Necessity of the Digital Twin & Digital Thread

Transcription

1 Necessity of the igital Twin & igital Thread Marc Lind Aras BOEIN is a trademark of Boeing Management ompany opyright 2017 Boeing. All rights reserved. opyright 2017 Northrop rumman orporation. All rights reserved. PI_2017.ppt 1

2 ommercial & efense Aerospace hanging Materials Advancements & Additive Manufacturing emote & Autonomous UAV / UA ata ollection & Handling source: stratasys source: src

3 mart onnected Future = Even More hanges New efense Technologies + Next en Aircraft More ystems-of-ystems & raft-to-raft Introduction of Artificial Intelligence / Machine Learning source: airbus

4 ata treaming from Factory & Field source: airbus

5 Efficiency Improvements Performance Optimization Predictive Maintenance

6 Many Initiatives Focused on Infrastructure ensors atacenter & loud source: goodrich Analytics

7 Time eries ata Analyze, Interpret, Act

8 Increasing ontext Problem (ome) TIMEEIE ATA Airspeed Altitude Barometric Pressure (electronic/aneroid) Outside Air Temperature (/F) Fuel pressure (x number of engines) Fuel flow (x number of engines) abin air pressure (psi/hg) argo air pressure; doors, bulkheads abin temperature; doors, bulkhead argo temperature Fuel temperature; fuel tanks, fuel pumps adar air traffic TA source: airbus Hydraulic Pressure; brakes, flaps, spoilers, rudder, aileron, landing gear pumps Weight sensors - landing gear Turbines; PM (N1/N2), Inlet- turbine pressure, Temperature, fuel burn Voltmeter; cockpit, main bus, cabin, auxillary power, cargo, engines, APU enerator meters (engines, APU) Electricity Load (amp/hr); flight deck, cabin, cargo Fire sensors; cabin, cargo, engines, fuel, brakes, electronics bay arbon ioxide; cabin, cargo Magnetic ompass P (satellite / terrestrial) adio ompass (NB) oppler radar; weather, lightning, downdraft (microburst) ANALYI ONTEXT igital Twin ONTEXT? configuration + igital Thread traceability

9 nowledge = Information in ontext igital Thread Twin tefane ardmann

10 OMPLEXITY Future Without igital Twin + igital Thread ontext amifications Misdirected Actions Inaccurate onclusions Misinterpretations isks Loss of Life afety Issues Liability Brand amage egulatory Actions Operational hutdowns Lost evenues ustomer Frustration Unnecessary ework / epairs isks increase exponentially with artificial intelligence

11 What is the igital Twin onfiguration? eneral representation of a family of aircraft or defense systems? ust Mechanical? As-esigned?

12 igital Twin onfiguration ###### Tail Number / erialized Instance Electronics source: airbus Mechanical oftware Electrical exact digital representation of the physical thing right now

13 IITAL TWIN igital Twin Over Lifecycle 1 F1 L1 A A A A N #6 A N #6 A N #6 2 F2 L2 B B P1 3 F3 L3 4 F4 L4 F N #89 F N #89 F N #97 5 F5 L5 E? F F P2 6 F6 L6 F T T T 7 F7 L7 H / I H / I 8 F8 L8 T 9 F9 L9 L L L 10 F10 L10 L? M L O N #44 O N #44 O N #44 11 F11 L11 O O L I H H 12 F12 Q Q O Q N #53 Q N #71 Q N #71 13 F13 H / I 14 F14 Q F15 F16 EQUIE FUNTIONAL LOIAL A EINE A OEE A PLANNE A BUILT A ELIVEE A EVIE oncept esign evelopment Launch Manufacture ervice

14 IITAL TWIN igital Thread Lifecycle Traceability 1 F1 L1 A A A A N #6 A N #6 A N #6 2 F2 L2 B B P1 3 F3 L3 4 F4 L4 F N #89 F N #89 F N #97 5 F5 L5 E? F F P2 6 F6 L6 F T T T 7 F7 L7 H / I H / I 8 F8 L8 T 9 F9 L9 L L L 10 F10 L10 L? M L O N #44 O N #44 O N #44 11 F11 L11 O O L I H H 12 F12 Q Q O Q N #53 Q N #71 Q N #71 13 F13 H / I 14 F14 Q F15 F16 EQUIE FUNTIONAL LOIAL A EINE A OEE A PLANNE A BUILT A ELIVEE A EVIE oncept esign evelopment Launch Manufacture ervice

15 What is the igital Thread? elationship onnections Meaningful relationship connections between all of a product s digital assets and their revisions over the lifecycle including (but not limited to) versions of BOMs, parts, software, electronics, A models, documents, requirements, process plans, service manuals, etc

16 igital Thread = Meaningful elationships ontext? Bill of Materials? FFF Alternates? Other? ependency ev A Part 123 Floating ev A Part 123 Fixed elationship elationship ev A Part 987 ev B Part 987 ev Part 987 ev A Part 987 ev B Part 987 ev Part 987

17 Are igital Twin & Thread Achievable? Thousands of Existing ystems & Petabytes of ata Users around the World source: boeing

18 Platform Overlay Approach oncept evelopment Manufacturing ervice Platform Applications Platform ervices MBE imulation EA PM MA PM EP ME Maint. Mgt. IOT ALM

19 ystem-of-ystems Architecture also called Platform for the PLM Backbone Not just Links, but elationships Avoids isk & isruption Move Agile, Fast, Bi-modal IT r. Martin Eigner 19

20 Authoring- ystems TM/PM- ystems Integrity Lifecycle Mger oors + QM + hange eqman Enterprise Architect Integrity Modeler hapsody Altium Mentor reo elmia Process Eng. V6 Plan imulation Planisware P (Project tatus eporting) M Project Integrity Lifecycle Mger ynergy and hange uite Others reo onfigurator EPLAN TLB, others alesforce / Medias AP VN Hypertest E? WT AP Enovia AP Maßblatt ontent erver PLM Backbone PLM ockpit igital Platform (IBM) PP- ystems Example Architecture Aras Platform at chaeffler for 20,000 Users AP hange Management raphical User Interface (role based Apps) onfiguration Management ervice equest Management eporting earch and Browse Platform Applications Business Logic & Integration Workflow Engine Application Integration (Webservice, ET, OL, ) Federated epository (ata Backbone) Platform ervices Matlab, Bearinx, Famos, Abaqus Project Management equirement & Test Engineer. ystems Engineering oftware Engineering Virt. & Phys. Validation E/E Engineering Mechanical Engineering Industrial Engineering ales/ ervice IOT 20

21 Platform equirements for igital Twin & Thread MUT HAVE ANNOT HAVE Ability to ingest data through API and ervices Integration ability to manipulate processes and data through exposed API / ervices Extensibility ability to build / extend functionality leveraging OT framework Transparent & Interrogatable APIs FULL API apabilities Exposed Open ata Model ynamic ata Model Proprietary APIs Incomplete or Hidden API Function alls Proprietary ata Models tatic / Hard oded ata Model Ability to exfiltrate data out of API / ervices Open ata Access Obfuscated ata

22 Why are igital Twin & Thread Necessary? mart onnected Technology Industrial Internet & Industry 4.0 Artificial Intelligence / ognitive omputing ontext is ritical for Interpretation & Action

23 ALL TO ATION Aras is actively engaging in proof of concept initiatives for open reference architecture development Please share your use cases & best practices igital Twin and igital Thread To collaborate & contribute, please contact: Marc Lind Aras