Photoelectric Sensors. E58 Harsh Duty Series

Transcription

1 August 2007 Contents Overview Model Selection, Senss Model Selection, Compatible Connect Cables Model Selection, Accessies Wiring Diagrams Specifications Dimensions The Cutler-Hammer E58 Harsh Duty Series by Eaton s electrical business was designed to withstand your harshest physical, chemical and optical environments. Extensive research dictated the choice of materials used in this sens. Stainless steel, PVDF and tempered glass components are mechanically assembled using Viton seals to ensure complete sealing and resistance to industry chemicals. All adhesives and potting subject to failure from chemical attack have been eliminated from the design. The result is a sens highly resistant to chemical attack and moisture intrusion, that can withstand heavy shock and vibration in almost any application. E58 Harsh Duty senss feature unparalleled optical perfmance. They are ideal f automotive applications where exposure to lubricants, cutting fluids, coolants and glycols is common. F food processing applications, a smooth body version simplifies high-pressure chemical washdowns, and withstands the use of sanitizers, surfactants, and cleaning agents including diluted bases and acids. Ratings and Approvals UL Listed C-UL Listed PG.05E.04.T.E The Wld s Most Rugged and Best Sealed 30 mm Models Offer Industry-Leading Perfmance Tempered Glass Lens Cover Protects Against Abrasion Versions Feature Non-glass Lens Covers, 36 Stainless Steel and Optional Smooth Body Product Features Connect Versions Available f All Models Senss are available in 8 mm and 30 mm diameters 360 Output Indicat Is the Brightest Available All Models with Visible Red Beams Reliable Viton Mechanical Seals Ensure Complete Sealing and Resistance to Industry Chemicals 8 mm Models f Compact Mounting Highly refined optics f long sensing ranges and to see through high levels of contamination unmatched optical perfmance Perfect Prox technology provides exceptional background rejection and extremely high excess gain Resistant to the wide range of chemicals used in the automotive, food processing and fest products industries Suitable f high temperature, high pressure washdown (200 psi) Mechanical Viton seals hold up to extreme temperature variations Visible sensing beam on all models lets you see where the beam is aimed f quick setup and alignment Output status indicat is the brightest available and is visible from any angle and in any lighting condition The industry s only background rejection senss with a 2-wire circuit design Models available with both AC and DC operation in a single unit 4-wire DC senss offer dual NPN and PNP outputs PG.05E.04.T.E Unless otherwise noted, the products contained in this document are not designed intended f use in human safety applications. F me infmation visit: F Customer Service in the U.S. call -877-ETN CARE ( ), in Canada call F Application Assistance in the U.S. and Canada call

