SPECIAL SPECIFICATION 6287 CCTV Field Equipment
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1 2004 Specifications CSJ SPECIAL SPECIFICATION 6287 CCTV Field Equipment 1. Description. Furnish and install Closed Circuit Television (CCTV) field equipment in designated field locations and equipment cabinets as shown on the plans and as detailed in the Special Specifications. A. Submittal Components. As a minimum, the submittal for this Item completely addresses the following: - video camera shop drawings pickup device blemishes dimensions image pickup device material list sensitivity ratings corrosion resistance signal to noise ratio with agc gaskets Off exterior finish camera resolution heavy duty over exposure protection weather proof peak-white clipping pole mounting adapter sync generator wind resistance output voltage vertical movement extents output impedance horizontal movement extents aspect ratio tilt speed geometric distortion pan speed automatic light compensation simultaneous pan and tilt lens mount capability provided instantaneous drive motors Connectors reversing capability provided Video overload protection Power pan and tilt braking capability - camera lens provided glass lens limit switches for vertical and focal length horizontal movements motorized remote iris control (automatic with manual connectors override) - cameral receiver/controller effective aperture range remote control functions remote control functions provided motor overrun protection auxiliary outputs lens mount controller address capabilities provided - ground loop isolator controller power supplies - camera housing local control panel shop drawings RS-232 communications interface Dimensions baud rate material list corrosion resistance packaging drawings with mounting instructions
2 Latch Gaskets Exterior finish Heater blower and thermostat Filter viewing window sun shield Connectors external and internal - pan and tilt unit Dimensions packaging 19 inch x 8 inch x 12 inch Connectors Video ptz control Power gold plating - coaxial cable - surge suppression - system interconnection diagram 2. Materials. Ensure all materials furnished, assembled, fabricated, or installed under this Item are new, corrosion resistant, and in strict accordance with the details shown on the plans and in the Specifications. Provide CCTV field equipment including, but is not limited to, the following: Video camera unit. Camera lens, filter, control circuit, and accessories. Camera housing (environmentally controlled). Heavy duty pan and tilt unit. Camera controller. Camera control panel for local controls. Video and camera control cable harness and connectors. Equipment for accommodating presets. All necessary coaxial, control, and power cables. A. Functional Requirements. Ensure the CCTV Field Equipment together with the CCTV central equipment in the Control Center forms a complete CCTV system which meets the following requirements: Ensure the CCTV Field Equipment has 525 lines per frame, interlaced 2:1, per EIA-170 Standard. Provide line lock and ensure no interlace, jitter, or pairing on the viewing monitor are discernible. Ensure that all cameras are synchronized at the same vertical phase. Ensure that the frame frequency is frames per second. Ensure the width to height aspect ratio is 4:3. Ensure the system limiting resolution conforms to FCC regulations for broadcast signals. Provide the system with clear, low-bloom and lowlag video pictures under all conditions from bright sunlight to night time scene illumination of 1.8 footcandle (fc). Maintain color quality by a continuous through the lens automatic white balance for color temperatures between 3,200 K and 5,500 K
3 Provide all field equipment install are operational in all weather conditions and able to withstand a wind load of 100 miles per hour without permanent damage to mechanical and electrical equipment. Use identical equipment at each field location and ensure that it is completely interchangeable. B. Electrical and Mechanical Requirements. 1. Video Camera Unit. Ensure all video cameras are of solid state design and meets the following requirements: Image pickup device: 0.25 in. solid state color CCD utilizing hole accumulated diode technology with a minimum of 768 (H) x 494 (V) pixels. Pickup device blemishes: When viewing a uniform white field, ensure there are no blemishes for any iris opening producing any signal level between 7.5 and 100 IRE. Sensitivity and S/N: Ensure the camera maintains 1 volt peak-to-peak video signal with 2.3 lux (at f 1.2) measured with 3,200 K incandescent illumination on the image device face plate at a minimum of 48 db signal-to-noise (AGC off). Resolution: A minimum of 350 lines vertical and 430 composite lines horizontal, measured per EIA-170 Standard. Over exposure protection: Ensure the camera is not sustaining any permanent damage when