SINAMICS S120 drive system 0.12 kw to 250 kw (0.16 hp to 400 hp)

Transcription

1 SINAICS drive system Siemens AG 2014 /2 Introduction /2 Application /2 ore information /3 SINAICS drive system /3 Overview /5 Drive Control Chart (DCC) /5 Overview /5 Selection and ordering data /6 CU3-2 Control Unit for single-axis drives /6 Overview /6 Design /6 Integration /8 Selection and ordering data /8 Technical specifications /9 CompactFlash Card for CU3-2 /9 Overview /9 Design /9 Selection and ordering data /9 ore information Siemens D

2 SINAICS drive system Introduction Application Use Requirements for torque accuracy/speed accuracy/position accuracy/coordination of axes/functionality Continuous motion Non-continuous motion Basic edium High Basic edium High Pumping, ventilating, compressing Centrifugal pumps Radial / axial fans Compressors V20 G1 G120C G120P Centrifugal pumps Radial / axial fans Compressors G120P G130/G150 G180 1) Eccentric screw pumps Hydraulic pumps etering pumps Hydraulic pumps etering pumps G120 S1 Descaling pumps Hydraulic pumps oving Processing achining Conveyor belts Roller conveyors Chain conveyors V20 G1 G1D G1 G120C ills ixers Kneaders Crushers Agitators Centrifuges V20 G120C ain drives for Turning illing S1 Conveyor belts Roller conveyors Chain conveyors Lifting/lowering devices Elevators Escalators/moving walkways Indoor cranes arine drives Cable railways G120 G120D G130/G150 G180 1) ills ixers Kneaders Crushers Agitators Centrifuges Extruders Rotary furnaces G120 G130/G150 G180 1) ain drives for Sawing S1 Elevators Container cranes ining hoists Excavators for open-cast mining Test bays S150 DC Extruders Winders and unwinders Lead/follower drives Calenders ain press drives Printing machines S150 DC ain drives for Turning illing Gear cutting Grinding As part of the SINAICS drive family, the SINAICS drive is a modular system for high-performance applications in machine and plant engineering. SINAICS offers highperformance single-axis and multi-axis (common DC bus) drives for a very broad range of industrial applications. Thanks to its scalability and flexibility, SINAICS is the ideal system for satisfying the ever increasing demand for more axes and better Acceleration conveyors Storage and retrieval machines G120 G120D Tubular bagging machines Single-axis motion control such as Position profile Path profile Acceleration conveyors Storage and retrieval machines Cross cutters Reel changers S1 DC Tubular bagging machines Single-axis motion control such as Position profile Path profile Storage and retrieval machines Robotics Pick & place Rotary indexing tables Cross cutters Roll feeds Engagers/ disengagers DC G120 S1 Axis drives for Turning illing S1 S1 Axis drives for Sawing Servo presses Rolling mill drives ulti-axis motion control such as ulti-axis positioning Cams Interpolations DC Axis drives for Turning illing Lasering Gear cutting Grinding Nibbling and punching performance. SINAICS supports flexible machine designs and speedy implementation of customized drive solutions. Specific application examples and descriptions can be found on the Internet at ore information You may also be interested in these drives: SlNAICS multi-axis system with energy compensation and regenerative feedback SINAICS (Catalog P 21) Power range up to 1400 kw SINAICS (Catalog P 21) Reduced functionality for applications with synchronous motors SINAICS S1 With a positioning function for distributed drive solutions in IP65 degree of protection SINAICS G120D 1) Industry-specific inverters. /2 Siemens D