2 2 August 2007 Physical Attributes Rugged physical construction The was designed from the ground up to be the most rugged sens family available. The strong metal housing, mechanical seals and surface mount electronics withstand heavy shock and vibration. The tempered glass lens cover provides protection in abrasive environments, and the sturdy cable is physically clamped to the sens body. Exceptional environmental protection and chemical resistance The was designed to be used in the Automotive, and Fest Products industries. It is also well suited f applications in related industries such as Pulp and Paper, Car Wash and Steel. These industries are all physically demanding on equipment and that s why we designed and tested these senss to extreme levels of shock and vibration. Many sens failures, however, are actually due to chemical attack so we had to make them stand up to constant chemical exposure day in and day out. To ensure resistance to the widest possible range of chemicals, we conducted extensive studies of the chemical agents commonly used in these industries. We then selected only those materials that could withstand exposure to these chemicals without failure in the design of the E58 Harsh Duty Series. In addition, we eliminated adhesives in fav of me reliable Viton compression seals. Some of the me common chemicals against which this sens has been tested are listed in the resistance chart. This resistance chart reflects testing of the 303 stainless steel body used on the standard E58 Harsh Duty Series senss. Additional chemical resistance f food industry applications is available using senss with the optional 36 stainless steel body and hard-coated polycarbonate ( acrylic on reflex models) lens cover. The was designed to resist the chemicals shown in this table under nmal use and conditions. Extremes of environmental facts such as temperature, pressure, concentration, duration of exposure, ultraviolet sunlight and chemical interactions combined with the presence of these chemicals could result in premature material failure. F these cases, testing the sens in the specific application is recommended. Chemical Resistance Chart Chemical Categy Oils, Cutting Fluids, Aqueous Coolants Vegetable and Mineral Oil Surfactants Dilute Acids Dilute Bases Sanitizers Sensing Modes Commonly Found In: Automotive, Fest Industry Automotive, Fest Industry Automotive, This is a unique type of diffuse reflective sens that combines extremely high sensing power (called excess gain ) with a sharp optical cutoff to igne backgrounds. This allows the sens to reliably detect targets regardless of variations in col, reflectance, contrast surface shape, while igning objects just slightly outside the target range. With Perfect Prox, the can act just like an inductive prox sens but with up to 20 times the range f mounting away from a moving target so you can avoid damage and downtime. 8 mm and 30 mm sizes, 2-, 3- and 4-wire circuits, and cable, micro and mini connect terminations mean quick and easy replacement of damaged proximity senss. A visible sensing beam lets you quickly confirm the sens is aligned crectly in the application. The 8 mm Perfect Prox has a sensing range of 2 4 inches (50 00 mm), and the 30 mm version has a range of 6 inches ( mm). This simplified application example shows the power of the Perfect Prox. Detection Distance Cutoff Distance Perfect Prox Sens Detection Zone Gear Cut-away If the hole is If the hole is present in the gear, the sens will shine through the hole and igne the belt no detection event will occur. If the hole in the gear is missing, the sens will detect the surface of the gear and reject the part. Thru-Beam This sensing mode is available in the 30 mm models. Rated sensing range is 800 feet, among the longest ranges available on the market. This provides extremely high excess gain when the source and detect are positioned at closer, optimum ranges to see through high levels of contamination. A visible red sensing beam and wide field-of-view mean quick and easy installation and alignment. Polarized Reflex Another sensing mode available in the 30 mm models is polarized reflex. In this mode, the sensing beam is reflected from a retreflect back to the sens. The maximum range of 34 feet is also among the longest available on the sens market. The polarizing filter built into the sens ensures only light reflected off a cner cube retreflect is recognized by the sens. This allows reliable detection of shiny targets that could reflect light back to the sens and be missed by a non-polarized version. As in all models, a visible sensing beam is featured f easy installation and alignment. F me infmation visit:

3 August Model Selection Thru-Beam and Reflex Senss 3-Wire and 4-Wire Senss Thru-Beam Source Reflex Polarized Reflex Excess Gain Detect F a complete system, der One Source and One Detect Sens Retreflect (Not Included) F a complete system, der Sens and Retreflect (See PG.05E.7.T.E) Sens Retreflect (Not Included) F a complete system, der Sens and Retreflect (See PG.05E.7.T.E) Operating Voltage Sensing Range 800 feet (250m) 0 30V DC 800 feet (250m) 59 feet (8m) 0 30V DC 59 feet (8m) 34 feet (0m) 0 30V DC 34 feet (0m) Optimum Range 0. to 300 feet ( m) 0. to 300 feet ( m) to 40 feet (0.03 2m) to 40 feet (0.03 2m) to 20 feet (0.03 6m) to 20 feet (0.03 6m) Field of View 33 inches (830 mm) 25 feet (7.6m) 33 inches (830 mm) 25 feet (7.6m) 20 feet (6m) 20 feet (6m) 20 feet (6m) 20 feet (6m) Fast turn product with typical one business day lead-time to shipment. See listing of compatible connect cables on Page 5. Thru-Beam Component Connection Type Catalog Number Light Operate Dark Operate Source 2-meter Cable E58-30TS250-GA E58-30TS250-GAP Detect 2-meter Cable E58-30TD250-GL E58-30TD250-GD E58-30TD250-GLP E58-30TD250-GDP Source 2-meter Cable E58-30TS250-HA E58-30TS250-HAP Detect 2-meter Cable E58-30TD250-HL E58-30TD250-HD E58-30TD250-HLP E58-30TD250-HDP 2-meter Cable E58-30RS8-GL E58-30RS8-GD E58-30RS8-GLP E58-30RS8-GDP 2-meter Cable E58-30RS8-HL E58-30RS8-HD E58-30RS8-HLP E58-30RS8-HDP 2-meter Cable E58-30RP0-GL E58-30RP0-GD E58-30RP0-GLP E58-30RP0-GDP 2-meter Cable E58-30RP0-HL E58-30RP0-HD E58-30RP0-HLP E58-30RP0-HDP Sens Options f Thru-Beam and Reflex (Built-to-der, contact Eaton s Cutler Hammer Sens Applications Department at f delivery lead times) Thru-Beam Apertured Versions Versions with Versions with Reduces effective sensing beam to Threaded Housings Smooth (Non-threaded) Housings 0.2 x 0.9 inches (5 x 23 mm) f accurate edge Upgrade to a 36 Stainless Steel threaded Upgrade to a 36 Stainless Steel smooth (nonthreaded detection sensing smaller objects. Facty body from 303, and change the lens cover body from 303, and change the lens installed behind lens cover f protection and to hard-coated polycarbonate (cast acrylic cover to hard-coated polycarbonate (cast sealing. Sensing range is reduced to 230 feet f reflex models) from glass. acrylic f reflex models) from glass. (70m). To der, substitute 070 in place of To der, add the Suffix -FC to To der, add the Suffix -FSC to 250 in source detect Catalog Number the end of the Catalog Number the end of the Catalog Number (Example: E58-30TS070-GA). (Example: E58-30RP0-GL-FC). (Example: E58-30RP0-GL-FSC). Thru Beam. Thru-Beam Reflex 2. Perfmance to 3-inch Retreflect Polarized Reflex 3. Perfmance to 3-inch Retreflect 4. Perfmance to Cner-Cube Retreflective tape EXCESS GAIN RANGE (m) RANGE (feet) F me infmation visit:

