F150-3 VISION SENSOR

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Steven Cooper
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1 F50-3 VISION SENSOR

Simplified Two-Camera Machine Vision Omron s compact F50-3 lets you handle a wide variety of single-camera and now twocamera applications with simple on-screen setup.

The intuitive setup with easy-to-use pull-down menus takes place over real-time camera images displayed, so you never lose sight of what is happening.

2 Simplified Two-Camera Machine Vision Omron s compact F50-3 lets you handle a wide variety of single-camera and now twocamera applications with simple on-screen setup. The two-camera unit fully integrates images from both cameras for the controller and monitor without any special programming. The intuitive setup with easy-to-use pull-down menus takes place over real-time camera images displayed, so you never lose sight of what is happening. In addition to the self-contained vision controllers, Omron offers cameras with built-in lighting, lensing and monitors; sensors for synchronizing viewing; and programmable controllers to integrate the vision sensor into your production line. Optional Windows -based Vision Composer software gives more sophisticated functionality and capabilities in a drag-and-drop, flow-chart like setup environment, requiring no programming skills. Flexible 2 Camera Inspection Options Two-camera Switching 0 Horizontal Composition 0 0 Operators have the option of configuring the F50-3 s two cameras to process images for speed with partial field-of-views or full-screen resolutions, depending on the application s requirements. For applications involving large inspection areas or needing a higher degree of accuracy, the controller processes images from the cameras in sequence. The controller will process an image from camera 0 first, then process the image from camera. Horizontal Composition 2 0 Vertical Composition In applications requiring higher-speed inspections, or with a smaller inspection area, operators can configure the controller to process and combine images from both cameras simultaneously.

3 Two-Camera Inspection Applications Inspecting Boxes From Both Sides Simultaneously inspect both sides of a box using two cameras. PCB Positioning Determine the coordinates of position marks using two fields of vision. NG OK OK NG Synchronous sensor Programmable Position data output Inspecting Bottles Inspect both dimensions and shape. Inspecting Connectors Inspect long electronic connectors for pin presence. Trigger sensor Trigger sensor Position Reference Report random product positioning on a conveyor. Robotic Tool Guidance Report tool and part alignment positioning to robot. S.C.A.R.A. Robot Pick & Place Trigger sensor Tooling

Advanced Image Processing The F50-3 lets operators choose from a suite of advanced image enhancements and measurement functions that improve the accuracy of detection and measurement in their

4 Advanced Image Processing The F50-3 lets operators choose from a suite of advanced image enhancements and measurement functions that improve the accuracy of detection and measurement in their applications. Filtering The F50-3 can perform filtering functions including smoothing, edge enhancement, edge extraction, and background suppression in real time. Gray Search For applications requiring high-accuracy positioning, the gray search function lets operators measure position in sub-pixels using 256-gradiation gray search processing. Surface Defects Quickly inspect for surface defects including scratches, dirt, etc. with Omron s unique algorithm. This algorithm allows users to set the F50-3 to inspect for defects along lines, around circumferences, or inside of boxes. Gray Edge Measurement The gray edge measuring function delivers sub-pixel accuracy when inspecting widths or dimensions. Output Calculations The F50-3 gives you several ways to display and interpret data from inspection results. Using the menus, users can find minimum and maximum values, calculate distances between points, and obtain angles between lines. To customize an output, set up to 24 expressions (data operations) and perform judgements and data output based on results. Image Storage Capability The F50-3 s image storage complements the measurement and output calculation functions by storing up to 23 different good or bad images. These stored images make it easier to finetune your production process and track production errors. When the data has been collected, it can be clearly displayed on our 5.5 inch TFT color monitor and shared with your PLC via DeviceNet or serial communications.

The Right Lights & Camera For Your Action Omron s compact shutter camera is perfect for high-speed inspection applications and can be fitted with several different light sources, depending on the

They use a hood shape that reduces external interference, making conditions ideal for highly accurate inspections.

One option complements the adjustable ring-light source with adjustable coaxial vertical lighting.

F50-SLC20 (Field of vision: 20 mm) Light intensity can be set separately to one of 8 levels for 5 illuminated areas.

