PROFILE RAIL LINEAR GUIDES

Transcription

1 ROFILE RAIL LINEAR GUIDES Oct Series Ball 500 Series Roller AccuMini

2 Mechanical and ElectroMechanical roduct Solutions by Danaher Motion New Name, Established Brands Danaher Motion s wide range of motion control systems and components offer customers an unprecedented choice in selecting the right solution for their particular application requirements. Our product innovations have been improving the efficiency and productivity of complex manufacturing operations for over 60 years through trusted brand names such as Dover, Kollmorgen, acific Scientific, ortescap and in industries as diverse as semiconductor, aerospace and defense, mobileoffhighway, packaging, medical and robotics. Danaher Motion s growing family of leading motion control products tells only half the story. With a worldwide service and support infrastructure, our field service engineers and support teams are available when you need them. It is part of the Danaher Corporation s unrelenting focus on you, our customer. That s why more and more design engineers are turning to Danaher Motion to meet their motion control requirements. Danaher Motion Values Application Expertise Broad & Innovative Motion Control roducts and Systems Customer Focus Customizable roducts and Services Motion Control ioneers with Global Staying ower Operational Excellence Website:

3 Table of Contents An Overview of Danaher Motion Overview Series Ball Linear Guide... 7 Next Generation. Superior Design. Superior Quality. roduct overview...8 art numbering...16 Datasheets...18 Options and accessories...6 Accuracy information...39 reload information Series Roller Linear Guide Next Generation. Superior Design. Superior Quality. roduct overview...41 art numbering...50 Datasheets...5 Options and accessories...56 Accuracy information...67 reload information Series Ball 500 Series Roller AccuMini AccuMini Ultra Compact, High Roll & Superior, atented Ball Control Design. roduct overview...69 art numbering...69 Datasheets...70 Accuracy information...7 reload information...7 Lubrication Fittings Lubrication Fittings...73 Installation Guide Engineering Guide Sizing, selection and life load calculations...81 Deflection...86 Lubrication Bellow cover calculations Butt joint specification sheets...11 Conversion factors...1 Installation Guide Interchange Guide Engineering Guide For more information, or to place an order, please contact your local authorized distributor or Danaher Motion at , Fax: , or at profilerail@danahermotion.com. Interchange Guide DANAHER MOTION is a registered trademark of Danaher Corporation. Danaher Motion makes every attempt to ensure accuracy and reliability of the specifications in this publication. Specifications are subject to change without notice. Danaher Motion provides this information "AS IS" and disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose.it is the responsibility of the product user to determine the suitability of this product for a specific application. 04 Danaher Motion. Tel : Web site : 3

4 Overview Overview of Danaher Motion Linear Guides Since the invention of the linear antifriction Ball Bushing bearing by over 50 years ago, the precision linear products have meant high quality, innovative products. Today, Danaher Motion continues producing and developing these high quality, innovative products. The Danaher Motion assortment consists of the Next Generation 500 Series Ball and Roller Linear Guides, compact miniature MicroGuide, TM lightweight TSeries, and AccuMini. The Danaher Motion Linear Guide Assortment is a complete assortment of rails and carriages in a broad range of styles, sizes and unique features produced to industry standard dimensions for easy retrofitting into existing applications or designing into new applications. Replaces AccuGlide 500 Series Ball Linear Guide Features & Benefits Superior Design. Superior Quality. Straight rails through advanced grinding technologies Simple installation and greater accuracy with jointfree rails up to 6 meters Smooth, quiet movement through patented insert molded recirculation paths and optimized geometries Extended lubrication life as a result of grease pockets built into the recirculation path Multiple carriage styles and sizes available On site field modifiable modular seals Rail and carriage options from stock or short delivery Customization with expanded accessory offering Typical Applications Industrial Automation Material Handling Industrial Robots Machine Tool Equipment recision Measuring Equipment Food rocessing Equipment For more information, or to place an order, please contact your local authorized distributor or Danaher Motion at , Fax: , or at profilerail@danahermotion.com. DANAHER MOTION is a registered trademark of Danaher Corporation. Danaher Motion makes every attempt to ensure accuracy and reliability of the specifications in this publication. Specifications are subject to change without notice. Danaher Motion provides this information "AS IS" and disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose.it is the responsibility of the product user to determine the suitability of this product for a specific application. 04 Danaher Motion. 4 Tel : Web site :

5 Overview Replaces AccuMax 500 Series Roller Linear Guide Features & Benefits Superior Design. Superior Quality. Industry leading load capacities High rigidity from back to back four roller track arrangement Straight rails through advanced grinding technologies Simple installation and greater accuracy with jointfree rails up to 6 meters Smooth, quiet movement through patented insert molded recirculation paths and optimized geometries Multiple carriage styles and sizes available On site field modifiable modular seals Rail and carriage options from stock or short delivery Customization with expanded accessory offering Typical Applications Industrial Automation Material Handling Industrial Robots Machine Tool Equipment recision Measuring Equipment Food rocessing Equipment AccuMini Features & Benefits Ball control design for smooth, quiet, low friction at high speeds Full length integral wiper which protects important bearing from contaminants effective system life is maximized Gothic design, which provides high roll moment capacity...a requirement for standalone applications Wearresistant, engineered polymer retainer which reduces system inertia and noise Typical Applications Wafer Handling Equipment Assembly Equipment Inspection and Measurement Equipment For more information, or to place an order, please contact your local authorized distributor or Danaher Motion at , Fax: , or at profilerail@danahermotion.com. DANAHER MOTION is a registered trademark of Danaher Corporation. Danaher Motion makes every attempt to ensure accuracy and reliability of the specifications in this publication. Specifications are subject to change without notice. Danaher Motion provides this information "AS IS" and disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose.it is the responsibility of the product user to determine the suitability of this product for a specific application. 04 Danaher Motion. Tel : Web site : 5

6 Assortment Guide Table Assortment SIZE MM 500 Series Ball 500 Series Roller AccuMini Standard Narrow Standard Narrow Standard Long Long Long Short Long Long High High Style A B C D E F G A B C D A age Application Criteria Feature 500 Series Ball 500 Series Roller AccuMini Load Capacity Equivalent Loads all directions Ultra Compactness High Travel Accuracy Rigidity Smoothness Friction Characteristic Admissable Speed Ease of Installation Lightweight Industry Standard Dimensions age = satisfactory = excellent For more information, or to place an order, please contact your local authorized distributor or Danaher Motion at , Fax: , or at profilerail@danahermotion.com. DANAHER MOTION is a registered trademark of Danaher Corporation. Danaher Motion makes every attempt to ensure accuracy and reliability of the specifications in this publication. Specifications are subject to change without notice. Danaher Motion provides this information "AS IS" and disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose.it is the responsibility of the product user to determine the suitability of this product for a specific application. 04 Danaher Motion. 6 Tel : Web site :

7 500 Series Ball 500 Series Ball Linear Guide 500 Series Ball High load capacities in all directions Industry standard dimensions atented insert molded recirculation path with grease pockets resulting in quiet, low noise operation Multiple carriage designs, accuracies and preloads available Multiple rail accuracies Optimized ball path geometries and transitions for quiet, smooth operation One piece rail length up to 6 meters (size and up) Corrosion resistance with Duralloy Thin Dense Chrome plating optional Multiple rail mounting hole plug options, or rails that mount up from underneath are available Both sides of rail are reference edges Sixrunner block attachment bolts per carriage for superior system rigidity Universal mounting holes runner blocks can be attached from top or bottom Multiple lubrication inlet points, easy field modification Superior rail straightness as a result of advanced grinding and straightening technology Modular accessories for on site upgrade without having to remove the carriage from the rail Low drag longitudinal seals standard for added protection along rail surface Low friction double lip seal on all standard carriages Extended standard dowel hole options for rails and carriages Retained balls when carriage is off the rail and when the end cap is removed Two point ball contact resulting in low friction Complete interchangeability between rails and carriages High rigidity from optimized trapezoidal profile, allows for single carriage application Speeds up to 5 m/s Accelerations up to 100 m/s For more information, or to place an order, please contact your local authorized distributor or Danaher Motion at , Fax: , or at profilerail@danahermotion.com. DANAHER MOTION is a registered trademark of Danaher Corporation. Danaher Motion makes every attempt to ensure accuracy and reliability of the specifications in this publication. Specifications are subject to change without notice. Danaher Motion provides this information "AS IS" and disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose.it is the responsibility of the product user to determine the suitability of this product for a specific application. 04 Danaher Motion. Tel : Web site : 7

8 500 Series Ball 500 Series Ball Linear Guide Features The 500 Series Ball Linear Guide provides long life, exceptional rigidity, high dynamic and static load capacities, accommodation for high moment loads, high running accuracy, multiple sealing options and multiple lubrication inlet options. This allows for onsite field modifications, and interchangeability with competitor offering. These properties result in improved machine accuracies and rigidity resulting in reduced vibration extending machine and tool life. This has a direct effect on operational efficiency resulting in cost savings for the user. Available in 7 carriage designs, and sizes to 45mm. Materials Linear Guides The 500 Series Ball Linear Guides are produced from high quality bearing steel. All carriages and rolling elements are through hardened and all rails are case hardened (except size rail which is through hardened). The end cap is constructed of a high strength, glass filled nylon with nitrile rubber seal. Stringent quality controls are in place to ensure consistency of materials from the source, allowing us to ensure that we delivery the highest quality product. Interchangeability The 500 Series Ball Linear Guides are completely interchangeable. Any carriage can be run on any rail of the same accuracy without compromising system accuracy. This is the result of our stringent manufacturing process controls. Accuracy and reload The 500 Series Ball Linear Guides are available in three different accuracy classes, three different preload ranges and with clearance to allow for customization to your application needs. Straightness The 500 Series Ball rail is subjected to multiple straightening processes during and after grinding of the roller paths. These added processes and inspections result in some of the straightest rails in the market today, improving machine accuracies wherever the 500 Series Ball is used. Rigidity The 500 Series Ball Linear Guide rail utilizes a special trapezoidal profile that maximizes the carriage cross section, resulting in the highest possible rigidity. For more information, or to place an order, please contact your local authorized distributor or Danaher Motion at , Fax: , or at profilerail@danahermotion.com. DANAHER MOTION is a registered trademark of Danaher Corporation. Danaher Motion makes every attempt to ensure accuracy and reliability of the specifications in this publication. Specifications are subject to change without notice. Danaher Motion provides this information "AS IS" and disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose.it is the responsibility of the product user to determine the suitability of this product for a specific application. 04 Danaher Motion. 8 Tel : Web site :

9 500 Series Ball 500 Series Ball Linear Guide Running Smoothness/ Low Noise The running smoothness and low noise are the result of a patented, custom insert molded recirculation path that has an optimized geometric shape and minimal transitions, to ensure smooth and quiet operation in both low and highspeed operation. In addition, the balls make contact at only two points between rail and carriage. As a result, friction is reduced to a minimum, resulting in quiet, smooth operation. 500 Series Ball BacktoBack The 500 Series Linear Guide utilizes a backtoback bearing arrangement, resulting in added rigidity. As a result, the 500 Series Ball can be used in single rail applications. Internal Grease ockets The patented insert molded recirculation path has built in grease pockets. These provide an extra level of security by ensuring adequate lubrication is available to the ball bearings to help extend life. The pocket and area between the balls provide greater grease quantities in the ball path than a conventional designed linear guide bearing. Multiple Lubrication Options The standard end cap is designed for flexibility. The end cap comes standard with four lubrication inlet options. These inlet options are easily changed onsite in the field or can be supplied from the factory. Unsure of the best lubrication inlet location? These carriages allow the user to make these changes easily in the field to optimize the system performance. In addition, they allow for ease in maintenance all without removing the carriage from the rail. For more information, or to place an order, please contact your local authorized distributor or Danaher Motion at , Fax: , or at profilerail@danahermotion.com. DANAHER MOTION is a registered trademark of Danaher Corporation. Danaher Motion makes every attempt to ensure accuracy and reliability of the specifications in this publication. Specifications are subject to change without notice. Danaher Motion provides this information "AS IS" and disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose.it is the responsibility of the product user to determine the suitability of this product for a specific application. 04 Danaher Motion. Tel : Web site : 9

10 500 Series Ball 500 Series Ball Linear Guide Modular Accessory Options The standard carriage is supplied with low friction double lip seals and longitudinal seals that completely encase the bearing carriage to protect the balls and track surfaces and minimize lubrication loss. Optional metal scrapers or wipers, lube blocks and oil reservoir components can be easily added onsite in the field or can be supplied assembled from the factory. The trapezoidal rail profile allows for easy servicing and replacing or adding of the end cap, additional wiper and oil reservoir without removing the carriage from the rail. These innovative design features allow users to easily, efficiently, and economically upgrade carriage sealing. Longitudinal Seals The carriage has builtin under carriage low drag longitudinal seals that protect the balls and ball path from contamination. These longitudinal seals are an added protection to increase the life and overall performance Extended Standards Extended Standards are an assortment of Danaher Motion dowel hole options for both carriage and rail products. Take the guesswork out of design by using our standard assortment of dowel hole options for ease of design and availability, another solution from Danaher Motion. Refer to page 6, 7 and for more information and detailed datasheets. Rail Accessories The rails have multiple options to protect the mounting holes to eliminate possible contamination entry into the bearing. Custom designed plastic plugs, mylar tape and stainless steel rail cover strip are available. Retained Balls The rolling elements of the carriages are retained within the bearing so the carriage can be removed from the rail, or the end cap from the carriage, without worrying about the balls falling out. It is recommended to place any removed carriage onto an assembly rail or shipping arbor to provide added protection to the rolling elements. For more information, or to place an order, please contact your local authorized distributor or Danaher Motion at , Fax: , or at profilerail@danahermotion.com. DANAHER MOTION is a registered trademark of Danaher Corporation. Danaher Motion makes every attempt to ensure accuracy and reliability of the specifications in this publication. Specifications are subject to change without notice. Danaher Motion provides this information "AS IS" and disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose.it is the responsibility of the product user to determine the suitability of this product for a specific application. 04 Danaher Motion. 10 Tel : Web site :

11 500 Series Ball 500 Series Ball Linear Guide Modular Accessory Exploded View 500 Series Ball Standard end cap (531 EC) Integral double lip seal Standard end cap* (531 EC) Recirculation path Oil reservoir* (531 OW) Balls Additional wiper* (531 WR or VR) Metal scraper (531 ZZ) lastic plugs (531 H) Rail (51) Grease fitting Attaching bolts Also available (not shown): Lube Block (531LL) Mylar Rail Tape (531RT) Bolt up from bottom rail (51 Type U) Stainless Steel Rail, Cover Strip and Rail (51 Type C and 531RCS) * Can be installed without removing carriage from the rail The modular building block design of the 500 Series Ball Linear Guide assembly allows for easy onsite field upgrades for quick seal or lubrication changes, all without the need to remove the carriage from the rail For more information, or to place an order, please contact your local authorized distributor or Danaher Motion at , Fax: , or at profilerail@danahermotion.com. DANAHER MOTION is a registered trademark of Danaher Corporation. Danaher Motion makes every attempt to ensure accuracy and reliability of the specifications in this publication. Specifications are subject to change without notice. Danaher Motion provides this information "AS IS" and disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose.it is the responsibility of the product user to determine the suitability of this product for a specific application. 04 Danaher Motion. Tel : Web site : 11

12 500 Series Ball 500 Series Ball Standard Carriages Danaher Motion offers six carriage styles with six mounting holes allowing for additional mounting configurations in the field or for retrofitting. All provide superior rigidity and design flexibility. Standard Carriage Standard Long Carriage Narrow Carriage Narrow Long Carriage Style A B C D Size Basic art Number Accuracy reload Clearance 0.03C 0.08C H U H U H U H U H U H U H U H U H U H U H U H U H U H U H U H U H U H U H U H U 511HA0 511HA0 511HA0 511HA0 511HA0 511H45A0 511HB0 511HB0 511HB0 511HB0 511H45B0 511HC0 511HC0 511HC0 511HC0 511HC0 511HD0 511HD0 511HD0 511HD0 511HA1 511A1 511UA1 511HA1 511A1 511UA1 511HA1 511A1 511UA1 511HA1 511A1 511UA1 511HA1 511A1 511UA1 511H45A A1 511U45A1 511HB1 511B1 511UB1 511HB1 511B1 511UB1 511HB1 511B1 511UB1 511HB1 511B1 511UB1 511H45B B1 511U45B1 511HC1 511C1 511UC1 511HC1 511C1 511UC1 511HC1 511C1 511UC1 511HC1 511C1 511UC1 511HC1 511C1 511UC1 511HD1 511D1 511UD1 511HD1 511D1 511UD1 511HD1 511D1 511UD1 511HD1 511D1 511UD1 511HA 511A 511UA 511HA 511A 511UA 511HA 511A 511UA 511HA 511A 511UA 511HA 511A 511UA 511H45A 51145A 511U45A 511HB 511B 511UB 511HB 511B 511UB 511HB 511B 511UB 511HB 511B 511UB 511H45B 51145B 511U45B 511HC 511C 511UC 511HC 511C 511UC 511HC 511C 511UC 511HC 511C 511UC 511HC 511C 511UC 511HC 511D 511UD 511HD 511D 511UD 511HD 511D 511UD 511HD 511D 511UD 0.13C 511A3 511UA3 511A3 511UA3 511A3 511UA3 511A3 511UA3 511A3 511UA A3 511U45A3 511B3 511UB3 511B3 511UB3 511B3 511UB3 511B3 511UB B3 511U45B3 511C3 511UC3 511C3 511UC3 511C3 511UC3 511C3 511UC3 511C3 511UC3 511D3 511UD3 511D3 511UD3 511D3 511UD3 511D3 511UD3 Appropriate Rail Standard Style 51HA 51A 51UA 51HA 51A 51UA 51HA 51A 51UA 51HA 51A 51UA 51HA 51A 51UA 51H45A 5145A 51U45A 51HA 51A 51UA 51HA 51A 51UA 51HA 51A 51UA 51HA 51A 51UA 51H45A 5145A 51U45A 51HA 51A 51UA 51HA 51A 51UA 51HA 51A 51UA 51HA 51A 51UA 51HA 51A 51UA 51HA 51A 51UA 51HA 51A 51UA 51HA 51A 51UA 51HA 51A 51UA Max. Single iece Rail Length (mm) DANAHER MOTION is a registered trademark of Danaher Corporation. Danaher Motion makes every attempt to ensure accuracy and reliability of the specifications in this publication. Specifications are subject to change without notice. Danaher Motion provides this information "AS IS" and disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose.it is the responsibility of the product user to determine the suitability of this product for a specific application. 04 Danaher Motion. 1 Tel : Web site :

13 500 Series Ball Narrow High Carriage Narrow High Long Carriage Narrow Short Carriage Style E F G Size Basic art Number Accuracy reload Clearance 0.03C 0.08C H U H U H U H U H U H U H U H U H U H U H U 511HE0 511HE0 511HE0 511HE0 511H45E0 511HF0 511HF0 511HF0 511H45F0 511HG0 511HG0 511HE1 511E1 511UE1 511HE1 511E1 511UE1 511HE1 511E1 511UE1 511HE1 511E1 511UE1 511H45E E1 511U45E1 511HF1 511F1 511UF1 511HF1 511F1 511UF1 511HF1 511F1 511UF1 511H45F F1 511U45F1 511HG1 511G1 511UG1 511HG1 511G1 511UG1 511HE 511E 511UE 511HE 511E 511UE 511HE 511E 511UE 511HE 511E 511UE 511H45E 51145E 511U45E 511HF 511F 511UF 511HF 511F 511UF 511HF 511F 511UF 511H45F 51145F 511U45F 511HG 511G 511UG 511HG 511G 511UG 0.13C 511E3 511UE3 511E3 511UE3 511E3 511UE3 511E3 511UE E3 511U45E3 511F3 511UF3 511F3 511UF3 511F3 511UF F3 511U45F3 511G3 511UG3 511G3 511UG3 Appropriate Rail Standard Style 51HA 51A 51UA 51HA 51A 51UA 51HA 51A 51UA 51HA 51A 51UA 51H45A 5145A 51U45A 51HA 51A 51UA 51HA 51A 51UA 51HA 51A 51UA 51H45A 5145A 51U45A 51HA 51A 51UA 51HA 51A 51UA Max. Single iece Rail Length (mm) Series Ball Extended Standard Carriage Options The carriages are also available with the standard dowel holes or lubrication inlets as shown on page 6 to or special lubricants either from stock or with a short leadtime. Type A Type U Rail Types and Accessories The rails are available in two configurations: Bolt down from the top 51 Type A Bolt up from the bottom 51 Type U The standard 51 rail mounting holes can be plugged or sealed after installation with the options below. lastic lugs 531H plastic plugs are an inexpensive and simple method to seal the rail attachment bolt area. The plastic plugs are easily driven in place to any rail with a soft nonmetallic drift. They can easily be removed. Mylar Tape A simple and low cost alternative is specialty Mylar tape that can be placed quickly on the top surface of the rail. art number 531RT is available in 3 meter lengths. Stainless Steel Cover Strip Option 531RCS utilizes a special rail (51 Type C) and stainless steel cover strip that is easily installed with the proper mounting tool. DANAHER MOTION is a registered trademark of Danaher Corporation. Danaher Motion makes every attempt to ensure accuracy and reliability of the specifications in this publication. Specifications are subject to change without notice. Danaher Motion provides this information "AS IS" and disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose.it is the responsibility of the product user to determine the suitability of this product for a specific application. 04 Danaher Motion. Tel : Web site : 13

14 500 Series Ball Additional Seal Types and Lubrication Accessories The carriage is designed with modular sealing and lubrication options for simple onsite field modification or can be supplied factory direct. The standard carriage end cap has an integral low friction double lip seal and longitudinal seal that completely encase the bearing carriage. The double lip design keeps contaminants out and lubrication in. It also allows for grease to purge out of the carriage to prevent excessive lubrication, which can result in higher operating temperatures. This double lip design can be used with oil lubrication. The standard carriage end cap is equipped with a lubrication inlet centered with a specially designed lubricant channel to direct the lubrication to individual ball tracks. The lubrication inlet can be easily changed in the field or supplied from the factory with a side inlet or top inlet. Additional Seal The 531WR and 531VR seals provide an additional level of protection from contaminants to the assembly. These additional components can easily be added onsite without removing the carriage from the rail. They are supplied with the required screws to make the installation simple. 531WR is constructed from durable nitrile rubber (Buna N) 531VR is constructed from durable Viton These seals can be used in conjunction with other optional modular accessories providing an easy upgrade to the standard seal. These can be easily installed onsite in the field or can be supplied from the factory. Metal Scraper The Type 531ZZ Metal Scraper made of stainless steel, serves as an added protection to the seal lips against large dirt particles, metal shavings or chips. Large contaminants are easily pushed away providing an extra level of protection to the seal lips. The Metal Scraper is easily installed in conjunction with the other optional modular accessories providing you with an easy upgrade to the standard seal. These can be easily installed onsite in the field or can be supplied from the factory. For more information, or to place an order, please contact your local authorized distributor or Danaher Motion at , Fax: , or at profilerail@danahermotion.com. DANAHER MOTION is a registered trademark of Danaher Corporation. Danaher Motion makes every attempt to ensure accuracy and reliability of the specifications in this publication. Specifications are subject to change without notice. Danaher Motion provides this information "AS IS" and disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose.it is the responsibility of the product user to determine the suitability of this product for a specific application. 04 Danaher Motion. 14 Tel : Web site :

15 500 Series Ball For ordering information or for additional Seal Types and Lubrication Accessories, see pages 3 to 33. Oil Reservoir The Type 531 OW oil reservoir is a cost effective, automatic lubrication system. It is constructed with an integrated oil reservoir that provides a uniform, consistent lubricating oil to the ball paths for extended periods of time. The Type 531OW oil reservoir lubrication plate eliminates the need for a routine maintenance schedule, assures lubrication gets to the required points, can be refilled if required, and can operate up to 5000 km of travel. The Type 531OW oil reservoir can be easily installed in conjunction with other optional modular accessories providing an easy upgrade to the standard seals. These can be easily installed onsite in the field or can be supplied from the factory. Lube Block The 531LL Lube Block is a solid lubricant that is a mixture of polymers, oils and selected additives that reduce the penetration of dirt, grit, and liquids into the ball path, preventing premature failures. The oil diffuses, lubricating the ball path surfaces by capillary action. Additional oil is supplied to the ball path surfaces from the polymer. For additional protection the assembly is packed with E grease. There is no need for maintenance or additional lubrication during the life of the Lube Block filled bearing. The 531LL Lube Block can be easily installed in conjunction with the other optional modular accessories providing an easy upgrade to the standard seal. These can be easily installed onsite in the field or can be supplied from the factory. Bellows Standard bellows are available for all assemblies. The bellows cover the entire length of the rail. The bellows are used to provide additional protection against dirt, dust and splashed liquids. Installation is simple and requires little time. Retrofitting is possible when the rail ends are drilled for the attachment of the end plate 531. Bellows are available in three styles: Type B Low rofile with outside dimensions that do not exceed the carriage Type C High Compression Type W Walk On capable of handling the harshest environments with a 90kg load bearing capacity The bellow can be easily installed in conjunction with other optional modular seals providing you with a simple upgrade to the standard seal. These can be installed onsite in the field or can be supplied from the factory. Note: Additional modular accessories add additional drag to the carriage assembly resulting in increased start up friction and power consumption. Relative Drag Comparison for Design Consideration Type Standard carriage Rubber Wiper (531WR) Viton Wiper (531VR) Metal Scraper (531ZZ) Oil Reservoir (531OW) Lube Block (531LL) Low Relative Drag 500 Series Ball DANAHER MOTION is a registered trademark of Danaher Corporation. Danaher Motion makes every attempt to ensure accuracy and reliability of the specifications in this publication. Specifications are subject to change without notice. Danaher Motion provides this information "AS IS" and disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose.it is the responsibility of the product user to determine the suitability of this product for a specific application. 04 Danaher Motion. Tel : Web site :