3 Overview Thanks to its modular design, the SINAICS drive system can be perfectly adapted to a wide range of different drive tasks utilizing induction, servo, linear, and torque motors. The SINAICS modular components are computed on the Control Unit. Power units (Power odules, Line odules and otor odules) ensure an optimum conversion of energy between the supply system and motor. SINAICS inverters are available in blocksize, booksize, booksize compact and chassis formats or as distributed inverters (SINAICS ). SINAICS offers optimum solutions for simple, single-axis drives as well as for complex multi-axis drives. SINAICS inverters can be used for many different applications. Typical application examples are: Turning, milling and grinding machines Packaging machines achines for producing food and beverages Printing and paper machines Textile machines Plastics processing machines Presses and punches achines used in the wood, glass, and ceramics industries Assembly and testing equipment Handling equipment Rolling mill drives Vehicle and gearbox test stands Hoisting gear, cranes Plants and processing lines Test bays Renewable energy SINAICS single-axis drives (AC/AC) SINAICS drive system SINAICS drive system SINAICS Power odules are single drives which are not capable of regenerating energy to the supply. Generated energy produced during braking can be converted to heat via braking resistors. Power odules for SINAICS are available in the following formats and power ranges: Format P240-2 blocksize P340 blocksize Chassis SINAICS single-axis drives essentially offer the following additional functions compared to SINAICS S1: Higher power up to 250 kw (400 hp) Operation of linear and torque motors otor and machine encoders can be evaluated simultaneously Flexible technology functionality with Drive Control Chart (DCC) Higher dynamic response for current, speed and position control loop Vector control for highly precise torque control of asynchronous (induction) motors ore digital I/Os via external terminal modules Integrated web server (firmware version V4.6 and higher) You can find more information on SINAICS in Catalog P 21. Selection and ordering data Rated current (type rating) A ( kw) A ( kw) A ( kw) The following devices are identical to those of the SINAICS G120 standard inverter: P240-2 Power odule in blocksize format Line-side components for P240-2 DC link components for P240-2 Load-side components for P240-2 P240-2 Power odules (0.55 kw to 15 kw) are supported by SINAICS with firmware version V4.7 and higher. The following devices are identical to those of the SINAICS S1 servo drive: P340 Power odules in blocksize format Line-side components (e.g. line reactors and line filters) DC link components (braking resistors) Load-side components (motor reactors) Supplementary system components (e.g. operator panels) Encoder system connection (Sensor odules) SINAICS, P240-2 FSC, CU3-2 PN The simplest version of a SINAICS is a single-axis drive. It consists of a CU3-2 Control Unit and a Power odule. A mains rectifier, a voltage-source DC link and an inverter for supplying the motor are integrated in the Power odule. Siemens D /3

4 SINAICS drive system SINAICS drive system Overview SINAICS multi-axis drives Drive line-up comprising SINAICS in booksize format with CU320-2 DP, Line odule and three otor odules Control Unit ~ = Line odule = 3 ~ ~ otor odule = 3 ~ DRIVE-CLiQ ~ G_D211_XX_00043 A multi-axis drive consists of a Line odule, several otor odules and a Control Unit. The Line odule generates a DC voltage from the line voltage and supplies the otor odules with energy via the DC link. In the otor odules, the DC link voltage is converted by an inverter into an AC voltage for feeding the motor. On the shared Control Unit, both the line infeed/ regenerative feedback and the closed-loop control of the motors are computed. The connection between the Control Unit and the power units is made very simply using the digital system interface DRIVE-CLiQ. SINAICS multi-axis drives are available with the cooling methods internal air cooling and external air cooling and in the following formats: Format Line odules Booksize compact Booksize Chassis otor odules Booksize compact Booksize Chassis Distributed SINAICS distributed servo drive Rated power or rated current (type rating) or static torque 16 kw kw kw A ( kw) A ( kw) A ( kw) Nm The SINAICS multi-axis drives are often used together with a higher-level controller for motion control (SIOTION, SINUERIK). For this reason, the following catalogs contain a detailed description of SINAICS multi-axis drives together with the perfectly matched servo, torque and linear motors including the associated cables and connections and the higher-level controllers for motion control: Catalog P 21 SIOTION, SINAICS and SIOTICS Equipment for Production achines Catalog NC 62 SINUERIK 840D sl Type 1B Equipment for achine Tools Block diagram with CU320-2 Control Unit, Line odule and two otor odules SINAICS, SH 63 /4 Siemens D

5 SINAICS drive system Drive Control Chart (DCC) Overview Drive Control Chart (DCC) expands the scope of device functions by means of freely available closed-loop control, calculation and logic modules and offers a means by which technological functions can be graphically configured in the SINAICS drive system. SINAICS DCC is the first stage of the Advanced Technology Function and is installed as an add-on to the STARTER commissioning tool. For users, DCC opens up a new dimension regarding the adaptability of the systems mentioned to the specific functions of their machines. DCC does not limit the number of functions that can be used. The number of functions is limited only by the performance capability of the Control Unit. The user-friendly DCC Editor enables easy graphics-based configuration, allows control loop structures to be clearly represented and provides a high degree of reusability of diagrams that have already been created. The open-loop and closed-loop control functions are defined by using multi-instance-capable blocks (Drive Control Blocks (DCBs)) from a library (DCB library) that are selected and graphically linked with one another by dragging and dropping. Test and diagnostic functions allow the program behavior to be verified and, in the case of a fault, the cause identified. Two types of DCB library are available, i.e. DCB Standard and DCB Extension. The DCB Standard library supplied with SINAICS DCC contains a large selection of closed-loop, arithmetic and logic blocks, as well as comprehensive openloop and closed-loop control functions. For logically combining, evaluating and acquiring binary signals, all commonly used logic functions are available for selection (AND, XOR, on/off delay, RS flipflop, counter, etc.). A wide range of arithmetic functions, such as absolute value generation, dividers and minimum/maximum evaluation are available to monitor and evaluate numerical quantities. In addition to the closed-loop drive control, axial winder functions, closed-loop PI controllers, ramp-function generators or wobble generators can be configured simply and easily. In addition to the standard library, the DCB Extension library is also available with SINAICS DCC, firmware version V4.6 and higher. This contains an extended range of blocks and can be used as an additional, independent library in the DCC Editor. DCB Extension provides new motion control blocks in the motion control library GC. Using these blocks, it is possible to implement the following positioning and synchronous operation functions with DCC in the SINAICS drive system: Positioning 1:1 synchronous operation Gearing Gearing and positioning Camming These applications are available to download from the Internet on the Siemens Application Support pages at With the blocks provided by DCB Extension, it is also possible to commission the programming of user-specific blocks. Drive Control Chart for SINAICS therefore provides a convenient basis for resolving drive-level open-loop and closedloop control tasks directly in the inverter. This further extends the possibility of adapting SINAICS to the particular application. Local data processing in the drive supports the implementation of modular machine concepts and results in an increase in the overall machine performance. inimum hardware and software requirements See chapter Engineering tools, STARTER commissioning tool. Selection and ordering data DCC comprises the graphical configuring tool (DCC Editor) and the DCB standard library. DCC is installed in coordination with the STARTER commissioning tool. The necessary engineering license for each PC (floating) for DCC is acquired at the same time the order is placed. No runtime license is required for the DCB standard library included in the scope of supply. Existing licenses for DCC V2.1 and V2.2 SP1 are also valid for DCC V2.3. An upgrade variant for the engineering license is available for DCC V2.0. Description SINAICS DCC V2.3 for STARTER V4.4 Graphical configuring with Drive Control Chart DCC Editor + DCB standard library for use on SINAICS Single engineering license, with data carrier Upgrade engineering license, with data carrier Article No. 6AU18-1HA23-0XA0 6AU18-1HA23-0XE0 The blocks of the DCB Extension library are also configured with the graphical configuring tool (DCC Editor). Use of these blocks requires a runtime license. Description SINAICS DCB Extension License Runtime license for license upgrading with firmware version V4.6 and higher (can also be ordered in conjunction with the CompactFlash card, see CompactFlash card for CU3-2) Article No. 6SL3077-0AA00-0AB0 Siemens D /5