4 4 August 2007 Model Selection Perfect Prox Background Rejection Senss 2-Wire Senss 8 mm Diameter Operating Voltage 90 32V AC 8 50V DC Nominal Optimum Range Cutoff Range Field of View Connection Range Type 2 inches (50 mm) 4 inches (00 mm) 8 50V DC 2 inches (50 mm) 90 32V AC 8 50V DC 4 inches (00 mm) inches (280 mm) 8 50V DC 3-Wire and 4-Wire Senss 8 mm Diameter 0 30V DC 2 inches (50 mm) 4 inches (00 mm) inches (280 mm) 0 30V DC inches (280 mm) 0.4 to.8 inches (0 to 45 mm) 0.5 to 3 inches (3 to 76 mm) 0.4 to.8 inches (0 to 45 mm) 0.5 to 3 inches (3 to 76 mm) to (26 to 50 mm) to 9 inches (26 to 228 mm) to (26 to 50 mm) 0.4 to.8 inches (0 to 45 mm) 0.5 to 3 inches (3 to 76 mm) to (26 to 50 mm) to 9 inches (26 to 228 mm) to (26 to 50 mm) to 9 inches (26 to 228 mm) 2.25 inches (57 mm) and 5 inches (27 mm) and 2.25 inches (57 mm) and 5 inches (27 mm) and 6.5 inches (65 mm) and 2.5 inches (38 mm) 6.5 inches (65 mm) and 2.25 inches (57 mm) and 5 inches (27 mm) and 6.5 inches (65 mm) and 2.5 inches (38 mm) 6.5 inches (65 mm) and 2.5 inches (38 mm) Sens will detect a 90% reflectance card at this range. Sens will igne a 90% reflectance card at this range. Fast turn product with typical one business day lead-time to shipment. See listing of compatible connect cables on Page inch (6 mm) 2 inches (50 mm) 0.38 inch (0 mm) 4 inches (00 mm) 0.25 inch (6 mm) 2 inches (50 mm) 0.38 inch (0 mm) 4 inches (00 mm) 0.75 inch (9 mm).0 inch (26 mm) inches (280 mm) 0.75 inch (9 mm) 0.25 inch (6 mm) 2 inches (50 mm) 0.38 inch (0 mm) 4 inches (00 mm) 0.75 inch (9 mm).0 inch (26 mm) inches (280 mm) 0.75 inch (9 mm).0 inch (26 mm) inches (280 mm) Catalog Number Light Operate Dark Operate 2-meter Cable E58-8DP50-EL E58-8DP50-ED 3-pin Micro E58-8DP50-ELP E58-8DP50-EDP 3-pin Mini Connect E58-8DP50-ELPB E58-8DP50-EDPB 2-meter Cable E58-8DP00-EL E58-8DP00-ED 3-pin Micro 3-pin Mini Connect E58-8DP00-ELP E58-8DP00-ELPB E58-8DP50-DLP E58-8DP00-DLP E58-8DP00-EDP E58-8DP00-EDPB E58-8DP50-DDP E58-8DP00-DDP 2-meter Cable E58-30DP50-EL E58-30DP50-ED 3-pin Micro E58-30DP50-ELP E58-30DP50-EDP 3-pin Mini Connect E58-30DP50-ELPB E58-30DP50-EDPB 2-meter Cable E58-30DPS280-EL E58-30DPS280-ED 3-pin Micro 3-pin Mini Connect E58-30DPS280-ELP E58-30DPS280-ELPB E58-30DP50-DLP E58-30DPS280-EDP E58-30DPS280-EDPB E58-30DP50-DDP 2-meter Cable E58-8DP50-HL E58-8DP50-HD E58-8DP50-HLP E58-8DP50-HDP 2-meter Cable E58-8DP00-HL E58-8DP00-HD E58-8DP00-HLP E58-8DP00-HDP 2-meter Cable E58-30DP50-GL E58-30DP50-GD E58-30DP50-GLP E58-30DP50-GDP 2-meter Cable E58-30DPS280-GL E58-30DPS280-GD E58-30DPS280-GLP E58-30DPS280-GDP 2-meter Cable E58-30DP50-HL E58-30DP50-HD E58-30DP50-HLP E58-30DP50-HDP 2-meter Cable E58-30DPS280-HL E58-30DPS280-HD E58-30DPS280-HLP E58-30DPS280-HDP F me infmation visit:

5 August Sens Options f Models Only (Built-to-der, contact Eaton s Cutler-Hammer Sens Applications Department at f delivery lead times) Versions with Threaded Housings Upgrade to a 36 Stainless Steel threaded body from 303, and change the lens cover to hard-coated polycarbonate from glass. To der, add the Suffix -FC to the end of the Catalog Number (Example: E58-30DP50-EL-FC). Excess Gain Perfect Prox. 8 mm Diameter, 2 Inch (50 mm) range models 2. 8 mm Diameter, 4 Inch (00 mm) range models 3., 6 Inch range models 4., Inch (280 mm) range models EXCESS GAIN Versions with Smooth (Non-threaded) Housings Upgrade to a 36 Stainless Steel smooth (nonthreaded) body from 303, and change the lens cover to hard-coated polycarbonate from glass. To der, add the Suffix -FSC to the end of the Catalog Number (Example: E58-30DP50-EL-FSC) RANGE (mm) RANGE (inches) Model Selection Compatible Connect Cables Voltage Style Standard Cables Micro Style Micro Style AC Straight Female Number of Pins 3-pin 3-wire Gauge Length Catalog Number Pin Configuration/Wire Cols (Face View Female Shown) PVC Jacket PUR Jacket IRR PUR Jacket 22 AWG 6.0 feet (2m) CSAS3F3CY2202 CSAS3F3RY2202 -Green 2-Red/Black 3-Red/White 4-pin 4-wire 22 AWG 6.0 feet (2m) CSAS4F4CY2202 CSAS4F4RY2202 CSAS4F4IO2202 -Red/Black 2-Red/White 3-Red 4-Green DC 4-pin 4-wire 22 AWG 6.0 feet (2m) CSDS4A4CY2202 CSDS4A4RY2202 CSDS4A4IO2202 -Brown 2-White 3-Blue 4-Black Standard Cables Mini Style Mini Style Straight Female Current 600V 3-pin: 3A F a full selection of connect cables, see PG T.E. Stocked product, typical der quantities guaranteed in stock. Model Selection Accessies Description Voltage Style Number of Pins Gauge Length Catalog Number Pin Configuration/Wire Cols (Face View Female Shown) 3-pin 6 AWG 6 feet (2m) CSMS3F3CY602 Reference -Green 2-Black 3-White Retreflects and retreflective tape Mounting brackets Mounting nuts and other accessies Connect cables See PG.05E.7.T.E See PG T.E See PG T.E See PG T.E F me infmation visit:

6 6 August 2007 Wiring Diagrams (Pin numbers are f reference only, rely on pin location when wiring) Operating Voltage Mode/Output Cable Models Connect Models 2-Wire Senss 90 32V AC 8 50V DC All L L2 Micro L2 L Mini L L2 8 50V DC All (NPN) All (PNP) 3-Wire and 4-Wire Senss Thru-Beam Source L L2 L2 L All Others L L2 BK L2 L 0 30V DC Thru-Beam Source All Others (NPN & PNP) WH BK F me infmation visit:

7 August Specifications 4-Wire Senss AC/DC MODELS (AC Operation) AC/DC MODELS (DC Operation) DC-ONLY MODELS 2-Wire Senss AC/DC MODELS (AC Operation) DC-ONLY and AC/DC MODELS (DC Operation) Input Voltage, 0 30V DC 90 32V AC, 8 50V DC Power Dissipation 3W maximum 3W maximum 2W maximum 3W maximum 3W maximum Output Type VMOS (bi-directional) NPN (sink) 4-Wire: NPN and PNP (dual outputs) Current Switching 300 ma maximum 300 ma maximum PNP: 00 ma maximum NPN: 8 mm models: 250 ma maximum; 30 mm models: 00 ma maximum 8 mm models: DMOS/Bipolar; 30 mm models: DMOS 8 mm models: 00 ma; 30 mm models: 300 ma Voltage Switching 86V peak maximum 86V peak maximum 30V DC maximum 86V peak maximum 50V DC maximum Off-State Leakage 250 µa typical: 500 µa Max. 250 µa typical: 500 µa Max. 0 µa maximum.7 ma maximum 8 mm:.7 ma maximum 30 mm:.5 ma maximum Surge Current 2A maximum 2A maximum A maximum A AC A DC On-State Voltage Drop.8V at 0 ma 4.0V at 300 ma NPN:.2V at 0 ma; 8 mm models: 2.0V at 00 ma; 30 mm models: 2.0V at 250 ma; PNP: 2.8V at 00 ma Response Time 0 ms 2 ms 8 mm models: ms; 30 mm models:.6 ms Sht Circuit Protection Sens will turn off immediately when a sht overload is detected (indicat LED will flash). Turn power OFF and back ON to reset. Sens will reset when sht is removed. Operating and Stage Temperature Range Enclosure Material Cable Versions Connect Versions Vibration and Shock Indicat LED Sunlight Immunity Enclosure Ratings Chemical Resistance 0V AC rms 35 ms 35 ms Auto reset 8 mm models: 0V DC 30 mm models: 8V DC Auto reset -40 to 3 F (-40 to 55 C) 8 mm models: -40 to 58 F (-40 to 70 C) 30 mm models: -0 to 3 F (-25 to 55 C) Cable Jacket: PVC (poly vinyl chlide) Indicat Ring: PVDF (high-density fluinated polymer) Seals: Viton (registered trademark of Dupont) Lens Cover: Thru-Beam and models: Tempered Glass ( hard-coated polycarbonate f models ending in FC FSC) Polarized Reflex models: Glass ( cast acrylic f models ending in FC FSC) Body: 303 Stainless Steel ( 36 Stainless Steel f models ending in FC FSC) 2 meter cable length Male mini and micro connects on 7" pigtail (refer to model selection f number of pins per model) Vibration: 30g over 20 Hz to 2 khz; Shock: 00g f 3 ms /2 sinewave pulse Thru-Beam Source: Lights when power is ON; All other models: Lights steady when output is ON, flashes when sht circuit protection is in latch condition (except 2-wire models) : 5,000 foot-candles Others: 0,000 foot-candles NEMA, 2, 3, 3R, 3S, 4, 4X, 6, 6P, 2, 2K and 3; This product is suitable f high temperature, high pressure washdown (200 psi). This product was designed to withstand chemicals commonly used in the automotive, machine tool, food processing and fest industries. Consult Eaton s Cutler-Hammer Sens Applications Department at f infmation on resistance to specific chemicals F me infmation visit:

8 8 August 2007 Approximate Dimensions in Inches (mm) Except Where Noted 8 mm Diameter (Threaded Model Shown).03 (26) Mini Connect* 2.3 (54) maximum M 8 x.0 (25.4) Thread (mm) fits into a 0.75 (9) hole) 0.6 (4) Micro Connect*.09 (28) 0.6 (5).54 (39) maximum Cable models: 6.6 feet (2 m) * Connect models: 7 ± (78 ± 25) Cable length 3.5 (80).57 (40) 0.22 (5.5) 9.39 (23.8) (Threaded Model Shown).03 (26.0) Mini Connect* 2.3 (54) maximum M 30 x.5 (38.) Thread (mm) fits into a.25 (3.8) hole 0.2 (5) 0.6 (5) Micro Connect*.8 (30).65 (42) 2.0 (5) maximum Cable models: 6.6 feet (2 m) *Connect models: 7 ± (78 ± 25) Cable length 0.85 (22) 4.36 () 2.59 (66) F me infmation visit: