Automation & Control Machines & installations with industrial communications Select the winning network. Catalogue January

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1 Automation & Control Machines & installations with industrial communications Select the winning network Catalogue January 07

2 Telemecanique, catalogues for p p p p p p p p p p p p p p p p p p p p p p p p p p p p p p p p p p p p Detection Automation Automation Operator dialog Motion and Drives!!!!! Global Detection Electronic and electromechanical sensors n MKTED06101EN Photo-electric sensors Proximity sensors Capacitive proximity sensors Ultrasonic sensors Limit switches Pressure switches Rotary encoders Radio frequency identification Machine cabling accessories Modicon Momentum distributed I/O and control n MKTED05061EN! Automation platform Modicon Quantum and Unity - Concept Proworx software n 8061 MKTED04071EN! Automation platform Modicon Premium and Unity - PL7 software n 8065 MKTED0407EN! Automation platform Modicon TSX Micro and PL7 software n MKTED0401EN PLCs, PC based control Distributed I/O Communication Automation and relay functions n MKTED04011EN Plug-in relays Electronic timers Control relays Counters Smart relays Software PLCs and safety controllers programming software Control and signalling components n MKTED0501EN Control and signalling units Cam switches Beacons and indicator banks Control and pendant stations Controllers Front panels, Mounting kits Emergency stops Foot switches! Human-Machine interfaces n 8130 MKTED06071EN Operator interface terminals Industrial PCs Web servers HMI and SCADA PC-based software Software Operator terminal software Motion control Lexium 05 n DIA7ED EN! Motion control Lexium 15 n DIAED060506EN Servodrives and Servomotors Motion control modules Modicon Premium and Modicon Quantum! Soft starters and variable speed drives n MKTED06111EN Soft starters and variable speed drives Software Software for drives and motors Motor control programming software Not all products shown in this catalogue are available in every country. Check individual country s web site or Sales Office for product availability. See on:

3 p p p p p p p p p p p p all Automation & Control functions Simply Smart! Motor control Machine safety Interfaces & I/O Power supplies Systems & arcihitectures! Motor starter solutions Control and protection components n MKTED05103EN Contactors Circuit-breakers, fuse carriers Thermal relays Combinations, motor controllers Mounting solutions Motor starter mounting kits This catalogue contains Automation and Control function products relating to Safety! Safety solutions using Preventa n MKTED06051EN Safety PLCs Safety controllers Safety monitors Safety solutions on AS-Interface cabling system Safety switches Safety light curtains Safety mats Emergency stops, control stations Enabling switches Foot switches, Beacons & indicator banks Switch disconnectors Thermal-magnetic motor Circuit breakers Enclosed D.O.L. starters Software XPSMFWIN configuration software XPSMCWIN configuration software! Interfaces, I/O splitter boxes n 7063 MKTED03113EN Plug-in relays Analog converters Discrete interfaces Pre-wired interfaces IP67 Splitter boxes Connectors Cable ends, terminal blocks! IP 0 distributed inputs/outputs Advantys STB n MKTED06061EN Modules for automation island Network interface, power distribution Digital I/O, analogs and application-specific Software STB configuration software! Power supplies and transformers Phaseo n 8591 DIA3ED06109EN Switch mode power supplies Filtered rectified power supplies Transformers This catalogue contains Automation and Control function products relating Communication! Machines & Installations with industrial communications n MKTED0701EN Prefferred implementations Ethernet TCP/IP, the universel communication standard for machines and installations AS-Interface, simple and safe Products: Human-Machine interface Controllers and PLCs Field devices Infrastructure and wiring Gateways Software and tools Collaborative Automation Partner Program & Partners

4 General contents 0 Machines & Installations with industrial communications 1 Networks in Machines and Installations Introduction networks page 1/ page 1/6 Ethernet in Machines and Installations page / in Machines and Installations page /8 AS-Interface in Machines and Installations page /6 3 Ethernet in Machines and Installations Services classes offered page 3/ Human-Machine Interface page 3/6 Controllers and PLCs page 3/18 Field devices page 3/34 Infrastructure and wiring system page 3/44 Ethernet gateways page 3/64 Diagnostic software page 3/68 4 in Machines and Installations Conformance classes page 4/ Controllers and PLCs page 4/6 Field devices page 4/14 Infrastructure and wiring system page 4/48 gateway page 4/54 5 AS-Interface in Machines and Installations Controllers and PLCs page 5/ Field devices for generic products page 5/6 Field devices for control page 5/18 Dedicated components for dialogue page 5/4 Safety solutions page 5/48 Infrastructure and wiring system page 5/56 AS-Interface gateways page 5/7 Tools page 5/76 4

5 6 Collaborative Automation Partner Program Presentation page 6/ Partner data sheets page 6/6 7 Technical information Ethernet, system approach page 7/ technical information page 7/ AS-Interface technical information page 7/6 General information page 7/34 Product reference index page 7/4 5

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7 Contents Networks in Machines and Installations Introduction networks b Presentation page 1/ b Ethernet TCP/IP - the universal communication standard page 1/3 1 b - for machines and installations page 1/4 b AS-Interface - simple and safe page 1/5 b Preferred implementations page 1/6 b System User Guides page 1/8 1/1

8 Introduction Networks Networks Presentation 1 Introduction Company environments are continuously changing due to the pressure of competition and the need for profitability. It is vital to take advantage of opportunities quickly. The challenge of today's world is finding the appropriate solution for the customer's needs. Schneider Electric's core network products, based on common international standards, meet this requirements for industrial automation systems. Internet Corporate Level FIREWALL Firewall UPS ROUTER Router Develop Diagnosis SCADA Plant Level ROUTER Machine Level Control Level 3rd PARTY Sensor Level The rigid systems built in the past were restricted when it became necessary to adapt - e.g. new functions required or due to a changing environment. To overcome the restrictions of a closed system the use of networks is becoming more and more popular. The Schneider Electric core networks are such networks - open and designed to an international standard. With this network architecture, your automation system will be flexible and future proof so that it can be adapted to a changing environment as well as to new functionality. On top of this versatility, this architecture also provides the right technical performance based on a combination of cost effectiveness and network power. 1/

9 Introduction Networks Networks Presentation Ethernet TCP/IP - the universal communication standard The recognition of Ethernet TCP/IP, both in organizations and on the internet, has made it the communication standard of today. Its wide use is leading to a reduction in connection costs, increased performance and the addition of new functions, which all combine to ensure its durability. 1 With its high speed, the network no longer limits the performance of the application. The architecture can evolve without any difficulty. The products or devices remain compatible, ensuring the long-term durability of the system. Schneider Electric has selected Ethernet as the universal standard for process and control systems. 1/3

10 Introduction Networks Networks Presentation 1 - for machines and installations Automation architectures are implemented according to the requirements of the end user and the constructor of the automation system. The selection of the network, the controller, and the other components are conform to these requirements. has proven its versatility and reliability for more than 10 years in several application domains such as: medical equipment, trains, lifts and a variety of machines and installations. Schneider Electric has selected for machines and installations due to its technical features and the resulting benefit of this to the automation world. The broad acceptance of has pushed this decision as more and more products are used in automation architectures. The significant growth of in 005 with more than 0% is, once more, a confirmation of Schneider Electric's choice (1). Altivar Premium, Modicon M340, Twido Preventa Osicoder Lexium TeSysU Advantys Twin Line (1) Source: CAN in Automation survey /4

