Tremco FX 130 Heavy Duty Chemical Anchor
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- Justina Hensley
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1 Description FX 130 is a heavy duty 2 component vinylester styrene free injection system specially formulated for anchoring threaded bars, reinforcing bars (rebars) and sockets into concrete and most other common building materials. Benefits: 1. High performance, fast cure ETA approved chemical mortar for use with standard galvanized threaded bars (from 4.6 steel grade to 10.9) and stainless steel threaded bars (A4-70 to HCR ) ml foil pack system fitting a standard mastic dispenser gun. Easy to extrude / user friendly delivery system. 3. Solvent free (odourless) 4. Ecological 5. Flexible embedment depths 6. Suitable for concrete, masonry (hollow & solid), stones. 7. Suitable for overhead application, dry holes, wet holes and flooded holes. 8. Reduced drilling diameters i.e. M20 only requires a 22 mm hole and M24 only a 26mm hole making it an economical injection system. Applications Structural applications Rebars and starter bars Safety barriers Street lightning Balcony fences Rolling cranes Signs Rakings Machinery & heavy machinery Structural steel to concrete ATM (cash machines) Suitable for all applications prone to dynamic loads and vibrations and in external environment. Colour The cured resin has a grey colour similar to that of the concrete. Installation Data Applies to solid substrates Anchor Size Drilling diameter in substrate (mm) Drilling diameter in the fixing plate (mm) Approvals: 1. ETA option 7 for threaded bars (M8 M24) in galvanized steel & 10.9 and Stainless Steel A4-70; A4-80 & HCR (1.4529) in C20/25 to C50/60 non-cracked concrete. 2. Variable embedment depths from 8d to 20d. Minimum embedment depth (mm) Recommended torque (N/m) N of fixings per cartridge M M M M M M Page of 8
2 Installation of: 1. Threaded bars and sockets in concrete 2. Rebar connections in concrete 3. Threaded bars and internally threaded sockets in hollow & solid masonry Accessories: Please refer to the ETA document for necessary installation accessories (brushes, blow pump, mixing nozzles) and plastic sleeves for fixing into hollow materials Packaging: FX130 is 2 component resin anchor system packed into a foil system inserted into a 300 ml single piston cartridge fitting a standard mastic gun. Each cartridge is delivered with an attached mixer nozzle which ensures the correct mix of the components. Each box contains 12 cartridges Pallet: 60 boxes of 12 i.e. 720 cartridges Health & Safety: FX130 cartridge System is classified as irritant. Risk phrases: R10: Flammable R43: May cause sensitisation by skin contact Safety phrases: S24/25: Avoid contact with skin and eyes. S26: In case of contact with eyes, rinse immediately with plenty of water and seek medical advice. S28: After contact with skin, wash immediately with plenty of soap and water S36/37/39: Wear suitable protective clothing, gloves and eye / face protection. For further health and safety information, please refer to the relevant Safety Data Sheet. Storage: FX 130 cartridges should be stored in their original packaging in cool conditions (+5 C to +20 C) out of direct sunlight. When stored in this way the shelf life will be a minimum of 15 months from the date of manufacture. Gel & curing times: Application temperature [ C] Processing time [min] Minimum curing time [min] +5 to to to to Installation into solid substrate 2 X 2 X 1. Drill hole to the correct diameter and depth using rotary percussive machine 2. Clean using blow pump. Use compressed air for deep & large diameter holes 3. Clean using a brush Repeat operations 2 & 3 and again 2 4. Inject the resin starting from the bottom of the hole and fill at least 1/2 full 5. Insert the bar with a twisting action 6. Leave the fixing undisturbed until cure time has fully elapsed 7. Apply fixture, assemble washer & nut and apply the torque Installation into hollow substrate 2 X 2 X 1. Drill hole to the correct diameter and depth using rotary percussive machine 2. Clean using blow pump 3. Clean using a brush 4. Introduce the plastic sleeve in the hole 5. Inject the resin starting from the bottom of the sleeve, fill the sleeve completely 6. Insert the bar with a twisting action 7. Leave the fixing undisturbed until cure time has fully elapsed 8. Apply fixture, assemble washer & nut and apply the torque Page 2 of 8
3 Performance Data (standard embedment depth) in C20/25 concrete Size = Std (mm) (kn) Dry and wet (kn) (kn) Flodded hole (kn) Edge distance (mm) Spacing (mm) Consumption in ml per hole Concrete Increasing Factors* = Std Anchor Spacing Reduction Factors Anchor Spacing (mm) NOT PERMISSIBLE NO REDUCTION = Std Edge Distance Reduction Factors NOT PERMISSIBLE NO REDUCTION Page 3 of 8
4 Performance Data (embedment depth 8d) in C20/25 concrete Size = 8d (mm) (kn) Dry and wet (kn) (kn) Flodded hole (kn) Edge distance (mm) Spacing (mm) Consumption in ml per hole Concrete Increasing Factors = 8d Anchor Spacing Reduction Factors Anchor Spacing (mm) NOT PERMISSIBLE NO REDUCTION = 8d Edge Distance Reduction Factors NOT PERMISSIBLE NO REDUCTION Page 4 of 8
5 Performance Data (embedment depth 10d) in C20/25 concrete Size = 10d (mm) (kn) Dry and wet (kn) (kn) Flodded hole (kn) Edge distance (mm) Spacing (mm) Consumption in ml per hole Concrete Increasing Factors = 10d Anchor Spacing Reduction Factors NOT PERMISSIBLE Anchor Spacing (mm) NO REDUCTION = 10d Edge Distance Reduction Factors NOT PERMISSIBLE NO REDUCTION Page 5 of 8
6 Performance Data (embedment depth 12d) in C20/25 concrete Size = 12d (mm) (kn) Dry and wet (kn) (kn) Flodded hole (kn) Edge distance (mm) Spacing (mm) Consumption in ml per hole Concrete Increasing Factors = 12d Anchor Spacing Reduction Factors NOT PERMISSIBLE NO REDUCTION = 12d Edge Distance Reduction Factors NOT PERMISSIBLE NO REDUCTION Page 6 of 8
7 Performance Data (embedment depth 20d) in C20/25 concrete Size = 20d (mm) (kn) Dry and wet (kn) (kn) Flodded hole (kn) Edge distance (mm) Spacing (mm) Consumption in ml per hole Concrete Increasing Factors = 20d Anchor Spacing Reduction Factors NOT PERMISSIBLE Anchor Spacing (mm) NO REDUCTION = 20d Edge Distance Reduction Factors NOT PERMISSIBLE NO REDUCTION Page 7 of 8
8 Fire resistance: The FX-130 resin does not significantly lose performance when exposed to heat up to 80 C during a short period of time (max hours). In order to increase the fire resistance: the embedment could be increased. a fire resistant coating could be applied on the threaded bar to reduce heat transmission. ETA A copy of ETA will be supplied on request Accessories Available accessories are displayed at the bottom of the page. Static mixing nozzle Internally threaded sockets Dispenser gun Extension tubing Threaded bars Hole cleaning blow pump Plastic injection sleeves Hole cleaning brushes Page 8 of 8
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