pointed directly at strong light sources, including the sun. Peak-white clipping circuits: Ensure the camera has an adjustable peak white clipper circuit to limit the output of any highlights to a preset level. Ensure the white clip level is set to limit the signal to 100 IRE. Sync generator: EIA-170 Standard with provision for external genlock, and line lock with vertical phase adjustment ± 90 degrees minimum. Video signal format: EIA-170 Standard, video output 1 volt p-p composite. Output impedance: 75 ohms ± 5%. Aspect ratio: 4:3. Geometric Distortion: Less than 2%. Automatic light compensation: Ensure the video output not change more than 2:1 with light level change of 4,000,000:1 when using the specified zoom lens with auto iris and neutral density filter. Ensure the camera accept standard C or CS mount lenses
4 2. Camera Accessories. Provide with each camera an f/1.4 glass multi-coated zoom lens. Ensure the lens has focal length variable from (7 mm to 102 mm). Provide motorized automatic iris control with manual override with each lens. Ensure the camera has a minimum effective aperture range of f/1.4 to f/16. Equip the lens for remote control of zoom, focus and iris operations. Provide mechanical or electrical means to protect the motors from overrunning in extreme positions. Ensure lens mount is the standard 16 mm C or CS mount and compatible with the camera. Ensure the lens is capable of both auto iris and remote manual iris operation. Protect any coaxial cable, entering or leaving any cabinet, with static discharge protection (lightning arrestor) at each end. Provide a ground loop isolator at 1 end of any coax which enters or leaves a cabinet. Ensure these devices are specifically designed for CCTV type service and not degrade the quality of the signal. CB type lightning arrestors are not acceptable. 3. Camera Housing. Furnish and install an environmental resistant and tamperproof enclosure for each camera. Except for the viewing window, construct the enclosure of anodized or enamel painted aluminum of at least in. thickness. Equip the housing with a heater and a window defroster. Ensure the turn-on point of the thermostat is 40ºF. Provide the heater 35 watts minimum heating power. Furnish and install a circulation blower and thermostat in each house. The turn-on point of the thermostat is 90ºF. Ensure air drawn into the housing through a filter which is externally replaceable. Ensure the fan provides a minimum of 35 cubic feet per minute air flow. Ensure the fan operate at 120 Volts AC, 60 hz, and consume no more than 19 watts power. Construct the viewing window in such a way that unrestricted camera views can be obtained at all camera and lens positions. Provide a sun visor in the front of the housing. Ensure cables and harness are entering at the rear and/or the bottom of the housing, with gaskets at entry points to prevent moisture entry. Provide a sun shield to the entire housing from direct sunlight. Construct it to allow the free passage of air between the housing and the shield, but it must not form a sail to place an excessive load on the pan/tilt unit in high winds. 4. Pan-Tilt Unit. Furnish and install a heavy duty, anodized aluminum weather-proof and pan-and-tilt unit at each camera site on top of the camera pole. Provide any mounting adapter and/or attachment required to install the pan-and-tilt unit. Design the mounting for the camera housing and the pan-and-tilt unit to withstand 100 mile per hour wind loading
5 Provide a unit with vertical movement of ± 90 degrees and horizontal movement of 350 degrees. Provide tilt speed in the range of 3 to 4 degrees per second and the pan speed 5 to 6 degrees per second. Provide a unit that is capable of simultaneous pan and tilt movements. Provide a unit with a load rating compatible with that of the camera housing, camera, and all cabling under wind conditions of 100 miles per hour and acceleration/deceleration conditions specified. Provide analyses of the loading on the pan-and-tilt assembly based on the above criteria. Provide drive motors capable of instantaneous reversing and overloading protection. Provide braking in both pan and tilt movements to enable fast stop and reversal and to prevent drifting. Provide limit switches or stops to limit the range of vertical and horizontal movements, which are adjustable individually. Mount the camera in such a way that the camera line of sight is at the center line of the desired field of view when the camera is at the mid-point of its mechanical motion. The field of view of each camera and the limit settings of its vertical and horizontal movements are provided by the Engineer prior to installation. Provide pan-and-tilt unit that have seals and gaskets to protect the motors, gears, and cables. Provide seals and gaskets are resistant to ozone, ultraviolet radiation, and other pollutants inherent to all local environmental conditions. 5. Camera Controller. Furnish and install, in the cabinet, at each camera site, a camera controller to control the camera, pan/tilt and lens functions. Ensure the controller decode the digital signals from the data channel of the Drop/Insert Muldem via the LDM and then transform to appropriate drive signals for the different camera, pan/tilt, and lens mechanisms. Ensure the camera controller meets the following specific requirements: a. Camera remote control functions. Provide the unit, as a minimum, control and drive circuits for the following functions: Pan Left; Pan Right; Tilt Up; Tilt Down; Zoom In; Zoom Out; Focus Near; Focus Far; Iris Override; Iris Open; Iris Close; Pan/Tilt Position Reset; Camera Power (Latching); and One (1) Auxiliary Output
6 b. Controller Address. Provide each unit with a unique address which is changeable by changing connector harness, switch settings, or plug-in modules. Provide units that respond to the central command if, and only if, it is addressed. c. Power Supplies. Provide the controller with all power supplies required to operate the camera, pan/tilt, and lens movement. d. Control Panel. Provide a control panel with pan/tilt and lens functions to control the camera, pan/tilt unit, and lens motion locally. Mount the control panel inside the cabinet where the controller is housed. e. Communications Interface. Interface the Camera Controller to the communications backbone through an EIA-232C/D port. Provide communications signals, data exchange protocol and timing that is compatible with the communications equipment and with the master controllers in the control center. Use a 9,600 Baud rate. Data is sent asynchronously as either 8 bit with no parity or 7 bit plus even parity. Each block of data includes a camera identifier and be accompanied by a checksum calculated on the entire block. Ignore or NAK blocks with a bad checksum. If the field unit must transmit data to the control unit at the control center, ensure it raises the RTS line and keep it raised until all data has been sent. Provide a field unit that will not transmit data unless the CTS line from the communications equipment is raised. Provide the Camera Controller connectors and harness to connect to the LDM unit. Supply complete hardware interface and protocol description to the Department as part of the required documentation. f. Power Input. 115 ± 20 Volts AC, 60 ± 3 hz, 80 watts maximum. g. Packaging. Pack the controller in an enclosure with size not exceeding 19 in. x 8 in. x 12 in. fabricated of anodized aluminum of at least 1/16 in. thickness. h. Connectors. Provide and install connectors which are compatible with the communications equipment interface. Use connectors at the control unit and at the camera, lens, and pan/tilt mechanisms. Ensure all connector pins and mating connectors are plated with not less than 50 microns of gold. 6. Surge Protection. Ensure the camera installation meets the following requirements: Pole mounting adapter-electrically bonded to pole. Pan/tilt mechanism-electrically bonded to adapter. Camera ground strap-number 6 AWG braided conductor to connect enclosure to pole mounting adapter. A. Surge Protector Cabinet. Install a weatherproof, ventilated equipment type cabinet near the top of the pole to house protective devices. If space is available, install protective devices inside the camera enclosure and pan/tilt unit instead of the top cabinet with the approval of the Engineer. Protect each
7 conductor (including return conductors) by the appropriate surge protector described below. B. Power and Control Cable Surge Protector. Install surge protectors as specified in the Special Specification, Cabinets, in each CCTV cabinet and also in the top cabinet described in the above paragraph for each power conductor and each control conductor. 7. Power Requirements. Ensure the CCTV field equipment meets all of its specified requirements when the input power is 115 Volts AC ± 20 Volts AC, 60 ± 3 hz. Ensure the maximum power required including the heater and blower, does not exceed 400 watts. Ensure the equipment operation is not affected by transient voltages, surges, and sags normally experienced on commercial power lines. Check the local power service to determine if any special design is needed for the equipment. 8. Primary Input Power Interruption. Ensure the CCTV field equipment meets all the requirements in Section 2.1.4, Power Interruption, of the National Electrical Manufacturers Association (NEMA) Standard TS for Traffic Control System, latest revision. 9. Power Service Transients. Ensure the CCTV field equipment meets the requirements of Section 2.1.6, Transients, Power Service, of the NEMA Standard TS1-1989, latest revision. 10. Wiring. Ensure all wiring meets the requirements of the National Electric Code. Ensure all wires are cut to proper length before assembly. No wire shall be doubled-back to take up slack. Neatly lace wires into cable with nylon lacing or plastic straps. Secure cables with clamps. Provide service loops at all connections. Ensure coaxial cable between the camera and the surge protectors in the CCTV cabinet at the base of the camera pole are of the RG-59 type with a stranded center conductor. Ensure coaxial cable from the surge protectors to the fiber optic transmitter are of the RG-11 type with 100% shield coverage. Ensure all coaxial cable has a cellular polyethylene dielectric. 11. Transient Suppression. Ensure all DC relays, solenoids, and holding coils have diodes across the coils for transient suppression. 12. Power Service Protection. Ensure the equipment contains readily accessible, manually reset table, or replaceable circuit protection devices (such as circuit breakers or fuses) for equipment and power source protection. Provide and size circuit breakers or fuses such that no wire, component, connector, PC board, or assembly are subjected to sustained current in excess of their respective design limits upon the failure of any single circuit element or wiring. 13. Fail Safe Provision. Design the equipment such that the failures of the equipment do not cause the failure of any other unit of equipment
8 14. Modular Design. Ensure that the CCTV field equipment is modular in design such that major portions may be readily replaced in the field. Identify modules and assemblies clearly with name, model number, serial number, and any other pertinent information required to facilitate equipment maintenance. 15. Connectors and Harness. Ensure all external connections are made by means of connectors. Key the connectors to preclude improper hookups. Ensure all wires to and from the connectors are color coded and/or appropriately marked. Provide connecting harness of appropriate length and terminated with matching connectors for interconnection with the LDM units. Ensure all pins and mating connectors are plated with not less than 25 microns of gold. Provide connectors utilizing solder type connections that have each soldered connection covered by a piece of heat shrink tubing securely shrunk to insure that it protects the connection. C. Environmental Design Requirements. Ensure the equipment meets all its specified requirements during and after subjecting to any combination of the following conditions: 1. Ambient temperature range of 0ºF to 140ºF. 2. Temperature shock not to exceed 30ºF per hour, during which the relative humidity shall not exceed 95%. 3. Relative humidity range not to exceed 95% over the temperature range of 40ºF to 110ºF. 4. Moisture condensation of all surfaces caused by temperature changes. 3. Construction Methods. Utilize equipment design and construction to the latest available techniques with a minimum number of parts, subassemblies, circuits, cards, and modules to maximize standardization and commonality. Design the equipment for ease of maintenance. Ensure all component parts are readily accessible for inspection and maintenance. Provide test points for checking essential voltages and waveforms. A. Electronic Components. Ensure all electronic components comply with Special Specification, Electronic Components. B. Mechanical Components. Ensure all external screws, nuts, and locking washers are stainless steel; no self-tapping screws will used unless specifically approved by the Engineer. Ensure all parts are made of corrosion resistant material, such as plastic, stainless steel, anodized aluminum, or brass. Protect all materials used in construction from fungus growth and moisture deterioration
9 Separate dissimilar metals by an inert dielectric material. C. Testing, Documentation, and Warranty. Ensure testing of the CCTV Field equipment complies with Article 2 of Special Specification, Testing, Training, Documentation, Final Acceptance and Warranty. Provide documentation for the CCTV Field Equipment that complies with Article 4 of Special Specification, Testing, Training, Documentation, Final Acceptance and Warranty. Provide warranty for the CCTV Field Equipment that complies with Article 5 of Special Specification, Testing, Training, Documentation, Final Acceptance and Warranty. 4. Measurement. This Item is measured as each unit furnished, installed, made fully operational and tested in accordance with this Special Specification. 5. Payment. The work performed and materials furnished in accordance with this Item and measured as provided under Measurement are paid for at the unit price bid for CCTV Field Equipment. This price is full compensation for all equipment described under this Item with all cables and connectors; all documentation and testing; and furnishing all labor, materials, training, equipment, and incidentals
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