Easy B series. AIM Zhou Yizheng. Application Engineer Zhao Zhenbo
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- Gertrude Jackson
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1 Easy B series AIM Zhou Yizheng Application Engineer Zhao Zhenbo
2 Overview Voltage class 600V 1200V Current 600V up to 200A 1200V up to 150A Easy2 (Y) Easy1 (X) Easy1B (W1) Easy2B (W2) Easy750 (V) Page 2
3 Circuit Configuration ϑ ϑ EasyPIM FP/FB EasyPACK FS ϑ ϑ ϑ EasyDUAL FF EasyFourPACK F4 EasyBridge DD Page 3
4 Chip technology 1200V Trench Field Stop T3 Easy1B T4 (Latest) Easy1B, Easy2B 20% Lower Switch losses than T3 with the same switching characteristics ; Operational junction temperature Tvj.op=150 ; The robustness with same SC withstand time; 600V E3 Trench Field Stop Easy1B Tvj.max=175, Tvj.op=150 ; SC time 6us; KL4 NPT Page 4
5 Mechanical Construction Without Base Plate (Cost Saving & Compact) Distance Bolts Hooks (for Wave Soldering) Double Cu-layer DCB Substrate (Thermal Conduction & 2.5 kv Isolation) Hole (Filling in Soft Gel) Notches (Clamp Fitting) Pin-rivet Connection (Low Contact Ohm & Process Automation) Mounted with Clamps (Adapting to Plastic Deformation & Holding Mounting Force) Page 5
6 Mechanical Construction of Easy B series Without Base Plate (Cost Saving & Compact) Module height is 12mm Same with Easy750 Easy1,Easy2 height is 17mm Pin-rivet Connection (Low Contact Ohm & Process Automation) No hooks Connect PCB with screws or just by soldering Pin grid for max. flexibility separately Mounted with Clamps The clamps is pre-assembled Protected ceramic Like Easy750 Page 6
7 Why Clamping plastic surface time, screwing force 100 µm deformation after stress Clamping Features Adapting to plastic deformation Holding & nearly mounting force constant over lifetime, Therefore keep better contact thermal resistance R thch. DCB Safety lower risk of Ceramics Cracks Force, F Force-displacement diagram screw x Fs Fc x clamp displacement, x Page 7
8 Frame size Easy2 housing Easy1 housing Easy750 housing , ,6 33 About 5% smaller! About7% smaller! Easy1B housing Easy2B housing Dimensions in [mm] Page 8
9 Easy TM Product Portfolio Easy1B Easy 1B/2B Page 9
10 Type designation Page 10
11 Easy1B EasyPIM TM module 1200V FP10/15R12W1T3 FP06/10/15R12W1T4(-B3) 600V FP10/15/20/30R06W1E3 FB10/15/20/30R06W1E3 Current (A) Voltage (V) New 1200V IGBT4 inside!! Page 11
12 Easy1B EasyPACK TM module 1200V FS25R12W1T4 FS35R12W1T4 600V FS20/30/50R06W1E3 Page 12
13 Easy2B EasyPIM TM module 1200V FP25R12W2T4 FP35R12W2T4 600V FP35R06W2E3 FP50R06W2E3 Coming later 1200V IGBT4 in new housing!! Current (A) Voltage (V) Page 13
14 Easy2B EasyPACK TM module 1200V FS50R12W2T4 FS75R12W2T4 600V FS50R06W2E3 FS75R06W2E3 Coming later Current (A) Voltage (V) Page 14
15 Easy Portfolio Page 15
16 Benchmark for 1200V 15A T4 vs.t3 Output current capability: T4>T3! Page 16
17 Comparison of 2.2kW inverter Condition: I orms =5.5A, V dc =513V, f sw =14kHz,OL=150%,T a =40, R thha per arm=4.4k/w Module: EasyPIM TM 1B FP15R12W1T4 Vs. FP15R12W1T3 Simulation results: Heatsink T h T4(93.6 ) <T3 (99.1 ) Operational T vj T4 (120.6 )<T3 (128.4 ) Page 17
18 Possible layout for FP15R12W1T3 Page 18
19 System reference layout Possible Inverter Design with FP15R12W1T3 A very compact Inverter Design! DC link capacitors Driver and Protection Easy1B 12 mm Heat sink Page 19
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