16 500 Series Ball 500 Series Ball art Numbering Description Ball Carriage STANDARD Standard OTIONS H A 1 D L W Z ES1 SM 500 Series rofile Carriage Type 1 Ball roduct Type 1 Carriage Accuracy Class H High Grade recision Grade U Ultra recision Grade Carriage Style A Standard B Standard Long C Narrow D Narrow Long E Narrow High F Narrow Long High G Narrow Short Size,,,,, 45 reload 0 Clearance 1 Approximately 0, 03 C Approximately 0, 08 C 3 Approximately 0, 13 C Coating Option D Duralloy Thin Dense Chrome Specials SM Special per customer print Extended Standards Options ES1 6mm Dowel Hole Slip Fit ES 10mm Dowel Hole Slip Fit ES3 1/4 Dowel Hole Slip Fit ES4 3/8 Dowel Hole Slip Fit ES5 ES3 + ES7 ES6 ES4 + ES7 ES7 1/16 NT side lube ES8 ES1 + ES7 ES9 ES + ES7 ES10 Side lubrication in end caps ES11 Top lubrication in end caps ES1 () 6mm Dowel Holes ress Fit ES13 () 10mm Dowel Holes ress Fit ES14 () 1/4 Dowel Holes ress Fit ES () 3/8 Dowel Holes ress Fit G1 Greased with Mobilux E G GS Greased with Kyrtox GL7 Greased per customer specification Accessories 1 L Long Life Lube Block N Additional Oil Reservoir W Additional Rubber Wiper V Additional Viton Wiper Z Metal Scraper C Bellow Clips 1. Accessory combination part numbers are listed from carriage end cap outward. Not all combinations are available. For specific combination availability see pages 333 or consult Danaher Motion.. The 500 Series Ball lowest accuracy grade is High as a result of tight manufacturing controls and grinding capabilities. We do not offer Normal grade accuracy, our High grade is our Normal grade. For more information, or to place an order, please contact your local authorized distributor or Danaher Motion at , Fax: , or at profilerail@danahermotion.com. DANAHER MOTION is a registered trademark of Danaher Corporation. Danaher Motion makes every attempt to ensure accuracy and reliability of the specifications in this publication. Specifications are subject to change without notice. Danaher Motion provides this information "AS IS" and disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose.it is the responsibility of the product user to determine the suitability of this product for a specific application. 04 Danaher Motion. 16 Tel : Web site :

17 500 Series Ball Ball Rail 500 Series Ball Type 1 Ball 500 Series roduct Type Rail Accuracy Class H High Grade recision Grade U Ultra recision Grade Rail Style A Standard U Bolt up from Bottom C Cover Strip 3 STANDARD Standard OTIONS STANDARD 5 1 H A D DH1 SM +xxxx Y= (see note 1) Size,,,,, 45 Coating Option D Duralloy (H and accuracy only) Machined Options DH1 6mm Dowel Hole + Slot DH 10mm Dowel Hole + Slot DH3 1 4 Dowel Hole + Slot DH4 3 8 Dowel Hole + Slot JT 4 Butt Joint E Bellow Clips Attached Length (mm) xxxx Customer Specified Length RL00 Stock Length Size RL00 Stock Length Size and Up RL6000 Stock Length Size and Up Specials SM Special er Customer rint 1. Y = Distance from end of rail to center of first mounting hole, Y1 = Y unless specified. Stock length rails are considered random length, total length may exceed specified length, and Y1/Y are not equal. To be used by customer who will cut to length. 3. Cover strip available size and up only. 4. Customer drawing required at time of quote and order. See page 11 for more information and templates. Ball Accessories EC Type 1 Ball 500 Series roduct Type 3 Accessory Size,,,,, 45 Bellows BB Low rofile Bellows 1 BC High Compression Bellows 1 BW Walk On Bellows 1 CC Bellow clips for Carriage CR Bellow clips for Rail Rail Hole Covers or lugs H lastic Rail lugs RT Mylar Rail Tape RCS Rail Cover Strip 1, RCT Rail Cover Installation Tool RC Rail Cover End Cap 1. Bellows and rail cover strip must include length at time of order. Example: 531BB mm. See page 111 on how to calculate bellows length.. Cover strip available size and up only. Modular Seal Accessories 3 Mounting Assembly Tools EC Replacement End Cap MT Mounting Rail ECH Replacement End Cap for E and F Style Carriage WR Rubber Wiper VR Viton Wiper ZZ Metal Scraper OW Oil Reservoir LL Lube Block LS Replacement Spring for LL Option 3. Two standard screws included with each item. Screws for attaching this accessory to carriage and not combinations of accessories. DANAHER MOTION is a registered trademark of Danaher Corporation. Danaher Motion makes every attempt to ensure accuracy and reliability of the specifications in this publication. Specifications are subject to change without notice. Danaher Motion provides this information "AS IS" and disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose.it is the responsibility of the product user to determine the suitability of this product for a specific application. 04 Danaher Motion. Tel : Web site : 17

18 500 Series Ball 500 Series Ball 511 Style A and B O 45 G J 1 J Reference Edge M 1 B F 3 F 3 S (From top) E F F G 1 G A J 1 G 1 Y X F S3 Screw Size S 1 (From bottom) F 1 B B Style A art Number Location Length L N L L 1 Y L 3 X Y 1 L 1 L 511 Style B L 3 L 511 Style A Standard Ball Size Dimensions (mm) A B B 1 * B J J 1 L L 1 L L 3 X N S 1 S S 3 F F 1 F F 3 Ball Ø G G 1 G M 1 O +0.4± M 5 M 5 M M 6 M 6 M M 8 M 8 M M 8 M 10 M M 10 M 10 M M 1 M 1 M Style B Standard Long Ball Size Dimensions (mm) A B B 1 * B J J 1 L L 1 L L 3 X N S 1 S S 3 F F 1 F F 3 Ball Ø G G 1 G M 1 O +0.4 ± M 6 M 6 M M 8 M 8 M M 10 M 10 M M 10 M 10 M M 1 M 1 M *Standard tolerance shown, special lower tolerances are available upon request. lease consult application engineering for additional information. **When using additional modular seals or lubrication plates, the total length L will increase. Consult pages 34 for additional information. Length of rail to be specified at time of order, Y1 will equal Y unless specified otherwise at time of order. DANAHER MOTION is a registered trademark of Danaher Corporation. Danaher Motion makes every attempt to ensure accuracy and reliability of the specifications in this publication. Specifications are subject to change without notice. Danaher Motion provides this information "AS IS" and disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose.it is the responsibility of the product user to determine the suitability of this product for a specific application. 04 Danaher Motion. 18 Tel : Web site :

19 500 Series Ball 500 Series Ball 511 Style A and B Dynamic Load and Moment Ratings C = Dynamic load rating M = Dynamic pitch and yaw moment rating M R = Dynamic roll moment rating Static Load and Moment Ratings C O = Static load rating M O = Static pitch and yaw moment rating M OR = Static roll moment rating 500 Series Ball M R /M OR M /M O C C O Roll itch C/C O C/C O M /M O Yaw Style A B Size C O (N) Static M OR (Nm) M O, OY (Nm) C (N) Load Rating Dynamic 100 Km 50 Km M R (Nm) M,Y (Nm) C (N) M R (Nm) M, Y (Nm) Carriage (kg) Weights (kg/m) Rail The dynamic load and moment ratings are based on the travel life specified on the table (100 Km or 50 Km). When comparing these load ratings with other bearings you must take into consideration the proper travel life basis.. The static load and moment ratings are the maximum radial load and moment load that should be applied to the bearing when there is no relative motion between the carriage and the rail. Bearing Travel Life Comparison L = (C/F) 3 x 100km where: L = travel life, km C = dynamic load rating, N F = applied dynamic load, N Conversion Factors: See age 11 ( ) C min = F L 1 3 Operating arameters: 100 where: Maximum Velocity: 5 m/s Cmin = minimum required dynamic load rating, N Maximum Acceleration: Temperature: 100 m/s Min: 40 C F = applied dynamic load, N Max: 80 C Max peak: 1 C short time* L = required travel life, km *without bellows For more information, or to place an order, please contact your local authorized distributor or Danaher Motion at , Fax: , or at profilerail@danahermotion.com. DANAHER MOTION is a registered trademark of Danaher Corporation. Danaher Motion makes every attempt to ensure accuracy and reliability of the specifications in this publication. Specifications are subject to change without notice. Danaher Motion provides this information "AS IS" and disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose.it is the responsibility of the product user to determine the suitability of this product for a specific application. 04 Danaher Motion. Tel : Web site : 19

20 J 500 Series Ball 500 Series Ball 511 Style C and D Reference Edge M1 O B S Y X F S3 Screw Size G G A J 1 G J1 F 1 B B Style C N Y1 X 511 Style D art Number Location Y L 1 L 3 L Length L 1 L 3 L N 511 Style C Narrow Size Dimensions (mm) Ball A B B 1 * B J J 1 L L 1 L 3 X N S /S 3 F 1 F Ø G G M 1 O M M M M M Style D Narrow Long Size Dimensions (mm) Ball A B B 1 * B J J 1 L L 1 L 3 X N S /S 3 F 1 F Ø G G M 1 O M M M M *Standard tolerance shown, special lower tolerances are available upon request. lease consult application engineering for additional information. **When using additional modular seals or lubrication plates, the total length L will increase. Consult page 34 for additional information. Length of rail to be specified at time of order, Y1 will equal Y unless specified otherwise at time of order. DANAHER MOTION is a registered trademark of Danaher Corporation. Danaher Motion makes every attempt to ensure accuracy and reliability of the specifications in this publication. Specifications are subject to change without notice. Danaher Motion provides this information "AS IS" and disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose.it is the responsibility of the product user to determine the suitability of this product for a specific application. 04 Danaher Motion. Tel : Web site :

21 500 Series Ball 500 Series Ball 511 Style C and D Dynamic Load and Moment Ratings C = Dynamic load rating M = Dynamic pitch and yaw moment rating M R = Dynamic roll moment rating Static Load and Moment Ratings C O = Static load rating M O = Static pitch and yaw moment rating M OR = Static roll moment rating 500 Series Ball M R /M OR M /M O C/C O C CO C/C O Roll itch M /M O Yaw Style C Size C O (N) Static M OR (Nm) M O, OY (Nm) C (N) Load Rating Dynamic 100 Km 50 Km M R (Nm) M,Y (Nm) C (N) M R (Nm) M, Y (Nm) Carriage (kg) Weights (kg/m) Rail D The dynamic load and moment ratings are based on the travel life specified on the table (100 Km or 50 Km). When comparing these load ratings with other bearings you must take into consideration the proper travel life basis.. The static load and moment ratings are the maximum radial load and moment load that should be applied to the bearing when there is no relative motion between the carriage and the rail. Bearing Travel Life Comparison L = (C/F) 3 x 100km where: L = travel life, km C = dynamic load rating, N F = applied dynamic load, N Conversion Factors: See page 11 ( ) C min = F L 1 3 Operating arameters: 100 where: Maximum Velocity: Cmin = minimum required dynamic load rating, N F = applied dynamic load, N L = required travel life, km 5 m/s Maximum Acceleration: 100 m/s Temperature: Min: 40 C Max: 80 C Max peak: 1 C short time* *without bellows For more information, or to place an order, please contact your local authorized distributor or Danaher Motion at , Fax: , or at profilerail@danahermotion.com. DANAHER MOTION is a registered trademark of Danaher Corporation. Danaher Motion makes every attempt to ensure accuracy and reliability of the specifications in this publication. Specifications are subject to change without notice. Danaher Motion provides this information "AS IS" and disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose.it is the responsibility of the product user to determine the suitability of this product for a specific application. 04 Danaher Motion. Tel : Web site : 1

22 500 Series Ball 500 Series Ball 511 Style E and F Reference Edge J M 1 O B S J 1 G A J 1 G Y X F S3 Screw Size G F 1 B B1 511 Style E N X Y Style F Y L 1 L 3 L Length L 1 L 3 L art Number Location N 511 Style E Narrow High Size Dimensions (mm) Ball A B B 1 * B J J 1 L L 1 L 3 X N s /s 3 F 1 F Ø` G G M 1 O M M M M M Style F Narrow Long High Size Dimensions (mm) Ball A B B 1 * B J J 1 L L 1 L 3 X N s /s 3 F 1 F Ø` G G M 1 O M M M M *Standard tolerance shown, special lower tolerances are available upon request. lease consult application engineering for additional information. **When using additional modular seals or lubrication plates, the total length L will increase. Consult page 34 for additional information. Length of rail to be specified at time of order, Y1 will equal Y unless specified otherwise at time of order. DANAHER MOTION is a registered trademark of Danaher Corporation. Danaher Motion makes every attempt to ensure accuracy and reliability of the specifications in this publication. Specifications are subject to change without notice. Danaher Motion provides this information "AS IS" and disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose.it is the responsibility of the product user to determine the suitability of this product for a specific application. 04 Danaher Motion. Tel : Web site :

23 500 Series Ball 500 Series Ball 511 Style E and F Dynamic Load and Moment Ratings C = Dynamic load rating M = Dynamic pitch and yaw moment rating M R = Dynamic roll moment rating M R /M OR Static Load and Moment Ratings C O = Static load rating M O = Static pitch and yaw moment rating M OR = Static roll moment rating M /M O 500 Series Ball C CO Roll itch C/C O C/C O M p /M O Yaw Style E F Size C O (N) Static M OR (Nm) M O, OY (Nm) C (N) M R (Nm) M,Y (Nm) Load Rating Dynamic 100 Km 50 Km C (N) M R (Nm) M, Y (Nm) Carriage (kg) Rail (kg/m) Weights The dynamic load and moment ratings are based on the travel life specified on the table (100 Km or 50 Km). When comparing these load ratings with other bearings you must take into consideration the proper travel life basis.. The static load and moment ratings are the maximum radial load and moment load that should be applied to the bearing when there is no relative motion between the carriage and the rail. Bearing Travel Life Calculation L = (C/F) 3 x 100km where: L = travel life, km C = dynamic load rating, N F = applied dynamic load, N Conversion Factors: See page 11 ( ) C min = F L 1 3 Operating arameters: 100 where: Maximum Velocity: Cmin = minimum required dynamic load rating, N F = applied dynamic load, N L = required travel life, km 5 m/s Maximum Acceleration: 100 m/s Temperature: Min: 40 C Max: 80 C Max peak: 1 C short time* *without bellows For more information, or to place an order, please contact your local authorized distributor or Danaher Motion at , Fax: , or at profilerail@danahermotion.com. DANAHER MOTION is a registered trademark of Danaher Corporation. Danaher Motion makes every attempt to ensure accuracy and reliability of the specifications in this publication. Specifications are subject to change without notice. Danaher Motion provides this information "AS IS" and disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose.it is the responsibility of the product user to determine the suitability of this product for a specific application. 04 Danaher Motion. Tel : Web site : 3

24 500 Series Ball 500 Series Ball 511 Style G Reference Edge M1 O B S Y X F S3 Screw Size G G J A J 1 G J1 F 1 B B 1 Y Length L 3 L L 1 L 3 L X Y1 art Number Location N 511 Style G Narrow High Size Dimensions (mm) Ball A B B 1 * B J J 1 L L 3 X N s /s 3 F 1 F Ø G G M 1 O M M *Standard tolerance shown, special lower tolerances are available upon request. lease consult application engineering for additional information. **When using additional modular seals or lubrication plates, the total length L will increase. Consult page 34 for additional information. Length of rail to be specified at time of order, Y1 will equal Y unless specified otherwise at time of order. For more information, or to place an order, please contact your local authorized distributor or Danaher Motion at , Fax: , or at profilerail@danahermotion.com. DANAHER MOTION is a registered trademark of Danaher Corporation. Danaher Motion makes every attempt to ensure accuracy and reliability of the specifications in this publication. Specifications are subject to change without notice. Danaher Motion provides this information "AS IS" and disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose.it is the responsibility of the product user to determine the suitability of this product for a specific application. 04 Danaher Motion. 4 Tel : Web site :

25 500 Series Ball 500 Series Ball 511 Style G 500 Series Ball Dynamic Load and Moment Ratings C = Dynamic load rating M = Dynamic pitch and yaw moment rating M R = Dynamic roll moment rating Static Load and Moment Ratings C O = Static load rating M O = Static pitch and yaw moment rating M OR = Static roll moment rating M R /M OR M /M O C/C O C CO C/C O Roll itch M /M O Yaw Style G Size C O (N) Static M OR (Nm) M O, OY (Nm) C (N) M R (Nm) M,Y (Nm) Load Rating Dynamic 100 Km 50 Km C (N) M R (Nm) M, Y (Nm) Carriage (kg) Weights Rail (kg/m) The dynamic load and moment ratings are based on the travel life specified on the table (100 Km or 50 Km). When comparing these load ratings with other bearings you must take into consideration the proper travel life basis.. The static load and moment ratings are the maximum radial load and moment load that should be applied to the bearing when there is no relative motion between the carriage and the rail. Bearing Travel Life Calculation L = (C/F) 3 x 100km where: L = travel life, km C = dynamic load rating, N F = applied dynamic load, N Conversion Factors: See page 11 ( ) C min = F L 1 3 Operating arameters: 100 where: Maximum Velocity: Cmin = minimum required dynamic load rating, N F = applied dynamic load, N L = required travel life, km 5 m/s Maximum Acceleration: 100 m/s Temperature: Min: 40 C Max: 80 C Max peak: 1 C short time* *without bellows For more information, or to place an order, please contact your local authorized distributor or Danaher Motion at , Fax: , or at profilerail@danahermotion.com. DANAHER MOTION is a registered trademark of Danaher Corporation. Danaher Motion makes every attempt to ensure accuracy and reliability of the specifications in this publication. Specifications are subject to change without notice. Danaher Motion provides this information "AS IS" and disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose.it is the responsibility of the product user to determine the suitability of this product for a specific application. 04 Danaher Motion. Tel : Web site :

26 500 Series Ball Extended Standard Carriage Options Carriage Dowel Holes Dowel holes are commonly used to ensure proper alignment during installation and replacement of carriages and rails. The standard slip fit dowel hole options for the 500 series Standard Ball Carriages are: Style A and B Style C, D, E and F Reference Edge Reference Edge Single Dowel Slip Fit D L 1 D L 1 H H 511 Style Size ES1 ES ES3 ES4 L 1 ØD H ØD H ØD H ØD H /4" /4" 5 9 Type A /4" /4" 9 1 3/8" /8" /8" /4" /4" Type B /4" 9 1 3/8" /8" /8" /4" /4" 6 9 Type C /4" /4" /8" /8" /4" /4" Type D /4" /8" /8" /4" 4 6 Type E /4" /4" /8" /8" /8" /4" Type F /4" /8" /8" /8" 13 1 All dimensions in mm, unless otherwise specified. Hole Tolerance D +0/0.013 DANAHER MOTION is a registered trademark of Danaher Corporation. Danaher Motion makes every attempt to ensure accuracy and reliability of the specifications in this publication. Specifications are subject to change without notice. Danaher Motion provides this information "AS IS" and disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose.it is the responsibility of the product user to determine the suitability of this product for a specific application. 04 Danaher Motion. 6 Tel : Web site :

27 500 Series Ball Carriage Dowel Holes (continued) 500 Series Ball Style A and B Style C, D, E and F Reference Edge Reference Edge Double Dowel ress Fit D L 1 D L 1 H H 511 Style Size ES1 ES13 ES14 ES L 1 ØD H ØD H ØD H ØD H /4" /4" 5 9 Type A /4" /4" 9 1 3/8" /8" /8" /4" /4" Type B /4" 9 1 3/8" /8" /8" /4" /4" 6 9 Type C /4" /4" /8" /8" /4" /4" Type D /4" /8" /8" /4" 4 6 Type E /4" /4" /8" /4" /8" /4" /8" /4" Type F /4" /8" /8" /8" 13 1 All dimensions in mm, unless otherwise specified. Hole Tolerance D +0/0.013 DANAHER MOTION is a registered trademark of Danaher Corporation. Danaher Motion makes every attempt to ensure accuracy and reliability of the specifications in this publication. Specifications are subject to change without notice. Danaher Motion provides this information "AS IS" and disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose.it is the responsibility of the product user to determine the suitability of this product for a specific application. 04 Danaher Motion. Tel : Web site : 7

28 500 Series Ball Lubrication Inlet Options The standard carriage is supplied with a lubrication inlet centered over the rail. The carriage has multiple lubrication inlet point options. The options can be easily modified onsite in the field or can be supplied factory direct (Standard inlet hole is M3 for mm, M6 for mm, mm, mm mm, 45mm). See page 73 for available lubrication fittings. Option ES10 Inlets on side both ends all sides ES11 Inlet on top* both ends Notes: 1. *An ORing is required to properly seat the mating surfaces to prevent grease or oil from escaping. One is supplied with this option. Size Oring ID M3x1.78mm thick, sizes 45 Oring ID M6x1.78mm thick.. Set screws are installed to plug all holes. Lubrication inlet locates standard and ES10 option. Size 45 Style M1 M3 M4 D1 D A C E G A B C D G A B C D E F A B C D E F A B C D E F A B E F All dimensions in mm unless specified M3 M6 M3 M6 M6 M6 M6 M3 M3 M3 M6 M6 M6 M6 M 3 M 4 ES10 D ES10 D 1 M 1 ES10 1. D1 and D are threaded holes in the end cap to ensure proper integrity and durability of connection.. Carriages are shipped with a grease fitting in the box. Size include fitting 5LF3, Size and up include fitting 5LN. See page 73 for more information. For more information, or to place an order, please contact your local authorized distributor or Danaher Motion at , Fax: , or at profilerail@danahermotion.com. DANAHER MOTION is a registered trademark of Danaher Corporation. Danaher Motion makes every attempt to ensure accuracy and reliability of the specifications in this publication. Specifications are subject to change without notice. Danaher Motion provides this information "AS IS" and disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose.it is the responsibility of the product user to determine the suitability of this product for a specific application. 04 Danaher Motion. 8 Tel : Web site :

29 500 Series Ball Lubrication inlet location ES11 option. Size Style C7 D1 D D3 D4 A C E A B C D A 13.0 B.700 C 18.0 D E 18.0 F.0 A 13.0 B.700 C D.0 E 18.0 F.0 A B 7.0 C D.0 E.500 F.0 A B E F All dimensions in mm. 1/16 NT hole drilled in carriage ES7 option. 511 ES7 Style Size D L 14 J 1/16 7 NT /16 7 NT A 1/16 7 NT /16 7 NT /16 7 NT.0 8 1/16 7 NT /16 7 NT B 1/16 7 NT /16 7 NT /16 7 NT.0 8 1/16 7 NT C 1/16 7 NT.4 6 1/16 7 NT /16 7 NT D 1/16 7 NT.4 6 1/16 7 NT /16 7 NT /16 7 NT E 1/16 7 NT.4 9 1/16 7 NT /16 7 NT /16 7 NT /16 7 NT F 1/16 7 NT.4 9 1/16 7 NT /16 7 NT All dimensions in mm unless specified. Reference Edge Reference Edge D Style A and B Style C, D, E and F C 7 D1 = ORing internal diameter D = Counterbore diameter D3 = ORing thickness D4 = Max. recommended diameter of lubrication inlet from above plate L 14 L 14 This is typically not a stocked item, please consult Danaher Motion for availability. For short lead time we recommend ES10 option. J J 500 Series Ball DANAHER MOTION is a registered trademark of Danaher Corporation. Danaher Motion makes every attempt to ensure accuracy and reliability of the specifications in this publication. Specifications are subject to change without notice. Danaher Motion provides this information "AS IS" and disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose.it is the responsibility of the product user to determine the suitability of this product for a specific application. 04 Danaher Motion. Tel : Web site : 9

30 500 Series Ball Grease Lubricants Standard carriages are sold with oil preservative to protect the balls from corrosion during storage and transit. The carriages are available with the following assortment of lubricants. Additional greases are available upon request, please consult Danaher Motion Application Engineering. Option Type Notes Viscosity Temperature Range G1 Mobilux E All purpose NLGI grease C C to 1 C G Kyrtox GL7 High Temperature NLGI C C to 88 C GS Customer specified at time of order Rail Length Maximum Length of One iece Rail Size (mm) 45 One iece Rail Length 00mm 00mm 6000mm Extended Standard Rail Options Y1 F LENGTH AS ER CUSTOMER SECIFICATION X (REF) TY L mm (0.60 ) 0 G Y C MIN L1 ±.1mm (.005 ) F Ø D Dowel Hole G ± 0.05mm (.00 ) D L ±.4mm (.016 ) Option D L1 L L3 C DH1 6mm mm mm 10. mm 9.5 mm DH 10mm mm mm 13.8 mm 9.5 mm DH3 1/4" 1.181" 1.181".54" 3/8" DH4 3/8" 1.181" 1.181".54" 3/8" Y1 = Y unless specified at time of ordering *Size and up step will be present around bottom of slot to control width tolerance during milling of slot. The rail can be supplied with dowel holes, radial holes and coaxial holes to meet your application needs. lease provide a drawing of your requirement and our Application Engineering Team can provide a quote or select one of our extended standard options. For more information, or to place an order, please contact your local authorized distributor or Danaher Motion at , Fax: , or at profilerail@danahermotion.com. DANAHER MOTION is a registered trademark of Danaher Corporation. Danaher Motion makes every attempt to ensure accuracy and reliability of the specifications in this publication. Specifications are subject to change without notice. Danaher Motion provides this information "AS IS" and disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose.it is the responsibility of the product user to determine the suitability of this product for a specific application. 04 Danaher Motion. Tel : Web site :