6 SINAICS drive system CU3-2 Control Unit for single-axis drives Overview 1 slot for the CompactFlash card on which firmware and parameters are stored 1 P-IF interface for communication with the Power odules in blocksize format 3 test sockets and one reference ground for commissioning support 1 interface to the BOP20 Basic Operator Panel The status of the CU3-2 Control Unit is indicated via multicolor LEDs. A BOP20 Basic Operator Panel can also be snapped directly onto the CU3-2 Control Unit for diagnostic purposes, for example. As the firmware and parameter settings are stored on a plug-in CompactFlash card, the Control Unit can be changed without the need for software tools. CU3-2 PN and CU3-2 DP Control Units The CU3-2 Control Unit that is designed for the communication and open-loop/closed-loop control functions of a SINAICS (AC/AC) is combined with the P340 Power odule to create a powerful single-axis drive. PROFINET (PN) and PROFIBUS (DP) variants are available for fieldbus communication. Design The CU3-2 Control Unit features the following connections and interfaces as standard: Fieldbus interface - CU3-2 PN: 1 PROFINET interface with 2 ports (RJ45 sockets) with PROFIdrive V4 profile - CU3-2 DP: 1 PROFIBUS interface with PROFIdrive V4 profile 1 DRIVE-CLiQ socket for communication with the DRIVE-CLiQ motor or other DRIVE-CLiQ devices (e.g. Sensor odules or Terminal odules) 1 encoder evaluation for evaluating the following encoder signals - Incremental encoder TTL/HTL - SSI encoder without incremental signals 1 PE/protective conductor connection 1 connection for the electronics power supply via the DC power supply connector 1 temperature sensor input (KTY or PTC) 3 parameterizable, fail-safe (can be used with firmware version 4.5 and higher) digital inputs (isolated) or alternatively 6 parameterizable digital inputs (isolated). The fail-safe digital inputs can be routed, i.e. they can be routed via PROFIsafe to a higher-level controller. 5 parameterizable digital inputs (floating) 1 parameterizable, fail-safe (can be used with firmware version 4.5 and higher) digital output (isolated) or alternatively 1 digital output (isolated) 1) 8 parameterizable bidirectional digital inputs/outputs (non-floating) 1) 1 analog input, either ± V (resolution 12 bit + sign) or ±20 ma (11 bit + sign) 1 Ethernet interface (socket RJ45) for commissioning and diagnostics Integration The CU3-2 Control Unit controls Power odules in blocksize format via the P-IF interface. DRIVE-CLiQ motors as well as Sensor odules (SC) can be connected to the integrated DRIVE-CLiQ socket to permit the operation of motors without a DRIVE-CLiQ interface. With the BOP20 Basic Operator Panel, parameters can be changed directly on the device. The BOP20 Basic Operator Panel can also be snapped onto the CU3-2 Control Unit during operation to perform troubleshooting procedures. The CU3-2 Control Unit and other connected components are commissioned and diagnosed with the STARTER commissioning tool. The CU3-2 Control Unit requires a CompactFlash card with firmware version V4.4 or higher. A CU3-2 PN Control Unit communicates with the higher-level control system using PROFINET IO and the PROFIdrive V4 profile. The SINAICS drive system with the CU3-2 PN Control Unit then assumes the function of a PROFINET IO device and can perform the following functions: PROFINET IO device 0 bit/s full duplex Supports real-time classes of PROFINET IO: - RT (Real-Time) - IRT (Isochronous Real-Time), minimum send cycle 500 µs Connects to controls as PROFINET IO devices using PROFIdrive compliant with Specification V4 Standard TCP/IP communication for engineering processes with the STARTER commissioning tool and for accessing the integrated web server Integrated 2-port switch with two RJ45 sockets based on the ERTEC ASIC. The optimum topology (line, star, tree) can therefore be configured without additional external switches. A supply voltage must be connected to terminal X124 for the digital outputs to be used. A CompactFlash card with firmware V4.5 or higher is essential for the operation of the CU3-2 Control Unit. 1) In order to use the digital outputs, a supply voltage must be connected to terminal X124. /6 Siemens D

7 SINAICS drive system CU3-2 Control Unit for single-axis drives Integration + 8) ext. X21 PROFIBUS X150 P1 X150 P2 X X0 X23 ext. 2 2 X PROFINET RxD TxD serial interface DRIVE-CLiQ socket 0 Encoder interface LAN X127 6) 7) 1 Curr. sourcing Curr. sinking 1 1 Curr. sourcing Curr. sourcing 1 ext. X Temp 1) 2 -Temp 1) 3 DI DI DI 17-6 DI 18 7 DI DI DI 20 DI 21+ DI ) 2) 2) F-DI 0 F-DI 1 F-DI 2 DI 0 DI 1 DI 2 DI 3 DI 0 DI 1 DI 2 DI 3 2 DI/DO 8 DI/DO 9 DI/DO DI/DO 11 X ) 6) X DI 22+ DI F-DO DO 16+ DO 16- emory card DI 22 Control Unit CU3-2 X131 DI/DO 12 1 DI/DO DI/DO 14 4 DI/DO AI 0+ 7 AI 0-8 G_D211_EN_00278a 5) ± V 6) 1) otor temperature sensor input must be shielded. 2) Inversion can be parameterized. 3) Jumper open, isolation for digital inputs (DI). High-speed inputs must be shielded. 5) Analog input must be shielded. 6) Safety-related control with current sourcing and current sinking outputs. 7) Safety-related control with two current sourcing outputs. 8) In order to use the digital outputs, an external power supply must be connected to terminal X124. Connection example of the CU3-2 Control Unit Siemens D /7

8 SINAICS drive system CU3-2 Control Unit for single-axis drives Selection and ordering data Description CU3-2 PN Control Unit Without CompactFlash card CU3-2 DP Control Unit Without CompactFlash card Accessories STARTER commissioning tool 1) On DVD-RO Accessories for re-ordering SINAICS/SINUERIK/SIOTION dust-proof blanking plugs (50 units) For DRIVE-CLiQ port For information about connectors and cables, please refer to Catalog IK PI and the Siemens Industry all: Technical specifications PROFINET: PROFIBUS: Power requirement, max. At DC, without taking account of digital outputs and DRIVE-CLiQ supply Article No. Conductor cross-section, max. 2.5 mm 2 Fuse protection, max. Digital inputs Voltage Low level (an open digital input is interpreted as "low") High level Current consumption at DC, typ. Delay time of digital inputs 2), approx. 6SL3040-1LA01-0AA0 6SL3040-1LA00-0AA0 6SL3072-0AA00-0AG0 6SL3066-4CA00-0AA0 CU3-2 Control Unit 6SL3040-1LA01-0AA0 6SL3040-1LA00-0AA A for CU A for P340 Power odule 20 A In accordance with IEC Type 1 5 floating digital inputs 8 bidirectional non-floating digital inputs/digital outputs 3 parameterizable, fail-safe digital inputs (isolated) or alternatively 6 parameterizable digital inputs (isolated) 5 bidirectional floating digital inputs/outputs V V V ma - L H 50 µs - H L 0 µs Delay time of high-speed digital inputs 2), approx. (high-speed digital inputs can be used for position detection) - L H 5 µs - H L 50 µs Conductor cross-section, max. 1.5 mm 2 PROFINET: PROFIBUS: Digital outputs (continuously short-circuit-proof) Voltage Load current per digital output 3), max. Delay time 2), typ./max. 8 bidirectional non-floating digital outputs/digital inputs DC 500 ma L H 150 µs/400 µs H L 75 µs/0 µs Conductor cross-section, max. 1.5 mm 2 Analog input As voltage input As current input Encoder evaluation Input impedance - TTL 570 Ω - HTL, max. 16 ma Encoder supply Encoder frequency, max. SSI baud rate Resolution absolute position SSI Cable length, max. The analog input can be switched between current input and voltage input V; R i > 0 kω Resolution: 12 bit + sign (with respect to the maximum range that can be resolved V) ma; R i > 250 Ω Resolution: 11 bit + sign (based on ma) ax. range that can be resolved: ma Incremental encoder TTL/HTL SSI encoder without incremental signals DC/0.35 A or 5 V DC/0.35 A 300 khz kbaud 30 bit - TTL encoder 0 m (328 ft) (only bipolar signals permitted) - HTL encoder 0 m (328 ft) for unipolar signals 300 m (984 ft) for bipolar signals - SSI encoder 0 m (328 ft) Power loss PE connection Dimensions Width Height Depth Weight, approx. Approvals, according to CU3-2 Control Unit 6SL3040-1LA01-0AA0 6SL3040-1LA00-0AA0 <20 W 5 screw 73 mm (2.87 in) 191 mm (7.52 in) 75 mm (2.95 in) 0.95 kg (2.09 lb) culus 1) The STARTER commissioning tool is also available on the Internet at 2) The specified delay times refer to the hardware. The actual reaction time depends on the time slot in which the digital input or output is processed. 3) In order to use the digital outputs, an external power supply must be connected to terminal X124. Signal cables twisted in pairs and shielded. /8 Siemens D

9 SINAICS drive system CompactFlash card for CU3-2 Overview Selection and ordering data The CompactFlash card contains the firmware and parameter settings. The CompactFlash card is plugged into the appropriate slot on the CU3-2 Control Unit. Design A CU3-2 Control Unit can perform the communication, openloop and closed-loop control functions for one Power odule. The performance expansion is not required in this case. In addition to the firmware, the CompactFlash card also contains licensing codes which are required to enable firmware options (Safety Integrated Extended Functions and the DCB Extension in the current version). In addition to the Article No., order code F01 must also be stated for Safety Integrated Extended Functions and order code U01 for the DCB Extension. The firmware option can also be enabled on-site, for example, if the Safety Integrated Extended functions should be enabled later. You will need the serial number of the CompactFlash card and the Article No. of the firmware option to be enabled. With this information, you can purchase the associated license code from a license database and enable the firmware option. The license code is only valid for the CompactFlash card declared and cannot be transferred to other CompactFlash cards. Description CompactFlash card for CU3-2 PN and CU3-2 DP Control Units With firmware version V4.7 including Certificate of License and with Safety license and with DCB Extension license (firmware V4.6 and higher) (further information about DCB Extension and license upgrades can be found under Drive Control Chart (DCC)) Firmware license Safety Integrated Extended Functions option including Certificate of License for one axis for upgrading the license of a CompactFlash card ore information Firmware version The firmware version is encoded as follows in the Article No. printed on the CompactFlash card: Article No.: Firmware version Version Example: 4 Article No. 6SL3054-0EH00-1BA0 6SL3054-0EH00-1BA0-Z F01 6SL3054-0EH00-1BA0-Z U01 6SL3074-0AA-0AA0 6SL BA0 A CompactFlash card with firmware version V4.7 and a safety license for a CU3-2 PN Control Unit are required: Article No.: 6SL3054-0EH00-1BA0-Z F E E F G H Siemens D /9

10 SINAICS drive system Notes / Siemens D