Diamond core drills for wet and dry drilling
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1 DIAMOND CORE DRILLS, WET AND DRY DRILLING Diamond core drills for wet and dry drilling Technical data DIA 50 W* DIA 100 W DIA 150 W Rated power (watts) Applications Base materials Drilling holes with pinpoint accuracy for plumbing, heating and air conditioning systems, fastening wall claddings, stonemasonry work and constructing balconies and staircases Reinforced concrete, marble, natural stone, tiles Electrical installations, plumbing, heating, air conditioning systems Reinforced concrete, masonry Infinitely variable speed adjustment Electronic constant speed control Full load speed = no load speed Electronical overload protection Anti-lockup system Chuck Quick release coupling G 1/2" Spot drilling Positioning aid with water collecting ring Quick centring bit** Preselection of water flow rate Water-saving precision metering Drilling range, hand-held, wet drilling (dia. mm) / Drilling range in drill stand, wet drilling (dia. mm) / Drilling range, connecting holes in sewer pipes, hand-held, wet drilling (dia. mm) Drilling range, hand-held, dry drilling with dust extraction (dia. mm) - - / up to / Rated speed (rpm) / Machine weight (kg) Machine length (cm) Details on page * the DIA 50 W and the DIA 400 W are only suitable for wet drilling ** accessory 54
2 TECHNICAL DATA DIA 300 W DIA 303 W DIA 400 W* Construction work, connecting holes in sewer pipes Plumbing, heating, air conditioning systems, construction work, connecting holes in sewer pipes Construction work, making breaches, penetrations for ducts, pipes and cables, drilling rows of holes Reinforced concrete, masonry Reinforced concrete, masonry Reinforced concrete, natural stone - G 1/2" G 1/2" 1 1/4" UNC Quick centring bit** Quick centring bit** up to 300 up to /680/ /480/
3 DIAMOND CORE DRILLS, WET DRILLING DIA 50 W DIA 50 W applications Drilling dia mm holes with pinpoint accuracy Vibration-free, low noise drilling Drilling depths up to 600 mm Making clean drill holes in reinforced concrete, marble, sand-lime brick, natural stone and tiles DIA 50 W features Troublefree coring through reinforced concrete Rapid release of the core from the core bit Precision metering of the water flow rate, saving time and water Safety clutch with anti-lockup system Rapid core bit replacement system Reliable water extraction Easy to use Rated power watts Drilling range, hand-held or stand mounted, wet drilling.. dia mm Rated speed rpm Machine weight kg Chuck Quick release coupling Order-No. DIA 50 W Standard specification: DUSS DIA 50 W diamond core drill with PRCD circuit breaker, positioning aid with water collecting ring, depth stop, side handle, auxiliary handle, teflon spray, carrying case. 56 For diamond core bits and accessories for the DIA 50 W, see pages 57, 64, 70 and 71
4 DIAMOND CORE BITS ACCESSORIES Diamond core bits Accessories DIA 50 W 1 CA Diamond core bits Diameter Working length Order-No. mm mm 8 70 CA CA CA CA CA CA CA CA CA CA CA CA CA CA CA CA CA CA CA CA CA ZA Centring rings for CA Diamond core bits Diameter mm Order-No. 1 8 ZA ZA ZA ZA ZA ZA ZA ZA ZA ZA ZA ZA ZA ZA ZA ZA ZA ZA 42 Diamond core bits up to 600 mm in length and intermediate lengths can be supplied to order Gas pressure spring, extra-long for diamond core bits with working lengths up to 300 mm Order-No. GDF 300 Adapter for diamond core bits with R 1/2" external thread Order-No. DAS 50 For further accessories, see pages 64, 70 and 71 57
5 DIAMOND CORE DRILLS, WET AND DRY DRILLING DIA 100 W DIA 150 W DIA 300 W Applications Hand-held drilling into masonry, even in confined spaces or up a ladder Drilling into concrete, granite, etc., hand-held or mounted on a drill stand Civil engineering construction work Connecting holes in sewer pipes Features Time-saving positioning with quick centring bit Quick release coupling for core bits Safety clutch with anti-lockup system Precise preselection and constant control of water flow rate Water-saving precision metering Ultra-efficient dust extraction in dry operating mode Auxiliary handle on main handle for powerful, back-saving drilling Rapid changeover from hand-held to stand mounted drilling Infinitely variable speed adjustment Electronic overload protection and soft start DIA 100 W DIA 150 W DIA 300 W Rated power watts 1800 watts 1800 watts Drilling range: Hand-held, wet drilling..... dia mm dia mm dia mm Hand-held, dry drilling..... dia mm dia mm dia mm Stand mounted, wet drilling. dia mm dia mm dia mm Sewer pipe, hand-held, wet drilling up to dia. 202 mm up to dia. 300 mm Rated speed rpm rpm rpm Machine weight kg 6.1 kg 6.1 kg Chuck G 1/2" G 1/2" G 1/2" Order-No. DIA 100 W DIA 150 W DIA 300 W Standard specification: DUSS diamond core drill with PRCD circuit breaker, side handle, auxiliary handle, ZST centring rod, open-ended wrenches (22 and 30 mm), teflon spray, carrying case. 58 For diamond core bits and accessories, see pages 60-72
6 DIAMOND CORE DRILLS, WET AND DRY DRILLING DIA 303 W DIA 303 W applications Hand-held drilling into masonry, even in confined spaces or up a ladder Drilling into concrete, granite, etc., hand-held or mounted on a drill stand Electrical installations, gas, plumbing, heating Domestic utilities and air conditioning systems, renovation of old buildings Civil engineering construction work, road building and landscaping Connecting holes in sewer pipes Order-No. DIA 303 W Standard specification: DUSS DIA 303 W diamond core drill with PRCD circuit breaker, side handle, auxiliary handle, ZST centring rod, open-ended wrenches (22 and 30 mm), teflon spray, carrying case. DIA 303 W features Enormous drilling range, hand-held from dia. 32 mm to dia. 300 mm LED display for service scheduling Auxiliary handle to reduce back pain and fatigue when downward drilling Time-saving positioning with quick centring bit Quick release coupling for core bits Safety clutch with anti-lockup system Precise preselection and constant control of water flow rate Water-saving precision metering Ultra-efficient dust extraction in dry operating mode Rapid changeover from hand-held to stand mounted drilling Infinitely variable speed adjustment Electronic overload protection and soft start Rated power watts Drilling range: Hand-held, wet drilling... dia mm Hand-held, dry drilling.... dia mm Stand mounted, wet drilling. dia mm Sewer pipe, hand-held, wet drilling up to dia. 300 mm Speed 1st/2nd/3rd gear.. 360/680/1270 rpm Machine weight kg Chuck G 1/2" For diamond core bits and accessories for the DIA 303 W, see pages
7 DIAMOND CORE DRILLS, WET AND DRY DRILLING Diamond core bits Accessories DIA 200 DIA 300 DIA 100 W DIA 150 W DIA 300 W DIA 303 W 1 2 Diameter Working Order-No. mm length mm 1 Diamond core bits R 1/2" 32* 300 CC 32 for wet and dry use 36* 300 CC 36 42* 300 CC 42 47* 300 CC 47 52** 300 CC 52 67** 300 CC CC CC CC CC CC CC CC CC CC CC CT CT CT CT CT CT CT CT CT CT CT 300 * for wet use only ** for accessories required for dry drilling, see page 66 Diameter Working Order-No. mm length mm 2 Diamond core bits R 1/2" CK 112 for ceramic flue linings in chimneys CK CK CK CK CK CK CK CK We can also manufacture diamond core bits not included in the standard range on request. This affects both the diameter and working length.
8 DIAMOND CORE BITS ACCESSORIES Sealing plug for diamond core bits from dia. 82 mm, to plug suction holes during wet drilling Order-No. VS Sealing ring for diamond core bits dia. CC 52, CC 62 and CC 67 mm, to seal suction holes during wet drilling Order-No. AR Sharpening plate for resharpening blunt diamond core bits 195 x 195 x 50 mm Order-No. SP Quick centring bits for fast, hand-held centring up to dia. 152 mm. The spring-loaded centring bit retracts when drilling starts. No pilot hole is necessary. For core bits with a working length of 250 to 300 mm Order-No. SZ For core bits with a working length of 400 to 450 mm Order-No. SZ 4 Centring rods Overall length 385 mm, for core bits with a working length up to 300 mm Order-No. ZST Overall length 235 mm, for core bits with a working length up to 163 mm Order-No. ZST 2 Overall length 550 mm, for core bits with a working length up to 450 mm and angular drilling of large drill holes with core bits with a working length up to 300 mm Order-No. ZST 6 Adapter for other manufacturers' core drills when used with DUSS diamond core bits Adapter 2 x R 1/2" (external) for use with other manufacturers' core drills with R 1/2" internal thread. DUSS ZST centring rod or DUSS SZ quick centring bit can be used. Order-No. DAS 3 Adapter R 1/2" (external) - 1 1/4" UNC (internal) for use with other manufacturers' core drills with 1 1/4" UNC external thread. DUSS ZST centring rod or DUSS SZ quick centring bit can be used. Order-No. DAS 6 61
9 DIAMOND CORE DRILLS, WET AND DRY DRILLING Accessories DIA 200 DIA 300 DIA 100 W DIA 150 W DIA 300 W DIA 303 W Accessories for use with DUSS diamond core bits without quick release coupling Order-No. VL 150 VL 300 R 75/165 R 75/315 SK 61 SK 76 DIA 200 DIA 300 Dry drilling from dia. 82 mm with 150 mm extension Dry drilling from dia. 82 mm with 300 mm extension DIA 100 W 150 W 300 W 303 W Wet drilling with 150 mm extension Wet drilling with 300 mm extension Dry drilling from dia. 82 mm without extension Dry drilling from dia. 82 mm with 150 mm extension Dry drilling from dia. 82 mm with 300 mm extension Accessories for use with DUSS diamond core bits with quick release coupling Order-No. VL 150 VL 300 RS RS RS SK 76 SWS SWS 75/100 75/340 75/490 DIA 200 DIA 300 Dry drilling from dia. 82 mm without extension Dry drilling from dia. 82 mm with 150 mm extension Dry drilling from dia. 82 mm with 300 mm extension DIA 100 W 150 W 300 W 303 W Wet drilling from dia. 52 mm with 150 mm extension Wet drilling from dia. 52 mm with 300 mm extension Dry drilling from dia. 82 mm without extension Dry drilling from dia. 82 mm with 150 mm extension Dry drilling from dia. 82 mm with 300 mm extension 62
10 ACCESSORIES Keyless chuck and chuck adapter for DUSS Diamond core drills Chuck adapter for F 19 keyless chuck and other chucks with 1/2"-20 UNF thread Order-No. DF 5 Keyless chuck clamping dia mm, for wood and steel drill bits, screwdriver bits, mixing tools, hole saws, etc. Order-No. F 19 Quick release coupling Replace core bits in seconds: insert core bit - turn - locked Core bit adapter 1 per diamond core bit Order-No. SVK Drill adapter 1 per diamond core drill Order-No. SVM 1 VL extension 2 SWS extension 3 Suction tube 4 Suction head (short) 5 Connection diameter 35 mm Suction head (long) Connection diameter 35 mm 63
11 ACCESSORIES Adapter for other manufacturers' core bits when used with DUSS diamond core drills Adapter 2 x R 1/2" for diamond core bits with R 1/2" external thread Order-No. DAS 2 Adapter 1 1/4" UNC R 1/2" for diamond core bits with 1 1/4" UNC internal thread and a working length up to 450 mm. DUSS ZST 6 centring rod or DUSS SZ 4 quick centring bit can be used. Order-No. DAS 4 Bubble level for vertical and horizontal coring Order-No. NH Water supply unit Capacity 10 litres, with 2.5 m hose, connector and water shutoff valve. For use where no water supply is available. Order-No. WDB 10 Industrial vacuum cleaner for wet and dry vacuum cleaning with integral machine connecting socket and automatic switch-on and filter cleaning. Max. power input 1400 watts Max. volumetric flow rate 61 l/s* Max. partial vacuum 248 mbar* Max. container volume 25 l Weight 12.7 kg Suction hose dia. 35 mm, 5 m Safety class 1 Order-No. ISC Industrial vacuum cleaner for wet and dry vacuum cleaning. Permanent electromagnetic impulse filter cleaning permits continous suction without interruption during filter cleaning. Max. power input 1400 watts Max. volumetric flow rate 42 l/s** Max. partial vacuum 220 mbar** Max. container volume 35 l Weight 15 kg Suction hose dia. 35 mm, 5 m Safety class 1 Order-No. ISP * Measured at the motor fan ** Measured at the end of the hose 64
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13 DIAMOND CORE DRILLS, WET AND DRY DRILLING Accessories DIA 100 W DIA 303 W Accessories required for dry drilling with CC 52, CC 62 and CC 67 core bits Order-No. VL 150 VL 300 SK 61 SK 76 R 50/155 R 50/305 RS75/100 RR75/50 without extension with 150 mm extension with 300 mm extension without extension but with quick release coupling Suction tubes for dry drilling with CC 52, CC 62 and CC 67 core bits 1 for VL 150 Order-No. R 50/155 for VL 300 Order-No. R 50/305 2 for quick release coupling Order-No. RS 75/100 3 Reducing ring for dry drilling with CC 52, CC 62 and CC 67 core bits Order-No. RR 75/50 66
14 ACCESSORIES Electrical socket cutting with DIA 100 W or DIA 303 W in concrete or masonry without stopping Socket cutting (dry drilling) in sand-lime brick with dust extraction Socket cutting (wet drilling) in concrete Diamond core bits for wet drilling in concrete or dry drilling in masonry with dust extraction, max. drilling depth 150 mm Order-No. CC 67/150 for drilling diameter 67 mm Order-No. CC 82/150 for drilling diameter 82 mm Quick centring bit for fast, hand-held, continuous electrical socket cutting. The spring-loaded centring bit retracts as drilling starts. Order-No. SZ 150 Suction head for dry drilling Order-No. SK 61 Reducing ring for dry drilling with CC 67/150 core bit Order-No. RR 75/50 Water collection unit for CC 67/150 and CC 82/150 core bits Order-No. WSET 82 Quick release adapter with automatic centring for electrical socket cutting without interruption. Quick core bit changing and drill core removal to the rear. For tools, see page 51 Order-No. SWA 67
15 DIAMOND CORE DRILLS, WET AND DRY DRILLING LS carbide-tipped core cutter LS applications LS core cutters were specially developed for drilling holes in plastic sewer pipes. The special insert design and choice of materials for the carbide tips permit extremely short drilling times and exceptional endurance. LS features Drilling connecting holes for branch pipes in plastic sewer pipes takes only a few seconds. Fast, reliable drilling, even into thick-walled pipes. Smooth, clean holes, even in corrugated pipes, making deburring unnecessary. The replaceable carbide inserts achieve exceptionally prolonged endurance. The sawn-out piece of pipe is automatically ejected from the core cutter and captured on the tip of the pilot drill bit. Cutter diameters..... dia. 162, 178, 200 mm Rated speed rpm Connecting thread G 1/2" (internal) Diameter of pilot drill bit with ejector mm Recommended drills DIA 200, DIA DIA 150 W, DIA 300 W, DIA 303 W 68 We can also manufacture core cutters not included in the standard range on request
16 ACCESSORIES DIA 200 DIA 300 DIA 150 W DIA 300 W DIA 303 W Core cutter systems Diameter 162 mm Diameter 178 mm Diameter 200 mm Order-No LS 162 K LS 162 SWK LS 178 K LS 178 SWK LS 200 K 2 LS 200 SWK LS core cutter LSA 1* adapter (quick release) LSA 2 adapter (screw connection) LSZ 1 pilot drill bit with ejector LSK plastic box * use with SVM drill adapter 1 Screw connection 2 Quick release coupling Components and accessories Core cutter Diameter 162 mm Order-No. LS 162 Diameter 178 mm Order-No. LS 178 Diameter 200 mm Order-No. LS 200 Pilot drill bit with ejector dia. 14 mm, sawn-out piece of pipe is automatically ejected from the core cutter and captured on the tip of the pilot drill bit Order-No. LSZ 1 Adapter Core cutter adapter for quick release coupling Order-No. LSA 1 Adapter Drill adapter for quick release coupling Order-No. SVM Plastic box for core cutter and accessories Order-No. LSK Adapter Core cutter adapter for screw connection Order-No. LSA 2 We can also manufacture core cutters not included in the standard range on request 69
17 DIAMOND CORE DRILLS, WET DRILLING Drill stands Accessories DIA 50 W DIA 100 W DIA 150 W DIA 300 W DIA 303 W Drill stand BS 130 BS 160 Max. drilling diameter 137 mm 202 mm Max. drilling diameter with water collecting ring 132 mm 182 mm Weight 9.6 kg 11.8 kg Drilling stroke 510 mm 510 mm Angle adjustment 15, 30, 45 Infinitely variable up to 45 Drill holder with quick release Fixing options Vacuum pump Vacuum pump Mounting set Mounting set Quick release column Quick release column Recommended for DIA 50 W DIA 100 W DIA 150 W DIA 100 W DIA 300 W DIA 303 W Order-No. BS 130 BS 160 Water collecting ring* WS 50** WS 2B WS 1A Sealing cover Centring rings** DM 2B DM 1A 4 (see page 57) * complete with clamp and sealing cover ** for DIA 50 W only 70
18 DRILL STANDS ACCESSORIES Suction cups, self-wall-adhering for clean hand-held diamond core drilling up to Ø 117 mm Order-No. ASG 117 for clean hand-held diamond core drilling up to Ø 202 mm Order-No. ASG 202 Sealing covers, for ASG 117 Order-No. DM 117 for ASG 202 Order-No. DM 202 Centring pin for the pinpoint positioning of BS 130 and BS 160 drill stand Order-No. ZD Vacuum pump for fixing BS 130 and BS 160 drill stand on level, smooth surfaces; with 5 m hose, including coupling Order-No. VP Mounting set for BS 130 and BS 160 drill stand, comprising threaded rod, clamping nut, 25 x M12 metal anchors and setting tool Order-No. BFS Quick release column for fixing BS 130 and BS 160 drill stand against ceiling or wall, clamping width m Order-No. SST 71
19 ACCESSORIES Drill stand BST BST 1 BST 2 BST 3 BST 4 Drill stand BST 1 BST 3 BST 2 BST 4 Drilling diameter up to 257 mm 257 mm 137 mm Drilling stroke 170 mm 170 mm 170 mm Drill holder socket dia. 43 mm 60 mm 43 mm 43 mm Minimum outer dia. of sewer pipe 200 mm 200 mm - Maximum core bit length 300 mm 300 mm 350 mm Weight 5,8 kg 5,8 kg 7 kg Order-No. BST 1 BST 3 BST 2 BST 4 Recommended drills DIA 50 W DIA 100 W DIA 150 W DIA 300 W DIA 303 W DIA 200 DIA 300 Applications BST 1 BST 3 Right-angled and centric drilling of smooth concrete and plastic sewer pipes Applications BST 2 Right-angled and centric drilling of corrugated plastic sewer pipes Applications BST 4 Right-angled drilling on level surfaces e.g. for railings, heavy duty anchors, supports etc. Features BST 1 BST 2 BST 3 BST 4 Convenient, adaptable drilling in confined spaces No additional mounting required (short set-up times) No pilot drill bit or centring rod required No tilting Forces and torques largely compensated for by the stand Vertically adjustable drill holder for core bits of different lengths Right-angled drilling of wood or sheet plasticfeatures BST 1 BST 2 BST 3 with core cutters Optimum support of the drill stand on the sewer time Drilling can be carried out even on a flat surface Precision drilling through the centre axis of the pipe ensures that connecting pipes are completely leakproof Features BST 4 Very small installation area 72
20 DIAMOND CORE DRILLS, WET DRILLING DIA 400 W and BS 400 DIA 400 W applications Construction work Making breaches in reinforced concrete Penetrations for ducts, pipes and cables Drilling rows of holes Order-No. DIA 400 W Standard specification: DUSS DIA 400 drill motor with PRCD circuit breaker, auxiliary handle, quick release ring. Order-No. BS 400 Drill stand DIA 400 W features Air cooled, 3200 watt drive motor with three-speed gearbox Oil pump provides reliable lubrication in all positions, including continuous downward drilling Dependable, long-life overload clutch Electronic overload protection, permits immediate resumption of work Soft start Robust, long-life design with high reserves Straightforward core bit replacement with quick release ring DIA 400 W Rated power watts 1st gear: 230 rpm..... dia mm 2nd gear: 480 rpm..... dia mm 3rd gear: 720 rpm..... dia mm Machine weight kg Drill spindle thread. 1 1/4" UNC external BS 400 Maximum drilling diameter mm Drilling stroke mm Angle drilling.. infinitely variable from 0 to 45 Weight kg For diamond core bits and accessories for the DIA 400 W, see pages 74 and 75 73
21 DIAMOND CORE DRILLS, WET DRILLING Diamond core bits Accessories DIA 400 W CW Diamond core bits with 1 1/4 UNC Diameter Working length Order-No. mm mm CW CW CW CW CW CW CW CW CW CW CW 142 Diameter Working length Order-No. mm mm CW CW CW CW CW CW CW CW CW CW 400 Drill stand BS 400 Max. drilling diameter Max. drilling diameter with water collecting ring Weight Drilling stroke Angle drilling Fixing 400 mm 302 mm 22.7 kg 600 mm Infinitely variable from 0 to 45 BFS 2 mounting set Order-No. BS We can also manufacture diamond core bits not included in the standard range on request. This affects both the diameter and working length.
22 ACCESSORIES Accessories DIA 400 W Water collecting ring for BS 400 drill stand up to max. diameter 302 mm with clamp and sealing cover Order-No. WS 3C Sealing cover for water collecting ring Order-No. DM 3C Mounting set for BS 400 drill stand, comprising threaded rod, clamping nut, 25 x M12 metal anchors and setting tool Order-No. BFS 2 Extensions for diamond core bits with 1 1/4 UNC 200 mm Order-No. VLW mm Order-No. VLW
23 4-SPEED ROTARY DRILL D 38 RLE Features D 38 RLE Broad speed range thanks to 4-speed gearbox Short and compact, overall length (approx. 280 mm) Trigger lock for continuous use Precision tool holder for exact concentricity and high power transmission Powerful, robust 2000 watt motor with clockwise/anti clockwise rotation Electronically controlled infinitely variable speed regulation in every gear Very high torque in 1st gear (> 250 Nm) Maintenance-free-4-speed gearbox, with lifetime lubrication Large dimensioned tool holder of dia. 70 mm Practical positioning of clockwise/anticlockwise switch and speed regulator Light alloy housing Applications D 38 RLE Steel and metal structures in connection with magnetic drill stand Timber structures Drive motor for a wide range of applications Power Input watts Frequency Hz Max. drilling diameter in steel dia. up to 32 mm in wood dia. up to 130 mm Drilling range with core cutter LS in polypropylene dia. up to 600 mm Nominal no load speed 1st gear... no=120/min Nominal no load speed 2nd gear.. no=210/min Nominal no load speed 3rd gear... no=380/min Nominal no load speed 4th gear... no=650/min Weight kg Drilling spindle cone.. Morse taper MK 3 Order-No. D 38 RLE Standard specification: DUSS 4-speed rotary drill D 38 RLE, Taper drift 76
24 77
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