5 The Right Lights & Camera For Your Action Omron s compact shutter camera is perfect for high-speed inspection applications and can be fitted with several different light sources, depending on the application. Unique, Intelligent Light Sources Our Intelligent Light Source cameras are designed to enhance and simplify your applications. They use a hood shape that reduces external interference, making conditions ideal for highly accurate inspections. Their combination of red and green light sources also enable the F50-3 to inspect a wide range of workpieces. One option complements the adjustable ring-light source with adjustable coaxial vertical lighting. This lighting method allows the brightness and the lighting direction to be changed depending on the application s requirements. F50-SLC20 (Field of vision: 20 mm) Light intensity can be set separately to one of 8 levels for 5 illuminated areas. 2 Coaxial 3 5 vertical lighting 4 F50-SLC50 (Field of vision: 50 mm) Light intensity can be set separately to one of 8 levels for 8 illuminated areas With an Intelligent Light Source camera, the F50-3 s controller menus take all of the guesswork out of proper lighting. Operators can control the illuminated area and light intensity from the controller menus. The settings are easily changed without direct adjustment to the light source. Lighting positioning is stored with other scene data so operators can change the lighting conditions to match different operating environments. Because the settings are numeric data, it is possible to recreate the lighting conditions from machine to machine.

System Configuration Recommended Power Supply: OMRON S82K-0524 or S82K-05024 Power supply Synchronous sensor F50-KP Console (2 m) Cameras Camera with Intelligent Light Source:

Intelligent Light Source: F50-SLC50 (Field of vision: 50 mm) Camera with Light Source: F50-SL20 (Field of vision: 20 mm) F50-SL50 (Field of vision: 50 mm) F50-SA Camera F50-A20

Monitor F50-M05L Color, Panel Mount LCD Monitor RCA/BNC Video Cable monitor cable (2 m) BNC Jack (Provided with the monitor cable) Camera Unit Cable (5 cm) (Provided with the F50-A20)

6 System Configuration Recommended Power Supply: OMRON S82K-0524 or S82K Power supply Synchronous sensor F50-KP Console (2 m) Cameras Camera with Intelligent Light Source: F50-SLC20 (Field of vision: 20 mm) F50-C0E-3 F50-C5E-3 F50-C0E-3-DRT F50-VS Camera cable (3 m) Parallel I/O (F50-C0E-3, F50-C5E-3) (CompoBus/D) F50-C0E-3-DRT Programmable Camera with Intelligent Light Source: F50-SLC50 (Field of vision: 50 mm) Camera with Light Source: F50-SL20 (Field of vision: 20 mm) F50-SL50 (Field of vision: 50 mm) F50-SA Camera F50-A20 Two-camera unit Note: Use a 24-VDC power supply. Monitor F50-M05L Color, Panel Mount LCD Monitor RCA/BNC Video Cable monitor cable (2 m) BNC Jack (Provided with the monitor cable) Camera Unit Cable (5 cm) (Provided with the F50-A20) Ordering Information Cameras Name Cameras with Intelligent Light Source and Lens Cameras with Simple Light Source and Lens Camera only Console Color LCD Monitor Camera Cable (3m) Monitor Cable (2m) Model number F50-C0E-3 F50-C5E-3 F50-C0E-3-DRT F50-SLC20 F50-SLC50 F50-SL20 F50-SL50 F50-SA F50-A20 F50-KP F50-M05L F50-VS RCA/BNC Video Cable

7 Rating/Function Specifications s: F50-C0E-3, F50-C5E-3, F50-C0E-3-DRT Item Specifications Number of connectable cameras or 2 (when using F50-A20) Number of pixels 52(H) x 484(V) Number of scenes 6 (can be backed up to a personal computer via RS-232C) Image storage function Maximum of 23 images stored Processing method Gray/Binary Filtering Smoothing, edge enhancement, edge extraction, background suppression Number of binary levels 256 levels per region Position displacement compensation Compensation directions: X,Y, and θ directions; Detection methods: Binary center of gravity, axis angle, midpoint, gray search ( model or 2 models), gray edge position Number of measurement regions 6 regions/scene Measurement data Binary center of gravity and area, axis angle, correlation value, gray search position, defect, edge position, edge pitch, density averaging, relative search Data operation functions (expressions) Arithmetic calculation, distance, angle, maximum/minimum value, absolute value, etc. Results output Overall judgment, judgments for measurement/expression results for each region, measurement/expression results (can be output via RS-232C in parallel) Monitor interface channel (pin jack, compatible with over-scan monitor) RS-232C interface channel (D-sub, 9-pin, female) CompoBus/D interface F50-C0E-3, F50-C5E-3 : None; F50-C0E-3-DRT: channel Parallel I/O inputs and 2 outputs including control I/O points input and 5 outputs including control I/O points Input/ Output type NPN PNP F50-C0E-3 F50-C5E-3 F50-C0E-3-DRT Power supply voltage 20.4 to 26.4 VDC (including ripple) Current consumption Approx. 0.5 A Ambient temperature Operating: 0 to 50 C (32 to 22 F) with no icing or condensation, Storage: -25 to +65 C (52 to 49 F) with no icing or condensation Ambient humidity Operating and storage: 35% to 85% (with no condensation) Weight (with packaging) Approx. 940 g ( only: 390 g) Accessories 2 manuals and CompoBus/D connector (F50-C0E-3-DRT only) Cameras Item Camera Lens Cameras with Intelligent Light Source and Lens: F50-SLC20, F50-SLC50 Cameras with Simple Light Source and Lens: F50-SL20, F50-SL50 Camera: F50-SA (with C-mount Lens Ring and no light source) Specifications Picture element /3" Interline CCD (reading all pixels) Effective pixels 659 x 494 (H x V) Shutter Electronic frame shutter: /00, /500, /2,000, or /0,000 s Setting distance Field of view Light sources Lighting Flash Ambient temperature Ambient humidity Weight (Camera only) Accessories F50-A20 Item Specifications F50-SLC20: 5 to 25 mm, F50-SLC50: 6.5 to 26.5 mm, F50-SL20: 6 to 7 mm, F50-SL50: 66 to 76 mm F50-SLC20/SL20: 20 mm (0.79 in), F50-SLC50/SL50: 50 mm (.97 in) F50-SLC20/SLC50: Red LED and green LED, F50-SL20/SL50: Red LED Pulse flash (synchronized with camera shutter) Operating: 0 to 50 C (32 to 22 F); Storage: -25 to 60 C (52 to 40 F) with no icing or condensation Operating or storage: 35% to 85% (with no condensation) F50-SLC20: Approx. 30 g; F50-SLC50: Approx. 425 g F50-SL20/50: Approx. 35 g; F50-SA: Approx. 70 g Number of connectable cameras 2 Camera modes Two-camera switching; vertical composition, horizontal composition and 2; single camera (camera 0 or ) Power supply voltage 20.4 to 26.4 VDC Current consumption Approx. 0.3 A Ambient temperature Operating: 0 to 50 C (32 to 22 F); Storage: -25 to 65 C (52 to 49 F) with no icing or condensation Ambient humidity Operating or storage: 35% to 85% (with no condensation) Weight (Camera only) Approx. 220 g Accessories Instructions manual (one), Camera Unit Cable (one) F50-SLC20/SLC50: Instructions manual (one), F50-SL20/SL50: Instructions manual (one) F50-M05L Color, Panel Mount LCD Monitor Item Specifications Size 5.5 inches;.36 x mm (H x V) Type Liquid crystal color TFT Resolution 320 x 240 dots Input signals NTSC composite video (.0 V/75 Ω termination) Power supply voltage Current/Power consumption Ambient temperature Ambient humidity Weight (Monitor only) Accessories 20.4 to 26.4 VDC (including ripple) Approx. 700 ma max. Operating: 0 to 50 C (32 to 22 F); Storage: -25 to +65 C (52 to 49 F) with no icing or condensation Operating or storage: 35% to 85% (with no condensation) Approx. kg Instructions manual (one), mounting brackets (four)

Cameras With Light Sources Cameras with Intelligent Light Source Models Field of vision: 20 mm Field of vision: 50 mm A lens and Intelligent Light Source are mounted on the F50-SA Camera.

F50-SL20 F50-SL50 Sensing Distance & Field of Vision Mount the Camera within the fixed sensing distance, then fix the Camera at the position where a clear image is obtained.

8 Cameras With Light Sources Cameras with Intelligent Light Source Models Field of vision: 20 mm Field of vision: 50 mm A lens and Intelligent Light Source are mounted on the F50-SA Camera. F50-SLC20 F50-SLC50 Cameras with Simple Light Source Field of vision: 20 mm Field of vision: 50 mm A lens and light source are mounted on the F50-S Camera. F50-SL20 F50-SL50 Sensing Distance & Field of Vision Mount the Camera within the fixed sensing distance, then fix the Camera at the position where a clear image is obtained. F50-SLC20 F50-SL20 Object Camera distance: 5 to 25 mm Object Camera distance: 6 to 7 mm F50-SLC50 Field of vision (20 x 20 mm) F50-SL50 Field of vision (20 x 20 mm) Object Camera distance: 6.5 to 26.5 mm Object Camera distance: 66 to 76 mm Field of vision (50 x 50 mm) Field of vision (50 x 50 mm)

9 Set mode Adjust Menu Tree Shutter speed Filtering BGS levels Calibration Light control Position compensation Measurement region (0 to 5) When the is used, the measurement regions will be as follows: : 0 to 7 : 8 to 5 Adjust Region (0 to ) When the is used, the measurement regions will be as follows: : 0, : 0, Direction Gravity and area Gravity and axis Edge position Edge pitch Gray search Precise search Defect (arc) Defect (box) Defect (circumference) Defect (line) Density AVG Relative search Filtering BGS levels Gravity and area Gravity and axis Edge position Gray search Depending on the mode, items may not be displayed. Monitor mode Run mode System Expression Communications Output Device settings Display Judge Data Terminal block RS-232C Normal Host link Set key operation Startup mode Error method CompoBus/D set CompoBus/D ref F50-C0E-3-DRT only Tool Version Save The menu configuration for Set mode, if the Two-Camera Unit is used, will require additional camera settings.

10 POWER RUN ERROR POWER SYNC MS NS POWER RUN ERROR NODE ADDRESS DR No. CAMERA 0 CAMERA 2 CAMERA UNIT POWER RUN CONTROLLER Dimensions Unit: mm (inches) F50-C0E-3, F50-C5E-3 F50-C0E-3-DRT 0 (4.33) 00 (3.94) 77.6 (3.06) 20 (4.72) F50 CAMERA MONITOR CONSOLE 90 (3.54) 4. (0.6) Four. 4.5 dia. 8 (0.3) 0 (4.33) 00 (3.94) RS-232C 77.6 (3.06) 20 (4.72) CAMERA MONITOR CONSOLE 8.3 (0.33) 4. (0.6) 90 (3.54) 8 (0.3) 30 (5.2) 50 (.97) 65 min (2.44) (.40) 30 (5.2) 8.8 (0.35) 2.4 (0.09) 50 (.97) 65 min. Cameras F50-SLC20 Camera with F50-LTC20 Intelligent Light Source (2.76) (2.87) 40 (.57) 85 (3.35)* F50-A20 66 (2.60) 50 (.97) 70 (2.76) 42.5 Mounting hole dimensions 3.3 (0.3) (.57) Mounting dimensions (3.79) 6.75 (0.66) Two M4 holes with depth of 0 mm (3.94) 90 (3.54) 0 (4.33) /4-20UNC with depth of 0 mm (3.40) (0.27) F50-SLC50 Camera with F50-LTC50 Intelligent Light Source 90 (3.54) (3.5) 40 (.57) 85 (3.35)* Two M4 holes 56 (2.20) Two 4.5-dia. (mounting holes) 90 (3.54) (2.36) 52.5 (2.07) Mounting dimensions (4.06) 6.75 (0.66) Two M4 holes with depth of 0 mm /4-20UNC with depth of 0 mm Console F50-KP 50 (.97) ESC TRIG ENT 87 (3.43) (3.67) F50-SL20/SL50 Camera with Light Source 39 (.54) 67 (2.64) 70.5 (2.78)* (0.27) 2 dia. 40 (.57) dia. SHIFT F50-KP CONSOLE 25.4 () F50-SA Camera (Camera Only) (.57) (0.6) 43 (.69) Mounting dimensions 25 (0.98) C mount Mounting dimensions (.98) (.58) 8 48 (.89) 40 (.57)* F50-S 30.5 (.20).5 (0.06) F50 connector 3.25 (.23) A A (0.66) 6.75 (0.66) Two M4 holes with depth of 9 mm /4-20UNC with depth of 9 mm 6.75 (0.27) 3 (.22) F50 light connector Two M4 holes with depth of 9 mm 2000 (78.74) 23 5 (0.20) 0 (0.9) (0.39) Color, Panel Mount LCD Monitor F50-M05L 00 (3.94)* 85 (7.28) 74 (6.85) 43 (5.63) 42.2 (.66) Panel opening dimensions Mounting plate thickness:.6 to (5.20) 5.5 (0.22)* +0.5mm 33.5 o (5.26) 46 max. (.8 max.)* 45 (5.7)* 55 (6.0)* 50 min. 2.5 Mounting bracket RCA/BNC Monitor Cable Tolerance: ± mm /4-20UNC with depth of 9 mm 2.25 (0.84) (0.27) +0.5mm 75.5 o (6.9) *These dimensions are provided for reference.

11 Refer to the following optical graph and select the field of vision, Camera distance, and Extension Tube. CCTV Lens Model Dimensions Lens F50-L8 F50-L2 F50-L6 F50-L25 F50-L50 F50-L75 42 dia. 42 dia. 30 dia. 30 dia. 48 dia. 62 dia Note: Omron reserves the right to change lens suppliers and specification without notification. Please verify all lenses with sales personnel. Focal Length Brightness 8.5 mm 2.5 mm 6.0 mm 25.0 mm 50.0 mm 75.0 mm F.5 F.4 F.4 F.4 F.4 F.4 Extension Tubes Model F50-EXT Length A set of six Extension Tubes that are 40, 20, 0, 5,, and 0.5 mm in length respectively Unit: mm Meaning of Optical Graph Image sensor Max. outer dia. Total length " -32UN -2A 30 dia. The X axis of the graph shows field of vision L (mm), and the Y axis shows the camera distance A (mm). The curves on the graph indicate different lenses, and the "t" values indicate the lengths of the Extension Tubes. Camera distance A (mm) Camera Extension Tube Lens Note: Extension tube length should not exceed 0% of the focal length of the lens. When looking at other manufacturer s lenses, please remember the F50 has a /3-inch CCD. All values are approximate values. It is recommended that the camera distance be adjusted by sliding the Camera forward or backward in actual operation. Optical Graph Camera distance A (mm) 5,000 3,000 2,000,000 Field of vision L (mm) Lens model: F50- L75 L50 L25 L6 L2 L t: Extension Tube thickness Field of vision L (mm)

Easy-to-use Windows -based software that can provide more sophisticated functionality and capability to the F50-3 using a drag-and-drop, flow-chart like setup environment requiring no programming

12 Easy-to-use Windows -based software that can provide more sophisticated functionality and capability to the F50-3 using a drag-and-drop, flow-chart like setup environment requiring no programming skills. OMRON ELECTRONICS, INC. Industrial Automation Division Schaumburg, IL OMRON CANADA, INC. Scarborough, Ontario 24 Hour Control Fax United States Canada UNITED STATES REGIONAL SALES OFFICES OMRON or CANADA REGIONAL SALES OFFICE Toronto BRAZIL SALES OFFICE Sao Paulo ARGENTINA SALES OFFICE Buenos Aires MEXICO/LATIN AMERICA SALES OFFICE Florida OMRON ELECTRONICS, INC. SB F503-8/00/5M

Highspeed. New inspection function F160. Simple operation. Features

Highspeed. New inspection function F160. Simple operation. Features Vision Sensor Impressive high speed opens up new possibilities Highspeed New inspection function Simple operation Adaptability Features Can be applied to ultra-fast manufacturing lines. Full range of detection