Electromagnetic flowmeters. dg: NEW. Sensors MUT 2200 EL / MUT 2500 EL DS100-4-ENG 1/14
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1 Electromagnetic flowmeters dg: EW Sensors MUT 22 EL / MUT EL DS1--EG 1/1
2 Sensors MUT 22 EL / MUT EL MUT 22 EL / MUT EL sensors represent the state of the art of EUROMAG ITERATIOAL production for water cycle and process applications. The new structure for the generation of the magnetic field, the innovative route of the signal generated by the electrodes, provide a sensor with an extremely wide measurement range: EL= Extended Linearity. This new sensors series follows the successful tradition of the MUT 22 / MUT, introducing a measurement range of more than 1:1 without linearization software. These kinds of performances allow very accurate measures on a wide flow rate range and to count lower flow rates that, before, would have been reset because of the effect of the converters cut off. This flanged sensors series bases its operation on the Faraday Principle, by which a conductor crossing a magnetic field generates a potential perpendicularly orientated to the same field. In this case the flow tube made in stainless steel AISI 3 is equipped with carbon or stainless steel flanges, two coils are installed on the top and inferior part; the magnetic field, generated by the electric current crossing the coil, induces in the electrodes a difference in the potential proportional to the flow rate. With the aim of measuring such potential of very low values, the interior of the flow tube is electrically insulated, thus the process liquid is no longer in contact neither with the material of the flow tube nor with that of the flange.the converter used generates the current supplying the coil, acquires the electrodes difference of potential, process the signal to calculate the flowrate and administers the communication with the exterior. The entire sensor, when installed in the separate version, has a degree of protection IP 6 suitable for a permanent immersion in water up to a depth of 1.5m thanks to a welded plate structure containing the coil and the electrodes. 1. Body and flange. Coupling and connecting to sensor The flange and the sensor external surface are acrylic painted. This treatment gives the sensor an excellent resistance to water, even in permanent immersion. When special ambient conditions require it, the MUT 2 EL / MUT EL may be supplied in stainless steel, flange included (see Table 2). 2. Internal lining MUT 22 EL / MUT EL sensors may be coupled with any EUROMAG converters (see Table 5). In the separate version the sensor is connected to the converter by means of a cable whose length depends on the liquid conductivity; the maximum length not exceeding 1 metres as shown in Figure 1. If these sensors are inserted in a plastic or lined pipe line, they require the use of two grounding rings of the liquid, which are inserted between the flange and the counter flange or the installation of the grounding electrode. An empty pipe device is also available. The standard internal insulating lining is in PTFE for diameters from D 15 to D 5, in hard rubber (ebonite for food) for diameters of more than D 5. On request, the sensors may be supplied coated with PTFE with diameters of more than D 5. The temperature of the liquid to be measured is limited by the kind of internal lining used. (see Table ). 3. Electrodes 5. Choice of diameter When choosing the diameter we advice keeping at the full scale flow rate, a liquid velocity of at least 2 3 m/s. The maximum acceptable velocity is of 1 m/s. Figure 3 provides the flow rate for each D (nominal diameter) according to the liquid velocity. The standard electrodes are in astelloy C and, therefore, guarantee a wide compatibility with the process liquids, if required, they may be supplied in the materials shown in Table 3. 2/1