11 Introduction Networks Networks Presentation AS-Interface - simple and safe Today's machines and installations have many actuators and sensors, must be extensible, and have often safety integrated. AS-Interface is the network at the actuator/sensor level that meets the needs of industrial automation system integration. It allows fast connection of sensors and actuators to the network. The AS-Interface network cable transports data and power on two wires to the sensors. Safety sensors integrate smoothly into the AS-Interface network on the same cable as the standard sensors. AS-Interface devices are easy to replace during maintenance with devices of the same type. The new slave automatically receives the address of the replaced one. AS-Interface is a cost-effective alternative to parallel wiring between the PLC and the sensors/actuators. AS-Interface is an open system and guarantees interchangeability and interoperability between the various products in the market. Your machine and installation will be easy to install and to maintain with AS-Interface. 1 AS-Interface in automation architectures Automation architectures are implemented according to the requirements of the end user and the constructor of the automation system. The selection of the network, the controller and the other components conform to these requirements. AS-Interface is a mature network protocol. It has proven its ease of use and reliability for more than 10 years in several application domains as: conveying, assembly, mechanical handling, and a variety of machines and installations. AS-Interface is Schneider Electric's network of choice for the actuator/sensor level due to its technical features and its benefits for the automation world. AS-Interface has a broad acceptance in a growing market. 1 IP0 interface 1 Safety monitor IP67 interface Safety interface 1 Dedicated control components 1 Power supply units and earth fault detection Dedicated dialogue components AS-Interface master 3 Tap-off /5

12 Introduction Networks Networks 1 Preferred implementations From the synthesis of customers applications in the different domains like industry, building and infrastructure, Schneider Electric has defined 1 generic Automation Control Architectures with the existing product offer, so called "Preferred ": b 7 for compact machines and installations. Compact means, all automation products are in one cabinet. b 5 for distributed or modular machines and installations. Distributed means, there are several cabinets needed around the machine or installation. 8 of the 1 Preferred include the Schneider Electric Network policy - based on Ethernet, and AS - Interface. The others are hardwired. A Preferred Implementation has been selected for its generic characteristics. Each Preferred Implementation: v answers to a set of customers values and automation requirements. v is tested, validated, documented and supported. The generic characteristics (PICCS) describe the relevant information about a machine or an installation. PICCS is the acronym of: b Performance (number and type of drives and motion units, type and functions of the controller, number of I/O, type and functions of HMI) b Installation (stand alone or networked, centralized or distributed, type of cabling) b Constraint (specific standards, rules, regulations, environmental constraints) b Cost (cost of the machine, ratio between automation/mechanic/electrical part) b Size (size of the machine, size of the cabling) With the PICCS it's easy to identify the best Preferred for the machine and installation. HMI Twido TWD NCO1M Analysis with PICCS leads to Preferred implementation Machine with a set of requirements ATV 31 ATV 31 For each Preferred Implementation, a manual so called System User Guide with code examples and wiring diagrams is available. 1/6

13 Introduction Networks Networks Preferred implementations (continued) These generic implementations are the basis to select the right automation architecture for a machine or installation. It is a first answer to customer needs and can be seen as a "kick starter" for up to 80% of the customers' requirements. One set of machines and installations: one set of requirements and one implementation 1 From simple to higher complex requirements Machines and Installations with industrial communication are segmented into the four types: b Evolution b Modularity b Flexibility b Transparency Advanced To cover more specific requests, Advanced are available in addition. These more specific implementations fit more to one type of machine or installation. Thus this architecture is closer to one customer solution. An Advanced Implementation example: A Solution based on ATV71 controller inside without traditional PLC. 1/7

14 Presentation, User Guides Networks System User Guides 1 Presentation Each Implementation is documented with a System User Guide explaining step by step the full implementation of the chosen system. It describes all required steps to initialize, parameterize, program and to start up the system. The System User Guides helps and advise you all along the life cycle and contain Information about the installation of hardware, software and communication with the core networks of Schneider Electric: Ethernet, or AS-Interface - based on the system view. The Hardware chapter explains all technical details of the considered components and provides the complete list of needed references. For the main components you get an overview of its features. The Software chapter provides all information related to the required software and its use. It includes hints on how to optimize the setup time of the individual products or how to create a program. A special chapter is dedicated to the communication to obtain the information about provided interfaces or protocols. How to select the master in the bus view, how to change the transmission rate or how to display information such as the I/O addresses. Set of products Test, validation and documentation Twido TWD NCO1M HMI + = Customers confidence to finalize the solution ATV 31 ATV 31 Set the confidence Thus, the System User Guide is a kind of "Quick start system manual" for the described system. It is not intended to replace the product documentation. 1/8

15 Presentation, User Guides Networks System User Guides Available System User Guides Schneider Electric is permanently extending and updating the number of System User Guides. 1 To obtain a System User Guide or the actual list of available System User Guides please contact your local Schneider Electric distributor or sales agency, or visit 1/9

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17 Contents 0 - Ethernet in Machines and Installations b Benefits of Ethernet page / b Introduction page /4 b Distributed Ethernet High Performance page /5 in Machines and Installations b Benefits of page /8 b Introduction page /11 b Compact Evolutive Optimized page /1 b Compact Evolutive Performance page /14 b Compact Evolutive High Performance page /16 b Distributed Optimized page /18 b Distributed Performance page /0 b Distributed High Performance page / b ATV71 Controller inside page /4 AS-Interface in Machines and Installations b Benefits of AS-Interface page /6 b Introduction page /7 b Distributed AS-Interface Optimized page /8 b Distributed AS-Interface High Performance page /30 /1

18 Benefits of Ethernet Ethernet What are the benefits Ethernet provides? Ethernet TCP/IP is a universal communication standard The recognition of Ethernet TCP/IP, both in organizations and on the internet, has made it the communication standard of today. Its wide use is leading to a reduction in connection costs, increased performance and the addition of new functions, which all combine to ensure its durability. Ethernet TCP/IP meets the connection requirements of every application: b Twisted pair copper cables for simplicity and low costs b Optical fiber for immunity to interference and for long distances b Communication redundancy, inherent in the IP (internet protocol) b Remote point-to-point access via the telephone network or the Internet for the cost of a local call Ethernet TCP/IP, a truly open technology, supports all type of communication: b Web pages b File transfer b Industrial messaging, etc. With its high speed, the network no longer limits the performance of the application. The architecture can evolve without any difficulty. The products or devices remain compatible, ensuring the long-term durability of the system. Modbus messaging: a standard technology adapted for the world of automation Modbus is a de facto standard for serial link protocols in industry since It is used for the communication of millions of automation devices. As a result of this success, the Internet community has reserved the TCP 50 port for Modbus. Modbus is recognized by international standard IEC and is e.g a "Chinese National Standard". Modbus messaging can thus be used for exchanging automation data on both Ethernet TCP/IP and the Internet, as well as for all other applications (file exchange, Web pages, , etc.) The simple structure of Modbus is bringing it ever-increasing success. Users can download the specifications and the source code for numerous devices that use the Modbus TCP/IP protocol, free of charge from the IDA website: Building on its industrial expertise, Schneider Electric now has a complete offer of highly user-friendly services on Ethernet TCP/IP that are dedicated to the world of automation: Modbus TCP/IP messaging, optimized I/O scanning, publication and subscription of variables between controller and PLCs (Global Data), automatic device reconfiguration (Faulty Device Replacement), bandwidth monitoring, system diagnostics per Web diagnostic, SOAP/XML Web services, etc. The single network, requiring no interfaces between the world of information technology and automation, is now a reality. /