31 500 Series Ball 51 Type U Rail Bolt Up From Bottom G E Y X Size X E G Weight (mm) (kg/m) 60 M M M M M M Customer to specify Y dimensions upon ordering Y 1 = Y if not specified 500 Series Ball Thin Dense Chrome lating Rails and carriages are available with Duralloy DSV Thin Dense Chrome lating with a thickness of 4µm. As a result of the plating thickness range compared to the tolerance ranges in the different accuracy classes, it is only available in the High and recision accuracy classes up to 3 meters long as a single rail; longer lengths require butt joints. Carriage assortment with Thin Dense Chrome reload reload Type Style Size Accuracy Clearance 0.03C 0.08C H H 511HA0D 511HA0D 511HA1D 511HA1D 511HAD 511HAD 511A1D 511A1D 511AD 511AD A H 511HA0D 511HA1D 511HAD 511A1D 511AD H 511HA0D 511HA1D 511HAD 511A1D 511AD 45 H H H 511HA0D 511H45A0D 511HB0D 511HA1D 511H45A1D 511HB1D 511HAD 511H45AD 511HBD 511A1D 51145A1D 511B1D 511AD 51145AD 511BD 511 H 511HB0D 511HB1D 511HBD 511B1D 511BD B H 511HB0D 511HB1D 511HBD 511B1D 511BD 45 H H 511HB0D 511H45B0D 511HB1D 511H45B1D 511HBD 511H45BD 511B1D 51145B1D 511BD 51145BD H 511HC0D 511HC1D 511HCD 511C1D 511CD H 511HC0D 511HC1D 511HCD C 511C1D 511CD H 511HC0D 511HC1D 511HCD 511C1D 511CD H 511HC0D 511HC1D 511HCD 511C1D 511CD 0.13C 511A3D 511A3D 511A3D 511A3D 511A3D 51145A3D 511B3D 511B3D 511B3D 511B3D 51145A3D 511C3D 511C3D 511C3D 511C3D Type Style Size Accuracy Clearance 0.03C 0.08C H 511HD0D 511HD1D 511HDD 511D1D 511DD H 511HD0D 511HD1D 511HDD D 511D1D 511DD H H H H 511HD0D 511HD0D 511HE0D 511HE0D 511HD1D 511HD1D 511HE1D 511HE1D 511HDD 511HDD 511HED 511HED 511D1D 511D1D 511E1D 511E1D 511DD 511DD 511ED 511ED E H 511HE0D 511HE1D 511HED 511E1D 511ED 511 H 511HE0D 511HE1D 511HED 511E1D 511ED 45 H H 511H45E0D 511HF0D 511H45E1D 511HF1D 511H45ED 511HFD 51145E1D 511F1D 51145ED 511FD H 511HF0D 511HF1D 511HFD 511F1D 511FD F H 511HF0D 511HF1D 511HFD 511F1D 511FD H 511H45F0D 511H45F1D 511H45FD F1D 51145FD H 511HG0D 511HG1D 511HGD 511G1D 511GD G H 511HG0D 511HG1D 511HGD 511G1D 511GD Duralloy carriages and rails are designed and manufactured to be used together. If a nonduralloy carriage is used on a Duralloy rail the clearance or preload of the carriage will be increased approximately one class. If a Duralloy carriage is used on a nonduralloy rail the clearance or preload will be decreased approximately one class. This is the result of the coating thickness. 0.13C 511D3D 511D3D 511D3D 511D3D 511E3D 511E3D 511E3D 511E3D 51145E3D 511F3D 511F3D 511F3D 51145F3D 511G3D 511G3D For more information, or to place an order, please contact your local authorized distributor or Danaher Motion at , Fax: , or at profilerail@danahermotion.com. DANAHER MOTION is a registered trademark of Danaher Corporation. Danaher Motion makes every attempt to ensure accuracy and reliability of the specifications in this publication. Specifications are subject to change without notice. Danaher Motion provides this information "AS IS" and disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose.it is the responsibility of the product user to determine the suitability of this product for a specific application. 04 Danaher Motion. Tel : Web site : 31

32 500 Series Ball Modular Accessory Combination Options and Screw Size Option Description Size L 3 "Lube for Life" Lube Block Low/socket M.50.45x Low/socket M.50.45x Low/socket M40.7x N 3 Oil Reservoir Low/socket M.50.45x Low/socket M.50.45x Low/socket M40.7x W 3 Rubber Wiper Low/socket M.50.45x Low/socket M.50.45x Low/socket M40.7x V 3 Viton Wiper Low/socket M.50.45x Low/socket M.50.45x Low/socket M40.7x Z 3 Metal Scraper Low/socket M.50.45x Low/socket M.50.45x Low/socket M40.7x C 3 Bellows Clips Flat/socket M.50.45x Flat/socket M.50.45x Flat/socket M40.7x LW Lube Block + Wiper Low/socket M.50.45x Low/socket M.50.45x Low/socket M40.7x LWC Lube Block, Wiper + Bellows Clip Flat/socket M.50.45x Flat/socket M.50.45x Flat/socket M40.7x LWZ Lube Block, Wiper + Scraper Low/socket M.50.45x Low/socket M.50.45x Low/socket M40.7x LWZC Lube Block, Wiper, Scraper + Bellows Clip Flat/socket M.50.45x Flat/socket M.50.45x Flat/socket M40.7x LZ Lube Block + Scraper Low/socket M.50.45x Low/socket M.50.45x Low/socket M40.7x LZC Lube Block, Scraper + Bellows Clip Flat/socket M.50.45x Flat/socket M.50.45x Flat/socket M40.7x LC Lube Block + Bellows Clip Flat/socket M.50.45x Flat/socket M.50.45x Flat/socket M40.7x NW Oil Reservoir + Wiper Low/socket M.50.45x Low/socket M.50.45x Low/socket M40.7x40 NWZ Oil Reservoir, Wiper + Scraper Low/socket M.50.45x Low/socket M.50.45x Low/socket M40.7x40 NWC Oil Reservoir, Wiper + Bellows Clip Flat/socket M.50.45x Flat/socket M.50.45x Flat/socket M40.7x40 NWZC Oil Reservoir, Wiper, Scraper + Bellows Clip Flat/socket M.50.45x Flat/socket M.50.45x Flat/socket M40.7x40 NZ Oil Reservoir + Scraper Low/socket M.50.45x Low/socket M.50.45x Low/socket M40.7x NZC Oil Reservoir, Scraper + Bellows Clips Flat/socket M.50.45x Flat/socket M.50.45x Flat/socket M40.7x NC Oil Reservoir + Bellows Clips Flat/socket M.50.45x Flat/socket M.50.45x Flat/socket M40.7x WC Wiper + Bellows Clip Flat/socket M.50.45x Flat/socket M.50.45x Flat/socket M40.7x WZ Wiper + Scraper Low/socket M.50.45x Low/socket M.50.45x Low/socket M40.7x WZC Wiper, Scraper + Bellows Clip Flat/socket M.50.45x Flat/socket M.50.45x Flat/socket M40.7x VZ Viton Wiper + Scraper Low/socket M.50.45x Low/socket M.50.45x Low/socket M40.7x ZC Scraper + Bellows Clip Flat/socket M.50.45x Flat/socket M.50.45x Flat/socket M40.7x 1. All fasteners are standard threads.. Consult Danaher Motion for options not listed, engineering review is required. 3. When ordering component only, two screws include. For more information, or to place an order, please contact your local authorized distributor or Danaher Motion at , Fax: , or at profilerail@danahermotion.com. DANAHER MOTION is a registered trademark of Danaher Corporation. Danaher Motion makes every attempt to ensure accuracy and reliability of the specifications in this publication. Specifications are subject to change without notice. Danaher Motion provides this information "AS IS" and disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose.it is the responsibility of the product user to determine the suitability of this product for a specific application. 04 Danaher Motion. 3 Tel : Web site :

33 500 Series Ball 500 Series Ball Option Description Size 45 L "Lube for Life" Lube Block Low/socket M40.7x40 Low/socket M40.7x45 Low/socket M50.8x50 N Oil Reservoir Low/socket M40.7x Low/socket M40.7x Low/socket M50.8x45 W Rubber Wiper Low/socket M40.7x Low/socket M40.7x Low/socket M50.8x V Viton Wiper Low/socket M40.7x Low/socket M40.7x Low/socket M50.8x Z Metal Scraper Low/socket M40.7x Low/socket M40.7x Low/socket M50.8x C Bellows Clips Flat/socket M40.7x Flat/socket M40.7x Flat/socket M50.8x LW Lube Block + Wiper Low/socket M40.7x40 Low/socket M40.7x45 Low/socket M50.8x50 LWC Lube Block, Wiper + Bellows Clip Flat/socket M40.7x40 Flat/socket M40.7x45 Flat/socket M50.8x50 LWZ Lube Block, Wiper + Scraper Low/socket M40.7x40 Low/socket M40.7x45 Low/socket M50.8x50 LWZC Lube Block, Wiper, Scraper + Bellows Clip Flat/socket M40.7x40 Flat/socket M40.7x45 Flat/socket M50.8x50 LZ Lube Block + Scraper Low/socket M40.7x40 Low/socket M40.7x45 Low/socket M50.8x50 LZC Lube Block, Scraper + Bellows Clip Flat/socket M40.7x40 Flat/socket M40.7x45 Flat/socket M50.8x50 LC Lube Block + Bellows Clip Flat/socket M40.7x40 Flat/socket M40.7x45 Flat/socket M50.8x50 NW Oil Reservoir + Wiper Low/socket M40.7x40 Low/socket M40.7x45 Low/socket M50.8x50 NWZ Oil Reservoir, Wiper + Scraper Low/socket M40.7x40 Low/socket M40.7x45 Low/socket M50.8x55 NWC Oil Reservoir, Wiper + Bellows Clip Flat/socket M40.7x40 Flat/socket M40.7x45 Flat/socket M50.8x55 NWZC Oil Reservoir, Wiper, Scraper + Bellows Clip Flat/socket M40.7x45 Flat/socket M40.7x50 Flat/socket M50.8x55 NZ Oil Reservoir + Scraper Low/socket M40.7x Low/socket M40.7x40 Low/socket M50.8x45 NZC Oil Reservoir, Scraper + Bellows Clips Flat/socket M40.7x Flat/socket M40.7x40 Flat/socket M50.8x50 NC Oil Reservoir + Bellows Clips Flat/socket M40.7x Flat/socket M40.7x40 Flat/socket M50.8x50 WC Wiper + Bellows Clip Flat/socket M40.7x Flat/socket M40.7x Flat/socket M50.8x WZ Wiper + Scraper Low/socket M40.7x Low/socket M40.7x Low/socket M50.8x WZC Wiper, Scraper + Bellows Clip Flat/socket M40.7x Flat/socket M40.7x Flat/socket M50.8x VZ Viton Wiper + Scraper Low/socket M40.7x Low/socket M40.7x Low/socket M50.8x ZC Scraper + Bellows Clip Flat/socket M40.7x Flat/socket M40.7x Flat/socket M50.8x Consult Danaher Motion for options not listed, engineering review required. For more information, or to place an order, please contact your local authorized distributor or Danaher Motion at , Fax: , or at profilerail@danahermotion.com. DANAHER MOTION is a registered trademark of Danaher Corporation. Danaher Motion makes every attempt to ensure accuracy and reliability of the specifications in this publication. Specifications are subject to change without notice. Danaher Motion provides this information "AS IS" and disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose.it is the responsibility of the product user to determine the suitability of this product for a specific application. 04 Danaher Motion. Tel : Web site : 33

34 500 Series Ball Modular Accessories Additional Wiper Size Rubber Viton L1 L Weight art No. art No. (mm) (mm) (kg) 531WR 531VR WR 531VR WR 531VR WR 531VR WR 531VR WR45 531VR L1 wiper thickness, L max. screw head stickout Can be installed without removing carriage from rail L L L1 L1 Metal Scraper Size Scraper L1 L Weight art No. (mm) (mm) (kg) 531ZZ ZZ ZZ ZZ ZZ ZZ L1 scraper thickness, L max. screw head stickout L L L1 L1 Oil Reservoir Size Lubrication L1 Weight late (mm) (kg) 531OW OW OW OW OW OW L1 = Oil reservoir thickness, screw heads are recessed in plate L1 L1 For more information, or to place an order, please contact your local authorized distributor or Danaher Motion at , Fax: , or at profilerail@danahermotion.com. DANAHER MOTION is a registered trademark of Danaher Corporation. Danaher Motion makes every attempt to ensure accuracy and reliability of the specifications in this publication. Specifications are subject to change without notice. Danaher Motion provides this information "AS IS" and disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose.it is the responsibility of the product user to determine the suitability of this product for a specific application. 04 Danaher Motion. 34 Tel : Web site :

35 500 Series Ball Lube Block Size Lubrication L1 L Weight late (mm) (mm) (kg) 531LL LL LL LL LL LL L1 = Lube Block thickness, L = max. screw head stickout L L L1 L1 Screws Stand Offs Spring Microoly 500 Series Ball When supplied from the factory as a complete unit the carriage is packed with E grease and spring is loose for customer to install after assembling carriage on the rail. Size and Scraper (531ZZ) Size and up Rubber Wiper (531WR) Example: 511 Size 45 carriage with 531OW and 531WR modular seals on both sides: Carriage Length (L) = OW45 L 1 x = 1.7 x 531WR45 L 1 x = 7 x 531WR45 L x = 4 x Total Length = mm Each modular seal is supplied with the proper screws to install the seal over the standard end cap. When combinations of modular seals are used longer screws may be required, consult table on page 3 & 33 for proper screw size. Replacement End Cap Size Style art No. Style art No. 1 L1(mm) Weight(kg) A, C & G 531EC E 531ECH A, B, C, D 531EC G 531ECG A, B, C & D 531EC E & F 531ECH A, B, C & D 531EC E & F 531ECH A, B, C & D 531EC E & F 531ECH A & B 531EC45 E & F 531ECH ECH is required when you want to use top lube inlet, otherwise standard 531EC will fit.. End cap can be installed without removing carriage from the rail. L 1 L 1 DANAHER MOTION is a registered trademark of Danaher Corporation. Danaher Motion makes every attempt to ensure accuracy and reliability of the specifications in this publication. Specifications are subject to change without notice. Danaher Motion provides this information "AS IS" and disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose.it is the responsibility of the product user to determine the suitability of this product for a specific application. 04 Danaher Motion. Tel : Web site :

36 500 Series Ball Bellows Dimensional Information Bellows are available in three styles: 531BB 531BC 531WC Low rofile with outside dimensions that do not exceed the carriage, constructed of polyurethane coated polyester, maximum ambient temperature of 80 C (175 F) High Compression constructed of a spark resistant Teflon coated fiberglass and designed to allow for higher compression, maximum ambient temperature exceeds maximum bearing peak temperatures. Walk On capable of handling the harshest environments with a 90kg load bearing capacity. The bellows can be easily installed in conjunction with the other optional modular seals providing you with an easy upgrade to the standard seal. Installation is simple and requires little time. Retrofitting is possible. The rail ends have to be drilled for the attachment of the bellow clip adapter plate, 531CR. These can be easily installed onsite in the field or can be supplied from the factory. 531BB Low rofile Bellows B J A Size art No. B J A CR 531BB BB BB BB BB BB Customer to specify extended length at time of order, see page 111 for how to calculate. 531BC High Compression Bellows B Size art No. B J A CR 531BC J A 531BC BC BC BC BC Customer to specify extended length at time of order, see page 111 for how to calculate. 531BW Walk On Bellows B Size art No. B J A CR 531BW J A 531BW BW BW BW BW Customer to specify extended length at time of order, see page 111 for how to calculate. DANAHER MOTION is a registered trademark of Danaher Corporation. Danaher Motion makes every attempt to ensure accuracy and reliability of the specifications in this publication. Specifications are subject to change without notice. Danaher Motion provides this information "AS IS" and disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose.it is the responsibility of the product user to determine the suitability of this product for a specific application. 04 Danaher Motion. 36 Tel : Web site :

37 500 Series Ball Bellow Clip Adapter lates 531CC Carriage Bellows Clips Attachment late Size art No. 531CC 531CC 531CC 531CC 531CC CC45 The 533CC Carriage Bellows Clip Attachment late is used to attach the bellows to the carriage. The bellows clip adapter plate is made of steel. 500 Series Ball 531CR Rail Bellows Clips Attachment late The 531CR Rail Bellow Clip Attachment late is used to attach the bellows to the rail. The attaching holes can be drilled in the end of the rail if retrofitting or can be supplied from the factory. (Note: Size rail is through hardened, annealing the end of the rail is required to properly drill end plate clip this results in an area on the end of the rail that will be soft and possibly out of tolerance). The bellows clip adapter plate is made of steel. Rail Machining Detail Screw 1 Size art No. A B C Depth Min Depth Max Size itch Length Type MinY 3 531CR CR M Button 531CR Head CR M Cap 531CR Screw CR Rail End Machine Detail All dimensions in mm, unless otherwise specified. 1. Two screws are supplied with each Rail Bellow Clip.. Min Y dimension to ensure drill depth does not break through rail mounting hole. 3. Rail end may require annealing, see note above. DANAHER MOTION is a registered trademark of Danaher Corporation. Danaher Motion makes every attempt to ensure accuracy and reliability of the specifications in this publication. Specifications are subject to change without notice. Danaher Motion provides this information "AS IS" and disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose.it is the responsibility of the product user to determine the suitability of this product for a specific application. 04 Danaher Motion. Tel : Web site : 37

38 500 Series Ball Maintenance and Installation Tools and Accessories Assembly Rail 531 MT The assembly rail is required when the carriage must be removed from the rail and then reinstalled to ensure proper installation. It is recommended to leave the carriage on the assembly rail when it is removed to protect the balls against contamination. If necessary, the two internal mounting screws for fastening runner blocks to the carriage can be tightened to ensure the carriage remains on the assembly rail. The assembly rail is made of plastic. art Number Size Length (mm) Weight (kg) 531MT MT MT MT MT MT Standard Rail lugs and Tape for use with to 500 Series Ball Carriage Type A Type H plastic plugs Size 531H 531H 531H 531H 531H 531H45 45 Mylar Tape Size Length 531RT 3m 531RT 3m 531RT 3m 531RT 3m 531RT 3m 531RT m Material: Nylon 500 Series Rail with Stainless Steel Cover Strip Rail Coverstrip Replacement Standard Coverstrip Max Single End Caps Mounting Tool End Caps Coverstrip Rail Width (mm) C Length (mm) Size art Number 1 art Number art Number art Number 3 531RCS 531RCT 531RC 51HC RCS 531RCT 531RC 51HC RCS 531RCT 531RC 51HC RCS45 531RCT45 531RC45 51H45C Customer to specify length of rail to be used on at time of order. Delivered piece will be to 3.5 mm longer in order to properly install and fit end caps.. Two end caps are supplied with each piece of 531RCS ordered. 3. H grade accuracy shown for example purposes, and U grade accuracy are available. For more information, or to place an order, please contact your local authorized distributor or Danaher Motion at , Fax: , or at profilerail@danahermotion.com. DANAHER MOTION is a registered trademark of Danaher Corporation. Danaher Motion makes every attempt to ensure accuracy and reliability of the specifications in this publication. Specifications are subject to change without notice. Danaher Motion provides this information "AS IS" and disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose.it is the responsibility of the product user to determine the suitability of this product for a specific application. 04 Danaher Motion. 38 Tel : Web site :

39 500 Series Ball Accuracy Class Three tolerances describe the accuracy of a bearing: Running arallelism, air Variation, and Assembly Accuracy. These are measured from the rail base to the center of the carriage top (H), and from the rail reference edge to the center of the carriage reference edge (A3). Running arallelism describes the tolerance on H and A3 as a function of axial travel, measured from one carriage down the length of the rail. This is analogous to straightness of travel. As such, parallelism describes attributes of the rail only. Assembly Accuracy describes the tolerance on H and A3 as a function of a carriage rail assembly, measured from the nominal dimensions. air Variation describes tolerance on H and A3 as a function of carriages at the same position on a common rail. air variation describes carriage precision only. H 1 (µm) A3 1 H U 500 Series Ball The accuracy class selected will partially determine the accuracy of the system. Other factors such as mounting surface flatness and straightness also significantly affect system accuracy Rail Length (mm) Tolerances Accuracy Class H High recision U Ultra recision Assembly Accuracy Tolerance on dimension H and A3 (measured at middle of carriage at any point along rail) ±50 ± ±5 air Variation Max variation in dimensions H and A3 measured on multiple carriages mounted on the same rail 7 3 (measured at the middle of carriage at same position on rail) Running arallelism All values in µm reload Three reload classes and one clearance class are available with the 500 Series Ball carriages. reload will minimize elastic deformation caused by external forces resulting in increased rigidity. reload will eliminate internal clearances between the rail and carriage resulting in zero backlash. reload Accuracy Combinations Accuracy reload Clearance Class 0.03C C C 1, U 1 3 H C=Dynamic load capacity of the bearing. A preloaded bearing loaded beyond the preload value has the same characteristics as a clearance bearing. Example: Size A style carriage has dynamic load capacity of 1.1kN, Medium reload = 0.08C = 0.08 x 1.1kN = 1.7kN; if applied load is greater than 1.7kN preload has no benefit. DANAHER MOTION is a registered trademark of Danaher Corporation. Danaher Motion makes every attempt to ensure accuracy and reliability of the specifications in this publication. Specifications are subject to change without notice. Danaher Motion provides this information "AS IS" and disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose.it is the responsibility of the product user to determine the suitability of this product for a specific application. 04 Danaher Motion. Tel : Web site : 39

40 NOTES: DANAHER MOTION is a registered trademark of Danaher Corporation. Danaher Motion makes every attempt to ensure accuracy and reliability of the specifications in this publication. Specifications are subject to change without notice. Danaher Motion provides this information "AS IS" and disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose.it is the responsibility of the product user to determine the suitability of this product for a specific application. 04 Danaher Motion. 40 Tel : Web site :

41 500 Series Roller 500 Series Roller Linear Guide High load capacities in all directions Industry standard dimensions Multiple rail accuracies Multiple rail mounting hole plug options, or rails that mount up from underneath are available Both sides of rail are reference edges Sixrunner block attachment bolts per carriage for superior system rigidity 500 Series Roller atented insert molded recirculation path resulting in quiet,low noise operation Multiple carriage designs, accuracies and preloads available Optimized roller path geometries and transitions for quiet, smooth operation Universal mounting holes runner blocks can be attached from top or bottom Multiple lubrication inlet points, easy field modification Superior rail straightness as a result of advanced grinding and straightening technology One piece rail lengths up to 6 meters Corrosion resistance with Duralloy Thin Dense Chrome plating optional Low drag longitudinal seals standard for added protection along rail surface Modular accessories for on site upgrade without having to remove the carriage from the rail Low friction double lip seal on all standard carriages Extended standard dowel hole options for rails Retained rollers when carriage is off the rail and when end cap is removed High rigidity from backtoback geometry four roller path arrangement High load capacities resulting from large contact surface area between roller and rail Speeds up to 3m/s Accelerations up to 50 m/s For more information, or to place an order, please contact your local authorized distributor or Danaher Motion at , Fax: , or at profilerail@danahermotion.com. DANAHER MOTION is a registered trademark of Danaher Corporation. Danaher Motion makes every attempt to ensure accuracy and reliability of the specifications in this publication. Specifications are subject to change without notice. Danaher Motion provides this information "AS IS" and disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose.it is the responsibility of the product user to determine the suitability of this product for a specific application. 04 Danaher Motion. Tel : Web site : 41

42 500 Series Roller 500 Series Roller Linear Guide Features The 500 Series Linear Guide provides long life, exceptional rigidity, high dynamic and static load capacities, accommodation for high moment loads, high running accuracy, multiple sealing options and multiple lubrication inlet options. This allows for onsite field modification, and interchangeability with competitor offering. These properties result in improved machine accuracies and rigidity resulting in reduced vibration extending machine and tool life. This has a direct effect on your operational efficiency resulting in cost savings for the user. Available in 4 carriage designs. Materials The 500 Series Roller Linear Guide is produced from high quality bearing steel. The end cap is made of a high strength, glassfilled nylon with a nitrile rubber seal. All carriages and rolling elements are through hardened and all rails are case hardened. Stringent quality controls are in place to ensure consistency of materials from the source, allowing us to ensure that we deliver the highest quality product. Interchangeability The 500 Series Roller Linear Guide is completely interchangeable. Any carriage can be run on any rail of the same accuracy without compromising system accuracy. This is the result of our stringent manufacturing process controls. Accuracy and reload The 500 Series Roller Linear Guide is available in three different accuracy classes, and three different preloads ranges to allow for customization to your application needs. Straightness The 500 Series Roller rail is subjected to multiple straightening processes during and after grinding of the roller paths, on one piece rails up to 6 meters long. These added processes and inspections result in some of the straightest rails in the market today, improving machine accuracies wherever the 500 Series Roller is used. For more information, or to place an order, please contact your local authorized distributor or Danaher Motion at , Fax: , or at profilerail@danahermotion.com. DANAHER MOTION is a registered trademark of Danaher Corporation. Danaher Motion makes every attempt to ensure accuracy and reliability of the specifications in this publication. Specifications are subject to change without notice. Danaher Motion provides this information "AS IS" and disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose.it is the responsibility of the product user to determine the suitability of this product for a specific application. 04 Danaher Motion. 4 Tel : Web site :

