X Sum Y Sum Z Resultant Entire Model N.m e-033 Analyzed with SOLIDWORKS Simulation Simulation of Connector Assembly C 7
8 Study Results Name Type Min Max Stress1 INT: Stress Intensity(P1-P3) MPa Or ksi MPa Or ksi Node: 3806 Node: 288 Connector Assembly C-Horizontal Stress Test on C inner bend-stress-stress (MPa) Analyzed with SOLIDWORKS Simulation Simulation of Connector Assembly C 8
9 Connector Assembly C-Horizontal Stress Test on C inner bend-stress-stress (ksi) Name Type Min Max Displacement1 URES: Resultant Displacement 0 mm Or 0 in mm Or in Node: 2336 Node: Analyzed with SOLIDWORKS Simulation Simulation of Connector Assembly C 9
10 Connector Assembly C-Horizontal Stress Test on C inner bend-displacement-displacement (mm) Connector Assembly C-Horizontal Stress Test on C inner bend-displacement-displacement (in) Analyzed with SOLIDWORKS Simulation Simulation of Connector Assembly C 10
11 Name Type Min Max Strain1 ESTRN: Equivalent Strain e Element: 3333 Element: 355 Connector Assembly C-Horizontal Stress Test on C inner bend-strain-strain1 Conclusion With application of 170 N ( lbf) force induced a stress of MPa ( ksi) material displacement of mm ( in) in the connector assembly. So it can be concluded that the setup will safely handle a load of 170 N ( lbf). Analyzed with SOLIDWORKS Simulation Simulation of Connector Assembly C 11
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