19 Benefits of Ethernet (continued) Ethernet Presentation Free navigation on the Web Automation In 1998, Schneider Electric broke new ground with the first on market web servers embedded in Telemecanique PLCs. With continuous innovations, Schneider Electric is spreading the use of Web technologies in industrial equipment by implementing Web servers inside new Telemecanique and Merlin Gerin devices such as PLCs and controllers, distributed I/Os, variable speed drives, power meters, etc. These web servers represent the easiest solution to get remote and transparent access to equipment informations and device diagnostics, simply using an Internet browser. With FactoryCast HMI, Schneider Electric is taking an important step further, by making the Web Servers Active, thus holding your HMI application as a Web server. Not only does these actice server provide Web pages displaying system and process information, but they also execute HMI functions at source in the PLC and controller device, totally autonomously, without making use of the controller processor: management of a real-time HMI database with data processing, transmission, direct connectivity with relational databases, etc. With its functions embedded in a controller, the FactoryCast HMI active Web server: b Simplifies or removes the need for conventional HMI/SCADA (Supervision Control And Data Acquisition) solutions, reducing communication via polling to update HMI/SCADA databases b Provides multiclient remote control, without any special software on the client stations b Provides a direct link to company information systems, without the need for any intermediary interface. Transparent Ready for a world without restrictions Schneider Electric has a wide range of Transparent Ready products: Controllers and PLCs, industrial PCs, HMI devices, variable speed drives, I/O modules, safety PLCs, gateways, servers, switches, SCADA software, inductive identification systems, etc. These products provide different levels of Web services and communication services on Ethernet TCP/IP, according to users requirements. In order to simplify choice and ensure their interoperability within a system, each Transparent Ready product is now identified by the class of services it provides. WithTransparent Ready, you have... b Ingenuity of collaboration improving agility v Transparency of information throughout the enterprise, make authorized people and tools, better share data. b Openess of universal standards Ethernet TCP/IP with Modbus v Vendor independent and well known, so future proof and open v Only one communication technology to maintain v Seamless vertical & remote connections, enabling collaboration. b Simplicity of Web technologies optimizing your Human Machine Interface v Easy and inexpensive local & remote access from a web browser (e.g. for maintenance) v Distribute Web servers on automation devices and remove bottlenecks v Combine Web technologies and traditional SCADA, to refocus SCADA on the control of the process. /3

20 Introduction Ethernet Introduction Schneider Electric has laid out several implementations allowing to address a common set of customer requirements. In the case of machines and installations with Ethernet Schneider Electric has defined one Preferred Implementation: b Distributed Ethernet High Performance This implementation covers distributed Machines and Installations. Distributed Ethernet High Performance addresses a set of customer values and a set of automation requirements to meet the customers needs. Distributed Ethernet High Performance is described in this catalog with possible applications, the set of requirements and some examples. A product finder will help to simplify the product choice for each implementation. Therefore, this implementation has a specific pictogram that is reported in the product section. Icon analogy Icon Name of the associated implementation Distributed Ethernet High Performance /4

21 Presentation, value, applications Ethernet Distributed Ethernet High Performance Presentation Main cabinet Ethernet TCP/IP Remote cabinet Remote cabinet Distributed Ethernet High Performance is dedicated to large and complex machines and installations requiring modularity and transparency with high features. This implementation combines in a distributed architecture based on Ethernet Modbus TCP/IP, a Premium PLC, Altivar 31/71 variable speed drives, Magelis XBTG and ipc displays and Advantys STB distributed I/Os. Transparency Web services and IT features are imbedded in devices. Value Easy diagnostic and remote services Faulty device replacement, Web services, and Web server imbedded in device allow a complete transparency for maintenance and remote services. Distribution of HMI Web services and Factory Cast HMI allow to distribute several HMI with a complete transparency and a high level of access control High modularity and flexibility The combination of Advantys STB, modular I/O, a local HMI and motor controllers (drives), allows distribution of the automation functions with a high level modularity and flexibility. Applications Typical applications for Distributed Ethernet High Performance can be found in Industry, Infrastructure and Building/Services, such as: b Industry: Large packaging machines, complex machines, small warehouse sorting systems, modular machines b Infrastructure: Airport gateway, airport energy management, airport baggage handling, tunnel control b Building/Services: Electrical distribution, sorting systems, intelligent building automation systems. /5

22 Requirements Ethernet Distributed Ethernet High Performance Set of requirements Performance For this implementation, the typical performance requirements are: b Controller: Premium b I/O: Up to 800 (IP 0 - IP 67) b Motor control: variable speed drive (up to 0 ATV31/71) b Motion: up to 8 axes b Motion control: on Sercos bus b HMI: push-buttons and lights, graphic display, Factory Cast HMI, Vijeo Look b Typical cycle time: ms b Safety: Preventa modular controller Installation b Machine type: stand alone or networked b Cabling: Ethernet and b Software: Libraries and function blocks to ease programming b Web automation tools b Very easy modularity b Remote diagnostic via the Web b Easy to duplicate and to save your application by using EEPROM Cost Distributed Ethernet High Performance reduces engineering costs. Constraints I/O devices and drives are IP 0. Cabinets or enclosures are required to achieve a higher IP level (e.g. IP 50 or IP 66). Size Network length: Unlimited length for the application. /6

23 Product finder, examples Ethernet Distributed Ethernet High Performance Product finder The product finder helps to find the product description of the devices used in this implementation quickly. In addition, the pictogram can be found as well in the product description to show the link between the product and the implementation. Devices Page Magelis IPC 3/56 Magelis XBT GT 3/54 Premium + FactoryCast module 3/7 Switch/HUB 3/54 Altivar 31 4/4 Altivar 71 3/38 Advantys FTB 4/17 Advantys STB 3/36 Inductel XGK S 3/41 Examples The following pictures show some applications that have been realized with Distributed Ethernet High Performance implementation. Ventilation in a tunnel Storage /7