43 500 Series Roller Rigidity Load Deflection Linear Guide bearings have a significant effect on the overall system rigidity. The 500 Series Roller rigidity is achieved by using the equivalent of a backtoback bearing arrangement, complemented by special rollers that are crowned to prevent roller edge loading when misalignment is present. This results in lower elastic deformation as the load increases compared to a ball carriage or facetoface bearing arrangement. 500 Series Roller Load Capacity The roller has an increased load capacity over the ball as a result of the increased contacting surface across the length of the roller. A ball provides a single point contact area, while a roller provides a much greater line contact area. This results in a substantially higher load carrying capacity and lower wear with minimum rolling friction. Running Smoothness/ Low Noise The running smoothness and low noise are the result of a propriety insert molded recirculation path that has an optimized geometric shape and minimal transitions. This ensures smooth, quiet operation. Multiple Lubrication Options The carriage standard end cap is designed for flexibility. The end cap is equipped with six lubrication inlet points and additional internal options for directing grease or oil to the proper location. These options are easily changed onsite in the field or can be supplied from the factory. Not all options available on size. Unsure of the best lubrication inlet location? These carriages will allow the user to make these changes easily in the field to optimize the system performance. In addition, they allow for ease in maintenance. For more information, or to place an order, please contact your local authorized distributor or Danaher Motion at , Fax: , or at profilerail@danahermotion.com. DANAHER MOTION is a registered trademark of Danaher Corporation. Danaher Motion makes every attempt to ensure accuracy and reliability of the specifications in this publication. Specifications are subject to change without notice. Danaher Motion provides this information "AS IS" and disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose.it is the responsibility of the product user to determine the suitability of this product for a specific application. 04 Danaher Motion. Tel : Web site : 43

44 500 Series Roller Modular Accessory Options The carriage is supplied standard with low friction double lip seals and longitudinal seals that completely enclose the bearing carriage to protect the rollers and track surfaces and minimize lubrication loss. Optional metal scrapers or wiper and oil reservoir components can be easily added onsite in the field or can be supplied assembled from the factory. These innovative design features allow users to easily, efficiently, and economically upgrade carriage sealing and lubrication without needing to replace the entire carriage assembly. Longitudinal Seals The carriage has builtin under carriage low drag longitudinal seals that protect the rollers and roller track surfaces from contamination. These longitudinal seals are an added protection to increase the life and overall performance. Rail Accessories The rails have multiple options to fill the mounting holes to eliminate possible contamination entry into the bearing. Custom designed plugs are available in plastic, brass, or stainless steel. A special rail is available that utilizes a custom cover strip. In addition, Danaher Motion stocks an assortment of bellows to protect the entire assembly. All options are available from stock and represent another innovative design feature of the 500 Series. Mounting tools for easy and correct installation are available as well. Retained Rollers The rolling elements of the carriages are retained within the bearing so the carriage can be removed from the rail, or the end cap from the carriage, without worrying about the rollers falling out. It is recommended to place any removed carriage onto a mounting rail or shipping arbor to provide added protection to the rolling elements. For more information, or to place an order, please contact your local authorized distributor or Danaher Motion at , Fax: , or at profilerail@danahermotion.com. DANAHER MOTION is a registered trademark of Danaher Corporation. Danaher Motion makes every attempt to ensure accuracy and reliability of the specifications in this publication. Specifications are subject to change without notice. Danaher Motion provides this information "AS IS" and disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose.it is the responsibility of the product user to determine the suitability of this product for a specific application. 04 Danaher Motion. 44 Tel : Web site :

45 500 Series Roller 500 Series Roller Linear Guide Modular Design Exploded View Standard end cap assembly for easy field modification with lubrication channels lastic plug (53H) 500 Series Roller Standard end cap (53EC) Standard rail Oil reservoir (53OW) Additional wiper (53WR or VR) Metal scraper (53ZZ) Cover strip (53 RCS) and special rail (5 Type C) Grease fitting Attaching bolts Also available (not shown): Stainless Steel Rail lugs (53HS) Mylar Tape (53RT) Brass Rail lugs (53HB) Bolt up from bottom rail (5 Type U) The modular, building block design of the 500 Series Roller Linear Guide assembly for easy onsite field upgrades, for quick seal or lubrication upgrades all without the need for new carriage or rails. For more information, or to place an order, please contact your local authorized distributor or Danaher Motion at , Fax: , or at DANAHER MOTION is a registered trademark of Danaher Corporation. Danaher Motion makes every attempt to ensure accuracy and reliability of the specifications in this publication. Specifications are subject to change without notice. Danaher Motion provides this information "AS IS" and disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose.it is the responsibility of the product user to determine the suitability of this product for a specific application. 04 Danaher Motion. Tel : Web site : 45

46 500 Series Roller 500 Series Roller Standard Carriages Danaher Motion offers four carriage styles with six mounting holes allowing for additional mounting configurations in the field or retrofitting. All provide superior rigidity and design flexibility. Narrow High Carriage Narrow High Long Carriage Narrow Short Carriage Narrow Long Carriage Style A B C D Size Accuracy S U S U S U S U S U S U S U S U S U S U S U S U S U S U S U S U S U S U Basic art Number reload 0.03C 0.08C 0.13C 51A1 51SA1 51UA1 51A1 51SA1 51UA1 5145A1 51S45A1 51U45A1 5A1 51S55A1 51U55A1 51B1 51SB1 51UB1 51B1 51SB1 51UB1 5145B1 51S45B1 51U45B1 5B1 51S55B1 51U55B1 5165B1 51S65B1 51U65B1 51C1 51SC1 51UC1 51C1 51SC1 51UC1 51C1 51SC1 51UC1 51C1 51SC1 51UC1 51D1 51SD1 51UD1 51D1 51SD1 51UD1 51D1 51SD1 51UD1 51D1 51SD1 51UD1 51D1 51SD1 51UD1 51A 51SA 51UA 51A 51SA 51UA 5145A 51S45A 51U45A 5A 51S55A 51U55A 51B 51SB 51UB 51B 51SB 51UB 5145B 51S45B 51U45B 5B 51S55B 51U55B 5165B 51S65B 51U65B 51C 51SC 51UC 51C 51SC 51UC 51C 51SC 51UC 51C 51SC 51UC 51D 51SD 51UD 51D 51SD 51UD 51D 51SD 51UD 51D 51SD 51UD 51D 51SD 51UD 51A3 51SA3 51UA3 51A3 51SA3 51UA3 5145A3 51S45A3 51U45A3 5A3 51S55A3 51U55A3 51SB3 51SB3 51UB3 51B3 51SB3 51UB3 5145B3 51S45B3 51U45B3 5B3 51S55B3 51U55B3 5165B3 51S65B3 51U65B3 51C3 51SC3 51UC3 51C3 51SC3 51UC3 51C3 51SC3 51UC3 51C3 51SC3 51UC3 51D3 51SD3 51UD3 51SD3 51SD3 51UD3 51D3 51SD3 51UD3 51D3 51SD3 51UD3 51D3 51SD3 51UD3 Appropriate Standard Rail 5HA 5A 5UA 5HA 5A 5UA 5H45A 545A 5U45A 5H55A 55A 5U55A 5HA 5A 5UA 5HA 5A 5UA 5H45A 545A 5U45A 5H55A 55A 5U55A 5H65A 565A 5U65A 5HA 5A 5UA 5HA 5A 5UA 5HA 5A 5UA 5HA 5A 5UA 5HA 5A 5UA 5HA 5A 5UA 5HA 5A 5UA 5HA 5A 5UA 5HA 5A 5UA Max. Single iece Rail Length (mm) DANAHER MOTION is a registered trademark of Danaher Corporation. Danaher Motion makes every attempt to ensure accuracy and reliability of the specifications in this publication. Specifications are subject to change without notice. Danaher Motion provides this information "AS IS" and disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose.it is the responsibility of the product user to determine the suitability of this product for a specific application. 04 Danaher Motion. 46 Tel : Web site :

47 500 Series Roller 500 Series Roller Rail Options Bolt down from the top 5 Type A Rail Types and Accessories The 500 Series Roller is available in two configurations: Bolt down from the bottom 5 Type U Bolt Down from the top 5 Type A Bolt Up from the bottom 5 Type U The bolt down from the top design has various types of options to plug the holes. The standard 5 Type A rail mounting holes can be plugged or sealed after installation using the options below. 500 Series Roller lastic lugs 53H plastic plugs are an inexpensive and simple method to seal the rail attachment bolt area. The plastic plugs are easy driven in place to any rails with a soft nonmetallic drift. They can easily be removed. Brass lugs 53HB brass plugs are more rugged than the plastic plug, slightly more expensive, and require more precision during installation. They fit in all stand 500 Series Roller Rails and require some hand buffing or polishing of the rail surface after installation. Twopiece Stainless Steel lugs 53HS twopiece stainless plugs are the most rugged plugs available for the roller rails. The two piece construction and design allows the plugs to lock into place and rest on the top of the socket head bolt. They require no post installation polishing. The recommended hex head socket must be used to properly install the 53HS plugs. For correct installation we recommend use of the 53 HST mounting tools found on page 66. Mylar Tape A simple and low cost alternative is specialty Mylar tape that can be placed quickly on the top surface of the rail. art number 53RT is available in 3 meter lengths. Optional 500 Series Rail Option 53RC utilizes a special rail 5 Type C that is easily installed with the 53 RCT mounting tool found on page 66. Carriage Option The 500 Series Roller rofile carriages are also available with special lubrications. They can be ordered directly from stock or with a short leadtime. DANAHER MOTION is a registered trademark of Danaher Corporation. Danaher Motion makes every attempt to ensure accuracy and reliability of the specifications in this publication. Specifications are subject to change without notice. Danaher Motion provides this information "AS IS" and disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose.it is the responsibility of the product user to determine the suitability of this product for a specific application. 04 Danaher Motion. Tel : Web site : 47

48 500 Series Roller 500 Series Roller Additional Seal Types and Lubrication Accessories The carriages are designed with modular sealing and lubrication options for simple onsite field modification or factory direct. The standard carriage end cap has an integral low friction double lip seal and longitudinal seals that completely enclose the bearing carriage. The double lip design keeps contaminants out and lubrication in. It also allows for grease to purge out of the carriage to prevent excessive lubrication, which can result in higher operating temperatures. This double lip design allows for use with oil lubrication. This standard carriage end cap comes standard with a lubrication inlet centered in the end cap with specially designed and modified lubrication channels to direct the lubrication to the different roller tracks. The lubrication inlet can be easily changed in the field or supplied from the factory for side inlet, offset inlet or top inlet. Additionally, the internal configuration can be modified to allow for separating the lubrication paths for vertical mounting or oil lubrication. The standard carriage end cap is equipped with lubrication channels directing lubrication to proper roller paths. The standard carriage end plate can be easily modified onsite in the field to channel lubrication separately or can be factory ordered. Optional on site field installable modular seals and accessories Additional Seal The 53WR and 53VR seals provide an additional level of protection from contaminants to the assembly. These additional components can be easily added onsite. They are supplied with the required screws to make installation simple. 53WR is made of durable nitrile rubber (Buna N) 53VR is made of durable Viton These seals can be used in conjunction with other optional modular accessories providing an easy upgrade to the standard seal. These can be easily installed onsite in the field or can be supplied from the factory. Metal Scraper The 53 ZZ Metal Scraper made of stainless steel, serves as an added protection to the seal lips against large dirt particles, metal shavings or chips. Large contaminants are easily pushed away for an extra level of protection to the seal lips. The Metal Scraper is easily installed in conjunction with other optional modular accessories providing you with an easy upgrade to the standard seal. These are easily installed onsite in the field or can be supplied from the factory. DANAHER MOTION is a registered trademark of Danaher Corporation. Danaher Motion makes every attempt to ensure accuracy and reliability of the specifications in this publication. Specifications are subject to change without notice. Danaher Motion provides this information "AS IS" and disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose.it is the responsibility of the product user to determine the suitability of this product for a specific application. 04 Danaher Motion. 48 Tel : Web site :

49 500 Series Roller Oil Reservoir The 53 OW Oil Reservoir is a cost effective, automatic lubrication system. It is constructed with an integrated oil reservoir that provides a uniform, consistent lubricating oil to the roller paths for extended periods of time. The Type 53OW oil reservoir eliminates the need for a routine maintenance schedule, assures lubrication gets to the required points, can be refilled if required, and can operate up to 5000 km of travel. The Type 53OW oil reservoir can be easily installed in conjunction with other optional modular seals for an easy upgrade to the standard seal. These can be easily installed onsite in the field or can be supplied from the factory. Bellows Standard bellows are available for all assemblies. The bellows cover the entire length of the rail. The bellows are used to provide additional protection against dirt, dust and splashed liquid. Installation is simple and requires little time. Retrofitting is possible when the rail ends are drilled for the attachment of the rail clip 53CR. 500 Series Roller Bellows are available in three styles: Type B Low rofile with outside dimensions that do not exceed the carriage Type C High Compression Type W WalkOn capable of handling the harshest environments with a 90 kg load bearing capacity The bellow can be easily installed in conjunction with the other optional modular accessories and are an easy upgrade to the standard seal. These can be easily installed onsite in the field. For ordering information or for additional Seal Types and Lubrication Accessories, see page 60. Note: Additional Modular accessories add additional drag to the carriage assembly resulting in increased startup friction and power consumption. Relative Drag Comparison for Design Consideration Type Standard carriage Rubber Wiper (531WR) Viton Wiper (531VR) Metal Scraper (531) Oil Reservoir (531OW) Low Relative Drag For more information, or to place an order, please contact your local authorized distributor or Danaher Motion at , Fax: , or at profilerail@danahermotion.com. DANAHER MOTION is a registered trademark of Danaher Corporation. Danaher Motion makes every attempt to ensure accuracy and reliability of the specifications in this publication. Specifications are subject to change without notice. Danaher Motion provides this information "AS IS" and disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose.it is the responsibility of the product user to determine the suitability of this product for a specific application. 04 Danaher Motion. Tel : Web site : 49

50 500 Series Roller Roller Carriage STANDARD Standard OTIONS 5 1 A 1 D N W Z ES1 SM 500 Series rofile Carriage roduct Type 1 Carriage Type Roller Accuracy Class recision Grade S Super recision Grade U Ultra recision Grade Size,, 45, 55, 65 Specials SM Special per customer print Extended Standards 3 ES1 Offset lubrication in end caps 1 ES Side lubrication in end caps 1 ES3 Top lubrication in end caps ES4 ES1 + individual lubrication channels 1 ES5 ES + individual lubrication channels 1 G1 Greased with Mobilux E G Greased with Kyrtox GL7 GS Greased per customer specification Carriage Style A Standard B Standard Long C Narrow D Narrow Long reload 1 Approximately 0.03 C Approximately 0.08 C 3 Approximately 0.13 C Coating Option D Duralloy Thin Dense Chrome ( accuracy only) Accessories N Additional Oil Reservoir W Additional Rubber Wiper V Additional Viton Wiper Z Metal Scraper C Bellow Clips 1. ES1, ES, ES4 and ES5 options are available size, 45, 55 and 65 only.. Accessory combination part numbers are listed from carriage end cap outward. Not all combinations are available. For specific combination availability see page 60 or consult Danaher Motion. 3. Optional inlet and grease options may not be functional with all accessory combinations. (Example: G1 and Oil Reservoir N ). rior to selecting an inlet option review any interference or conflicts with the accessories selected. DANAHER MOTION is a registered trademark of Danaher Corporation. Danaher Motion makes every attempt to ensure accuracy and reliability of the specifications in this publication. Specifications are subject to change without notice. Danaher Motion provides this information "AS IS" and disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose.it is the responsibility of the product user to determine the suitability of this product for a specific application. 04 Danaher Motion. 50 Tel : Web site :

51 500 Series Roller Roller Rail STANDARD Standard OTIONS 5 A D DH1 SM STANDARD +xxxx Y= (see note 1) Type Roller 500 Series roduct Type Rail Length (mm) +xxxx Customer Specified RL00 Stock Length RL6000 Stock Length Specials SM Special per customer print 500 Series Roller Accuracy Class recision Grade S Super recision Grade U Ultra recision Grade Size,, 45, 55, 65 Rail Style A Standard U Bolt up from Bottom C Cover Strip Coating Option D Duralloy ( Class only) Machined Options DH1 8mm dowel hole + slot DH 10mm dowel hole + slot DH3 1mm dowel hole + slot DH4 3/8 dowel hole + slot DH5 1/ dowel hole + slot JT 3 Butt Joint E Bellow Clips Attached 1. Y= Distance from end of rail to center of first mounting hole, Y1=Y unless specified.. Stock length rails are considered random length, total length may exceed specified length, and Y1/Y are not equal. To be used by customer who will cut to length. 3. Customer drawing required at time of quote and order. See page 11 for more information and templates. Roller Accessories Type Roller 500 Series roduct Type 3 Accessories 5 3 EC Size,, 45, 55, 65 Bellows BB Low rofile Bellows 1 BC High Compression Bellows 1 BW Walk On Bellows 1 CC Bellow clips for Carriage CR Bellow clips for Rail Rail Hole Covers and lugs H lastic Rail lugs HS Stainless Steel pc plugs HB Brass Rail lugs RT Mylar Rail Tape HST HS and HB Installation Tool HSTC Hydraulic Cylinder for HST RCS Rail Cover Strip 1 RCT Rail Cover Installation Tape RC Rail Cover End Cap Modular Seal/Accessory EC Replacement End Cap WR Rubber Wiper VR Viton Wiper ZZ Metal Scraper OW Oil Reservoir Mounting Assembly Tools MT Mounting Rail 1. Bellows and rail cover strip must include length at time of order. (Example: 53BB mm). See page 111 for how to calculate bellows length. For more information, or to place an order, please contact your local authorized distributor or Danaher Motion at , Fax: , or at profilerail@danahermotion.com. DANAHER MOTION is a registered trademark of Danaher Corporation. Danaher Motion makes every attempt to ensure accuracy and reliability of the specifications in this publication. Specifications are subject to change without notice. Danaher Motion provides this information "AS IS" and disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose.it is the responsibility of the product user to determine the suitability of this product for a specific application. 04 Danaher Motion. Tel : Web site : 51

52 500 Series Roller J 500 Series Roller 51 Style A and B Reference Edge M 1 B N F 3 E F G 1 F F 3 S Y X F S3 Screw Size O 45 G J1 G A J1 G F1 B B 1 51 Y 1 Style A 51 X Style B art Number Location L Y L 1 L 3 L Length L 1 L L 3 L N 51 Style A Standard Roller Size Dimensions (mm) Roller A B B 1 * B J J 1 L L 1 L L 3 X N S S 3 F F 1 F F 3 Ø G G 1 G M 1 O ± M6 M M8 M M1 M M14 M Style B Standard Long Roller Size Dimensions (mm) Roller A B B 1 * B J J 1 L L 1 L L 3 X N S S 3 F F 1 F F 3 Ø G G 1 G M 1 O ± M8 M M10 M M1 M M14 M M16 M *Standard tolerance shown, special lower tolerances are available upon request. lease consult application engineering for additional information. **When using additional modular seals or lubrication plates, the total length L will increase. Consult page 616 for additional information. Length of rail to be specified at time of order, Y 1 =Y unless specified otherwise at time of order. DANAHER MOTION is a registered trademark of Danaher Corporation. Danaher Motion makes every attempt to ensure accuracy and reliability of the specifications in this publication. Specifications are subject to change without notice. Danaher Motion provides this information "AS IS" and disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose.it is the responsibility of the product user to determine the suitability of this product for a specific application. 04 Danaher Motion. 5 Tel : Web site :

53 500 Series Roller 500 Series Roller 51 Style A and B Dynamic Load and Moment Ratings C = Dynamic load rating M L = Dynamic pitch and yaw moment rating M Q = Dynamic roll moment rating Static Load and Moment Capacities C O = Static load capacity M OL = Static pitch and yaw moment capacity M OQ = Static roll moment capacity C/C o C C o C/C o M Q /M OQ Roll M L /M OL itch M L /M OL Yaw 500 Series Roller Loading Capabilities Moments Weights Size & Co C M OQ M Q M OL M L Carriage Rail Style (N) (N) (Nm) (Nm) (Nm) (Nm) (kg) (kg/m) A B A B A B A B B Notes: 1. The dynamic load and moment ratings are based upon 100 km travel life. When comparing these load ratings with other bearings take into consideration that some manufacturers dynamic and moment ratings are based on 50 km travel life. In order to compare with bearing dynamic and moment ratings based on 50 km travel life, divide the dynamic capacity of the bearing rated for 50 km by 1.6 to get an accurate comparison.. The static load and moment rating are the maximum radial load and moment load that should be applied to the bearing while there is no relative motion between the carriage and rail. Bearing Travel Life Comparison L = (C/F) 3 x 100km where: L = travel life, km C = dynamic load rating, N F = applied dynamic load, N ( ) C min = F L 1 3 Operating arameters: 100 Maximum Velocity: 3 m/s where: Maximum Acceleration: 50 m/s C min = minimum required dynamic load rating, N F = applied dynamic load, N L = required travel life, km Temperature: Min: Max: Max peak: 40 C 80 C 1 C short time * *without bellows For more information, or to place an order, please contact your local authorized distributor or Danaher Motion at , Fax: , or at profilerail@danahermotion.com. DANAHER MOTION is a registered trademark of Danaher Corporation. Danaher Motion makes every attempt to ensure accuracy and reliability of the specifications in this publication. Specifications are subject to change without notice. Danaher Motion provides this information "AS IS" and disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose.it is the responsibility of the product user to determine the suitability of this product for a specific application. 04 Danaher Motion. Tel : Web site : 53

54 J 500 Series Roller 500 Series Roller 51 Style C and D Reference Edge M 1 O B N S G Y X F S3 Screw Size A G J 1 J1 G Reference Edge F1 B B 1 art Number Location 51 Style C art Number Location Y 1 X 51 Style D Length L 3 Y L 1 L L 3 L 1 L N 51 Style C Narrow Roller Size Dimensions (mm) Roller A B B 1 * B J J 1 L L 1 L 3 X N S S 3 F 1 F Ø` G G M 1 O M6 M M8 M M10 M M1 M Style D Narrow Long Roller Size Dimensions (mm) Roller A B B 1 * B J J 1 L L 1 L 3 X N S S 3 F 1 F Ø` G G M 1 O M6 M M8 M M10 M M1 M M16 M *Standard tolerance shown, special lower tolerances are available upon request. lease consult application engineering for additional information. **When using additional modular seals or lubrication plates, the total length L will increase. Consult page 616 for additional information. Length of rail to be specified at time of order, Y1 = Y unless specified otherwise at time of order DANAHER MOTION is a registered trademark of Danaher Corporation. Danaher Motion makes every attempt to ensure accuracy and reliability of the specifications in this publication. Specifications are subject to change without notice. Danaher Motion provides this information "AS IS" and disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose.it is the responsibility of the product user to determine the suitability of this product for a specific application. 04 Danaher Motion. 54 Tel : Web site :

55 500 Series Roller 500 Series Roller 51 Style C and D Dynamic Load and Moment Ratings C = Dynamic load rating M L = Dynamic pitch and aw moment rating M Q = Dynamic roll moment rating Static Load and Moment Capacities C O = Static load capacity M OL = Static pitch and yaw moment capacity M OQ = Static roll moment capacity C/C O C C O C/C O M Q /M OQ Roll M L /M OL itch M L /M OL Yaw 500 Series Roller Loading Capabilities Moments Weights Size & Co C M OQ M Q M OL M L Carriage Rail Style (N) (N) (Nm) (Nm) (Nm) (Nm) (kg) (kg/m) C D C D C D C D D Notes: 1. The dynamic load and moment ratings are based upon 100 km travel life. When comparing these load ratings with other bearings take into consideration some manufacturers dynamic and moment ratings are based on 50 km travel life. In order to compare with bearing dynamic and moment ratings based on 50 km travel life, divide the dynamic capacity of the bearing rated for 50 km by 1.6 to get an accurate comparison.. The static load and moment rating are the maximum radial load and moment load that should be applied to the bearing while there is no relative motion between the carriage and rail. Bearing Travel Life Calculation L = (C/F) 3 x 100km where: L = travel life, km C = dynamic load rating, N F = applied dynamic load, N ( ) C min = F L 1 3 Operating arameters: 100 Maximum Velocity: 3 m/s where: Maximum Acceleration: 50 m/s C min = minimum required dynamic load rating, N F = applied dynamic load, N L = required travel life, km Temperature: Min: Max: Max peak: 40 C 80 C 1 C short time * *without bellows DANAHER MOTION is a registered trademark of Danaher Corporation. Danaher Motion makes every attempt to ensure accuracy and reliability of the specifications in this publication. Specifications are subject to change without notice. Danaher Motion provides this information "AS IS" and disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose.it is the responsibility of the product user to determine the suitability of this product for a specific application. 04 Danaher Motion. Tel : Web site : 55