3 6. Maximum temperature of the liquid Maximum length of cables according to the liquid conductivity In the separate version the maximum liquid temperature allowed is shown in Table. In the compact version instead, the maximum 1 temperature allowed depends on the ambient temperature. This is due to the required cooling of the electronics. The maximum liquid temperature allowed for the compact version should be ºC. Maximum length of cables (m) Calibration and maximum error Conductivity ( us/cm ) figure 1 MUT 22 EL / MUT EL sensors belong to the reference Group B1 (ISO 131). Each sensor is calibrated by a hydraulic bench equipped with a reference weighting system and SIT certified. The uncertainty of the measure is equal to.2% of the read flowrate value when the velocity of the liquid is more than.2 m/s. The repeatability of the measure is in the order of.1% Standard diameters millimeters (mm) 15 inches ( " ) 1/2" millimeters (mm) 1 2 3/" 1 1" /" 2 1.1/2" 5 2" 3 2.1/2" 35 3" inches ( " ) " 5" 6" " 1" " 1" ". Reference standards millimeters (mm) inches ( " ) 1" 2" 2" 2" " 36" " " The EUROMAG magnetic meters are marked CE and are manufactured according to the following standards: * CEI E * E 51-1 * UI E ISO 617 * E 52-1 * 26/95/CE, 93/6 (LVD) * E 13 * 2/9/CE, 92/31 (EMC) On request, MUT 22 EL and MUT EL sensors can be provided with certification ATEX II 2 GD EEx mb IIC T U. millimeters (mm) 13 inches ( " ) 52" Flow tube materials AISI 3 (Inox) 1 56" 15 6" 6" 17 6" 1 72" 2 " table 1 9. Applications Flanges materials The sensors of the family MUT 22 EL / MUT EL are suitable for any application of on-line mensuration. These sensors are typically used in the mensure of potable o reflow water, industrial waste water, industrial process liquids, mud and concretes. Carbon Steel Painted (std) AISI 3 (Inox) AISI 3 (Inox) table 2 Available electrodes astelloy C (std) astelloy B Titanium Tantalum Platinum table 3 3/1
4 Internal lining - Liquid temperature Internal lining PTFE EBAITE FOR FOOD Liquid temperature Standard - /+1 C (up to +1 on request) - C / + C table General characteristics of Sensor MUT22 EL / MUT EL Available diameters /2" 3/" 1" 1.1/" 1.1/2" 2" 2.1/2" 3" " 5" 6" " 1" " 1" " " 2" 2" 2" " 36" " " 52" 56" 6" 6" 6" 72" " Standard flanged connections UI2223 ASI 15 ASI 3 DI1 Flanged connections on request BS5 AWWA ISO75 KS Standard operation pressure [1] bar Degree of protection IP6 continuous immersion at 1,5 m (IEC 529) Converters compatibility Dimensions MC A MC B MC 3 MC 3 C MC 1 See figure 2 Parts in contact with the liquid [2] PTFE Ebonite for food stuff Electrical connections Cableglands PG 11 + terminal box + sealing resin [1] On request up to 15 bar table 5 [2] Others on request. Fig. 2 - Overall dimensions. o. 2 M2x1.5 Ø 1 6 = = Earthing point M5 L = = D holes on Only for D > /1
5 5/1 table 7 table 6 table 9 table MUT 22 EL Separate P1 L MUT EL Separate P1 L MUT 22 EL Separate P L MUT EL Separate P L
6 6/1 table 11 table 1 table 13 table MUT 22 EL Separate P L MUT EL Separate P L MUT 22 EL Separate P L MUT EL Separate P L
7 7/1 table 15 table 1 table 17 table MUT 22 EL Separate ASI 15 L MUT EL Separate ASI 15 L MUT 22 EL Separate ASI 3 L MUT EL Separate ASI 3 L
8 Fig. 3 - MUT 22 EL / MUT EL Compact - Converter MC orizontal ABS Case MUT 22 EL table MUT EL /1
9 Fig. - MUT 22 EL / MUT EL Compact - Converter MC 3 orizontal ABS Case MUT 22 EL table MUT EL /1
10 Fig. 5 - MUT 22 EL / MUT EL Compact - Converter MC 3 Vertical ABS Case MUT 22 EL MUT EL table 2 1/1
11 Fig. 6 - MUT 22 EL / MUT EL Compact - Converter MC 1 / 3 Vertical Alluminium Case MUT 22 EL MUT EL table 21 11/1
12 Fig. 7 - MUT 22 EL / MUT EL Compact - Converter MC 3 C MC 3 C POSSIBLE ROTATIO SUPERIOR VIEW MUT 22 EL MUT EL table 22 D /1
13 Flowrate Table (Blue values are preferable) D VELOCITY [m/s],5,5 5 1 MUT 22 EL MUT EL ,36,1,23,35,6,9 1,1 2,21 3,1 5,,,72 17, 22,62 2,63 35,3 2,76 5,9 59,73 69,27 79,52 9, 11,51 11,37 23,5 23,92 277,9 31,9 361,91,56 5, 5,9 l/h 3,57 1,5 2,26 3,53 5,97 9,5 1,1 22,9 31,1 56,55,36 7,23 173,1 226,19 26,2 353,3 27, 5,9 597,3 692,72 795,22 9,7 1.15, , , ,1 2.77, 3.1, ,11.5,6.5, 5.,7 l/h.35,73 1, 22,62 35,3 59,73 9, 11,37 22,9 31,9 5,9 3, , , 2.261, ,7 3.53,29.276,9 5.9, , , , 9.7, , , , ,1 27.7,5 31., ,15.56,1 5.,2 56.5,67 l/h ,6 2,95 5,2 7,69 119,6 1,96 22,7 1,79 636, , ,15 2.5, ,61.523,9 5.7,55 7.6,5.552, , , ,2 15.9, , , ,33.715, 7.73, , , 72.,29 1.7,2 91.6, ,3 l/h table 23 13/1
14 1/1 The data shown in this catalogue are subject to modification without prior notice. EUROMAG ITERATIOAL srl 3535 Mestrino (Padova) Via Torino, 3 Italy Tel Fax
15 Converter MC 6A/B/R DS3--EG 1
16 Converter MC 6 A/B/R The first product of the new family of high performance converters. Available in powered version /2 Vac-dc or 9-26 Vac (MC6A). Available in battery powered version with a useful life of 6 years (*) (MC6B). Available in battery mode with solar panel (MC6R) Compatible with all Euromag sensors with diameters up to D 6, including those installed after 2. Accuracy according to Class 1&2 of OIML R9. Built-in data logger with optional input for pressure measurement. Dedicated data logger for extended diagnostics. GSM/GPRS connectivity in combination with DATAFLOW TX. Large graphics display with totaliser indications greater than mm. Total management of electricity consumption with automatic sleep function and waking up with magnetic command. Batteries can be replaced on site. IrCOM interface for programming communication with laptop. MODBUS RTU interface for communication on RS 5. Special version with submersible IP 6 case. Firmware upgrades possible over time to maintain the investment value. All configuration, totaliser and data logger values are stored even in case of power failure. Multi-level password system to guarantee accessibility and confidentiality. (*) At factory conditions. (**) Pending 2
17 TYPICAL APPLICATIOS Billing consumption District measurements Transport lines Residual water treatment systems Irrigation The MC 6 converter has been designed with the purpose of meeting all the requirements of modern water management systems. It supports extended functions which make it perfectly suitable for measuring and billing in civil, industrial and agricultural sector and for flow measurement in residual water treatment. On board batteries in 6-B version guarantee at least 6 years operation under the reference conditions of use, and will maintain a useful life of 1 years from shipment. Connectivity is ensured by serial interfaces, both IrCOM and MODBUS RTU on RS 5. Communications may be implemented by using the DATAFLOW TX module via GSM and GPRS, bringing measurement and required data to the operator desk without the need for any remote action. The new generation converter extends the use of electromagnetic flowmeters to water distribution network, allowing a better control of flows in every point of installation. Even small flow rates can be monitored and consequently the status of leaks in the distribution network. For billing applications, it is an economical solution in terms of capital expenditure and operating cost. Installations in irrigation systems guarantee that each farmer pays for the water used, and allow optimization of water management. This converter is ideal for installation in remote areas, thanks to battery powering and sturdy and strong structure. Converter performance has been developed to meet the need to measure even small flow rates with maximum accuracy. It is therefore ideal for use in leak detection campaigns due to battery power and ease of communication through DATAFLOW TX. 3
18 COVERTER ISTALLATIO COVERTER CASE ELECTRICAL COECTIOS COECTIO CABLES POWER SUPPLY SIGALS I OUTPUT SERIAL COMMUICATIO Compact on the sensor or remote version. MC6B/R up to 3 meters far from the sensor. MC6A up to 1 meters far from the sensor. Aluminium epoxy painted IP 67/6, with front window in toughened glass. Cable glands 2x1.5 in plastic or metal. It can also take 1 2 PT cable glands. Dedicated cables supplied by EUROMAG ITERATIOAL MC6A Vac /2 Vac/dc MC6B Battery powered supply or /2 Vac/dc Expected life T=/5 C (/2 F) Internal battery pack pack 6-1 years MC6R Rechargeable battery + solar panel Active analogue output -2 ma; Digital output for pulses maximum 1 z duty cycle max 5% for instant load, positive only, positive and negative; Programmable digital output for: -- Maximum pulses 1 z duty cycle max 5% for negative load; -- egative load indication; -- Cumulative alarm Digital output in active frequency -1 kz; All outputs are optoisolated. Pulse outputs with a maximum capacity of ±35VDC 5 ma. IrCOM interface for communicating with laptop or hand held communicator, and dedicated SW for programming, displaying and downloading data. MODBUS RTU interface on RS 5. TEMPERATURE RAGE Process» -1 C to 7 C Ambient» -2 C to 6 C Storage» C to 7 C ACCURACY MC6A:.2% of the read value (minimum 2. mm/s) MC6B/R :.% of the read value (minimum 2. mm/s) REPEATABILITY.1% of the read value (minimum 2. mm/s) CALIBRATIO Standard Generic use in water». % Extended igh performance applications».2% SAMPLIG FREQUECY Programmable 5, 3, 1, 1/15, 1/3, 1/6, 1/, 1/2, 1/ z. DISPLAY Graphic LCD - x6 pixels, 5xmm visual area Backlit white colour, programmable backlighting. Simultaneous display of a counter + instant variable + status flags. Counters with mm high characters for reliable and easy reading. Programmable display content.
19 PROGRAMMIG MEASUREMET UITS REFERECE TIME PROCESS DATA LOGGER DIAGOSTICS DATA LOGGER ELECTRICAL CODUCTIVITY RECOMMEDED VELOCITY PROCESS FLUID APPROVALS AD CERTIFICATIOS With push buttons on board of converter for non-billing applications. By IrCOM interface and laptop with dedicated software or via RS5 and MODBUS RTU protocol; available for all applications including billing and custody transfer. Settable individually for counters, flow indication, pulse emission. Selectable volume units: ml, cl, dl, l, dal, hl, m3, in3, ft3, gal, USgal, bbl, oz. Selectable time units: s, m, h, days. MB flash memory, 2, lines of data (one line includes: instant flow, 2 counters, date, time, temperature). Completely programmable both in terms of content and acquisition times. 6 kb EEPROM, 2 lines of data (one line includes: Date, time, temperature, error codes, user actions with changes made). ot programmable and tamper/reset proof. MC6A: 5 μs/cm minimum MC6B/R: 2 μs/cm minimum -1 to 1 m/s Surface or ground water Drinking water Water for irrigation The MC 6 converter meets all the requirements established by the EC directives. The manufacturer certifies the success of the qualification tests by applying the CE mark. Electromagnetic compatibility» Directive 9/336/EEC, E 6-1:26 Low voltage directive» Directive 26/95/EC Custody Transfer» MI-1 and OIML R (certification pending) 5
20 EUROMAG ITERATIOAL srl 3535 Mestrino (Padova) Via Torino, 3 Italy Tel Fax euromag@euromag.com
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