Source Four PARNel. Assembly Guide
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1 Source Four PARNel Assembly Guide
2 Table of Contents Final Assembly... 3 Lamp Burner Assembly Housing Assembly Installing a stippled/wave lens... 7 Positioning the stippled/wave lens... 7 Cleaning the reflector... 8 Source Four PARNel Assembly Guide 2
3 Figure Final Assembly Reference Number Part Number Description Quantity Required 706A2020 S4 PAR zoom base assembly, black 2 706A2020- S4 PAR zoom base assembly, white 3 706A200 Lamp socket assembly, black 4 706A200- Lamp socket assembly, white 5 706A3006 Yoke bracket, black 6 706A3006- Yoke bracket, white 7 706A400-2 PAR zoom clear/wave lens 8 706A400- PAR zoom stippled/wave lens 9 HW525 Bolt, carriage 5/6-8 X.75 BO 0 HW526 Washer, flat.375 X.875 X.078 B/Z HW539 Washer, /4 split ring lock, B/Z 2 2 HW572 Bolt, hex /4-20 X.0 grade 5 B/Z 2 3 HW522 Washer, flat /4 B/Z 2 4 HW844 Handle, yoke knob, black 5 HW844-0 Handle, yoke knob, white 6 706A3007 PAR gel frame, A404 Focus knob gear 8 706A403 Focus knob bushing 9 706A405 Focus knob 20 HW254 Screw, PPH, 6-9 X /2L, 48-2 Plastite 2 706A402 Lens rotator Source Four PARNel Assembly Guide 3
4 Figure 2 Lamp Burner Assembly Reference Number Part Number Description Quantity Required 706A3023 Burner, casting, black 2 706A3024 Strain relief, casting, black 3 W TP22 CLCM assembly, ceramic 4 W TP22 CLCM assembly, mica 5 W330-0 TP22 CLCM assembly, 44 6-AWG. /4 semi-stripped, silver contacts, 2 250º A3025 Screw, /4-20, knurled head 7 706B W420 wire, 6-AWG, 200ºC/300V, green, UL 80/CSA AWM with J3209 #6 tooth ring crimp lug installed 8 HW206 Screw, 6-32 X 3/8, black zinc 9 HW349 Washer, #8 4 0 HW394 Screw, 8-32 X /2, PhPHMS 4 HW225 Screw, 6-32 X /4, self tap, black zinc 2 W689 Sleeve, fiberglass 3 706A40 Handle Source Four PARNel Assembly Guide 4
5 Lamp Burner Assembly Tools required: Phillips screwdriver. Install the ground wire (7) and the two TP22 white leads (5) in the sleeving (2). 2. Snap the focus handle (3) onto the burner (). (Figure 2) 3. Place the TP22 mica (4) in the burner casting (), as shown in figure Secure the ground wire lug (7) with prongs down, onto the burner casting (), using 6-32x3/8 screw (8). 5. Place the TP22 contacts (5) into the grooves on back of the ceramic, and then place on the mica (4). Bend the TP22 white leads as necessary to position around the knurled head screw hole, see figure 3. Note: Position the wires with the green ground wire on top of the two TP22 white leads. Make sure the green ground wire is not touching any part of the burner casting. 6. Insert the 8-32x/2 screws (0), into the washers (9) and place in four positions (as numbered in figure 4) in the strain relief casting (2). 7. Position the sleeving assembly (2), as shown in figure 3. Fold the sleeving so it fits cleanly in the slot between the burner and the strain relief. 8. Place the strain relief (2) on the burner casting (). Loosely attach the washers (9) and screws (0). The ceramic (3) must be centered in the opening in the strain relief (2). (Figure 4) WARNING! Make sure that both of the TP22 contacts are centered in the opening in the ceramic and the ceramic is centered in the opening in the strain relief casting. To center the TP22 contacts, place a small screwdriver (or other small tipped device) in the center of the TP22 contacts and maneuver them until they are centered in the ceramic. Failure to center the TP22 contacts and/or the ceramic can cause problems with inserting lamps. 9. Tighten the screws in the order shown in figure 4, to guard against stripping the screws. Make sure the assembly remains centered, if it doesn t, loosen the screws and readjust. (You may want to keep the screwdriver in place in the TP22 contacts while tightening the screws.) 0. Install the 6-32x/4 screw () into the strain relief. (Figure 4). Make sure the focus handle is secure, then insert the knurled head screw (6) through the handle (3) into burner casting (). 2 4 ceramic (3) burner casting () mica (4) TP22 contact and lead (5) ground wire (7) and 6-32 X 3/8 screw (8) strain relief casting (2) 6-32 X /4 screw () knurled head screw hole sleeving (2) Figure 3 3 Source Four PARNel Assembly Guide 5
6 9 7 8 Rear lens track Figure 4 Housing Assembly Reference Number Part Number Description Quantity Required 706A3005 Gel retainer clip 2 706A303 Spring clip rotator 3 706A304 Reflector, painted black 4 706A304- Reflector, painted white 5 706A3025 Barrel, painted black 6 706A3025- Barrel, painted white Source Four PAR rivet assembly, black Source Four PAR rivet assembly, white Rotator pressure clip 0 HW492 Screw, 0-32 X 5/8, PhPH Taptite 3 706A400 Pad, silicon reflector mount Lens rotator, black Lens rotator, white 4 706A4029 Lens stop 5 706A4020 PARNel lens pad A403 Focus knob bushing 7 706A404 Focus knob gear 8 706A405 Focus knob 9 HW254 Screw, PPH, 6-9 X /2L, 48-2 Plastite A400- PAR zoom wave/stippled lens 2 706A400-2 PAR zoom wave/clear lens 22 HW750 Spring, retainer 23 HW445 Screw, 0-32 X 3/8, PhPH Taptite, BO Source Four PARNel Assembly Guide 6
7 Housing Assembly Tools required: Phillips screwdriver.. Install the reflector mount silicon pads () and lens pad (5) in the left barrel (7 or 8). 2. With the wave side of the lens facing toward the front of the fixture, install the wave/clear lens (2) into the rear lens track. 3. Assembly items 6, 7 8 and 9 (Focus knob assembly). Rotate the focus knob full spot position. The arrow on the focus knob will point approximately to the O clock position. 4. Place the focus knob assembly into the left barrel. 5. Install the lens stop (4) and the rotator spring clip (2) into the lens rotator (2 or 3). 6. Install the lens rotator into the left barrel. 7. Install the rotator pressure clip (9) into the left barrel with screw (23). 8. Install the gel retainer clip () and the spring (22) into the right barrel (5 or 6). 9. Attach the right barrel to the left barrel using screws (3) in three places. 0. Check that the gel clip retainer () moves easily into position.. Check for smooth rotation of the lens rotator (2 or 3). 2. With the wave side facing inward, install the wave/stippled lens (20) into the lens rotator. See below for detailed instructions on installing the front lens. Spring clip W/C lens Focus knob Retaining clip Figure 5 W/S lens Tab Lens catcher Figure 6 Retaining clip Spring clip Figure 7 Installing a stippled/wave lens. Position the fixture with the front of the unit facing you, and tilted slightly down. 2. Rotate the focus knob to the full spot position. 3. Hold the lens by the edge, and position it so the wave side faces the rear of the fixture. 4. From the top of the fixture, slide the lens behind the lens catchers and position its base behind the tabs on the bottom forth lens rotator ring. 5. Gently push the top of the lens inward until it snaps behind the spring clip. Top center notch Figure 8 Bottom two center notches Positioning the stippled/wave lens. There are seven notches cut into the stippled side of the lens. Position the lens so that the cluster of three notches is on top. The center notch of the cluster coincides with the spring clip on the lens retaining ring. 2. The bottom of the lens has a cluster of four notches. Place the two center notches behind the tabs at the bottom of the lens rotator ring. Source Four PARNel Assembly Guide 7
8 Cleaning the reflector Warning: Do not use glass and window cleaners on the reflector. Chemicals in these cleaners will harm the reflective coating. Do not use paper towels or harsh materials to wipe the reflector. These materials can scratch the surface of the reflector.. Since the rear (wave/clear) lens is fixed in it s position, the fixture will need to be dissembled before you can clean the reflector. See Housing Assembly on page Remove the dust with a blast of oil-free air, or wipe with a clean, soft, lint-free cotton cloth. 3. If the reflector is still very dirty, dampen a clean cloth with a mild, soapy water solution (Ivory works well) and gently wipe the reflector. 4. Remove any soapy water residue with a damp soft cloth. 5. Reassemble the fixture. Electronic Theatre Controls North America 3030 Laura Lane Middleton, Wisconsin USA Tel: (+) Fax: (+) Europe 5 Victoria Industrial Estate Victoria Road London W3 6UU Tel: (+44) Fax: (+44) Asia Room Tower III Enterprise Square 9 Sheung Yuet Road Kowloon Bay Hong Kong Tel: (+852) Fax: (+852) World Wide Web: mail@etcconnect.com Specifications subject to change. Source Four PAR is protected by US patent numbers 5,268,63. US and International Patents Pending. 706M00 Rev. B Copyright 2004 Revised 0/2004
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