24 Benefits of What are the benefits provides? is an open standard is an open network that is supported by over 400 companies world wide and promoted by CAN in Automation. is standardized in the EN and in ISO for its device description. Schneider Electric works close with CAN in Automation. This collaboration allows Schneider Electric to offer a really open network using the existing standards defined by all the members of CAN in Automation. Being an active member, Schneider Electric brings the customer and system requirements into the standards so that other companies also implement the same behavior and the same functions. This is the best guarantee for the openness and interoperability of our systems and products. Schneider Electric is strongly involved in the working groups that are relevant for machine and installation architectures, systems and products. Schneider Electric holds the chair position for: b Motion & Drives profile b Conformance testing. Client Application General Reference Client Interface General Reference Server Interface Backend General Reference Server Interface Modbus Modbus MEI Transport (FC 43.13) MEI Transport (FC 43.13) gives you the transparency to Ethernet CAN in Automation and Modbus-IDA have worked closely together to issue a standard that allows transparency between and Modbus TCP/IP. This collaboration resulted in the specification CiA DSP309-, providing a standard definition for communication between a Modbus TCP/IP and a network. The specification defines mapping services so that devices can communicate over a Modbus TCP/IP network via a gateway device. Access to the informations of a device is supported on both a read and write basis, along with a variety of device control functions. Network Interface Network This specification is the first standard allowing the implementation of an open communication standard between Modbus TCP/IP and. It will guide the Schneider Electric network solution towards a better integration, diagnostic and InterfaceNet configuration in distributed applications. It enables machines and installations to be seamlessly connected to an Ethernet plant floor combining the advantages of each network in its own specific area. allows you to select a smaller cabinet This is not because of the smaller size of the products. It is because of 's very robust EMI capabilities. This allows a machine or installation to perform accurately even when the interference is high. The short frames of and the CAN ground connection that provides the same potential for any device connected to the network, protect against EMI. provides you a reliable transmission The network access on is non destructive. Should any one device transmit its data, the system automatically generates, and takes into account, the priority of the message. A telegram loss by means of a collision is impossible and wasting time until the next idle state of the network is avoided. provides an absolutely reliable transmission of data. This is one of the reasons why networks are used in medical equipment and as a basis for safety networks. S O F Identifier R T R Control Field Data Field device device Listing only Resulting CAN frame /8

25 Benefits of (continued) increases the uptime of the machine Breakdowns are always time consuming and costly. is well suited to increase the uptime as much as possible. With its Hamming Distance of 6 has a very good error detection and correction mechanism. With a probability of one undetected error in years (1) the network is the most reliable network for machines and installations. In the case that the network has an error condition, the watchdog is the first possibility to monitor the device status. Furthermore provides clear diagnostic information. Each diagnostic message contains the source and the reason for the fault, which allows a fast reaction and a reduction in the shutdown time. Additional diagnostic information is implemented to improve the diagnosis of complex devices and to support those responsible for maintaining the network. In addition, to aid in detecting random faults, an error history is also available. gives you all: Performance and Flexibility The main reason for using a network is the performance and the flexibility to adapt the network exactly to the requirements of the application. provides a unique feature for the adaptation of the data transmission. Based on the producer/consumer model, allows for a data transmission broadcast, peer-to-peer, change-of-state and cyclic communication. This means it transmits data only when required or on a specified time base. Process data objects can be individually configured. Parameters can be changed at runtime. What about the performance? Although is very flexible, the response of the network is fast. Within less than 1 ms 56 digital I/O points can be serviced at 1 Mbps (). A Profibus DP typically needs around ms at 1 Mbps for the same amount of data. In addition to the fast response, the prioritization of the messages can be easily changed. So provides the capabilities to adapt the data transmission to the application requirements. provides best cost relation combines ease of installation with inexpensive devices. provides an integrated equipotential bounding in the cable. Therefor, an additional cable or stranded copper ribbon to achieve the same potential on all network devices is not necessary. Installation costs are heavily reduced. Furthermore, the chips and components for are produced in very high quantity. This leads to price optimized chips and components. Schneider Electric gives this cost advantage to its customers. A cost advantage of 10 to 0 % can be expected compared to other fieldbusses in the machine. (1) 1 bit error each 0.7 s at 500 kbps; 8 h a day; 365 days a year. () Source: Grid Control. /9

26 Benefits of (continued) Effectiveness Performance Tools : The best choice In machines and installations other networks, besides, are available on the market. The two best known are Profibus DP and DeviceNet. For an application however the technical fit is more important than the popularity of the network. Diagnosis Error detection Flexibility DeviceNet EMI Costs and DeviceNet and DeviceNet are both based on CAN. This is the reason why there are only a few, but important, differences when talking about machines and installations. DeviceNet is designed for sensors and actuators with a limited versatility. The advantages of are clearly the: b Performance, due to its higher bit-rate, b Flexibility, due to its unique network adaptation features, b Diagnostics, due to detailed error messages, b Costs, due to being the natural interface for drives. Effectiveness Diagnosis Error detection Performance Tools EMI Costs and Profibus DP and Profibus DP are based on different physical characteristics and have a different history. was, from the beginning, developed for machines and installations where as Profibus DP was developed as a general purpose fieldbus. These two different approaches give the advantage for: b Effectiveness, due to the data rate and message overhead, b EMI behavior, due to its physical implementation, b Flexibility, due to its unique network adaptation features, b Error detection, due to its better detection and correction capabilities, b Costs, due to being the natural interface of drives and the integrated equipotential bounding in the cable. Flexibility Profibus DP This all makes The best choice for machines and installations. provides the right technical performance and flexibility for machines and installations. It is a real vendor independent network solution that guaranties the best for openness and interoperability of systems and products. SCADA IT system Ethernet TCP/IP HMI Premium HMI Advantys STB TeSys U ATV 31 ATV 71 IcLA IcLA Advantys FTB /10

27 Introduction Introduction Schneider Electric has laid out several implementations allowing to address a common set of customer requirements. In the case of machines and installations Schneider Electric has defined 7 implementations using that are described in this catalog. b Compact Evolutive Optimized b Compact Evolutive Performance b Compact Evolutive High Performance b Distributed Optimized b Distributed Performance b Distributed High Performance b ATV71 Controller inside These implementations defined for cover two types of machines and installations: b Compact b Distributed For the "Compact machines and installations" three implementations have been selected for : b Compact Evolutive Optimized b Compact Evolutive Performance b Compact Evolutive High Performance Each implementation addresses a set of customer values and a set of automation requirements with different product combinations to meet exactly the customer's requirements. For "Modular and Distributed Machines & Installations" three implementations have been selected for : b Distributed Optimized b Distributed Performance b Distributed High Performance For specific Machines & Installations, one Advanced Implementation has been defined: b ATV71 controller inside All these implementations are described in this catalog with possible applications, the set of requirements and some examples. A product finder should help to simplify the product choice for each implementation. Therefore, each implementation has a specific pictogram that is reported in the product section. Icon analogy Icon Name of the associated implementation Compact Evolutive Optimized Compact Evolutive Performance Compact Evolutive High Performance Distributed Optimized Distributed Performance Distributed High Performance /11

28 Presentation, value, applications, Compact Evolutive Optimized Presentation Compact Evolutive Optimized implementation is dedicated to compact machines and installations. The network is designed as a machine bus to increase the flexibility and the attractiveness of the machine or installation. Value Compact Evolutive Optimized implementation provides a communication system that is simple to design and used as a traditional cabling system. However, it provides new features to improve time to market, the attractiveness and the flexibity of your machine or installation. Schneider Electric delivers a standard and consistent offer. The interoperability of the components has been checked and proven by Schneider Electric. This reduces costs during commissioning of the machine or installation. The cabling costs are reduced due to the use of. This implementation is based on an integrated software offer that is easy to understand and use. The diagnostic functions are excellent in making maintenance as simple as possible and in case of a device fault, it can be easily exchanged without changing the application program. A back-up function is provided using memory modules. Easy configuration and communication with drives: A single Twidosoft tool for PLC programming and ATV31 variable speed drive configuration using "Drive" function blocks makes it easy to add drives to your installation. Applications Compact Evolutive Optimized implementation has in its main focus the industry sector. Some examples of typical application segments for the Compact Evolutive Optimized implementation are: b Assembling: labeling, filling, etc b Material handling: palletizer,conveying, etc b Packaging: labeling, blistering, filling, dosing, etc b Textile: winding, unwinding, etc b Refuse Collection Vehicles b Pumping stations b Water treatment (closed system). /1

29 Requirements, product finder, examples Compact Evolutive Optimized Set of requirements Performance The performance is determined by the number of I/Os, the cycle time of the controller and the number of drives. For this implementation the performance requirements are: b I/O points b Controller cycle time: ms b Motor control (up to 4): v Variable speed drive ATV 31 v Optional servo drive Lexium 05 (instead of variable speed drives) b Graphic HMI directly connected on PLC and push buttons. Installation is used to achieve the flexibility and to keep the easyness of the machine or installation. The configuration of the network and the programming is part of one tool that can be used with a minimum system knowledge. The configuration is following a logical approach. The HMI device can be directly connected to the PLC. Costs The costs are an addition of several aspects. Compact Evolutive Optimized implementation influences at least one of the axes that is the reduction of the cabling costs. Constraints This implementation is restricted to IP 0 products that are placed in a cabinet or integrated into the equipment. A safety function is typically required which depends on the safety level requirement of the machine or installation. Size The size of a compact machine or installation is a few square meters. Automation products are located in a cabinet or in the body of a machine. Product finder The product finder helps to find the product description of the devices used in this implementation quickly. In addition, the pictogram can be found as well in the product description to show the link between the product and the implementation. Devices Page Twido + TWD NCO1M 4/6 Altivar 31 4/4 Altivar 71 (for high power drive) 4/3 Examples The following pictures show some applications that have been realized with Compact Evolutive Optimized implementation. Textile: winding Material handling: palletizer /13

30 Presentation, value, applications Compact Evolutive Performance Ethernet TCP/IP Presentation Compact Evolutive Performance is dedicated to compact and complex installations requiring performance and robustness, but also flexibility and modularity to ease adaptations for variant machines. It combines a Modicon M340 programmable controller, with Altivar 31/71 variable speed drives, Lexium 05/15 servo drives on and a Magelis XBT GT display unit with an Ethernet MB/TCP communication. The programming and the configuration tools in this implementation combine all the features and facilities required from the design to the maintenance. They allow to the experts in automation to perform their knowledge to get the level of performance required. Value Flexibility of the solution The cabling system ready to use and the graphical configuration of in Unity give a high capacity of adaptation to the machines needs with a significant cost cabling reduction. Motion can be so simple! The control of non synchronized axis doesn't need additional modules inside the Modicon M340. A set of standardized PLC Open function blocks manages easily Altivar and Lexium on. Productivity from the design to the maintenance With the tools provided for this implementation, Unity Vijeo designer, Powersuite, You can reach a mastered productivity at the different steps of the life cycle Centralized display of diagnostic With the Magelis XBT GT display unit, the operator visualizes the hardware and process diagnostic from the Modicon M340 and drives without programming in addition. Remote maintenance The remote access to this implementation is easy thanks to the embedded Ethernet port and predefined Web pages in the controller Applications Typical applications for Compact Evolutive Performance can be found in Industry and Building, such as: b Industry: Meat press, trimmer, mixer, bending machines, boxing machines, cartooning machines, palletizers, blister machine b Building: Chiller, sorting system, cooling tower. /14

31 Requirements product finder, examples Compact Evolutive Performance Set of requirements Performance The performance is determined by the number of I/Os, the cycle time of the controller and the number of drives. For this implementation the performance requirements are: b Controller: Modicon M340 b I/Os: up to 150 I/Os b Motor control: direct motor starter, up to 6 inverters (ATV 31/71) and/or 8 servo drives (Lexium 05/15) b HMI: Push-buttons and light, graphic display b Typical cycle time: ms b Safety: Preventa module or controller b Option: Ethernet connection to upper level Installation b Machine type: stand alone machine or networked b Cabling: b Software: libraries and function blocks to ease programming b Easy to duplicate and to save your application by using flash memory. Costs A competitive ratio performance / cost. Constraints I/O devices and drives are IP0. Cabinets or enclosures are required to achieve a higher IP level (e.g. IP50 or IP66). Size Compact machine or equipment < 0 m. Product finder The product finder helps to find the product description of the devices used in this implementation quickly. In addition, the pictogram can be found as well in the product description to show the link between the product and the implementation. Devices Page Magelis XBT GT Modicon M340 with Ethernet and interface 4/7 Preventa XPS MC 4/1 Altivar 31 4/4 Altivar 71 4/3 Lexium 05 4/38 Lexium 15 4/40 Examples The following pictures show some applications that have been realized with Compact Evolutive Performance implementation. Packaging machine Botteling machine /15

32 Presentation, value, applications Compact Evolutive High Performance Ethernet TCP/IP Presentation Compact Evolutive High Performance implementation is dedicated to compact machines and installations. The network is designed as a machine bus to increase the performance and flexibility of the machine or installation. Value Compact Evolutive High Performance implementation provides a communication system that is as simple to design and used as a traditional cabling system. However, it provides new features to improve time to market, the performance and the flexibity of your machine or installation. Schneider Electric delivers a standard and consistent offer. The interoperability of the components has been checked and proven by Schneider Electric. This reduces costs during commissioning of the machine or installation. The cabling costs are reduced due to the use of. This implementation is based on an integrated software offer that is easy to understand and use. The diagnostic functions are excellent in making maintenance as simple as possible and in case of a device fault, it can be easily exchanged without changing the application program. Applications Compact Evolutive High Performance implementation has in its name focus in the industry sector. Again, independent of the pre-selection made in this catalog, the implementation may fit to other applications that have not been considered so far. Typical application segments for Compact Evolutive High Performance implementation are: b Assembling: testing, etc b Automotive b Packaging: bagging b Printing b Wood b Water treatment /16

33 Requirements, product finder, examples Compact Evolutive High Performance Set of requirements Performance For this implementation, the typical performance requirements are: b Controller: Premium b Up to 400 I/O points b Typical cycle time: ms b Servo Drives: Lexium 05/15 b Motion control: up to 8 axis on sercos b HMI: push-buttons and lights, graphic display. b Options: Ethernet connection to upper level. Installation is used to achieve the flexibility of the machine or installation. However, the software package is allowing a higher performance level and a fine tuning of network and device configuration. The HMI device can be directly connected to the PLC. Costs Compact Evolutive High performance implementation optimizes at least the cabling and its related costs. Constraint The constraints for this implementation are IP0 products that are either mounted in a cabinet or integrated in the body of the equipment. A safety function is typically required and depends on the safety level requirements of the machine or installation. Compact Evolutive High Performance implementation optimizes implementation is designed with the safety module or controller integrated in the PLC. Size The size of a compact machine or installation is few square meters. Automation products are located in a cabinet or in the body of a machine. Product Finder Compact Evolutive High Performance implementation provides an easy evolution and adaptation of the machine or installation as well as the possibility to use a memory module to duplicate applications on several machines or installations in a fast and easy way. It also provides libraries and functions blocks that handle complex programming functions to simplify the application programming. It is proposed to use the network for frequency converters and a hard wired solution for I/Os. The programming environment provides the right combination for programming with function blocks to improve the system performance. Devices Page Premium + TSX CPP 110 4/8 Altivar 31 4/4 Altivar 71 4/3 Lexium 05 4/38 Lexium 17D 4/4 Examples The following pictures show some applications that have been realized with Compact Evolutive High Performance implementation. Assembling line Bread machine /17

34 Presentation, value, applications Distributed Optimized Presentation The implementation Distributed Optimized is dedicated to modular machines and installations. The performance requirement is not very high. The network supports an easy extension to meet the requirements of the modularity. Value Distributed Optimized implementation requires only minimum experience in the use of automation equipment combined with easy implementation of the system. The capabilities make it easier and cheaper than a conventional system. Schneider Electric delivers products at reasonable cost. The openness of the implementation allows for a non-propietary system. The interoperability of the components is achieved through the standardization of as a network. The use of also reduces the cabling and the related costs. With the easy and simple to use configuration and programming tools the implementation is done quickly. What about the operation and maintenance of the machine or installation? Multi-language human machine interfaces offer operation on an international level and maintenance can be carried out by people with limited automation experience. Easy configuration and communication with drives: A single Twidosoft tool for PLC programming and ATV31 variable speed drive configuration using "Drive" function blocks makes it easy to add drives to your installation. Applications Although dedicated to a certain set of applications, some of the applications mentioned could just as easily fit the set of requirements of another implementation. Distributed Optimized implementation focuses on the industry and the building sector. Independent of the pre-selection made in this catalog, the implementation may also fit other applications that have not been considered so far. Typical applications or sub-applications for Distributed Optimized implementation are in the following market sectors: b Industry: Lift high speed and more than 0 floors, machinery automation systems, with low complexity, refuse handling high level Building/services: Lighting, heating, ventilation, air conditioning, maritime electronics as a sub system, access, control and surveillance management. /18

35 Requirements product finder, example Distributed Optimized Set of requirements Performance For this implementation the typical performance requirements are: b Up to 80 I/O points. b Controller cycle time: ms b Motor control (up to 4): v Variable speed drive ATV 31 v Optional servo drive Lexium 05 (instead of variable speed drives) b HMI: Graphic directly connected on the PLC and push buttons b Sensors simple to integrate. Installation The configuration of the network and the programming is part of one tool that can be used with a minimum system knowledge. The configuration is following a logical approach. It is proposed to use the network to interconnect the modules of the machine or installation. I/Os and other products, such as frequency converters, can be connected on the same network. The HMI device can be directly connected to the PLC. Costs The costs are an addition of several aspects. Distributed Optimized implementation reduces the cabling costs. Constraints In this implementation typically only one human machine interface is used. Size The size of a modular machine or installation depends on the number of modules and the type. For Distributed Optimized implementation, the network length is a limitation for the overall size of the machine or installation and depends on the performance required. The network length should not exceed 50 m at 50 kbps bit rate (see page 7/5). The cabinets used for the automation equipment are as small as possible. Also products with a higher protection class than IP 0 could be directly mounted on the machine or installation Product Finder Distributed Optimized implementation provides a quick connection of products with pre-manufactured cables. Products with a high protection implementation are used and are mounted directly on the machine. Devices Page Twido + TWD NCO 1M 4/6 Advantys OTB 4/14 Advantys FTB 4/17 Altivar 31 4/4 Altivar 71 (for higher power drive) 4/3 Example The following pictures show some applications that have been realized with Distributed Optimized implementation. Wood planning Injectioning /19

36 Presentation, value, applications Distributed Performance Ethernet TCP/IP Presentation For large machines and installations where performance, modularity are very important and where the distribution of equipment and device is required, this implementation provides the best response. It combines a network, Modicon M340 programmable controller, Altivar 31/71 variable speed drives, Lexium 05/15 servo drives, Advantys distributed I/Os and a Magelis XBT GT display unit with an Ethernet. High level features for devices configuration and PLC programming allow the experts in automation to perform their knowledge to get the level of performance required. Value High Modularity and flexibility Automation Island and IP67 I/Os allow a high modularity and flexibility in the design of the solution. Productivity from the design to the maintenance The productivity is mastered along the different steps of the project life cycle with UnityPro, Vijeo Designer, Powersuite, Unilink. Motion can be so simple The control of non synchronized axis doesn't need additional modules inside the Modicon M340. A set of standardized PLC Open functions blocks manages easily Altivar and Lexium on. Centralized display of diagnostic With the Magelis XBT GT display unit, you can visualize the defaults of the configuration of the controller and devices on without programming in addition. Remote maintenance The remote access to this implementation is easy thanks to the embedded Ethernet port and the web services in the controller. Applications Typical applications for Distributed Performance can be found in: b Food & beverage: Bottling line b Material handling transport: Conveying, storage, mobile shelving b Metal working: Bending machines b Packaging: Boxing machines, cartooning machines, palletizers b Other machines: Assembly line, printing machines. /0

37 Requirements, product finder, example Distributed Performance Set of requirements Performance b Controller: Modicon M340 b I/Os: up to 00 I/Os b Motor control: direct motor starter, up to 6 inverters (ATV 31/71) and/or 8 servo drives (Lexium 05/15) b HMI: Push-buttons and light, graphic display b Typical cycle time: ms b Safety: Preventa module or controller b Option: Ethernet connection to upper level Installation b Machine type: stand alone machine or networked b Cabling: b Software: libraries and function blocks to ease programming b Easy to duplicate and to save your application by using EEPROM. Costs A competitive ratio performance / cost. Constraint I/O devices and drives are IP0. Cabinets or enclosures are required to achieve a higher IP level (e.g. IP50 or IP66). Size Compact Machines and Installations < 0 m. Product finder The product finder helps to find the product description of the devices used in this implementation quickly. In addition, the pictogram can be found as well in the product description to show the link between the product and the implementation. Devices Page Modicon M340 with interface 4/7 Advantys STB 4/15 Advantys FTB 4/17 Altivar 31 4/4 Altivar 71 4/3 Example The following pictures show some applications that have been realized with Distributed Performance implementation. Conveyor /1

38 Presentation, value, applications Distributed High Performance Ethernet TCP/IP Presentation The Distributed High Performance implementation is dedicated to distributed machines and installations. The integration in an Ethernet based plant environment and the optional remote access to the machine or installation is part of the implementation definition. is used as the network to connect the required devices and to provide flexibility for adaptations. Value The Distributed High Performance implementation provides simpler design and commissioning with high features by the integration of transparency and standard IT hardware. This functionality leads to a maximized productivity during engineering and installation. Schneider Electric supports the manufacturer of the machine or installation in reducing his engineering costs due to integrated, standardized interfaces at the plant level. The large device catalog and the partner program support new solutions. Schneider Electric vouches for the interoperability of its products but the manufacturer is responsible for the data access from the plant level. Versatile software tools allow for programming in an easy way and due to its subsidiaries and a global support network, Schneider Electric is able to react quickly on customer requests. is the best guarantee for a simple installation and adaptations during the commissioning phase. Furthermore the network allows distributed human machine interfaces as well as secured remote access and transparency to the machine or installation. Remote diagnostic, as well as direct diagnostic at the machine or installation, is detailed and enables even people with the most basic education in automation equipment to reduce the number of shutdowns. The memory back-up functionality, in many cases, avoids PC equipment and allows efficient maintenance. Applications Each implementation is dedicated to a set of possible applications. However, some of the applications listed may well fit the set of requirements for another implementation. Distributed High Performance implementation has two focuses, the industry and the building sector. The list of applications given here is not exhaustive and there are many other applications which may fit into this implementation. Typical applications or sub-applications for Distributed High Performance implementation are in the following market sectors: b Industry: Modular machines or installations (wood, packaging, ), conveying b Building/Services: Hotel automation access, heating and air conditioning management. /

39 Requirements Distributed High Performance Set of requirements Performance For this implementation the typical performance requirements are: b I/O points b Controller cycle time: ms b Up to 8 frequency converters/drives and up to 8 axis b Web interface for maintenance b HMI (directly connected to PLC or to distributed I/O). Installation Several small cabinets are used in combination with products directly mounted on the machine body or onto the installation. Costs The costs are an addition of several aspects. Distributed High performance implementation reduces the cabling costs. Constraints The network length limits the overall size of the machine or installation and depends on the performance required. Size The size of a distributed machine or installation is variable. For Distributed High Performance implementation, the maximum network length 50 m is recommended. Longer distances are possible, but a reduction in performance has to be accepted (see page 7/5). Product finder The Distributed High Performance implementation takes the requirements of the customers for installation and commissioning into account. The installation is based on modules or cabinets connected to and therefore distributed over the machine or installation. as a standardized network is easy to use and to configure. All products with a interface can be directly used to improve the machine functionality. Devices Page Premium + TSX CPP /5 and 48343/5 Advantys OTB 4/14 Advantys STB 4/15 Advantys FTB 4/17 Advantys FTM 48340/7 Altivar 31 4/4 Altivar 71 4/3 Lexium 05 4/38 Lexium 17D 4/4 Examples The following pictures show some applications that have been realized with Distributed High Performance implementation. Assembly line Huge conveying line /3

40 Presentation, value, applications ATV71 Controller inside Presentation Dedicated to complex machines and installations requiring specific functions and performances. This implementation combines in a compact architecture with Controler inside the Altivar 71, the Altivar 31/71 variable speed drives, Lexium 05 connected with and the Magelis XBT GT connected with Modbus to the CI. The machine needs a high developed operator interface and an easy to program special function. This architecture is related to special machine builder with high valuable know-how. This implementation constitutes speed as well as faultless of operation. Safety is often needed in this machine type. Value Optimized productivity Reliability, easy to restart and flexibility by the Operator interface Magelis XBT-GT. Manual Control, reset machine to home position and maintain/operate your process becomes simple. Coordinate Axis - Speed, Position and Diagnostic Lexium + Premium and Sercos Bus gives you exact control of your motion. Easy to modify parameter from the PLC, like reduced speed of movement. Motion can be so simple! It is so easy to control motion, just with some I/O points. The easy integration to the PLC and Altivar allows you to control the drive (forward/reverse) and several speeds. Flexible, Adaptable and easy to Diagnose Systems The traditional architecture - hardwired gives you zero fault tolerance and less downtime of your machine or installation. Typical applications for ATV71 Controller Inside can be found in special-purpose machines, infrastructure and material handling, such as: b Special-purpose machines: Assembly, processing, cutting operations b Infrastructure: Pumping station Material handling: Storage of products, lifting, shuttling operations. /4

41 Requirements product finder, examples ATV71 Controller inside Set of requirements Performance For this implementation the typical performance requirements are: b Controller : ATV71 Controller Inside b I/O: up to 100 I/Os b Motor control: up to 7 Drives (ATV 11/31/71...) b Motion: up to 5 axis b HMI: Push-buttons + Text / Graphic HMI b Typical cycle time : ms. Installation b Machine type stand alone machine or networked b Software: CoDeSys, PowerSuite, Advantys, Vijeo designer; high featured services to configure the devices with device emulation on the computer. b I/Os hardwired, motion on. Costs Minimize the programming and commissioning cost with complete set of tools. Constraints Safety : module or controller independent or embedded in the PLC. Size Compact machine or equipment < 0 m. Product finder The product finder helps to find the product description of the devices used in this implementation quickly. In addition, the pictogram can be found as well in the product description to show the link between the product and the implementation. Devices Page Display unit Magelis XBT GT 3/6 Safety modules & controllers Preventa XPS 4/1 ATV 71 Controller Inside 4/10 Variable speed drive Altivar ATV 31 4/4 Variable speed drive Altivar ATV 71 4/3 Servo drive Lexium 05 4/38 Advantys STB 4/15 Example The following pictures show some applications that have been realized with ATV71 Controller Inside implementation. Crane application Car washing machine /5

42 Benefits of AS-Interface AS-Interface What are the benefits AS-Interface provides? AS-Interface is an open standard AS-Interface is an open network standardized in IEC 606- and promoted by AS-International Association. AS-International has over 60 members worldwide. Schneider Electric works close with AS-International. This collaboration allows Schneider Electric to offer a really open network using the existing standards defined by all the members of AS-International. Schneider Electric participates as an active member in the discussion in AS-International to integrate the customer's and system requirements. This discussion guarantees that other companies also implement the same behavior and the same functions as Schneider Electric. This is the best guarantee for the openness and interoperability of our systems and products. AS-Interface is easy to use The AS-Interface network is easy to use. The configuration of the devices is simple. The address of the slave is easily set with an addressing terminal, which is as easy to use as a multimeter. Further configuration of a slave is often not needed and as easy as the addressing. The AS-Interface cable is easily identified and connected. The shape of the cable prevents interchanged connection of the ASI+ and ASI- wires in the cable. The AS-Interface connection is the simplest and easiest IP67 connection to install due to the piercing technology. AS-Interface reduces costs AS-Interface reduces the design, installation, set-up, and implementation time compared to parallel wiring. AS-Interface devices are often more compact and available in IP67. This majority of devices can be mounted directly on the machine. This saves space in enclosures. AS-Interface transports power and data on the same cable. This eliminates additional control cables and reduces the amount of cable ducting required. AS-Interface provides maximum safety AS-Interface helps to improve machine reliability, operational availability and safety: b Wiring errors are no longer possible. b No risk of electrical connection failure. b High immunity to electromagnetic interference (EMC). b The safety function of the machine can be totally integrated with AS-Interface Safety at work. AS-Interface integrates standard and safety sensors and actuators on one cable. Schneider Electric has chosen AS-Interface as basis and safety network for this reason. AS-Interface improves maintainability AS-Interface installations are easy to extend. You do not have to splice the cable and insert a daisy-chain connector or worse install a hub to add an additional slave to your installation. You simply mount your slave connector on the AS-Interface cable. AS-Interface needs no line termination. The auto-addressing feature enables the replacement of a slave with a new one of the same type. Replacing a slave by a new slave of the same type is as simple as removing the old and mounting the new slave. AS-Interface supports any network topology AS-Interface supports any topology like bus, bus with taps, tree, mesh, ring, or star. The only restriction is the total length of the cable. The total length of the cable in one segment must be less that 100 m without additional measures. Up to three segments can be connected with repeaters. The length of one segment may also be enlarged with a line extender. AS-Interface is the optimal protocol for its domain AS-Interface is optimized for the connection of actuators and sensors. It is very robust and very well suited for rough environments. /6