56 500 Series Roller Rail Modifications The rails can be supplied with dowel holes, radial holes and coaxial holes. lease provide a drawing of your requirement and our Application Engineering Team can provide a quote. Maximum Length of Single iece Rail Size (mm) Maximum Length 6000mm Extended Standard Rail Options LENGTH AS ER CUSTOMER SECIFICATION Y1 X (REF) TY L 3 Y F G 9.5 MIN STE ALLOWED ALL AROUND SLOT ERIMETER C L 1 F O D SLI FIT DOWEL HOLE G L SECTION GG SECTION FF Option Size D L 1 L L 3 C DH N/A N/A N/A N/A N/A 17 DH N/A N/A N/A N/A N/A DH N/A N/A N/A N/A N/A DH / N/A N/A N/A N/A N/A DH / All dimensions in mm unless otherwise specified. Y1 = Y unless otherwise specified. For more information, or to place an order, please contact your local authorized distributor or Danaher Motion at , Fax: , or at profilerail@danahermotion.com. 5 Type U Rail Bolt Up From Bottom Size X E G Weight (mm) (kg/in) M M M M M16.5 Y1 = Y unless specified at time of ordering. Y G X E DANAHER MOTION is a registered trademark of Danaher Corporation. Danaher Motion makes every attempt to ensure accuracy and reliability of the specifications in this publication. Specifications are subject to change without notice. Danaher Motion provides this information "AS IS" and disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose.it is the responsibility of the product user to determine the suitability of this product for a specific application. 04 Danaher Motion. 56 Tel : Web site :

57 500 Series Roller Lubrication Inlet Options The standard carriage is supplied with a straight lubrication fitting centered. The carriage end cap has multiple lubrication inlet points and lubrication channels options and is supplied standard with the end cap center inlet plugged. These options can be easily modified onsite in the field or can be supplied factory direct. (Not available for size.) Option Inlet Lubrication Channel ES1 Inlet offset both sides all four Standard channel ES Inlets on inside both sides all four Standard channel ES3 1 Inlet on top Standard channel ES4 Inlet offset both sides all four Individually channeled path ES5 Inlet offset both sides all four Individually channeled path 500 Series Roller 1. An ORing or adapter is required to properly seal the mating surfaces to prevent grease or oil from escaping. One is supplied with this option. The adapter is for C and D style carriages. Lubrication options available in size, 45, 55 and 65 only.. Option can not be used in combination with additional modular accessories. 3. Set screws are installed to plug all holes. Lubrication inlet locations. Front of end cap above rail and slide. Size Style M 1 M M 4 M 3 D 1 D A B 5.5 C D 9.5 N/A N/A N/A M6 N/A A 7 7 B C D M6 M6 45 A 8 8 B C D M6 M6 55 A 9 9 B C D M6 M6 65 B D M6 M6 All dimensions in mm. M 3 M 4 ES/ ES5 D ES1 ES/ ES5 D 1 M M 1 ES1/ES4 Notes: 1. D1 and D are threaded holes in the end cap to ensure proper integrity and durability of connection.. Carriages are shipped with a grease fitting in the box (fitting 5LN). See page 73 for more information. ES/ES5 DANAHER MOTION is a registered trademark of Danaher Corporation. Danaher Motion makes every attempt to ensure accuracy and reliability of the specifications in this publication. Specifications are subject to change without notice. Danaher Motion provides this information "AS IS" and disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose.it is the responsibility of the product user to determine the suitability of this product for a specific application. 04 Danaher Motion. Tel : Web site : 57

58 500 Series Roller Lubricant Inlet Options, cont d Lubrication inlet locations. Inlet on top. ES3 C 7 Size Style C7 D1 D D3 D4 A 1.0 B C 17.0 D.7 A 14.0 B 7.5 C D.5 A 17.0 B C 7.0 D 34.5 A 1.5 B C 31.5 D 4.5 B D 49.0 All dimensions in mm. 1. Adapter supplied when ordering ES3 option. Adapter 1 N/A 53ES3AD N/A 53ES3AD N/A 53ES3AD45/55 N/A 53ES3AD45/55 N/A D D1 = ORing internal diameter D = Counterbore diameter D3 = ORing thickness D4 = Max. diameter of lubrication inlet diameter from above Grease Lubricants Standard carriages are sold with oil preservative to protect the rollers from corrosion during storage and transit. The carriages are available with the following assortment of lubricants as standard. Option Type Notes Viscosity Temperature Range G1 Mobilux E All purpose NLGI grease C C to 1 C G Kyrtox GL7 High Temperature NLGI C C to 88 C GS Customer specified grease Additional greases may be available upon request. lease consult Danaher Motion Application Engineering. For more information, or to place an order, please contact your local authorized distributor or Danaher Motion at , Fax: , or at profilerail@danahermotion.com. DANAHER MOTION is a registered trademark of Danaher Corporation. Danaher Motion makes every attempt to ensure accuracy and reliability of the specifications in this publication. Specifications are subject to change without notice. Danaher Motion provides this information "AS IS" and disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose.it is the responsibility of the product user to determine the suitability of this product for a specific application. 04 Danaher Motion. 58 Tel : Web site :

59 500 Series Roller Thin Dense Chrome lating Rails and carriages are available with Duralloy DSV Thin Dense Chrome lating with a thickness of 4µm. As a result of the plating thickness range compared to the tolerance ranges in the different accuracy classes, it is only available with recision accuracy classes up to 3 meters long as a single rail; long lengths can be butt jointed. Carriage Assortment with Thin Dense Chrome reload Appropriate Max One iece Type Style Size Accuracy 0.03C 0.08C 0.13C Standard Rail Rail Length (mm) 51A1D 51AD 51A3D 5AD 00 A 51A1D 51AD 51A3D 5AD A1D 5145AD 5145A3D 545AD A1D 5AD 5A3D 55AD 00 51B1D 51BD 51B3D 5AD 00 51B1D 51BD 51B3D 5AD 00 B B1D 5145BD 5145B3D 545AD B1D 5BD 5B3D 55AD B1D 5165BD 5165B3D 565AD 00 51C1D 51CD 51C3D 5AD 00 C 51C1D 51CD 51C3D 5AD C1D 5145CD 5145C3D 545AD C1D 5CD 5C3D 55AD 00 51D1D 51DD 51D3D 5AD D1D 51DD 51D3D 5AD 00 D D1D 5145DD 5145D3D 545AD D1D 5DD 5D3D 55AD D1D 5165DD 5165D3D 565AD Series Roller Note: Duralloy carriages and rails are designed and manufactured to be used together. If a nonduralloy carriage is used on a Duralloy rail the preload of the carriage will be increased approximately one class. If a Duralloy carriage is used on a nonduralloy rail the preload will be decreased approximately one class. This is the result of the coating thickness. For more information, or to place an order, please contact your local authorized distributor or Danaher Motion at , Fax: , or at profilerail@danahermotion.com. DANAHER MOTION is a registered trademark of Danaher Corporation. Danaher Motion makes every attempt to ensure accuracy and reliability of the specifications in this publication. Specifications are subject to change without notice. Danaher Motion provides this information "AS IS" and disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose.it is the responsibility of the product user to determine the suitability of this product for a specific application. 04 Danaher Motion. Tel : Web site : 59

60 500 Series Roller Modular Accessory Combination Options and Screw Size Option N 3 W 3 V 3 Z 3 C 3 NW NWZ NWC NWZC NZ NZC NC WC WZ WZC VZ ZC Oil Reservoir Rubber Wiper Viton Wiper Metal Scraper Bellows Clips Description Oil Reservoir + Wiper Oil Reservoir, Wiper + Scraper Oil Reservoir, Wiper + Bellows Clip Oil Reservoir, Wiper, Scraper + Bellows Clip Oil Reservoir + Scraper Oil Reservoir, Scraper + Bellows Clips Oil Reservoir + Bellows Clips Wiper + Bellows Clip Wiper + Scraper Wiper, Scraper + Bellows Clip Viton Wiper + Scraper Scraper + Bellows Clip Low/socket Low/socket Low/socket Low/socket Flat/socket Low/socket Low/socket Flat/socket Flat/socket Low/socket Flat/socket Flat/socket Flat/socket Low/socket Flat/socket Low/socket Flat/socket M4x M4x M4x M4x M4x M4x40 M4x40 M4x40 M4x40 M4x M4x M4x M4x M4x M4x M4x M4x Low/socket Low/socket Low/socket Low/socket Flat/socket Low/socket Low/socket Flat/socket Flat/socket Low/socket Flat/socket Flat/socket Flat/socket Low/socket Flat/socket Low/socket Flat/socket M4x M4x M4x M4x M4x M4x45 M4x45 M4x45 M4x50 M4x40 M4x40 M4x40 M4x M4x M4x M4x M4x Low/socket Low/socket Low/socket Low/socket Flat/socket Low/socket Low/socket Flat/socket Flat/socket Low/socket Flat/socket Flat/socket Flat/socket Low/socket Flat/socket Low/socket Flat/socket M5x45 M5x M5x M5x M5x M5x50 M5x55 M5x50 M5x55 M5x50 M5x50 M5x50 M5x M5x M5x M5x M5x 1. All fasteners standard thread.. Consult Danaher Motion for options not listed, engineering review is required. 3. Each modular accessory is supplied with proper screws to install over end cap only and not combinations of modular accessories. Size Low/socket Low/socket Low/socket Low/socket Flat/socket Low/socket Low/socket Flat/socket Flat/socket Low/socket Flat/socket Flat/socket Flat/socket Low/socket Flat/socket Low/socket Flat/socket M6x45 M6x M6x M6x M6x M6x55 M6x60 M6x55 M6x60 M6x55 M6x55 M6x55 M6x M6x M6x M6x M6x Low/socket Low/socket Low/socket Low/socket Flat/socket Low/socket Low/socket Flat/socket Flat/socket Low/socket Flat/socket Flat/socket Flat/socket Low/socket Flat/socket Low/socket Flat/socket M6x55 M6x40 M6x40 M6x M6x M6x65 M6x65 M6x65 M6x65 M6x60 M6x60 M6x60 M6x40 M6x40 M6x40 M6x40 M6x For more information, or to place an order, please contact your local authorized distributor or Danaher Motion at , Fax: , or at profilerail@danahermotion.com. DANAHER MOTION is a registered trademark of Danaher Corporation. Danaher Motion makes every attempt to ensure accuracy and reliability of the specifications in this publication. Specifications are subject to change without notice. Danaher Motion provides this information "AS IS" and disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose.it is the responsibility of the product user to determine the suitability of this product for a specific application. 04 Danaher Motion. 60 Tel : Web site :

61 500 Series Roller Modular Seals and Lubrication Accessories Additional Wipers 53WR Rubber Wiper 53VR Viton Wiper Size Rubber Viton L1 L Weight art Number art Number (mm) (mm) (kg) 53WR 53VR WR 53VR WR45 53VR WR55 53VR WR65 53VR L L L1 L1 500 Series Roller L1 wiper thickness, L max. screw head stickout Metal Scraper 53ZZ Size art Number L1 (mm) L (mm) Weight (kg) 53ZZ ZZ ZZ ZZ ZZ L L L1 L1 L1 = scraper thickness, L = max. screw head stickout Oil Reservoir 53OW Size Lubrication late L1 (mm) Weight (kg) L1 53OW OW OW OW OW L1 L1 = lubrication plate thickness, screw heads are recessed in plate For more information, or to place an order, please contact your local authorized distributor or Danaher Motion at , Fax: , or at profilerail@danahermotion.com. DANAHER MOTION is a registered trademark of Danaher Corporation. Danaher Motion makes every attempt to ensure accuracy and reliability of the specifications in this publication. Specifications are subject to change without notice. Danaher Motion provides this information "AS IS" and disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose.it is the responsibility of the product user to determine the suitability of this product for a specific application. 04 Danaher Motion. Tel : Web site : 61

62 500 Series Roller When using a combination of different plates, add the cumulative thickness of the plates to get an accurate overall carriage length. Example: 51 Size 45 carriage with 53OW and 53 WR modular seals on both sides: 511 Size carriage with 531OW modular seal on both sides and 531VR modular seals on one side: Carriage Length (L) = OW L1 x = 19 x 53WR L1 x = 7 x 53WR L x = 4 x Total Length = mm Carriage Length (L) = OW L1 x = 16.7 x 53VR L1 x 1 = 7 x 1 53VR L x 1 = 4 x 1 Total Length = 3.4 mm Each modular accessory is supplied with the proper screws to install them over the end cap. When combinations of modular seals are used longer screws may be required. The following sizes are available from our stock. Replacement End Cap 53EC Size Replacement Front late L1 (mm) Weight (kg) 53EC EC EC EC EC L1 = Front late thickness, screw heads are recessed in plate L 1 L 1 For more information, or to place an order, please contact your local authorized distributor or Danaher Motion at , Fax: , or at profilerail@danahermotion.com. DANAHER MOTION is a registered trademark of Danaher Corporation. Danaher Motion makes every attempt to ensure accuracy and reliability of the specifications in this publication. Specifications are subject to change without notice. Danaher Motion provides this information "AS IS" and disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose.it is the responsibility of the product user to determine the suitability of this product for a specific application. 04 Danaher Motion. 6 Tel : Web site :

63 500 Series Roller Bellows Dimensional Information Bellows are available in three styles: 53BB Low rofile with outside dimensions that do not exceed the carriage, constructed of polyurethane coated polyester, maximum ambient temperature of 80 C (175 F) 53BC High Compression constructed of a spark resistant Teflon coated fiberglass and designed to allow for higher compression, maximum ambient temperature exceeds maximum bearing peak temperatures. 53BW Walk On capable of handling the harshest environments with a 90kg load bearing capacity. The bellow can be easily installed in conjunction with the other optional modular seals providing you with an easy upgrade to the standard seal. Installation is simple and requires little time. Retrofitting is possible. The rail ends have to be drilled for the attachment of the bellow clip adapter plate, 53CR. These can be easily installed onsite in the field or can be supplied from the factory. 500 Series Roller B J A 53BB Low rofile Bellows Size art No. B J A CR 53BB BB BB BB BB Customer to specify extended length at time of order, see page 111 for how to calculate. B J A 53BC High Compression Bellows Size art No. B J A CR 53BC BC BC BC BC Customer to specify extended length at time of order, see page 111 for how to calculate. 53BW Walk On Bellows B J A Size art No. B J A CR 53BW BW BW BW BW Customer to specify extended length at time of order, see page 111 for how to calculate. For more information, or to place an order, please contact your local authorized distributor or Danaher Motion at , Fax: , or at profilerail@danahermotion.com. DANAHER MOTION is a registered trademark of Danaher Corporation. Danaher Motion makes every attempt to ensure accuracy and reliability of the specifications in this publication. Specifications are subject to change without notice. Danaher Motion provides this information "AS IS" and disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose.it is the responsibility of the product user to determine the suitability of this product for a specific application. 04 Danaher Motion. Tel : Web site : 63

64 500 Series Roller Bellow Clip Adapter lates 53CC Carriage Bellow Clips Attachment late Size art No. 53CC 53CC 45 53CC CC CC65 The 53CC Carriage Bellow Clip Adapter late is used to attach the bellows to the carriage. The bellows clip adapter plate is made of steel. 53CR Rail Bellow Clips Attachment late The 53CR Rail Bellow Clip Adapter late is used to attach the bellows to the rail. The attaching holes can be drilled in the end of the rail if retrofitting or can be supplied from the factory. The bellows clip adapter plate is made of steel. Rail Machining Detail Screw 1 Size art No. A B C Depth Min Depth Max Size itch Length Type MinY 53CR CR Button 45 53CR M Head Cap 55 53CR Screw CR All dimensions in mm. 1. Two screws are supplied with each Rail Bellow Clip.. Min Y dimension to ensure drill depth does not break through rail mounting hole. B A C D For more information, or to place an order, please contact your local authorized distributor or Danaher Motion at , Fax: , or at profilerail@danahermotion.com. DANAHER MOTION is a registered trademark of Danaher Corporation. Danaher Motion makes every attempt to ensure accuracy and reliability of the specifications in this publication. Specifications are subject to change without notice. Danaher Motion provides this information "AS IS" and disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose.it is the responsibility of the product user to determine the suitability of this product for a specific application. 04 Danaher Motion. 64 Tel : Web site :

65 500 Series Roller 500 Series Roller Rail Information Maintenance and Installation Tools & Accessories: Assembly Rail 53MT An assembly rail is required when the carriage must be removed from the rail and then reinstalled during the installation. It is recommended to leave the carriage on the assembly rail to protect the rollers against contamination. If necessary, the two internal mounting screws for fastening runner blocks to the carriage can be tightened. The assembly rail is made of plastic. Standard Rail Size art Number Length (mm) Weight (kg) 53MT MT MT MT MT Series Roller Standard Rail lugs and Tape H plastic plugs Size art Number Qty per pack Weight (kg) 53H H H H H HB brass plugs Size art Number Qty per pack Weight (kg) 53HB HB HB HB HB HS twopiece stainless steel plugs Size art Number Qty per pack Weight (kg) 53HS 1 set HS 1 set HS45 1 set HS55 1 set HS65 1 set.06 For more information, or to place an order, please contact your local authorized distributor or Danaher Motion at , Fax: , or at profilerail@danahermotion.com. DANAHER MOTION is a registered trademark of Danaher Corporation. Danaher Motion makes every attempt to ensure accuracy and reliability of the specifications in this publication. Specifications are subject to change without notice. Danaher Motion provides this information "AS IS" and disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose.it is the responsibility of the product user to determine the suitability of this product for a specific application. 04 Danaher Motion. Tel : Web site : 65

66 500 Series Roller Mylar tape Size art Number Length 53RT 3m 53RT 3m 45 53RT45 3m 55 53RT55 3m 65 53RT65 3m 53HSTC Insertion plug included with 53HSTxx 53HSTxx HST Stainless Steel and Brass installation tool Sliding Block with insertion plug Weight (kg) 53HST For size rail.0 53HST For size rail HST45 For size 45 rail HST55 For size 55 rail HST65 For size 65 rail 6.5 Hydraulic cylinder (for all sizes) Weight (kg) 53HSTC Hydraulic fitting size 1/4 18 NT, max pressure 1 x 103 ha (1 bar). Optional 500 Series Rail with Stainless Steel Cover Strip Rail Coverstrip Replacement Standard Coverstrip Max Single End Caps Mounting Tool End Caps Coverstrip Rail Width (mm) C Length (mm) Size art Number 1 art Number art Number art Number 3 53RCS 53RCT 53RC 5C RCS 53RCT 53RC 5C RCS45 53RCT45 53RC45 545C RCS55 53RCT55 53RC55 55C RCS65 53RCT65 53RC65 565C Customer to specify length of rail to be used on at time of order. Delivered piece will be to 3.5 mm longer in order to properly install and fit end caps.. Two end caps are supplied with each piece of 53RCS ordered. 3. grade accuracy shown for example purposes, S and U grade accuracy are available. 53RCS (includes pc. 53RC) 53RCT 53RC DANAHER MOTION is a registered trademark of Danaher Corporation. Danaher Motion makes every attempt to ensure accuracy and reliability of the specifications in this publication. Specifications are subject to change without notice. Danaher Motion provides this information "AS IS" and disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose.it is the responsibility of the product user to determine the suitability of this product for a specific application. 04 Danaher Motion. 66 Tel : Web site :

67 500 Series Roller Accuracy Class Three tolerances describe the accuracy of a bearing: Running arallelism, air Variation, and Assembly accuracy. These are measured from the rail base to the center of the carriage top (H), and from the rail reference edge to the center of the carriage reference edge (A3) (Figure 1). Running arallelism describes the tolerance on H and A3 as a function of axial travel, measured from one carriage down the length of the rail (Figure ). This is analogous to straightness of travel. As such, parallelism describes attributes of the rail only. H A Series Roller Assembly Accuracy [Table 1] describes the tolerance on H and A3 as a function of a carriage rail assembly, measured from the nominal dimensions. air Variation [Table 1] describes tolerance on H and A3 as a function of carriages at the same position on a common rail. air variation describes carriage precision only. 1 (m) 10 S U The accuracy class selected will partially determine the accuracy of the system. Other factors such as mounting surface flatness and straightness also significantly affect system accuracy Rail Length (mm) Tolerances recision Accuracy Class S Super recision U Ultra recision Assembly Accuracy Tolerance on dimension H and A3 ± ±10 ±5 (measured at middle of carriage at any point along rail) air Variation Max variation in dimensions H and A3 measured on multiple carriages mounted on the same rail (measured at the middle of carriage at same position on rail) Running arallelism All values in µm reload Three reload classes are available with the 500 Series Roller rofile rail carriages. reload will minimize elastic deformation caused by external forces resulting in increased rigidity. reload Accuracy Combinations Accuracy reload Class 0.03C C C 1, S, U C = Dynamic load capacity of the bearing DANAHER MOTION is a registered trademark of Danaher Corporation. Danaher Motion makes every attempt to ensure accuracy and reliability of the specifications in this publication. Specifications are subject to change without notice. Danaher Motion provides this information "AS IS" and disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose.it is the responsibility of the product user to determine the suitability of this product for a specific application. 04 Danaher Motion. Tel : Web site : 67

68 NOTES: DANAHER MOTION is a registered trademark of Danaher Corporation. Danaher Motion makes every attempt to ensure accuracy and reliability of the specifications in this publication. Specifications are subject to change without notice. Danaher Motion provides this information "AS IS" and disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose.it is the responsibility of the product user to determine the suitability of this product for a specific application. 04 Danaher Motion. 68 Tel : Web site :

69 AccuMini Linear Ball Guide AccuMini Linear Ball Guides Ultra compact, high roll moment capacity AccuMini Linear Ball Guides offer: A ball control design for smooth, quiet, low friction at high speeds A full length integral wiper which protects important bearing from contaminants effective system life is maximized A Gothic design, which provides high roll moment capacity... a requirement for standalone applications A resistant, engineered polymer retainer which reduces system inertia noise art Number Description and Specification AccuMini Assembly # of Carriages er Rail AccuMini Assembly Size: 10,, Style AA Description Standard 1 AD 10 AA A H LXXXX Y= (See Note 1 Below) XXX reload Designation A B Length Description Clearance Approx C Options A Armoloy lating LDS Low Drag Seal Mxx Special Option Accuracy Class H = High = recision AccuMini AccuMini Carriage Only AccuMini Carriage Size: 10,, Style Description AA Standard AccuMini Rail Only CD 10 AA A H XXX reload Designation Description A Clearance B Approx C Options A Armoloy lating LDS Low Drag Seal Mxx Special Option Accuracy Class H = High = recision RD 10 H LXXXX Y= (See Note 1 Below) AccuMini Rail Size: 10,, Length H = High Accuracy Class = recision 1. Y= Distance from end of rail to center of 1st mounting hole DANAHER MOTION is a registered trademark of Danaher Corporation. Danaher Motion makes every attempt to ensure accuracy and reliability of the specifications in this publication. Specifications are subject to change without notice. Danaher Motion provides this information "AS IS" and disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose.it is the responsibility of the product user to determine the suitability of this product for a specific application. 04 Danaher Motion. Tel : Web site : 69

70 AccuMini Linear Ball Guide AccuMini (Miniature Series) Low rofile, Compact Design Y dimension will be equal on both ends unless specified by customer. NOTE: The AccuMini linear guide series carriages do not have retained balls. Removing the carriage from the rail without an arbor will result in the balls falling out. AccuMini Linear Guide Series (mm) Size A A1 A A3 H H1 H B E1 E S S3 S5 S M,5 M,5 3 5, , M4 M4 4, , M5 M5 5,5 9,5 For more information, or to place an order, please contact your local authorized distributor or Danaher Motion at , Fax: , or at profilerail@danahermotion.com. DANAHER MOTION is a registered trademark of Danaher Corporation. Danaher Motion makes every attempt to ensure accuracy and reliability of the specifications in this publication. Specifications are subject to change without notice. Danaher Motion provides this information "AS IS" and disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose.it is the responsibility of the product user to determine the suitability of this product for a specific application. 04 Danaher Motion. 70 Tel : Web site :

71 AccuMini Linear Ball Guide M r, M ro C, Co Dynamic Load and Moment Ratings C = Dynamic load rating M p = Dynamic pitch moment rating M r = Dynamic roll moment rating M y = Dynamic yaw moment rating The dynamic load and moment ratings are based upon a 100 km travel life. In order to compare with bearings rated for 50 km, divide the dynamic capacity of the bearing rated for 50 km by 1.6. Static Load and Moment Capacities Co = Static load capacity M po = Static pitch moment capacity M ro = Static roll moment capacity M yo = Static yaw moment capacity The static load and moment capacities are the maximum radial load and moment load that should be applied to the bearing while there is no relative motion between the carriage and rail. AccuMini M y, M yo M p, M po Bearing Travel Life Calculation L = (C/F) 3 x 100 km where: L = travel life, km C = dynamic load rating, N F = applied dynamic load, N Operating arameters Maximum Velocity = 3 m/s Maximum Acceleration = 50 m/s Maximum Temperature = 80 C C min = F ( L ) 1/3 100 where: C min = minimum required dynamic load rating, N F = applied dynamic load, N L = required travel life, km AccuMini Series Load N Moment Nm MASS (mm) Rating (lbf) Rating (lbfft) Carriage Rail Size N3 N6 X L max C(@100km) C o M p,m y M po,m yo M r M ro kg kg/m 10 4,5 5, , , Maximum rail length in one section. Multiple sections can be butt jointed together for longer lengths (6) 1,190 (7) () (11) (1) (1,4) (3,4) (6) (49) (38) (71) (,670) (5,170) 75 (55) 140 (105) 1 (9) (175)z 0,045 0,65 0,141 1,4 0,345,55 For more information, or to place an order, please contact your local authorized distributor or Danaher Motion at , Fax: , or at profilerail@danahermotion.com. DANAHER MOTION is a registered trademark of Danaher Corporation. Danaher Motion makes every attempt to ensure accuracy and reliability of the specifications in this publication. Specifications are subject to change without notice. Danaher Motion provides this information "AS IS" and disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose.it is the responsibility of the product user to determine the suitability of this product for a specific application. 04 Danaher Motion. Tel : Web site : 71

