Brian Macklin (1) Robert Shaw (1) Bruno Levesy (2) Malak Senhadji (3) Arnauld Dumont (4)
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1 The use of simulation to optimise the integration of 3D optical metrology techniques and stability monitoring with capacitive sensors into an alignment concept for the assembly of ITER Brian Macklin (1) Robert Shaw (1) Bruno Levesy (2) Malak Senhadji (3) Arnauld Dumont (4) (1) ITER International Organization, Cadarache, France (2) Formerly at EFDA, now at ITER International Organization, Cadarache, France (3) ASTRIUM, (4) FOGALE Nanotech Inc.
2 A few words about FOGALE nanotech Active Measurement of small dimensions with very high accuracy Particle Accelerators Alignment (HLS/WPS) Telescopes Alignment (Edge Position Sensors and Photogrammetry) Blade Tip Clearance for aircraft engines (High Temperature Capacitive Sensors) Intelligent Anti-Collision Sensors (customized sensors for robots) Glass and other material thickness measurements (Low Coherence Interferometry Lasers ) 3d Profilers
3 Contents The ITER project The Final Alignment Goal Metrology for Assembly CAD Simulation The Future
4 The ITER project International Thermonuclear Experimental Reactor World s largest nuclear fusion reactor Tokamak of 30 meters diameter, 12 meters height, made of 9 sectors weighting at least 1500 tons Based in Cadarache (South East of France)
5 Vacuum Vessel (VV) Toroidal Field Coil (TFC)
6 Tokamak Assembly in Pit
7 JET : Joint European Torus
8 The Final Alignment Goal 2 mm Alignment between the magnetic center (with respect to Toroidal Field Coils) and the Vacuum Vessel center, The first System Axis is fixed by the Pit Cylinder Best- Fit, The final one is fixed by the As-Built position of the TFC, Measurement Accuracy close to 0.2 mm, The Method should take into account : Visibility problems, Stability Issues.
9 Metrology for Assembly Pit Network : Photogrammetry GSI INCA3 Digital Camera GSI Image Space (x;y) CRC2 and CRC1 Film-Based Cameras Object Space (X;Y;Z)
10
11 Metrology for Assembly Sectors Positioning and Assembly : Laser Tracker LEICA FARO API
12 Metrology for Assembly Fiducials on Components
13 Metrology for Assembly Accuracy considerations Photogrammetry : Digital : 1/ (1/30th of a pixel) Film Based : 1/ (1.5 µm on image) Laser Tracker : Angle : +/- 0.6 mgon Distance : 5µm + 5µm/m
14 Metrology for Assembly Accuracy considerations Network Accuracy Laser Tracker Positioning and Measurement Accuracy
15 +/-0.2 mm in a stable world.....but the world is not stable..
16 CERN Results : relative deformation of the ATLAS bedplates during the installation of the Barrel Toroïd System (1600 tons) Combined levelling systems for the vertical monitoring of a large physics experiment CERN Jean-Christophe Gayde, Andreas Herty, Hélène Mainaud Durand, Christian Lasseur
17 Metrology for Assembly Stability Survey with an accuracy of a few µm 4 rings of 9+1 HLS : one ring for each level, one sensor for each sector and one far away as a reference 9+1 vertical references of 4 WPS : one vertical line for each sector and one with the HLS reference sensors WPS : Wire Positioning Sensors HLS : Hydrostatic Levelling Sensors
18 CATIA V5
19 The Future 1. Outside Topography Network 2. Components Manufacturing Control and As- Built Measurements 3. Measurement Automation But the technology is changing fast with respect to the planning Accurate Indoor GPS? Accurate Laser Radar/Scanning??
20 Thanks for your attention FOGALE nanotech Inc W Century Boulevard LOS ANGELES CA a.dumont@fogale.com
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