43 Introduction AS-Interface Introduction Schneider Electric has laid out several implementations allowing to address a common set of customer requirements. In the case of machines and installations Schneider Electric has defined two implementations using AS-Interface that are described in this catalog. b Distributed AS-Interface Optimized b Distributed AS-Interface High Performance These implementations cover the flexibility type of Machines and Installations. Each implementation addresses a set of customer value and a set of automation requirement with different product combinations to meet exactly the customer's requirements The implementations are described in this catalogue with posiible applications, the set of requirements and some examples. A product finder should help to simplify the product choice for each implementation. Therefore, each implementation has a specific pictogram that is reported in the product section. Icon analogy Icon Name of the associated implementation Distributed AS-Interface Optimized Distributed AS-Interface High Performance /7

44 Presentation, value, applications AS-Interface Distributed AS-Interface Optimized AS-Interface Presentation AS-Interface is a quick and upgradable cabling system, a single cable connects all the components in an automation system. It contributes significantly to improve the reliability and the availability by reducing cabling errors and offering high-level electromagnetic interference immunity (EMC). Value Simplified installation without risk for HMI A single cable for power supply and communication (Modbus link). Twidosoft and XBTN use the same symbol table. Quick and reliable connection AS-Interface cabling system offer quick and easy connection with M1 connectors and/or Vampire connecting system. Safety integrated AS-Interface Safety at Work integrates safety inputs on the same network as standard input/output devices. Easy configuration Thanks to the Telemechanique AS-Interface product catalog which is embedded in Twidosoft. Applications Typical applications for Distributed AS-Interface Optimized can be found in material handling, transport, building and environment, such as: b Material handling/transport: Conveyors (baggage handling, production parts, food processing, etc.), production line, material handling, transfer and storage systems b Building and environment: Building access control systems (automatic doors, car park barriers, doorways etc.), building access control systems, escalator, lift Other machines: Packaging and packing machines, palletizers. Set of requirements Performance For this implementation, the typical performance requirements are: b Controller : Twido b I/O: Up to 80, up to AS-Interfacemaster modules b Motor control: direct motor starter TeSys U b HMI: push-buttons and lights, graphic display b Typical cycle time: ms. Installation b Machine type: stand alone b Cabling: AS-Interface b Software: Libraries and function blocks to ease programming b Configuration tool including design & product selection b Large choice of IP0 & IP67 interfaces b Easy to duplicate and to save your application by EEPROM b Cable for 30V VDC supply and information. Cost b Easy engineering b Optimized cabling with AS-Interface enables cost reduction (up to 0%). Constraints b Cable for corrosive environment is available as option. Size Network length up to 100 m without repeater. /8

45 Product finder, examples AS-Interface Distributed AS-Interface Optimized Product finder The product finder helps to find the product description of the devices used in this implementation quickly. In addition, the pictogram can be found as well in the product description to show the link between the product and the implementation. Devices Page Switch mode power supply Phaseo ABL 7 5/66 Twido Controller and AS-Interface master module TWD NOI 10N3 5/ IP0 distributed I/Os Advantys interface ASI 0M 5/6 5/10 Illuminated indicator bank XVB C 5/44 Control station Harmony XALS 5/4 TeSys U starter controller ASI LUF 5/18 IP67 distributed I/Os Advantys interface ASI 67F 5/1 Examples The following pictures show some applications that have been realized with Distributed AS-Interface Optimized implementation. Conveyor or Transfert line Lift /9

46 Presentation, value, applications AS-Interface Distributed AS-Interface High Performance Presentation Distributed AS-Interface High Performance is dedicated to distributed machines and installations. AS-Interface is used as a quick and upgradeable industrial network: A single cable connects all the components in the automation system. Value Centralized display of diagnostic With the Magelis XBT GT display unit, you can visualize the defaults of the configuration of the controller and I/Os on AS-Interface without programming in addition. Quick and reliable connection AS-Interface cabling system offers a quick and easy connection with M1 connectors and/or Vampire connecting system. AS-Interface Safety integrated AS-Interface Safety at Work integrates safety inputs on the same network as standard input/output devices. Powerful software offer Distributed AS-Interface High Performance is based on a powerful software offer with excellent diagnostic functions. Applications Distributed AS-Interface High Performance can be used in AS-Interface applications with high performance requirements such as: b Industry: Material handling and transport, transfer and storage systems, conveyors. b Building/Services: Hotel automation access, heating and air controlling management. Other machines: Packaging and packing machines. /30

47 Requirements AS-Interface Distributed AS-Interface High Performance Set of requirements Performance For this implementation, the typical performance requirements are: b Controller : Premium b I/O: I/O points b Up to 8 AS-Interface master modules supported (depending on CPU) b Controller cycle time: ms b Web interface supported b HMI (direct connection to PLC). Installation Several cabinets are used in combination with products directly mounted on the machine body or onto the installation. Cost Easy engineering and optimized cabling with AS-Interface allow a cost reduction up to 0%. Constraints b Cable for corrosive environment is available as option. b AS-interface does not support a full feature drive integration. To achieve this, a second network (e.g. or Modbus) becomes necessary. Size The size of a distributed machine or installation is variable. AS-Interface supports an overall network length up to 100m. Longer distances are possible with repeaters, and/or passive or active line termination. Product finder The product finder helps to find the product description of the devices used in this implementation quickly. In addition, the pictogram can be found as well in the product description to show the link between the product and the implementation. Devices Page Switch mode power supply Phaseo ABL 7 5/66 Premium PLC and TSX SAY master module 5/4 IP0 distributed I/Os Advantys interface ASI 0M 5/6 5/10 Illuminated indicator bank XVB C 5/44 Control station Harmony XALS 5/4 TeSys U starter controller ASI LUF 5/18 IP67 distributed I/Os Advantys interface ASI 67F 5/1 Example The following pictures show some applications that have been realized with Distributed AS-Interface High Performance implementation. Transfert and storage system /31