72 AccuMini Linear Ball Guide Figure 1 Dimensions H and A3 Figure Running arallelism End View Table 1 Tolerances (µm) H High Table reload/accuracy Combinations Accuracy Classes recision 1. Dim. H and A3 (measured at middle of carriage at any ±40 ± point along rail). Max variation in dimensions H and A3 measured on multiple carriages mounted 7 on the same rail (measured at middle of carriage at same position on rail) 3. arallelism (applies to the system) See Figures 1 and reload Clearance Light Accuracy up to approximately Class 10 µm 0,03 C B H A B Table 3 Calculations To determine proper carriage size: C min =F ( L ) 1/3 100 C min = minimum required dynamic load capacity of carriage (N) F L = equivalent load on carriage (N) = required travel life (km) Table 4 Conversions Operating arameters Maximum Velocity = 3 m/s Maximum Acceleration = 50 m/s Maximum Temperature = 80 C To determine travel life: L= ( C ) F L = normal travel life (km) C = rated dynamic load capacity of carriage (N) F = equivalent load on carriage (N) 1 lb f = 4,448 N 1 kg f = 9,8 N 1 km = 39,370 inches 1 Nm = lb f ft Where C=Dynamic Load Rating For more information, or to place an order, please contact your local authorized distributor or Danaher Motion at , Fax: , or at profilerail@danahermotion.com. DANAHER MOTION is a registered trademark of Danaher Corporation. Danaher Motion makes every attempt to ensure accuracy and reliability of the specifications in this publication. Specifications are subject to change without notice. Danaher Motion provides this information "AS IS" and disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose.it is the responsibility of the product user to determine the suitability of this product for a specific application. 04 Danaher Motion. 7 Tel : Web site :

73 Lubrication Fittings Lubrication Fittings L L 1 5LN Hydraulictype lubricating nipple, straight. 5BF6=.5 mm/5bf8 =4mm D L 1 L SW L G D R L1 5LA3 Straight screwin connection M3 For tubing with ext. diameter D R = 3 mm D ØG L 1 L SW M M D *Note: 1 pc included with each carriage D L B 5LN45 Hydraulictype lubricating nipple, 45º angle D L 1 L B SW D 1 L L 1 5LA... Adapter Adapter with hexagon insert bit For tubing with ext. diameter = 4 mm L 1 M D IN D 1 D L 1 L SW D 5LA4 G1/8 M6 14 5LA5 M8x1 M6 14 SW B L L 1 SW D L L 1 D SW 5LN90 Hydraulictype lubricating nipple, 90º angle D L 1 L B SW M LF3 Funnel type lubricating nipple M3 D L 1 L SW M D 1 L L 1 D D D D 1 SW D L L 1 H 5LA6 Adapter, external round For tubing with ext. diameter = 4 mm D 1 D L 1 L Ø M8X1 M BF... Banjo Fittings For tubing with ext. diameter 5BF6=.5 mm/5bf8 =4mm /N D 1 D L 1 L H 5BF6 M6x0.75 M BF8 M8x1 M6.5 Lubrication Fittings L 1 L D 5LF6 Funnel type lubricating nipple M6 D L 1 L SW 5LGA... Grease Gun Extension Grease gun extension, for lubricating 5LF3 and 5LF6 funnel type lubricating nipples SW M /N L D Manu Manu /N 5GLA1 3 Lincoln Industrial GLA 6 Lincoln Industrial 5806 ØD 1 5LG Grease gun for funnel type lubricating nipple M3 L 1 L 1 L 1 ØD 1 ØD L D DANAHER MOTION is a registered trademark of Danaher Corporation. Danaher Motion makes every attempt to ensure accuracy and reliability of the specifications in this publication. Specifications are subject to change without notice. Danaher Motion provides this information "AS IS" and disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose.it is the responsibility of the product user to determine the suitability of this product for a specific application. 04 Danaher Motion. Tel : Web site : 73

74 NOTES: DANAHER MOTION is a registered trademark of Danaher Corporation. Danaher Motion makes every attempt to ensure accuracy and reliability of the specifications in this publication. Specifications are subject to change without notice. Danaher Motion provides this information "AS IS" and disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose.it is the responsibility of the product user to determine the suitability of this product for a specific application. 04 Danaher Motion. 74 Tel : Web site :

75 Installation Guide Installation Guidelines for 500 Series Ball, Roller, and AccuMini Surface reparation rofilerail* bearings are generally mounted to structures that are inherently stiffer than the rail. For this reason, the bearings tend to assume the orientation of the surfaces to which they are fastened, through bearing deflection. When a deflection is imposed upon a bearing, especially a preloaded one, resultant forces occur. These forces are transferred to the rolling elements and races, potentially resulting in an increase in system friction and a decrease in system resolution, precision and life. Figure 1 1 Various sources can contribute to the overall error of the mounting surfaces. These include the surface flatness of the base surfaces, the location and parallelism of the reference surfaces, and the attendant errors of the bearing as described within the accuracy classes. Table 1. arallelism Between Multiple Rails, mm reload Bearing Type Clearance 0,03 C 0,08 C 0,13 C 500 Series Ball Linear Guide Series Roller Linear Guide AccuMini Linear Guide Where C = Dynamic Load Capacity The surfaces that contact the base and reference edges may be milled, scraped, ground, or prepared by any other method that will produce a flat mounting surface free of inconsistencies, which would tend to distort or skew the bearing. A simple stone may be used to remove high spots. Dirt and debris should be cleaned off, as they could contribute to the inaccuracies. Associated with preload is a slight potential concavity of the carriage top surface. The preload is established when all the carriage screws are affixed to a planar surface, flattening the carriage base. Deviations affecting the planarity of the carriage mounting surface could result in a preload change. Mounting Tolerances The tolerances found in Tables 13 are intended to provide an installation for which the associated derating is negligible. These specifications are based upon the assumption that the structures of the application are infinitely rigid and are of consideration for the bearing reactions only. Rail arallelism (See Figure 1) A variation in the distance between the rails will induce a shear or side load on the bearings. Installation Guide In order to minimize the effect of this shear load, tolerances for rail reference edge parallelism may be found in Table 1. For more information, or to place an order, please contact your local authorized distributor or Danaher Motion at , Fax: , or at profilerail@danahermotion.com. DANAHER MOTION is a registered trademark of Danaher Corporation. Danaher Motion makes every attempt to ensure accuracy and reliability of the specifications in this publication. Specifications are subject to change without notice. Danaher Motion provides this information "AS IS" and disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose.it is the responsibility of the product user to determine the suitability of this product for a specific application. 04 Danaher Motion. Tel : Web site : 75

76 Installation Guide Figure Rail Vertical Offset (See Figure ) A vertical offset of the rails across the axis will induce a roll moment onto the carriages. Where C=Dynamic Load Capacity a Table. Allowable Vertical Offsets Between Rails (S1/a) reload Bearing Type Clearance 0,03 C 0,08 C 0,13 C 500 Series Ball 0,0006 0,0004 0,0003 0, Series Roller 0,0007 0,0005 0,0004 AccuMini Linear Guide 0,0006 0,0004 Figure 3 S 1 To minimize the effect of this roll moment, tolerances for the vertical offset may be found in Table. This tolerance describes the attributes of the mounting surface, perpendicular to the rail axis. Vertical Carriage Offset (See Figure 3) A vertical offset between fore and aft carriages will induce a pitch moment on the bearings. Lateral Carriage Offset (See Figure 4) A lateral offset of the carriage reference edges will induce a yaw moment. b S In order to minimize the effects of these pitch and yaw moments, tolerances may be found in Table 3. This tolerance describes the attributes of the mounting surface parallel to the rail axis, and the reference edge straightness. Figure 4 Figure 5. Shoulder Heights and Corner Radii NOTE: All mounting tolerances should be inclusive of the H and A3 tolerances. Thus, a lower accuracy class bearing may require a more accurate installation. r Mounting Hole Tolerances b h The positional tolerance between the through holes in the rails is 0.5 mm. S h 1 r 1 The positional tolerance of the first rail mounting hole dimensioned from the datum end (called the Ydimension ) is ±1.0 mm. Table 3. Allowable Carriage Offsets (S/b) reload Clearance 0,03 C 0,08 C 0,13 C 0, , , ,00003 Where C=Dynamic Load Capacity The overall rail length tolerance is ±.0 mm. The positional tolerance between the mounting holes in the carriages is 0. mm. Reference Edge Specifications The maximum shoulder heights and corner radii are listed in Table 4. For more information, or to place an order, please contact your local authorized distributor or Danaher Motion at , Fax: , or at profilerail@danahermotion.com. DANAHER MOTION is a registered trademark of Danaher Corporation. Danaher Motion makes every attempt to ensure accuracy and reliability of the specifications in this publication. Specifications are subject to change without notice. Danaher Motion provides this information "AS IS" and disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose.it is the responsibility of the product user to determine the suitability of this product for a specific application. 04 Danaher Motion. 76 Tel : Web site :

77 Installation Guide Table 4. Shoulder heights and corner radii, mm Guide Type Rail Carriage h1 max r1 max h r max 500 Series Ball Linear Guide Series Roller Linear Guide AccuMini Linear Guide Installation rocedure Clean and inspect all mating surfaces for burrs, nicks, dirt, etc. A simple stone can be used to remove minor imperfections in the mounting surfaces. Note: TSeries is not as sensitive to imperfections of the mounting surface. Rail Mounting 1. Carefully place the rail on the mounting surface.. Insert screws into the mounting holes and tighten lightly. 3. Clamp the reference edge of the rail against a locating edge on the mounting surface. The locating edge can be a machined reference edge, a straight edge, a row of dowels or keys, or some other edge which the rail can be clamped against. It should be straight, either within the mounting tolerances shown in Table 3 or according to the application requirements, whichever is tighter. 4. Starting from the center of the rail moving outwards, tighten each screw to the recommended tightening torque in Table 5. Recommended Bolt Tightening Torque, Nm Table 5 Bolt Size Class 8.8 Class 1.9 M.5 0,7 1, M4,8 4,6 M5 5,7 9,5 M6 9,5 16 M M M M14 19 M If parallel rails are to be used, one of the following methods may be employed to obtain the parallelism recommended in Table 1. a. two parallel locating edges b. a gage block or parallel between the rails c. the use of the top plate with the carriages mounted, to locate or float the second rail into place. 6. Repeat steps 1 4 to install the second rail. 7. Insert a rail plug into each counterbore in the rail. Carefully tap rail plugs into place using a soft material such as brass or wood. When properly installed, the rail plugs should be flush with the top surface of the rail. Do not countersink the rail plugs. Note: Rail plugs are available and are shipped with all rails except for the AccuGlide* Miniature Linear Guide size If desired, rail tape can then be applied to the top of the rail. For sizes and below, the rail tape may be used without the rail plugs. Installation Guide For more information, or to place an order, please contact your local authorized distributor or Danaher Motion at , Fax: , or at profilerail@danahermotion.com. DANAHER MOTION is a registered trademark of Danaher Corporation. Danaher Motion makes every attempt to ensure accuracy and reliability of the specifications in this publication. Specifications are subject to change without notice. Danaher Motion provides this information "AS IS" and disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose.it is the responsibility of the product user to determine the suitability of this product for a specific application. 04 Danaher Motion. Tel : Web site : 77

78 Installation Guide Figure 6. Butt jointed rails Joint Indicator Reference Edge Joint A A Z X (TY) Butt Joints For rails longer than the longest length available in one piece, a butt joint is required. A butt joint is formed by butting the end of two matched rails together. The ends of rails to be butt jointed are specially machined and marked with same letter (A, B, C, etc.). We strongly recommend the use of a locating edge when using butt jointed rails. This will ensure proper alignment of the raceways across the joint. 500 Series Ball and Roller linear guide rails, the mounting hole spacing across the joint, Z, will be equal to the standard mounting hole spacing, X. Once mounted, a gap between the ends of the butt jointed rails of 0.5 mm or less is acceptable. Figure 7. Recommended Tightening Sequence Carriage Mounting 1. Carefully place the table top on the carriages.. Insert the screws into the mounting holes and tighten lightly. 3. Clamp the reference edge of the carriages to locating edges under the top plate. Note: This is only required if the location of the center of the top plate is critical to the application, or if the top plate is being used to position a second rail parallel. 4. Tighten each screw to the recommended tightening torque in Table 5. For carriages with six mounting screws, the tightening sequence shown in Figure 7 is recommended. 5. Lubricate bearings. Note: Extreme care should be taken when mounting the carriages to the rails. Forcing a carriage onto a rail can knock out rolling elements and/or damage the carriage and rail. For large side forces, hard mounting is recommended to resist any translation. Some methods for hard mounting are the use of tapered gibs, retaining plates, or set screws in combination with machined reference edges. Other methods include the use of an epoxy/replicating material, dowels, and keys. Upon request, carriages and rails can be special machined to accommodate dowels or keys. Consult the factory for details. For more information, or to place an order, please contact your local authorized distributor or Danaher Motion at , Fax: , or at profilerail@danahermotion.com. DANAHER MOTION is a registered trademark of Danaher Corporation. Danaher Motion makes every attempt to ensure accuracy and reliability of the specifications in this publication. Specifications are subject to change without notice. Danaher Motion provides this information "AS IS" and disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose.it is the responsibility of the product user to determine the suitability of this product for a specific application. 04 Danaher Motion. 78 Tel : Web site :

79 Engineering Guide Engineering Guide Selection Technology Overview Sizing & Defining Guide Characteristics Applied Loading Calculations Load Ratings: Rolling Element Guides Sliding Contact Guides reloading & Linear Guide Deflection Actuation Force Lubrication Bellow Cover Length Calculations Butt Joint Faxback Worksheet Conversion Table Engineering Guide DANAHER MOTION is a registered trademark of Danaher Corporation. Danaher Motion makes every attempt to ensure accuracy and reliability of the specifications in this publication. Specifications are subject to change without notice. Danaher Motion provides this information "AS IS" and disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose.it is the responsibility of the product user to determine the suitability of this product for a specific application. 04 Danaher Motion. Tel : Web site : 79

80 Engineering Guide Selection The selection of a linear guide can greatly affect machine performance and overall cost. In order to meet the wide variety of demands created by today s applications, proper selection from a broad range of linear guides is required. For example, selecting a guide with too much rigidity will decrease the allowable installation tolerances, therefore, greatly increasing surface preparation costs. If the mounting surface is not prepared properly, the guide will run rough, and need to be replaced more frequently due to an unexpected reduction in travel life. Consider all criteria appropriate for the application. Selection criteria include: Rigidity Travel accuracy Travel life Smoothness of travel Speed & Acceleration Envelope Environment Cost of roduct Cost of Installation Cost of Replacement Selection of the most appropriate type of guide, should be based on quantitative/ qualitative requirements and ranking by importance of the above selection criteria, as well as the following guidelines for the technology available. Technology Overview The performance of a linear guide is based upon contact type, rolling element type, inner race geometry (Round Rail and ), and other characteristics such as selfaligning capabilities. It is important to recognize that the options available for each characteristic have performance attributes. The selection process should be focused on matching these attributes with the most critical requirements of the application. The following technology guidelines can be used to assist in selecting the most appropriate type of profile rail. For a detailed application analysis, contact the Danaher Motion Assistance Center at (540) or your local Danaher Motion distributor. For more information, or to place an order, please contact your local authorized distributor or Danaher Motion at , Fax: , or at profilerail@danahermotion.com. DANAHER MOTION is a registered trademark of Danaher Corporation. Danaher Motion makes every attempt to ensure accuracy and reliability of the specifications in this publication. Specifications are subject to change without notice. Danaher Motion provides this information "AS IS" and disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose.it is the responsibility of the product user to determine the suitability of this product for a specific application. 04 Danaher Motion. 80 Tel : Web site :

81 Engineering Guide Sizing & Defining Guide Characteristics The following 9 step procedure can be used to select the characteristics necessary to generate the appropriate part number: 1. Determine the load on the most heavily loaded carriage or bearing (see Applied Loading Calculations). Multiply by a safety factor if desired in your application.. Determine the minimum required travel life for the application based on the intended duty cycle. 3. Calculate the Minimum Required Dynamic Load Rating,C min (see age 85). 4. Select the size which offers the load rating, C, equal to or greater than the minimum required dynamic load rating, C min. Also, consider Dynamic Load Limit and Static Capacities. 5. If the guide selected offers various preload levels, select a preload based upon the allowable bearing deflection. Contact the factory for detailed deflection information. Some carriage or bearing Deflection Charts are provided in this catalog. 6. If the guide selected offers various accuracy classes, select an accuracy class based upon the required travel accuracy. 7. Determine the need for accessories or options. 8. Calculate the guide length based upon the stroke and platten length. Remember to include additional length of accessories (i.e. selflubricating option) and the stroke reduction caused by the use of bellows, if applicable. 9. Once the above characteristics have been determined, assign the appropriate part number based on the part numbering instructions located in the catalog section corresponding to the linear guide selected. Choosing a higher preload level will reduce the allowable installation tolerances. For this reason, the minimum preload which meets the applications requirements should be selected. If the highest preload level does not meet the deflection requirements, a larger size may be required. Engineering Guide For more information, or to place an order, please contact your local authorized distributor or Danaher Motion at , Fax: , or at profilerail@danahermotion.com. DANAHER MOTION is a registered trademark of Danaher Corporation. Danaher Motion makes every attempt to ensure accuracy and reliability of the specifications in this publication. Specifications are subject to change without notice. Danaher Motion provides this information "AS IS" and disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose.it is the responsibility of the product user to determine the suitability of this product for a specific application. 04 Danaher Motion. Tel : Web site : 81

82 Engineering Guide Applied Loading Calculations The majority of applications utilize a four carriage or bearing and two rail design for stability. Shown are four typical configurations and calculations for the resultant loads applied to each bearing. Resultant loads are divided into a horizontal and a vertical components, which represent the static or constant velocity condition and account for gravity but not acceleration. Use the appropriate configuration to determine the horizontal and vertical components of the resultant applied load on the most heavily loaded carriage or bearing. These values will be referred to henceforth as FH & FV, respectively. Terms: d 0 = distance between centerlines of carriages or bearings (in) or (mm) d 1 = distance between centerlines of rails (in) or (mm) d = distance from centerline of carriage or bearing to load action point (in) or (mm) d 3 = distance from centerline of carriage or bearing to load action point (in) or (mm) W = Applied Load (lbf) or (N) FNH = Horizontal component of resultant applied load with respect to each carriage or bearing (lbf) or (N) FNV = Vertical component of resultant applied load with respect to each carriage or bearing (lbf) or (N) Reminder: Be sure to use consistent units (English or metric). Be sure to use the appropriate sign (positive or negative). A negative number is used when the actual force is in the opposite direction represented by the arrow. ( ( ( ( F 1v = W W d + W d 3 4 d 0 d 1 F v = W W d W d 3 4 d 0 d 1 F 3v = W W d W d d 0 d 1 F 4v = W W d + W d d 0 d d0 W d0 F1v F4v F 4v = W W d + W d + 3 W 4 d 0 d 1 Horizontal Application II At the time of movement with uniform velocity or at the time of stop. F 1v = F v = W d 3 d 1 F 3v = F 4v = + W d 3 d 1 F 1H = F 4H = W W d + 4 d 0 F H = F 3H = W W d 4 d 0 ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( d3 W d F1H d 1 F4H d3 4 3 d0 d0 F1H d0 FH 4 3 L 1 F1v F4v W F3H FH F1v d d0 d0 Horizontal Application I At the time of movement with uniform velocity or at the time of stop. ( ( ( ( F 1v = W W d + W d 3 4 d 0 d 1 F v = W W d W d 3 4 d 0 d 1 F 3v = W W d W d d 0 d 1 ( ( ( ( ( ( ( ( Side Mounted Application At the time of movement with uniform velocity or at the time of stop. F 1v = F 4v = W d d 0 F v = F 3v = + W d d 0 ( ( F 1H = F H = F 3H =F 4H = W d 3 d 0 ( ( ( ( ( ( F4v d1 Fv Vertical Application At the time of movement with uniform velocity or at the time of stop. At the time of start & stop, the load varies because of inertia. ( ( ( Fv F3v Fv F3v d1 W d3 F1v, Fv F3v, F4v d d1 W d1 d3 d1 d1 For more information, or to place an order, please contact your local authorized distributor or Danaher Motion at , Fax: , or at profilerail@danahermotion.com. DANAHER MOTION is a registered trademark of Danaher Corporation. Danaher Motion makes every attempt to ensure accuracy and reliability of the specifications in this publication. Specifications are subject to change without notice. Danaher Motion provides this information "AS IS" and disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose.it is the responsibility of the product user to determine the suitability of this product for a specific application. 04 Danaher Motion. 8 Tel : Web site :

83 Engineering Guide Equivalent Applied Load An equivalent load is used to consolidate applied load components into one value which can later be used to calculate the minimum required load rating and the expected life of the carriage/bearing selected. F V For rofilerail* Carriages & Closed RoundRail* Bearings: F EQ = F H + F v F EQ F H F v = Equivalent Load = Horizontal Component of Resultant Applied Load = Vertical Component of Resultant Applied Load F H For Single Carriage or Single Rail Configurations: F EQ = F H + F v + (M/M c ) x C M M c C = Applied Moment Load = Dynamic Moment Capacity of Bearing = Dynamic Load Capacity of Bearing For reloaded Carriages [ Only when F EQ < (3 x Fp) ] : Even with no external load applied, a preloaded bearing has a load on the races. A load greater than the externally applied load is present within a bearing with an externally applied load less than the preload end point. In order to calculate the loads on the load sets, the following formulae may be employed: F EQ = F p + 3 (F H + F v ) F p = Initial reload Force (i.e., for B reload Designation F p =.03 x C) Before calculating F EQ, make sure that neither F H or F V exceeds the Dynamic Load Limit of the guide intended for use. (See Dynamic Load Limit on age E7). The 0.6 value used accounts for a derating factor of the capacity during tensile loading. Therefore, when calculating expected life based on F EQ, the Full Dynamic Load Rating (C) may be used. Engineering Guide For more information, or to place an order, please contact your local authorized distributor or Danaher Motion at , Fax: , or at profilerail@danahermotion.com. DANAHER MOTION is a registered trademark of Danaher Corporation. Danaher Motion makes every attempt to ensure accuracy and reliability of the specifications in this publication. Specifications are subject to change without notice. Danaher Motion provides this information "AS IS" and disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose.it is the responsibility of the product user to determine the suitability of this product for a specific application. 04 Danaher Motion. Tel : Web site : 83

84 Engineering Guide Mean Dynamic Load In applications with loads of varying magnitude, a mean dynamic load should be calculated. Where: F EQ1..F EQn = equivalent dynamic load for distances d1 through dn D = total distance of stroke = d1+d...+dm = 3 (linear guides w/ball Type Rolling Elements) 10/3 (linear guides w/roller Type Rolling Elements) Load Ratings for Rolling Element Guides Dynamic Load Rating, C, and Travel Life The dynamic load rating, C, is the load at which when applied will yield the rated travel life. The rated travel life, Lr, for most linear guides is 100km for metric products and 4 million inches for inch products (the rated travel life is listed on the page with the dynamic load rating). For a given applied load,, the dynamic load rating and rated travel life are used to calculate the travel life using the following load/life equation: L = (C/F EQ ) n x Lr Where: L = calculated travel life C = dynamic load rating F EQ = equivalent applied load n = 3 for ball guides, 10/3 for roller guides = rated travel life L r Some manufacturers dynamic load ratings are based upon a 50km life. To compare dynamic load ratings for guides with a 50km rated life with a 100km life, divide the 50km dynamic load rating by 1.6. C100km = C50km/1.6 Some types of linear guides do not have the same dynamic load rating in all directions. The dynamic load rating for orthogonal load directions is shown as a percentage of C. It is not necessary to use this percentage of C in the load/life equation provided that the Equivalent Applied Load Section has been adhered to, because the calculations for equivalent applied load already account for it. For more information, or to place an order, please contact your local authorized distributor or Danaher Motion at , Fax: , or at profilerail@danahermotion.com. DANAHER MOTION is a registered trademark of Danaher Corporation. Danaher Motion makes every attempt to ensure accuracy and reliability of the specifications in this publication. Specifications are subject to change without notice. Danaher Motion provides this information "AS IS" and disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose.it is the responsibility of the product user to determine the suitability of this product for a specific application. 04 Danaher Motion. 84 Tel : Web site :

85 Engineering Guide Calculating the Minimum Required Dynamic Load Rating, C min The load/life equation above can be rewritten to calculate the minimum required dynamic load rating which should be selected for a given applied load and minimum required travel life: C min = (L m /L r ) 1 /n Where: C min L m L r n = minimum required dynamic load rating = applied load = minimum required travel life = rated travel life = 3 for ball guides, 10/3 for roller guides Note: Check that the applied load, does not exceed the dynamic load limit. Dynamic Load Limit The dynamic load limit, is the maximum load which should be applied to the carriage/pillowblock. In some cases, the dynamic load capacity equals the dynamic load rating. In others, a limit shown as a percentage of the dynamic load rating is the maximum load which should be applied. A dynamic load limit less than the dynamic load rating does not derate the life of the guide. Static Capacities The static capacities are the maximum loads that should be applied to the bearing while there is no relative motion between the rolling elements and the raceways. The value C 0 is the static load capacity for a radial load acting orthogonal to the axis of travel. The values M OL and M OQ are the static roll, pitch, and yaw moment capacities. It is important to analyze the application so that shock loads do not exceed these capacities. Exceeding these capacities may permanently deform the rolling elements and raceways. This type of damage will be realized by an increase in friction, noise, and vibration, as well as by an increase in clearance between the carriage and the rail. For systems experiencing repetitive shock loading less than the static load capacities, the bearing life should be determined by means of fatigue calculations. Engineering Guide For more information, or to place an order, please contact your local authorized distributor or Danaher Motion at , Fax: , or at profilerail@danahermotion.com. DANAHER MOTION is a registered trademark of Danaher Corporation. Danaher Motion makes every attempt to ensure accuracy and reliability of the specifications in this publication. Specifications are subject to change without notice. Danaher Motion provides this information "AS IS" and disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose.it is the responsibility of the product user to determine the suitability of this product for a specific application. 04 Danaher Motion. Tel : Web site : 85

86 Engineering Guide reloading & Linear Guide Deflection reload A preloaded bearing has a condition of interference between the races of the rails, the rolling elements, and the races of the carriage. reloading decreases the deflection due to external loads. This occurs because the contact reaction has already developed, eliminating much of the initial nonlinear deflection associated with rolling elements. The rolling element reactions within a preloaded bearing may be considered as having two components. One component acts in the direction of external load, and one component acts in the opposing direction in order to maintain static equilibrium. These components are referred to as load sets. As external load is applied, one load set increases in load, as the opposite load set decreases in load. At some point, the load on the decreasing load set becomes zero. This point, at which the preload is relieved, is called the preload end point. reload end typically occurs when the external load is approximately three times the preload. reload end point : F ext = 3F p where: F ext = externally applied load = preload F p By definition, a preloaded bearing, loaded beyond the preload endpoint, has the same deflection characteristics of an unpreloaded bearing externally loaded to that percentage of its dynamic load capacity. A preload level is assigned as a percentage of the dynamic load capacity of the bearing. Deflection Curves The following pages contain deflection charts for the 500 Series Linear Guides. The charts shown are calculated. The calculation is based on theoretical conditions regarding shape, position and dimension of the balls and raceways of the carriage and rails under the specified loading. The real behavior of the carriage can vary slightly in the application as a result of base flatness, angle of loading, temperature, etc. Note that the deflection decreases as the preload or the bearing size increases. For deflection characteristics of linear guide types not shown, contact Danaher Motion Application Engineering at (540) For more information, or to place an order, please contact your local authorized distributor or Danaher Motion at , Fax: , or at profilerail@danahermotion.com. DANAHER MOTION is a registered trademark of Danaher Corporation. Danaher Motion makes every attempt to ensure accuracy and reliability of the specifications in this publication. Specifications are subject to change without notice. Danaher Motion provides this information "AS IS" and disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose.it is the responsibility of the product user to determine the suitability of this product for a specific application. 04 Danaher Motion. 86 Tel : Web site :

87 Engineering Guide Deflection vs. Applied Load 511 Style A, C, E Size Compressive Load Deformation (µm) reload 3% of C. reload 8% of C 3. reload 13% of C C = Dynamic load carrying capacity Load F (kn) 1 3 Tensile Load Deformation (µm) Load F (kn) 1 3 Lateral Load For more information, or to place an order, please contact your local authorized distributor or Danaher Motion at , Fax: , or at profilerail@danahermotion.com. Deformation (µm) Load F (kn) 1 3 Engineering Guide DANAHER MOTION is a registered trademark of Danaher Corporation. Danaher Motion makes every attempt to ensure accuracy and reliability of the specifications in this publication. Specifications are subject to change without notice. Danaher Motion provides this information "AS IS" and disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose.it is the responsibility of the product user to determine the suitability of this product for a specific application. 04 Danaher Motion. Tel : Web site : 87

88 Engineering Guide Deflection vs. Applied Load 511 Style A, C, E Size Compressive Load Deformation (µm) reload 3% of C. reload 8% of C 3. reload 13% of C C = Dynamic load carrying capacity Load F (kn) 1 3 Tensile Load Deformation (µm) Load F (kn) Lateral Load Deformation (µm) Load F (kn) For more information, or to place an order, please contact your local authorized distributor or Danaher Motion at , Fax: , or at profilerail@danahermotion.com. DANAHER MOTION is a registered trademark of Danaher Corporation. Danaher Motion makes every attempt to ensure accuracy and reliability of the specifications in this publication. Specifications are subject to change without notice. Danaher Motion provides this information "AS IS" and disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose.it is the responsibility of the product user to determine the suitability of this product for a specific application. 04 Danaher Motion. 88 Tel : Web site :

89 Engineering Guide Deflection vs. Applied Load 511 Style B, D, F Size Compressive Load Deformation (µm) reload 3% of C. reload 8% of C 3. reload 13% of C C = Dynamic load carrying capacity Load F (kn) 1 3 Tensile Load Deformation (µm) Load F (kn) 1 3 Lateral Load For more information, or to place an order, please contact your local authorized distributor or Danaher Motion at , Fax: , or at profilerail@danahermotion.com. Deformation (µm) Load F (kn) 1 3 Engineering Guide DANAHER MOTION is a registered trademark of Danaher Corporation. Danaher Motion makes every attempt to ensure accuracy and reliability of the specifications in this publication. Specifications are subject to change without notice. Danaher Motion provides this information "AS IS" and disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose.it is the responsibility of the product user to determine the suitability of this product for a specific application. 04 Danaher Motion. Tel : Web site : 89

90 Engineering Guide Deflection vs. Applied Load 511 Style A, C, E Size Compressive Load Deformation (µm) reload 3% of C. reload 8% of C 3. reload 13% of C C = Dynamic load carrying capacity Load F (kn) Tensile Load Deformation (µm) Load F (N) Lateral Load For more information, or to place an order, please contact your local authorized distributor or Danaher Motion at , Fax: , or at profilerail@danahermotion.com. Deformation (µm) Load F (kn) 1 3 DANAHER MOTION is a registered trademark of Danaher Corporation. Danaher Motion makes every attempt to ensure accuracy and reliability of the specifications in this publication. Specifications are subject to change without notice. Danaher Motion provides this information "AS IS" and disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose.it is the responsibility of the product user to determine the suitability of this product for a specific application. 04 Danaher Motion. 90 Tel : Web site :

91 Engineering Guide Deflection vs. Applied Load 511 Style B, D, F Size Compressive Load Deformation (µm) reload 3% of C. reload 8% of C 3. reload 13% of C C = Dynamic load carrying capacity Load F (kn) 1 3 Tensile Load Deformation (µm) Load F(kN) 1 3 Lateral Load For more information, or to place an order, please contact your local authorized distributor or Danaher Motion at , Fax: , or at profilerail@danahermotion.com. Deformation (µm) Load F (kn) 1 3 Engineering Guide DANAHER MOTION is a registered trademark of Danaher Corporation. Danaher Motion makes every attempt to ensure accuracy and reliability of the specifications in this publication. Specifications are subject to change without notice. Danaher Motion provides this information "AS IS" and disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose.it is the responsibility of the product user to determine the suitability of this product for a specific application. 04 Danaher Motion. Tel : Web site : 91

92 Engineering Guide Deflection vs. Applied Load 511 Style A. C. E Size Compressive Load Deformation (µm) Load F (kn) 1. reload 3% of C. reload 8% of C 3. reload 13% of C C = Dynamic load carrying capacity Tensile Load Deformation (µm) Load F (kn) 1 3 Lateral Load For more information, or to place an order, please contact your local authorized distributor or Danaher Motion at , Fax: , or at profilerail@danahermotion.com. Deformation (µm) Load F (kn) 1 3 DANAHER MOTION is a registered trademark of Danaher Corporation. Danaher Motion makes every attempt to ensure accuracy and reliability of the specifications in this publication. Specifications are subject to change without notice. Danaher Motion provides this information "AS IS" and disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose.it is the responsibility of the product user to determine the suitability of this product for a specific application. 04 Danaher Motion. 9 Tel : Web site :

93 Engineering Guide Deflection vs. Applied Load 511 Style B, D, F Size Compressive Load Deformation (µm) reload 3% of C. reload 8% of C 3. reload 13% of C C = Dynamic load carrying capacity Load F (kn) 1 3 Tensile Load Deformation (µm) Load F (kn) 1 3 Lateral Load For more information, or to place an order, please contact your local authorized distributor or Danaher Motion at , Fax: , or at profilerail@danahermotion.com. Deformation (µm) Load F (kn) 1 3 Engineering Guide DANAHER MOTION is a registered trademark of Danaher Corporation. Danaher Motion makes every attempt to ensure accuracy and reliability of the specifications in this publication. Specifications are subject to change without notice. Danaher Motion provides this information "AS IS" and disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose.it is the responsibility of the product user to determine the suitability of this product for a specific application. 04 Danaher Motion. Tel : Web site : 93

94 Engineering Guide Deflection vs. Applied Load 511 Style A, C, E Size Compressive Load Deformation (µm) reload 3% of C. reload 8% of C 3. reload 13% of C C = Dynamic load carrying capacity Load F (kn) 1 3 Tensile Load Deformation (µm) Load F (kn) 1 3 Lateral Load For more information, or to place an order, please contact your local authorized distributor or Danaher Motion at , Fax: , or at profilerail@danahermotion.com. Deformation (µm) Load F (kn) 1 3 DANAHER MOTION is a registered trademark of Danaher Corporation. Danaher Motion makes every attempt to ensure accuracy and reliability of the specifications in this publication. Specifications are subject to change without notice. Danaher Motion provides this information "AS IS" and disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose.it is the responsibility of the product user to determine the suitability of this product for a specific application. 04 Danaher Motion. 94 Tel : Web site :

95 Engineering Guide Deflection vs. Applied Load 511 Style B, D, F Size Compressive Load Deformation (µm) reload 3% of C. reload 8% of C 3. reload 13% of C C = Dynamic load carrying capacity Load F (kn) 1 3 Tensile Load Deformation (µm) Load F (kn) Lateral Load Deformation (µm) Engineering Guide Load F (kn) For more information, or to place an order, please contact your local authorized distributor or Danaher Motion at , Fax: , or at profilerail@danahermotion.com. DANAHER MOTION is a registered trademark of Danaher Corporation. Danaher Motion makes every attempt to ensure accuracy and reliability of the specifications in this publication. Specifications are subject to change without notice. Danaher Motion provides this information "AS IS" and disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose.it is the responsibility of the product user to determine the suitability of this product for a specific application. 04 Danaher Motion. Tel : Web site : 95

96 Engineering Guide Deflection vs. Applied Load 511 Style A, C, E Size 45 Compressive Load Deformation (µm) Load F (kn) 1. reload 3% of C. reload 8% of C 3. reload 13% of C C = Dynamic load carrying capacity 1 3 Tensile Load Deformation (µm) Load F (kn) 1 3 Lateral Load Deformation (µm) For more information, or to place an order, please contact your local authorized distributor or Danaher Motion at , Fax: , or at profilerail@danahermotion.com Load F (kn) DANAHER MOTION is a registered trademark of Danaher Corporation. Danaher Motion makes every attempt to ensure accuracy and reliability of the specifications in this publication. Specifications are subject to change without notice. Danaher Motion provides this information "AS IS" and disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose.it is the responsibility of the product user to determine the suitability of this product for a specific application. 04 Danaher Motion. 96 Tel : Web site :

97 Engineering Guide Deflection vs. Applied Load 511 Style B, D, F Size 45 Compressive Load reload 3% of C. reload 8% of C 3. reload 13% of C C = Dynamic load carrying capacity Deformation (µm) Load F (kn) 1 3 Tensile Load Deformation (µm) Load F (kn) Lateral Load Deformation (µm) Engineering Guide For more information, or to place an order, please contact your local authorized distributor or Danaher Motion at , Fax: , or at profilerail@danahermotion.com Load F (kn) DANAHER MOTION is a registered trademark of Danaher Corporation. Danaher Motion makes every attempt to ensure accuracy and reliability of the specifications in this publication. Specifications are subject to change without notice. Danaher Motion provides this information "AS IS" and disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose.it is the responsibility of the product user to determine the suitability of this product for a specific application. 04 Danaher Motion. Tel : Web site : 97

98 Engineering Guide Deflection vs. Applied Load 51 Style A and C Size Compressive Load Compressive Load reload 1,, 3 1. reload 3% of C. reload 8% of C 3. reload 13% of C C = Dynamic load carrying capacity Deformation Ο, µm Load F, kn Tensile Load Tensile Load reload 1,, 3 1 Deformation Ο, µm Load F, kn Lateral Load Lateral Load reload 1,, 3 1 Deformation Ο, µm For more information, or to place an order, please contact your local authorized distributor or Danaher Motion at , Fax: , or at profilerail@danahermotion.com Load F, kn DANAHER MOTION is a registered trademark of Danaher Corporation. Danaher Motion makes every attempt to ensure accuracy and reliability of the specifications in this publication. Specifications are subject to change without notice. Danaher Motion provides this information "AS IS" and disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose.it is the responsibility of the product user to determine the suitability of this product for a specific application. 04 Danaher Motion. 98 Tel : Web site :

99 Engineering Guide Deflection vs. Applied Load 51 Style B and D Size Compressive Load Compressive Load reload 1,, 3 1. reload 3% of C. reload 8% of C 3. reload 13% of C C = Dynamic load carrying capacity Deformation Ο, µm Load F, kn Tensile Load Tensile Load reload 1,, 3 1 Deformation Ο, µm Load F, kn Lateral Load Lateral Load reload 1,, 3 Deformation Ο, µm Engineering Guide 5 For more information, or to place an order, please contact your local authorized distributor or Danaher Motion at , Fax: , or at profilerail@danahermotion.com Load F, kn DANAHER MOTION is a registered trademark of Danaher Corporation. Danaher Motion makes every attempt to ensure accuracy and reliability of the specifications in this publication. Specifications are subject to change without notice. Danaher Motion provides this information "AS IS" and disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose.it is the responsibility of the product user to determine the suitability of this product for a specific application. 04 Danaher Motion. Tel : Web site : 99

100 Engineering Guide Deflection vs. Applied Load 51 Style A and C Size Compressive Load Compressive Load reload 1,, 3 1. reload 3% of C. reload 8% of C 3. reload 13% of C C = Dynamic load carrying capacity Deformation Ο, µm Load F, kn Tensile Load 45 Tensile Load reload 1,, 3 Deformation Ο, µm Load F, kn Lateral Load Lateral Load reload 1,, 3 Deformation Ο, µm For more information, or to place an order, please contact your local authorized distributor or Danaher Motion at , Fax: , or at profilerail@danahermotion.com Load F, kn DANAHER MOTION is a registered trademark of Danaher Corporation. Danaher Motion makes every attempt to ensure accuracy and reliability of the specifications in this publication. Specifications are subject to change without notice. Danaher Motion provides this information "AS IS" and disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose.it is the responsibility of the product user to determine the suitability of this product for a specific application. 04 Danaher Motion. 100 Tel : Web site :

101 Engineering Guide Deflection vs. Applied Load 51 Style B and D Size Compressive Load Compressive Load reload 1,, 3 1. reload 3% of C. reload 8% of C 3. reload 13% of C C = Dynamic load carrying capacity Deformation Ο, µm Load F, kn Tensile Load Tensile Load reload 1,, 3 1 Deformation Ο, µm Load F, kn Lateral Load Lateral Load reload 1,, 3 Deformation Ο, µm 1 3 Engineering Guide 10 5 For more information, or to place an order, please contact your local authorized distributor or Danaher Motion at , Fax: , or at profilerail@danahermotion.com Load F, kn DANAHER MOTION is a registered trademark of Danaher Corporation. Danaher Motion makes every attempt to ensure accuracy and reliability of the specifications in this publication. Specifications are subject to change without notice. Danaher Motion provides this information "AS IS" and disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose.it is the responsibility of the product user to determine the suitability of this product for a specific application. 04 Danaher Motion. Tel : Web site : 101

102 Engineering Guide Deflection vs. Applied Load 51 Style A and C Size 45 Compressive Load Deformation Ο, µm Compressive Load reload 1,, 3 1. reload 3% of C. reload 8% of C 3. reload 13% of C C = Dynamic load carrying capacity Load F, kn 1 3 Tensile Load Tensile Load reload 1,, 3 1 Deformation Ο, µm Load F, kn 40 Lateral Load Lateral Load reload 1,, Deformation Ο, µm For more information, or to place an order, please contact your local authorized distributor or Danaher Motion at , Fax: , or at profilerail@danahermotion.com Load F, kn 40 DANAHER MOTION is a registered trademark of Danaher Corporation. Danaher Motion makes every attempt to ensure accuracy and reliability of the specifications in this publication. Specifications are subject to change without notice. Danaher Motion provides this information "AS IS" and disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose.it is the responsibility of the product user to determine the suitability of this product for a specific application. 04 Danaher Motion. 10 Tel : Web site :

103 Engineering Guide Deflection vs. Applied Load 51 Style B and D Size 45 Compressive Load Deformation Ο, µm 1. reload 3% of C. reload 8% of C 3. reload 13% of C C = Dynamic load carrying capacity 45 Compressive Load reload 1,, Load F, kn Tensile Load Deformation Ο, µm Tensile Load reload 1,, Load F, kn 1 3 Lateral Load For more information, or to place an order, please contact your local authorized distributor or Danaher Motion at , Fax: , or at profilerail@danahermotion.com. Deformation Ο, µm Lateral Load reload 1,, Load F, kn 1 3 Engineering Guide DANAHER MOTION is a registered trademark of Danaher Corporation. Danaher Motion makes every attempt to ensure accuracy and reliability of the specifications in this publication. Specifications are subject to change without notice. Danaher Motion provides this information "AS IS" and disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose.it is the responsibility of the product user to determine the suitability of this product for a specific application. 04 Danaher Motion. Tel : Web site : 103

104 Engineering Guide Deflection vs. Applied Load 51 Style A and C Size 55 Compressive Load Compressive Load reload 1,, 3 1. reload 3% of C. reload 8% of C 3. reload 13% of C C = Dynamic load carrying capacity Deformation Ο, µm Load F, kn Tensile Load Tensile Load reload 1,, 3 Deformation Ο, µm Load F, kn Lateral Load Lateral Load reload 1,, 3 Deformation Ο, µm For more information, or to place an order, please contact your local authorized distributor or Danaher Motion at , Fax: , or at profilerail@danahermotion.com Load F, kn DANAHER MOTION is a registered trademark of Danaher Corporation. Danaher Motion makes every attempt to ensure accuracy and reliability of the specifications in this publication. Specifications are subject to change without notice. Danaher Motion provides this information "AS IS" and disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose.it is the responsibility of the product user to determine the suitability of this product for a specific application. 04 Danaher Motion. 104 Tel : Web site :

105 Engineering Guide Deflection vs. Applied Load 51 Style B and D Size 55 Compressive Load Compressive Load reload 1,, 3 1. reload 3% of C. reload 8% of C 3. reload 13% of C C = Dynamic load carrying capacity Deformation Ο, µm Load F, kn Tensile Load Tensile Load reload 1,, 3 Deformation Ο, µm Load F, kn Lateral Load Lateral Load reload 1,, 3 Deformation Ο, µm Engineering Guide 10 For more information, or to place an order, please contact your local authorized distributor or Danaher Motion at , Fax: , or at profilerail@danahermotion.com Load F, kn DANAHER MOTION is a registered trademark of Danaher Corporation. Danaher Motion makes every attempt to ensure accuracy and reliability of the specifications in this publication. Specifications are subject to change without notice. Danaher Motion provides this information "AS IS" and disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose.it is the responsibility of the product user to determine the suitability of this product for a specific application. 04 Danaher Motion. Tel : Web site : 105

106 Engineering Guide Deflection vs. Applied Load 51 Style B and D Size 65 Compressive Load Compressive Load reload 1,, 3 1. reload 3% of C. reload 8% of C 3. reload 13% of C C = Dynamic load carrying capacity Deformation Ο, µm Load F, kn Tensile Load Tensile Load reload 1,, Deformation Ο, µm Load F, kn Lateral Load Lateral Load reload 1,, 3 1 Deformation Ο, µm For more information, or to place an order, please contact your local authorized distributor or Danaher Motion at , Fax: , or at profilerail@danahermotion.com Load F, kn DANAHER MOTION is a registered trademark of Danaher Corporation. Danaher Motion makes every attempt to ensure accuracy and reliability of the specifications in this publication. Specifications are subject to change without notice. Danaher Motion provides this information "AS IS" and disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose.it is the responsibility of the product user to determine the suitability of this product for a specific application. 04 Danaher Motion. 106 Tel : Web site :

107 Engineering Guide Actuation Force The force required to actuate a linear guide (FA) has four basic components: 1. Frictional resistance (F f ). Intrinsic resistance (Dint) F A = F f + D int +F inertia + D l 3. Inertia of the moving components (F inertia ) 4. Viscose drag of the lubrication (D l ) Frictional Resistance Rolling Element Guides Friction occurs in rolling element guides as a result of slipping of the rolling elements on the raceways. The frictional resistance can be calculated by means of the following equation: F f = µ x F i Where: µ = coefficient of friction (dependent upon type of guide type, rolling element type and load) F i = force internal to the linear guide The following table lists the coefficient of friction for different types of guides: Ball Type Roller Type The value for the coefficient of friction is a function of the applied load. The coefficient of friction increases as load is applied. This is due to the increased contact area between the rolling elements and races. The force internal to the linear guide is equal to the external force (Fext) applied to the linear guide in nonpreloaded guides, and preloaded guides loaded beyond 3 times the preload value (Fp). F i = F ext For preloaded guides loaded below a level of 3 times the preload value (Fp), the internal force can be approximated with the following equation: F i = F p + 1/3 F ext Engineering Guide For more information, or to place an order, please contact your local authorized distributor or Danaher Motion at , Fax: , or at profilerail@danahermotion.com. DANAHER MOTION is a registered trademark of Danaher Corporation. Danaher Motion makes every attempt to ensure accuracy and reliability of the specifications in this publication. Specifications are subject to change without notice. Danaher Motion provides this information "AS IS" and disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose.it is the responsibility of the product user to determine the suitability of this product for a specific application. 04 Danaher Motion. Tel : Web site : 107

108 Engineering Guide Intrinsic Resistance The intrinsic resistance is the measured actuation force required to move the guide at a constant velocity, without lubrication, regardless of load. It consists of the seal drag (larger component) and force required to circulate the rolling elements (smaller component). The intrinsic resistance can be assumed to be a constant for linear guides carrying more than 5% of their dynamic load rating (C). For guides loaded below that value, the force required to circulate the rolling elements will increase. The following chart shows the intrinsic resistance, D int, for different types and sizes of linear guides. Inertia of Moving Components Inertia is directly related to the mass and acceleration by the following equation: F inertia = Ma Viscose Drag of the Lubrication The viscose drag of the lubricant is dependent upon the viscosity of the lubricant selected. reload reload of the assembly has an effect on intrinsic resistance, the greater the preload the greater the intrinsic resistance to move the guide. 500 Series Ball Carriage Carriage Size Style A, C Style B, D Dint (N) Dint (N) Dint (N) reload 0.03C 0.13C 0.03C 0.13C Values for lubricant oil VG68, speed 0.1 m/s 500 Series Roller Size Carriage Style A,C D int (N) Carriage Style B,D D int (N) Value for 0.13 C reload, lubricant oil VG68, speed 0.1 m/s AccuMini Linear Guide Size Carriage Style AA D int (N) Values for clearance preload, no lubricant For more information, or to place an order, please contact your local authorized distributor or Danaher Motion at , Fax: , or at profilerail@danahermotion.com. DANAHER MOTION is a registered trademark of Danaher Corporation. Danaher Motion makes every attempt to ensure accuracy and reliability of the specifications in this publication. Specifications are subject to change without notice. Danaher Motion provides this information "AS IS" and disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose.it is the responsibility of the product user to determine the suitability of this product for a specific application. 04 Danaher Motion. 108 Tel : Web site :

109 Engineering Guide Lubrication Lubrication provides protection against wear, corrosion, heat, and friction. Applicationspecific variables, such as load, speed, and environmental conditions, determine the most suitable lubricant and lubrication schedule for that specific application. Danaher Motion s general lubricant recommendation for linear guides is a grade grease. A maximum of one year or 100km, whichever comes first, between applications of lubricant is recommended. A grease with an extreme pressure additive should be used for guides loaded beyond 50 of their dynamic load rating (C). Oil can also be used and is recommended in applications where the bearings experience high speeds. Use the uppermost lubrication port on oillubricated bearings that are vertically oriented to ensure gravityassisted lubricant dispersal. Linear guide products are supplied with a light coating of preservative oil. This preservative oil is for storage purposes only and is not recommended as lubrication for the bearing. Lubrication rocedure For best lubrication dispersal, the carriage should be moved on the rail while applying lubricant to ensure circulation to all internal bearing surfaces. It is not possible to over lubricate the bearings, as excess lubricant will merely exit the carriage under the seals. Recommended initial volumes of lubricant for 500 Series bearings are shown in the tables. The recommended volume for relubrication is 1/ the initial volume. Initial Grease Volume for 500 Series Ball Bearings Carriage Style Carriage Style Size A, C, E (cm 3 ) B,D,F (cm 3 ) Initial Grease Volume for 500 Series Roller Bearings Carriage Style Carriage Style Size A, C (cm 3 ) B, D (cm 3 ) Short Stroke In the case of a stroke less than X s the carriage length, two lubrication connections are recommended, one at each end to ensure adequate lubrication to the entire ball or roller track. Oil Reservoir The oil reservoir is supplied from the factory ready for installation (filled with oil). Relubrication is dependent upon many factors such as speeds, temperature, cleanliness, etc. The following is a guideline for relubrication. (It is recommended to relubricate every 1 months.) Relubrication Interval Size Travel Distance 00km 5000km The oil reservoir is filled in the factory with Kluber Lamora D oil. If relubricating with different oil it is the responsibility of the user to determine oil compatibility. The recommended refill quantity is shown in the table. Oil Reservoir Refill Quantity 500 Series Ball 500 Series Roller Size 531OW Oil 53OW Oil Qty (cm 3 ) (cm 3 ) Engineering Guide DANAHER MOTION is a registered trademark of Danaher Corporation. Danaher Motion makes every attempt to ensure accuracy and reliability of the specifications in this publication. Specifications are subject to change without notice. Danaher Motion provides this information "AS IS" and disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose.it is the responsibility of the product user to determine the suitability of this product for a specific application. 04 Danaher Motion. Tel : Web site : 109

110 Engineering Guide SelfLubricating Lube Block The selflubricating Lube Block option offers maintenance free operation and enhanced protection for a broad range of applications. It offers: Reduced system cost by eliminating the need for designing, purchasing, and installing expensive lubrication systems. Environmentally friendly operation Increased bearing life by offering enhanced protection Design The selflubricating option utilizes selflubricating attachments at both ends of the carriage and includes an initial E grease pack of the carriage. The selflubricating attachments consist of a section of oil saturated polymer actively compressed by a contact spring, inside a double lip seal. A contact spring assures continuous contact with the rail, releasing oil as the carriage moves. This ensures a film of lubricant between the rolling elements and races. When the carriage is at rest, oil is reabsorbed by the polymer. erformance The design has incorporated a proven oilsaturated polymer used for over 10 years to lubricate radial bearings. This method of lubrication has a successful track record in applications ranging from food processing to automotive assembly. The graph below shows the theoretical L10 life expectancy and actual test results for the following two methods of lubrication: 1. Bearing with selflubricating attachments only.. Bearing initially packed with E grease only. 100% 90% Life Expectancy with SelfLubricating Option and Initial Grease ack vs. L10 Theoretical Life L10 Life Expectancy Testing arameters Stroke: 500 mm Speed: 0,6 m/s Load (ercent of Dynamic Load Rating) 80% 70% 60% 50% 40% % % 10% Lubricated with SelfLubrication Attachments Initially Lubricated with E Grease This chart illustrates how using the selflubricating option, which combines the selflubricating attachments and initial grease pack, will enable the bearing to achieve the L10 life expectancy under all loading condition. Note that for travel lives exceeding,000 km, recharging or replacing of the selflubricating polymer is recommended. Life (km) For more information, or to place an order, please contact your local authorized distributor or Danaher Motion at , Fax: , or at profilerail@danahermotion.com. DANAHER MOTION is a registered trademark of Danaher Corporation. Danaher Motion makes every attempt to ensure accuracy and reliability of the specifications in this publication. Specifications are subject to change without notice. Danaher Motion provides this information "AS IS" and disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose.it is the responsibility of the product user to determine the suitability of this product for a specific application. 04 Danaher Motion. 110 Tel : Web site :

111 Engineering Guide Calculations for Bellow Cover Extended Length & Rail Length Given the Stroke and Distance Between Carriage Extremes: Way Cover Extended Length (mm) = Stroke (mm) / (1CR). After dividing, round number up to the next increment of 5mm. This value is used as the length in the way cover part number when ordering. Bellows Extended Length Bellows Compressed Length Distance between carriage extremes Stroke Bellows Compressed Length Y X (ref.) typ. Y Rail Length The Way Cover Extended Length will be cut to next vee at the factory. Way Cover Compressed Length (mm) = Way Cover Extended Length (mm) Stroke (mm) Rail Length = Compressed Length + Extended Length + Distance Between Carriage Extremes. Example: roduct: 500 Series Ball Linear Guide Size Stroke Length = 0mm Distance Between Carriage Extremes = 5mm Bellows Type = WalkOn CR = 0.19 for size 500 Series Ball Walkon type bellows Way Cover Extended Length = Stroke / (1CR) = 0mm / (10.19) = 0mm /.81 = 46.91mm Round up to next increment of 5mm, therefore, Way Cover Extended Length = 0 mm Way Cover Compressed Length = Way Cover Extended Length Stroke = 0mm 0mm = 50mm Rail Length = Compressed Length + Extended Length + Distance Between Carriage Extremes = 50mm + 0mm + 5mm = 8mm Engineering Guide For more information, or to place an order, please contact your local authorized distributor or Danaher Motion at , Fax: , or at profilerail@danahermotion.com. DANAHER MOTION is a registered trademark of Danaher Corporation. Danaher Motion makes every attempt to ensure accuracy and reliability of the specifications in this publication. Specifications are subject to change without notice. Danaher Motion provides this information "AS IS" and disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose.it is the responsibility of the product user to determine the suitability of this product for a specific application. 04 Danaher Motion. Tel : Web site : 111

112 Engineering Guide Specification Sheet for the Butting of Rails A butt joint will be require for rail lengths longer than the maximum shown in the chart below. If a butt joint is required, the 1st and nd rail lengths must each be less than the maximum shown. The Y1 and Y dimensions must be between the minimum and maximum shown below to avoid cutting into a mounting hole. The standard Z dimension should be used for best performance. Linear Guide Size X dim Standard Minimum Maximum Fastener size Maximum length roduct Z dim Y dim Y dim without a joint 500 Series Ball M Series Ball M Series Ball M Series Ball M Series Ball M Series Ball M Series Roller 8 5 M Series Roller M Series Roller M Series Roller M Series Roller M All dimensions in mm. For more information, or to place an order, please contact your local authorized distributor or Danaher Motion at , Fax: , or at profilerail@danahermotion.com. DANAHER MOTION is a registered trademark of Danaher Corporation. Danaher Motion makes every attempt to ensure accuracy and reliability of the specifications in this publication. Specifications are subject to change without notice. Danaher Motion provides this information "AS IS" and disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose.it is the responsibility of the product user to determine the suitability of this product for a specific application. 04 Danaher Motion. 11 Tel : Web site :

113 Engineering Guide Request for Quotation Form Engineering Guide A B C D E F Specification sheet for the butting of rails Y1 dim mm Y dim mm X dim (typ) Z dim mm 1st rail length mm nd rail length mm Overall length mm (ref) 1. Z composed of the two rail ends that form joint, which must be of equal value from center of closest hole to end of rails. Radford, VA Customer: TITLE AROVAL DATE Quotation Number: A DO NOT SCALE DRAWING DRAWN BY DATE Drwg Number: B C D E F FAX A COY OF THIS FORM TO SALES ENGINEERING DEARTMENT, FAX# DANAHER MOTION is a registered trademark of Danaher Corporation. Danaher Motion makes every attempt to ensure accuracy and reliability of the specifications in this publication. Specifications are subject to change without notice. Danaher Motion provides this information "AS IS" and disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose.it is the responsibility of the product user to determine the suitability of this product for a specific application. 04 Danaher Motion. Tel : Web site : 113

114 Engineering Guide Request for Quotation Form A B C D E F Specification sheet for the butting of 3 or more rails 1. Z composed of the two rail ends that form joint, which must be of equal value from center of closest hole to end of rails. Radford, VA Customer: TITLE AROVAL DATE Quotation Number: A DO NOT SCALE DRAWING DRAWN BY DATE Drwg Number: B C D E F FAX A COY OF THIS FORM TO SALES ENGINEERING DEARTMENT, FAX# DANAHER MOTION is a registered trademark of Danaher Corporation. Danaher Motion makes every attempt to ensure accuracy and reliability of the specifications in this publication. Specifications are subject to change without notice. Danaher Motion provides this information "AS IS" and disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose.it is the responsibility of the product user to determine the suitability of this product for a specific application. 04 Danaher Motion. 114 Tel : Web site :

115 Engineering Guide Conventional Quantity Inch Unit Metric Unit (MKS) SI Unit Conversion Factors Length Inch Meter Metre 1 in =.4 mm in m m 1 mm = in 1 m = ft 1 ft = 0.48 m Area Square Inch Square Meter Square Metre 1 in = cm in m m 1 cm = 0.5 in 1 m = ft 1 ft = m Mass ound Kilogram Kilogram 1 lb m = kg lb m kg kg 1 kg =.46 lb Force ound Force Kilogram Force Newton 1 lb f = kg f lb f kg f N 1 lb f = N 1 kg f =.46 lb f 1 kg f = N 1 N = kg f 1 N = lb f Stress or ounds per Kilograms per ascal 1 Ma = 10 6 N/m = N/mm ressure Square Inch Square Meter a 1 ka = 10 3 N/m lb f /in kg f /m 1 lb f /in = kg f /cm 1 lb f /in = 7.07 x 10 4 kg f /mm 1 lb f /in = x 10 3 N/mm (Ma) 1 kg f /cm = lb f /in 1 kg f /cm = x 10 N/mm (Ma) Torque or Inch Kilogram Newton 1 lb f in = 1.1 kg f cm Work ounds Meters Metres 1 kg f cm = lb f in lbfin kg f m Nm 1 lb f in = Nm 1 kg f m = Nm 1 kg f cm = x 10 Nm 1 Nm = 8.85 lb f in 1 Nm = kg f cm ower Foot ound Force per Newton Metre 1 kw = 1000 Nm/s per Minute Second per Second 1 kw = 60,000 Nm/s lb f ft/min kg f m/s Nm/s 1 kw = 44, lb f ft/min 1 kw = hp 1 hp = 75 kg f m/s 1 hp = 44,741 Nm/min 1 hp = 33,000 lb f ft/min 1 hp = kw Velocity Feet per Meters per Metres per 1 ft/sec = 0.48 m/s Second Second Second 1 in/sec =.54 cm/s ft/s m/s m/s 1 ft/sec = m/s 1 mile/hr = m/s 1 km/hr = m/s 1 mile/hr = km/hr Acceleration Feet per Meters per Metres per 1 ft/s = 0.48 m/s Second Squared Second Squared Second Squared ft/s m/s m/s Engineering Guide Tel : Web site : 1

116 NOTES: DANAHER MOTION is a registered trademark of Danaher Corporation. Danaher Motion makes every attempt to ensure accuracy and reliability of the specifications in this publication. Specifications are subject to change without notice. Danaher Motion provides this information "AS IS" and disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose.it is the responsibility of the product user to determine the suitability of this product for a specific application. 04 Danaher Motion. 116 Tel : Web site :

117 Interchange Guide Interchange Guide THK HSR LM Guide to 500 Series Series Ball Interchange Sheet THK HSR 500 Series Ball Assembly art Number Carriage art Number HSR A SS C () pcs 511 A 1 Z and Rail art Number () pcs 51 A Carriage art Number Carriage art Number HSR A UU 511 A Rail art Number Rail art Number HSR L 51 A TYE THK THOMSON 500 SERIES BALL Carriage HSR Carriage 511 Rail HSR Rail 51 SIZE THK THOMSON 500 SERIES BALL N/A 5 RELOAD THK THOMSON 500 SERIES BALL blank 0 C1 1 C N/A 3 THK blank H S U 6 ACCURACY THOMSON 500 SERIES BALL H H U U THK A B CA CB LA LB HA HB R TR LR HTR 3 CARRIAGE STYLE THOMSON 500 SERIES BALL A A A A B B B B E E F F 4 CARRIAGES ER RAIL THK xxxxl THK blank K N/A THK SS UU ZZ DD KK QZ N/A 7 LENGTH THOMSON 500 SERIES BALL xxxx 8 RAIL STYLE THOMSON 500 SERIES BALL A U C 9 SEALS THOMSON 500 SERIES BALL blank blank Z W WZ N L Interchange Guide DANAHER MOTION is a registered trademark of Danaher Corporation. Danaher Motion makes every attempt to ensure accuracy and reliability of the specifications in this publication. Specifications are subject to change without notice. Danaher Motion provides this information "AS IS" and disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose.it is the responsibility of the product user to determine the suitability of this product for a specific application. 04 Danaher Motion. Tel : Web site : 117

118 Interchange Guide STAR BALL RAIL SYSTEMS TO THOMSON 500 SERIES BALL INTERCHANGE SHEET STAR Carriage art Number THOMSON Carriage art Number A Rail art NumberRail art Number , A CARRIAGE RAIL 1. TYE STAR THOMSON 16 Carriage 511 Rail 51 STAR. TYE THOMSON 03 B 04 A 1 E C 3 D 4 F 51 A 53 B 91 A 05 A 07 U 3. SIZE STAR THOMSON N/A 6 N/A RELOAD STAR THOMSON ACCURACY STAR THOMSON 1 U 3 H 4 H 9 U STAR XXXX 6. RAIL LENGTH THOMSON +XXXXX For more information, or to place an order, please contact your local authorized distributor or Danaher Motion at , Fax: , or at profilerail@danahermotion.com. 7. REVISION 10 Blank Blank DANAHER MOTION is a registered trademark of Danaher Corporation. Danaher Motion makes every attempt to ensure accuracy and reliability of the specifications in this publication. Specifications are subject to change without notice. Danaher Motion provides this information "AS IS" and disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose.it is the responsibility of the product user to determine the suitability of this product for a specific application. 04 Danaher Motion. 118 Tel : Web site :

119 Interchange Guide STAR Roller Rail System to 500 Series Roller Interchange Sheet STAR Carriage art Number THOMSON 500 Series Roller Carriage art Number A 1 ES Rail art Number Rail art Number , A TYE STAR THOMSON 18 Carriage 51 Rail 5 STAR XXXX 6.LENGTH THOMSON +XXXX CARRIAGE. TYE STAR THOMSON 51 A 53 B 1 C 4 D Rail see RAIL STYLE 1,, 8, and 9 Section 3. SIZE STAR THOMSON RELOAD STAR THOMSON 1* ACCURACY STAR THOMSON 3 N/A 1 S 9 U 7.VERSION STAR THOMSON 10 Blank 13 (ALUMINUM END CA) N/A 18 ES4 60 DThine Dense Chrome RAIL STYLE 1,, 8 AND 9 STAR THOMSON 1805xx31 C 1805x3x31 C + 53RCS (size ) 1805x3x61 C + 53RCS (size & up) 1805x5x31 A 1805x6x31 C + 53RCS (size ) 1805x6x61 C + 53RCS (size & up) 1806x5x31 A 1807x0x31 U 1845x1x31 A + Thin Dense Chrome 1845x5x31 C + Thin Dense Chrome + 53RCS (size ) 1845x5x61 C + Thin Dense Chrome + 53RCS (size & up) 1845x8x31 C + Thin Dense Chrome + 53RCS 1847x1x31 U +Thin Dense Chrome 18xxxxx41 Coated end for Thin Dense Chrome options in place of 31 18xxxxx71 Coated end for Thin Dense Chrome options in place of 61 For more information, or to place an order, please contact your local authorized distributor or Danaher Motion at , Fax: , or at profilerail@danahermotion.com. Interchange Guide DANAHER MOTION is a registered trademark of Danaher Corporation. Danaher Motion makes every attempt to ensure accuracy and reliability of the specifications in this publication. Specifications are subject to change without notice. Danaher Motion provides this information "AS IS" and disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose.it is the responsibility of the product user to determine the suitability of this product for a specific application. 04 Danaher Motion. Tel : Web site : 119

120 Interchange Guide The 500 Series Ball replaces the AccuGlide. The 500 Series Ball provides the following advantages when compared to AccuGlide: Increased rail straightness through advanced grinding technologies Simpler installation and greater accuracy on jointfree rails up to 6 meters long Smoother, quieter movement through insert molded recirculation paths, minimized transitions and optimized geometries Increased load capacity from longer ball paths and total number of rolling elements Onsite field modifiable and upgradeable easytouse modular carriage and seal designs Customization with expanded accessories offering AccuGlide* to 500 Series Ball Interchange Sheet AccuGlide* 500 Series Ball Assembly art Number Carriage art Number CG AA B 511 A Rail art Number Rail art Number RG L A TYE AccuGlide THOMSON 500 SERIES BALL Carriage CG Carriage 511 Rail RG Rail 51. SIZE AccuGlide THOMSON 500 SERIES BALL N/A AccuGlide AA BA CE DE EE HE 3. CARRIAGE STYLE THOMSON 500 SERIES BALL A B C D E F 4. RELOAD AccuGlide THOMSON 500 SERIES BALL A 0 B 1 C D 3 5. ACCURACY AccuGlide THOMSON 500 SERIES BALL N H S U 6. LENGTH AccuGlide Lxxxx H H U U THOMSON 500 SERIES BALL xxxx 7. RAIL STYLE AccuGlide THOMSON 500 SERIES BALL A N/A U N/A C 8. OTIONS 1 AccuGlide THOMSON 500 SERIES BALL A D CC (plastic) C (steel) C3C3 C D#### See pg. 1 or Consult Danaher Motion KK W LDS Standard Longitudinal Seal is low drag LL L M### See pg. 1 or Consult Danaher Motion RR E ZZ Z N/A V (Viton Wiper) N/A N (Oil Reservoir) For more information, or to place an order, please contact your local authorized distributor or Danaher Motion at , Fax: , or at profilerail@danahermotion.com. DANAHER MOTION is a registered trademark of Danaher Corporation. Danaher Motion makes every attempt to ensure accuracy and reliability of the specifications in this publication. Specifications are subject to change without notice. Danaher Motion provides this information "AS IS" and disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose.it is the responsibility of the product user to determine the suitability of this product for a specific application. 04 Danaher Motion. 1 Tel : Web site :

121 Interchange Guide The 500 Series Roller replaces the AccuMax. The 500 Series Roller provides the following advantages when compared to AccuMax: Increased rail straightness through advanced grinding technologies Simpler installation and greater accuracy on jointfree rails up to 6 meters long Smoother, quieter movement through insert molded recirculation paths, minimized transitions and optimized geometries Increased load capacity from longer roller paths and total number of rolling elements Expanded offering of ultrarigid roller carriage sizes and styles for all applications Onsite field modifiable and upgradeable easytouse modular carriage and seal designs Customization with expanded accessories offering AccuMax* to 500 Series Roller Interchange Sheet AccuMax* 500 Series Roller Assembly art Number Carriage art Number CM AA B S 51 S A Rail art Number Rail art Number RM S L S A TYE AccuMax THOMSON 500 SERIES ROLLER Carriage CM Carriage 51 Rail RM Rail 5. SIZE AccuMax THOMSON 500 SERIES ROLLER N/A N/A 65 AccuMax AA N/A N/A N/A 3. CARRIAGE STYLE THOMSON 500 SERIES ROLLER A B C D 4. RELOAD AccuMax THOMSON 500 SERIES ROLLER B 1 C D 3 5. ACCURACY AccuMax THOMSON 500 SERIES ROLLER S S U U 6. LENGTH AccuMax THOMSON 500 SERIES ROLLER Lxxxx xxxx 7. RAIL STYLE AccuMax THOMSON 500 SERIES ROLLER A N/A U N/A C 8. OTIONS 1 AccuGlide THOMSON 500 SERIES BALL A D CC (plastic) C (steel) C3C3 C D#### See pg. 1 or Consult Danaher Motion KK W LDS Standard Longitudinal Seal is low drag LL L M### See pg. 1 or Consult Danaher Motion RR E ZZ Z N/A V (Viton Wiper) For more information, or to place an order, please contact your local authorized distributor or Danaher Motion at , Fax: , or at profilerail@danahermotion.com. Interchange Guide DANAHER MOTION is a registered trademark of Danaher Corporation. Danaher Motion makes every attempt to ensure accuracy and reliability of the specifications in this publication. Specifications are subject to change without notice. Danaher Motion provides this information "AS IS" and disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose.it is the responsibility of the product user to determine the suitability of this product for a specific application. 04 Danaher Motion. Tel : Web site : 11

122 Interchange Guide Common AccuGlide Options Carriage Options CC C3C3 D0 D047 D065 D086 D087 D088 D089 D134 D1 D147 D0 D164 D165 D186 D187 D188 D189 D19 D34 D D36 D37 D41 D1 D6 D63 D64 D65 D66 D67 D74 D75 D89 D9 LDS LL LLZZ M0 M038 M041 M043 M047 M049 M063 M065 M075 M077 M087 M088 M089 M094 M Series Option C C ES1 ES10* ES ES1ES10* ES8 or ES1ES10* ESES10* ES9 or ESES10* ZCES1 CES1 CES10* ZC ZCES CES CES1ES10* CES7 or CES10* CES10* CES9 or CESES10* LCES9 or LCESES10* LES1 LZES1 LZCES1 LCES1 LC LZC LES LCES ZES LZES LZCES LCES LES1 LZES1 LES9 or LESES10* LZES9 or LZESES10* now standard L LZ ES3 CES3 1/48 in side options: ES7 or ES10 option* C + 1/48 in side options: CES7 or CES10 option* ES7 or ES10* CES7 or CES10* CES4 ES4 ES14 ES14 + ES7 ES5 ES4ES10 ES6 ES7 + ES ES Carriage Options 500 Series Option M097 ZES M099 CES M1 ES11 M134 ES6 M147 CES7 M3 W M7 WZ M168 Duralloy M171 Z M183 ZES5 M186 ES5 M187 CES5 M188 CES10* M189 CES6 M19 ZES6 M9 LES6 M10 WES7 M34 LES3 M LZES3 M36 LZCES3 M41 LC M4 Duralloy + L M49 LCES7 or LCES10* M1 LZC M63 LES4 M64 ZES4 M65 LZES4 M66 LZCES4 M67 LCES4 M75 LZES14G1 M87 LES5 M89 LES6 M90 LCES6 M9 LZES6 M93 WES5 M94 GS ZZ Z *ES10 option is side lube in end cap, size =M3, size and up=m6. Rail Options 500 Series Designation D080 DH1 D085 DH D181 EDH1 D185 EDH D187 EDH M080 DH3 M08 EDH3 M083 EDH3 M085 DH4 M088 EDH4 M091 EDH4 RR E R3R3 E DANAHER MOTION is a registered trademark of Danaher Corporation. Danaher Motion makes every attempt to ensure accuracy and reliability of the specifications in this publication. Specifications are subject to change without notice. Danaher Motion provides this information "AS IS" and disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose.it is the responsibility of the product user to determine the suitability of this product for a specific application. 04 Danaher Motion. 1 Tel : Web site :

123 Interchange Guide NOTES: DANAHER MOTION is a registered trademark of Danaher Corporation. Danaher Motion makes every attempt to ensure accuracy and reliability of the specifications in this publication. Specifications are subject to change without notice. Danaher Motion provides this information "AS IS" and disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose.it is the responsibility of the product user to determine the suitability of this product for a specific application. 04 Danaher Motion. Tel : Web site : 13

124 Interchange Guide NOTES: DANAHER MOTION is a registered trademark of Danaher Corporation. Danaher Motion makes every attempt to ensure accuracy and reliability of the specifications in this publication. Specifications are subject to change without notice. Danaher Motion provides this information "AS IS" and disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose.it is the responsibility of the product user to determine the suitability of this product for a specific application. 04 Danaher Motion. 14 Tel : Web site :

125 Interchange Guide NOTES: DANAHER MOTION is a registered trademark of Danaher Corporation. Danaher Motion makes every attempt to ensure accuracy and reliability of the specifications in this publication. Specifications are subject to change without notice. Danaher Motion provides this information "AS IS" and disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose.it is the responsibility of the product user to determine the suitability of this product for a specific application. 04 Danaher Motion. Tel : Web site : 1

126 Interchange Guide NOTES: DANAHER MOTION is a registered trademark of Danaher Corporation. Danaher Motion makes every attempt to ensure accuracy and reliability of the specifications in this publication. Specifications are subject to change without notice. Danaher Motion provides this information "AS IS" and disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose.it is the responsibility of the product user to determine the suitability of this product for a specific application. 04 Danaher Motion. 16 Tel : Web site :

127 New 500 Series s Interchange Guide Next Generation s. Superior Design. Superior Quality. Danaher Motion introduces a new line of profile rails that can be easily integrated into your new or existing application. The 500 Series of profile rails feature: Increased rail straightness through advanced grinding technologies Simpler installation and greater accuracy on jointfree rails up to 6 meters long Smoother, quieter movement through insert molded recirculation paths On site field modifications with easytouse modular carriage (accessories) design Expanded offering of ultrarigid roller carriage sizes and styles for all applications Customization with expanded accessories offering Visit: or call Series Roller 500 Series Ball Also Available: AccuMini For more information, or to place an order, please contact your local authorized distributor or Danaher Motion at , Fax: , or at profilerail@danahermotion.com.

128 DANAHER MOTION is a trademark. 3A West Rock Road Radford, VA 4141 USA Danaher Motion makes every attempt to ensure accuracy and reliability of the specifications in this publication. Specifications are subject to change without notice. Danaher Motion provides this information "AS IS" and disclaims all warranties, express or implied, including, but not limited to, implied warranties of merchantability and fitness for a particular purpose. It is the responsibility of the product user to determine the suitability of this product for a specific application. 05 Danaher Motion. IG 10M KW/RG F10 FOR IMMEDIATE ASSISTANCE: Internet: In USA, Canada hone: or Mexico: Fax: profilerail@danahermotion.com Literature: litrequest@danahermotion.com or write: Danaher Motion 3A West Rock Road Radford, VA 4141 USA In UK: hone: Sales Fax: LMSEurope@danahermotion.com or write: Danaher Linear Motion Systems Fishleigh Road, Roundswell Business ark Barnstaple EX31 3UD UK Catalogue request: catalogues@danahermotion.com In Europe: hone: ++46 (0) Fax: +46 (0) helpdesk@tollo.com or write: Danaher Motion Tollo Linear AB Box 9053 SE91 09 Kristianstad Sweden or write: or hone: +49 (0) Fax: +49 (0) Danaher Linear GmbH Nürtinger Strasse 70 D7649 Wolfschlugen Germany Elsewhere: hone: Fax: