Bill Acceptor CHAPTER 1

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1 Bill Acceptor SEB-404 CHAPTER 1 Contents Model Numbers & Specifications 1. Product Name (Model Name + Type) 2. Precautions 3. Features 4. Component Names 5. General Specifications 6. Outside Dimensions Issue Copyright 2004 Japan Cash Machine Co.Ltd. All rights reserved.

2 CHAPTER 1 Model Numbers Specifications 1. Product Name (Model Name + Type) SEB product name consists of [MODEL] and [TYPE]. [MODEL] SEB ** (1) (2) [TYPE] *** - * * * * - ** (3) (4) (5) (6) (7) (8) (1) SEB-404 : 4M memory (2) Auxiliary Unit TL : Auxiliary unit for stand-alone operation (3) The country code corresponding to acceptable banknotes: 3-digit code under ISO3166 shall be used. Refer to the country codes on page (4) Mounting Bracket 1 : Standard (5) Faceplate 0 : No faceplate 1 : Faceplate Type 4 (6) Board Type 1 : Reserved 2 : Reserved 3 : JCM Standard (5-pin connector) (7) Operation Code 0 : Operation Type 1 (8) Interface 02 : ID-002 Pulse interface 03 : ID-003 JCM serial interface 62 : ID-062 OEM interface D3 : ID-0D3 MDB interface 1-2

3 CHAPTER 1 Model Numbers Specifications How to read the serial number is as follows: SERIAL NO: * * - * * - * * * * * * (a) (b) (c) (a) (b) (c) Year Manufactured --- The last 2 digits of year Month Manufactured --- Month in 2 digits Number --- the production number Example : SEB-404-TL-EUR SEB-404 model with 1M memory, TL auxiliary unit, Euro software, standard mounting bracket, no faceplate, standard board, operation type 1, and ID-003 serial interface. 1-3

4 CHAPTER 1 Model Numbers Specifications 2. Precautions (1) Do not insert a torn, folded, or wet bill, as this may cause bill jam inside the unit. (2) Do not expose the unit to water. The unit contains several precision electronic devices which can be damaged if water or any liquid is sprayed or spilled into the unit. (3) Do not install the unit in a dusty environment. Dust may affect the sensor performance. 1-4

5 CHAPTER 1 Model Numbers Specifications 3. Features The SEB has the following features. 1) Super slim and compact With the height of only 33mm, SEB-404 fits in a limited space where any other bill acceptor cannot be installed. Length mm Height 33 mm 2) Illuminated Bill Entrance The light guidance with bright LEDs attracts user s attention. LED board Faceplate 3) Dip switch settings to accept/reject bills Accept/reject of each denomination is DIP switch selectable. 1-5

6 CHAPTER 1 Model Numbers Specifications 4. Component Names TL Unit Acceptor Unit Faceplate Faceplate connector (CN7) Interface connector (CN2) Dip switch (SW1) These connectors are not for use with SEB. Vertical dispensing guide Dip switch (SW2) 1-6

7 CHAPTER 1 Model Numbers Specifications 5. General Specifications 5-1 Acceptable Denominations Refer to the separate Software Specifications 5-2 Insertion Directions Refer to the separate Software Specifications 5-3 Acceptance Rate 90% or more (may differ depending on the software) The acceptance rate is calculated by the following equations. The bills of are excluded. Acceptance Rate = No. of bills accepted in 1st insertion + No. of bills accepted in 2nd insertion Test bills used x 100 (%) 5-4 Validation and Conditions Bill size Detected (optically) Graphic Both sides of graphics validated Validation Optical and magnetic sensors Bills Street grade bills. The following bills are excluded: (1) Bills with excess or poor magnetism, unclear graphic (2) Double (dual) notes (3) Worn, dirty, wet, torn, excessively wrinkled bills (4) Bills with folded corners or edges (5) Bills with wrong cutting dimensions or printing displacement 5-5 Sequential Insertion Prevention Yes (with lever) 5-6 Anti-fishing Yes (with lever and optical sensor) 5-7 Escrow 1 bill 5-8 Conditions Power Supply DC24+5% _ Ripple voltage 0.5V p-p (max) Mounting Horizontal Operating Environment +5 o C to 50 o C (no condensation) Storage Environment -20 o C to 60 o C 5-9 Weight Approx. 460g 5-10 Rated Power Consumption Stand-by Approx. 100mA In operation Approx. 320mA Max Status Approx. 1.3A, 100msec Refer to the interface circuit [drawing ] 5-11 Wiring Diagram Refer to 6. Interface Circuit 5-12 Signal Transmission Photo-coupler Isolation 5-13 Bill Dispensing Direction Vertical (with vertical dispensing guide) Horizontal (without guide) 1-7

8 CHAPTER 1 Model Numbers Specifications 6. Outside Dimensions 1. With Faceplate 1-8

9 CHAPTER 1 Model Numbers Specifications 2. Without Faceplate 1-9

10 CHAPTER 1 Model Numbers Specifications MEMO 1-10

11 Bill Acceptor SEB-404 CHAPTER 2 Contents Operation and Maintenance 1. Installation 2. External Connection Circuit 3. PinAssignment 4. Connector 5. Description of DIP switches 6. Clearing Bill Jam 7. Cleaning / Preventive Maintenance Issue Copyright 2004 Japan Cash Machine Co.Ltd. All rights reserved.

12 CHAPTER 2 Operation and Maintenance 1.Installation 1. Installation Remove power from host machine. Set SEB-404 dip switches, if required (See page Description of DIP switches and also the specifications of your software). Install the SEB-404 into the host machine via the mounting screws (M3). Connect the proper interface harness from the host machine to SEB-404. Apply power to the machine. Verify that the SEB-404 starts initialization. Check operation, and insert notes to verify that the notes are accepted and credited peroperly in the host machine. 2-2

13 CHAPTER 2 Operation and Maintenance 2.External Connection Circuit ID-003/MDB interface connections 2-3

14 CHAPTER 2 Operation and Maintenance 3.Pin Assignment 4-1 Interface connector CN2 on the SEB-404 CPU board 5 1 CN The pin assignment of ID-0D3 MDB bidirectional serial interface Pin No. Signal name I/O Description of signal 1 Vcc Power Consumption 24V (+_ 5%) 2 Vss GND 3 Out ACCEPTOR Transmit 4 In ACCEPTOR Receive 5 Communications Common 4.Connector 5-1 The interface connector (1) Acceptor's connector CN1 5 1 (2) Mating connector Housing Contact Applicable wire EHR-5 (JST) SEH-001T-P0.6L Coated Layer diameter mm AWG24 UL

15 CHAPTER 2 Operation and Maintenance 5.Description of DIP switches Verify the software in the SEB before installing it. The DIPswitch settings are determined by the software. See software specifications proivded separately for DIPswitch settings of your software. ON [RESERVED] Switch #4 ON OFF VEND4 ACCEPT Inhibit Accept Switch #3 ON OFF VEND3 ACCEPT Inhibit Accept Switch #2 ON OFF VEND2 ACCEPT Inhibit Accept Switch #1 ON OFF VEND1 ACCEPT Inhibit Accept 2-5

16 CHAPTER 2 Operation and Maintenance 6.Clearing Bill Jam 1) Pull the latch lock release lever. Latch Lock Release Lever 2) Open the lid of SEB-404 and pull out the jammed bill. 2-6

17 CHAPTER 2 Operation and Maintenance 7. Cleaning / Preventive Maintenance It is important to keep the bill path, rollers, and belts clean. The sensor lenses are transparent, and made of polymer material. Handle them with care. To clean the lenses, use a lint-free cloth and mild non-abrasive detergent such as liquid dish soap mixed with water. Do not use alcohol or thinner for cleaning. Note: JCM does not recommend cleaning cards, cleaning pads, or cleaning solutions of any kind. Preventive Maintenance (P/M) Do periodic P/M on the acceptor s head to ensure proper operation. Use compressed air to blow out the paper fibers and other debris that builds up over time. Check the belts and all moving parts for wear and proper positioning. If the unit does not operate properly, it can cause bill jams. After completing the P/M, Auto-Calibration is recommended (Refer to Chapter 7). 2-7

18 CHAPTER 2 Operation and Maintenance MEMO 2-8

19 Bill Acceptor SEB-404 CHAPTER 4 Contents Disassembly Instruction 1. Disassembling SEB Unit 2. Disassembling SEB assembly 3. Disassembling SEB guide U unit Issue Copyright 2004 Japan Cash Machine Co.Ltd. All rights reserved.

20 CHAPTER 4 Disassembly Instruction 1. Disassembling SEB Unit 1-1 Remove the two screws (with washer and lock washer). 1-2 Separate the SEB assembly and loose guide unit. 4-2

21 CHAPTER 4 Disassembly Instruction 1-3 Remove the two screws and then remove the two TR palates. 1-4 Remove the two springs and shaft 3 (with roller assembly). 1-5 Remove the roller assembly and one-way clutch from the shaft Remove the three E rings and then remove the gear BR and the shaft

22 CHAPTER 4 Disassembly Instruction 1-7 Remove the one E ring and then remove the gear TR. 1-8 Remove the one E ring and then remove the bearing Remove the one-way clutch from the loose guide Remove the one E ring and one pin Pull the shaft 2 out and then remove the ring roller assembly. 4-4

23 CHAPTER 4 Disassembly Instruction 2. Disassembling SEB assembly 2-1 Separate the SEB assembly and loose guide unit. (See page 4-1) 2-2 Remove the three screws and then remove the base assembly. 2-3 Remove the three screws (with one washer). 2-4 Remove the two connectors form the CPU board. 4-5

24 CHAPTER 4 Disassembly Instruction 2-5 Remove the two screws and the remove the motor gear box unit. 2-6 Remove the four screws and the remove the motor. 4-6

25 CHAPTER 4 Disassembly Instruction 2-7 Remove the two screws and the remove sensor DW board unit. 2-8 Unhook the hook of spring from the hook hole (sensor DW board). 2-9 Remove the two screws and then remove the lever lock (lever). 4-7

26 CHAPTER 4 Disassembly Instruction 2-10 Remove the plain gear Remove the two screws and then remove two hold blocks (with SEB guide D assembly 4) Remove the four screws and then remove lever lens assembly Remove the two timing belts. 4-8

27 CHAPTER 4 Disassembly Instruction 3. Disassembling SEB guide U unit 3-1 Remove the CPU board. (See page 4-4) 3-2 While unlatching the latch and then remove the hinge lock. 3-3 Remove the axes of SEB guide U unit from the both axis holes. 3-4 While unlatching the eight latches and then remove the 400 cover. 4-9

28 CHAPTER 4 Disassembly Instruction 3-5 Remove the two screws. 3-6 Remove one connector and then remove the sensor UP board assembly. 4-10

30 CHAPTER 5 Wiring Diagram 1. SEB-404 Wiring Diagram LED BOARD BROWN GREEN BLUE CPU BOARD CN V GND A.TRANSMIT A.RECEIVE COMMON CN DC5V TXD0 RXD0 GND LED1 (Green) LED2 (Red) CN VSS T-RXD T-BUSY T-VDD T-SCLK DC12V LED D/A 12VGND LED SW1 D5V LED SW2 DGND LED SW3 A5V LED CS2 UMC-PT4 (UML-PT5) (UMR-PT6) (LED CS3) DC12V LED D/A 12VGND LED SW1 D5V LED SW2 DGND LED SW3 A5V LED CS1 DMC-PT1 DML-PT2 DMR-PT3 AGND (M-MAG D5V) (MAG-AV A) (MAG-AV B) (MAG-AV C) (M-MAG) (MAG-GND) VSS T-RXD CN CN CN6 1 2 BROWN RED ORANGE YELLOW GREEN BLUE PURPLE GRAY WHITE BLACK BROWN RED ORANGE YELLOW A SENSOR BOARD (DW) CN DC12V LED D/A 12VGND LED SW1 D5V LED SW2 DGND LED SW3 A5V LED CS1 DMC-PT1 DML-PT2 DMR-PT3 AGND (M-MAG D5V) (MAG-AV A) (MAG-AV B) (MAG-AV C) (M-MAG) (MAG-GND) BROWN RED B FEED MOTOR SENSOR BOARD (UP) CN DC12V LED D/A 12VGND LED SW1 D5V LED SW2 DGND LED SW3 A5V LED CS2 UMC-PT4 (UML-PT5) (UMR-PT6) (LED CS3) 5-2

32 CHAPTER 6 Trouble Shooting 1. Trouble Shooting General Symptoms / Error messages Bill Acceptor is not working (does not take any bills). Standby LED (green) does not light when using faceplate. Red LED is flashing when using faceplate. Faceplate light is always off. Bill is jamming often. Possible Causes No external power is applied to the bill acceptor (+24VDC, GND). Wrong or inappropriate connections. Corrupted software. CPU board failure. All denominations are inhibited by dipswitch (all switches are ON). All denominations are inhibited by command from host controller. Bill acceptance is inhibited in all 4 directions by command from host controller. Faceplate LED board or harness failure. Bill is jammed inside the acceptor. Bill cannot be dispensed due to the limited space below or behind the acceptor. No connections on the signal source. LED board or harness failure. Drive belts are dirty or damaged. Pressure roller spring is loose or missing. Foreign object in the transport path. Bill is wider than 77mm or narrower than 62mm (out of SEB-404 specifications). TL unit is not securely fixed to the SEB. Corrective Action Verify that the 24 VDC and ground are connected to appropriate pins on the main connector. Check the connections of all harnesses and connectors. Check for any bent, missing or damaged pins in the connectors. Download the correct software. Refer to chapter 7 for download instructions. Refer to the page 6-5 Performance Test and conduct Initial Operation Test. If the test result is NG, replace CPU board. Make sure to calibrate the sensors after CPU board is replaced. Enable the denominations by setting dipswitches OFF. Enable the denominations by sending command to bill acceptor. Enable the bill acceptance directions by sending command to bill acceptor. Replace the faceplate. Open the bill acceptor and remove the bill. Remove the bill and clear the bill exit to keep enough space for bill dispensing. Check if the faceplate harness is security connected to the side connector. Replace the faceplate. Clean the drive belts and the pressure rollers. Replace as necessary. Check the pressure roller springs with finger and replace as necessary. Clean the transport path to remove the foreign object. Use only bills within SEB-404 specifications. Firmly fix the TL unit with the SEB to keep the transport path flat. 6-2

33 CHAPTER 6 Trouble Shooting Symptoms / Error messages Possible Causes Corrective Action Low acceptance rates. All bills rejected. Motor keeps running. Cannot enter the test mode. (Faceplate green LED does not flash.) Dirt and stain on the rollers and lenses. Sensors need to be calibrated. The unit has been disassembled and the calibration is not done after it is reassembled. Using wrong software or old version software. Bills are not to be accepted in this software. Narrow bills (ex. 5 Euro bill) which should be put in the center position are inserted to the right or left. Sensors lenses are loose or missing. Various causes Wrong software (different currency). The bills are not to be accepted in the software. Wrong dip switch settings. Bill acceptance is inhibited by the command from host controller. Various causes. Wrong dipswitch setting. Dip switch failure. Clean the transport path. Refer to page 2-6 for cleaning. Follow the instructions on chapter 7 to calibrate the sensors. Make sure to calibrate the sensors after re-assemble the SEB. Make sure if the programmed software is the latest version and it supports the bills you wish to be accepted. Check the specifications, and make sure the bills are to be accepted in the software (check denomination / issuing year). Insert the narrow bills in the center position. Sensor lenses need to be placed in position. Contact JCM. Refer to the page 6-5 Performance Test and conduct Bill Acceptance Test to find possible causes. Download correct software. Make sure the bills are included in the specifications of software (denominations / issuing year). Enable the denominations by setting dipswitches OFF. Enable the bill acceptance by the command. Refer to the page 6-5 Performance Test and conduct Bill Acceptance Test to find possible causes. Bill acceptor cover is open. Close the cover firmly. Foreign object or jammed bill is in the transport path. Motor failure. Remove the foreign object or jammed bill, and close the cover. Refer to the page 6-5 Performance Test and conduct Forward/Reverse Motor Rotation Test. Set the switch #8 ON, and then supply power to the SEB. Refer to the page 6-5 Performance Test and conduct Dip Switch Test. 6-3

34 CHAPTER 6 Trouble Shooting Calibration Symptoms / Error messages Cannot start the ADJxxx.exe program by double-clicking. Communication Error. Calibration Error. Possible Causes Dosvga file is not saved in the same directory. Windows XP is used. The program files are corrupted. Dip switch setting of SEB is not correct. Dip switch setting of VM-124 is not correct. Dip switch failure. Wrong reference paper. Corrective Action Save both ADJxxx.exe and Dosvga files in the same directory in your PC. Our calibration program does not support Windows XP. Use Windows 95/98/Me/2000. Ask JCM for the correct programs. Set the Dip switch (1-7 OFF, 8 ON) of SEB, and turn on the power of VM-124. Refer to the chart on the bottom of VM-124 for correct dip switch settings. Refer to the page 6-5 Performance Test and conduct Dip Switch Test. Follow the instruction on the ADJxxx.exe program and use correct reference papers. Download Symptoms / Error messages Cannot start the DWN.exe. Error message appears during download. RX TIME OUT error appears. Download is complete, but checksum Mxxxx is not the same as the checksum on top of the monitor. Possible Causes Wrong parameters. Windows XP is used. The program file is corrupted. Wrong download program. Dip switch setting of SEB is wrong. Dip switch setting of VM-124 is not correct. Communication is not established between PC and bill acceptor. Download is not successful. Corrective Action Enter correct parameters. Refer to chapter 7 for instructions. Our download program does not support Windows XP. Use Windows 95/98/Me/2000. Ask JCM for the correct program. Make sure to use Dwn.exe. Use the command F to start downloading. Set the Dip switch of SEB (1-4 OFF, 5-8 ON), and turn on the power of VM-124. Restart the download program. Refer to the chart on the bottom of VM-124 for correct dip switch settings. Check all the connections of harnesses and connectors. Re-download the software. 6-4

35 CHAPTER 6 Trouble Shooting Communications Symptoms / Error messages Cannot communicate with host. Possible Causes Dip switch settings are wrong. Connectors are disconnected or loosely connected. Damaged connector pins. CPU board is corrupted. Wrong interface. Corrective Action Set all dipswitches OFF. Firmly connect all the connectors. Check for any bent, missing or damaged pins in the connectors. Replace CPU board. Check if the interface is the same for the host machine and the bill acceptor. 6-5

36 CHAPTER 6 Trouble Shooting 2. Performance Test Test Mode Set DIP switch #8 ON, and supply power to the SEB. If faceplate is installed green LEDs on the faceplate blink, indicating that the unit is in test mode. Set the DIP switch according to the tests you wish to conduct, and set the switch #8 of SEB OFF to start each test. To finish the test, set the switch #8 ON. Tools Needed for Performance Test at your workbench SEB-404 Refer to the chart on the bottom of VM-124 for correct dip switch VM-124 settings. PC DOWNLOAD SJB200A DOWNLOAD STANDARD SJB100/400/400(GC) DC24V VM-124 RXD TXD DISPLAY1 DISPLAY2 TEST MONITOR SEB400 DC-SW BSY ABN VEND1 VEND2 VEND3 VEND4 SJB200A ACK V1INH1 V1INH2 V1INH3 V1INH4 Faceplate (Part #: ) To AC Power ( V) 1. Transport Motor Forward Rotation Test Confirm the motor operates smoothly without abnormal noise. The faceplate green LED will light. If red LED lights, this indicates an error of the motor test. Contact JCM ON 2. Transport Motor Reverse Rotation Test Confirm the motor operates smoothly without abnormal noise. The faceplate green LED will light. If red LED lights, this indicates an error of the motor test. Contact JCM ON 6-6

37 CHAPTER 6 Trouble Shooting 3. Initial Operation Test Both green and red LEDs will light and then turns off. After the initialization, the green LED will light. If red LED lights, this indicates an error of initial operation test. Contact JCM ON 4. Bill Acceptance Test When 3. initial operation test is done and the SEB goes into the stand-by status of test mode (green LED is flashing), insert the bills programmed in the software. Make sure to insert the narrow-width bills in the center tray. Confirm the vend siganls with the number of LED blinks. - Vend 1 = 1 blink - Vend 2 = 2 blinks - Vend 3 = 3 blinks - Vend 4 = 4 blinks ON 5. Aging Test Aging Operation Flow: (1) Motor Forward Rotation (1.5s) (2) Stop (0.7s) (3) Motor Reverse Rotation (2s) (4) Stop (0.7s) (1) After some cyles of opeartion, confirm the green LED lights. If the red LED blinks, check the error codes in the table Aging Test Error Code in the page ON 6-7

38 CHAPTER 6 Trouble Shooting 6. Dip Switch Test 1) Set the switch #8 ON and supply power to the SEB. Set the switch #8 OFF. The blinking LEDs turn off ON 2) Set the odd number switches (#1, 3, 5, 7) ON. Confirm the green LED lights ON 3) Leave the odd number switches as is, and set the even number switches (#2, 4, 6) ON (at this phase switches #1-7 are all ON) ON 4) Confirm the green LED lights. If red LED lights, this indicates an error of dip switch test. Contact JCM. 6-8

39 CHAPTER 6 Trouble Shooting Aging Test Error Codes No. of blinks Possible Causes Bill jam / Cover open Entrance lever error / Motor speed error Motor error (motor lock) Bill Acceptance Mode Error Codes No. of blinks Possible Causes Bill insertion error Mag pattern error Optical sensor data error (1) Sequence error String detection Optical sensor data error (3) Optical sensor data error (2) Bill acceptance inhibited Bill lengtherror Optical sensor data error (4) 6-9

40 CHAPTER 6 Trouble Shooting MEMO 6-10

41 Bill Acceptor SEB-404 CHAPTER 7 Contents Software Download / Calibration 1. Downloading to flash memory 2. Tools needed 3. Setting the SEB in download mode 4. Download procedure for MS-DOS 5. Download procedure for Windows 6. Description - calibration 7. Tools needed 8. Setting the SEB in calibration mode 9. Starting the PC calibration program 10. Calibration procedure Issue Copyright 2004 Japan Cash Machine Co.Ltd. All rights reserved.

42 CHAPTER 7 Software Download / Calibration 1. Downloading to flash memory This section describes how to download software program to the flashrom of the CPU board. WHEN TO DOWNLOAD - Software Upgrade - After a CPU board has been replaced 2. Tools required Tools needed for downloading Connect the cable to PC's serial port (D-sub 9 pin) CN7 CN2 DC24V DC-SW DOWNLOAD DOWNLOAD PC SJB200A STANDARD SJB100/400/400(GC) VM-124 RXD TXD DISPLAY1 DISPLAY2 TEST MONITOR BSY ABN VEND1 VEND2 VEND3 VEND4 SJB200A SEB400 Remove Faceplate Harness ACK V1INH1 V1INH2 V1INH3 V1INH4 VM-124 ON OFF SW1 SW2 SW3 SW4 SW5 DIP SW SEB-404 (CPU BOARD) ON DWN.exe Software (for MS-DOS) DOWNLOAD(V12* ).exe (for Windows) Software DIP SW To AC Power ( V) * Do not yet supply power to SEB at the point. PC: IBM PC/AT and compatibles The PC must have 1 or more RS-232C communication ports (D-sub 9 pin). Communication port address: 3F8 to 3FF (serial port 1) 2F8 to 2FF (serial port 2) OS: Windows 98/2000/XP 7-2

43 CHAPTER 7 Software Download / Calibration 3. Setting the SEB in download mode 1) Refer to the diagram on page 7-1 to properly connect the cables / harnesses. Make sure the power of VM-124 / host machine is OFF when connecting the harness to the SEB. Failure to do so may cause electric shock and/or permanent damage to the device. 2) Set the CPU board DIP switches 1-4 OFF and switches 5-8 ON. This way the baud rate is set to 38400bps. If you want to use your own download tool, set the baud rate as follows depending on the baud rate of your tool bps DIP Switch No. 1-5: OFF, No. 6-8: ON 9600bps DIP Switch No. 1-6: OFF, No. 7-8: ON 3) Turn ON the power of VM-124. Confirm that DISPLAY 1 and 2 of the VM-124 is blinking alternately. 4. Download procedure for MS-DOS 1) Insert the floppy disk containing the download program DWN.exe and software to the PC s floppy drive. 2) Start MS-DOS Prompt or Command Prompt from START menu of Windows. 3) When the MS-DOS/Command Prompt menu appears, type A: and press ENTER (when your floppy disk is in A drive). 4) Type DIR and press ENTER. The list of file names in the floppy disk appears. 5) Find the file name of software and enter parameters as shown in the diagram below. For example, if the file name is SE4003.COM, and the serial port number is 1, type as:dwn SE4003.COM ENTER Microsoft (R) Windows 98 (C) Copyright Microsoft Corp (4) (5) C:/Windows>A: A:/>DIR SE4003.COM 524, :21 SE4003.COM DWN EXE 57, :45 DWN.EXE (6) A:/>DWN SE4003.COM Donwload Program File name of software Space Space Explanation of Parameters: DWN Filename [baud rate] [address] [size] [port] ENTER File name Download filename. (Must be specified.) [baud rate] Baud rate 0: 9600bps, 1:19200bps, 2: 38400bps Default: 0 [address] Fixed at 252 (FC hex.). Default: 252 [size] Fixed at 246. Default: 246 [port] Serial port number Default: 1 7-3

Entered download filename Baud rate If [Comm Status] is not OK but Rx time out, communication error has occurred.

44 CHAPTER 7 Software Download / Calibration 7) Confirm the PC screen status looks like below. (VM-124 [BSY] LED may turn on / turn off / flash depending on the communication status) Selected serial port No. Entered download filename Baud rate If [Comm Status] is not OK but Rx time out, communication error has occurred. Confirm the cable connections and DIP switch settings. 8) Confirm the file name if it is the software you wish to download. 9) Enter F (capital letter) to start software downloading. The [Address] level goes up during downloading. 7-4

45 CHAPTER 7 Software Download / Calibration 10) When the download is complete, Download End and Confirm appears on the monitor. Confirm the Checksum [Mxxxx] is the same as the value on top of the monitor. 7-5

3) Click the [Version Check] button, to confirm the software currentry installed in the SEB-404 unit.

46 CHAPTER 7 Software Download / Calibration 5. Dwonload procedure for Windows 1) Double click the DOWNLOAD(V12* ).exe then the following screen will appear. 2) Select the serial port No. and the boaud rate from the pull-down menu. 3) Click the [Version Check] button, to confirm the software currentry installed in the SEB-404 unit. 4) Click the [Brouse] button to select the software you want to download. 5) Click the [Start Download] button to start downloading. 6) When the downloading completes successfully, the following message window will appear. 7-6

47 CHAPTER 7 Software Download / Calibration 6. Description - calibration Calibration sets a starting reference point for all the optical and magnetic sensors within the unit. This task can be done at the host unit or at your workbench. WHEN TO CALIBRATE - After the acceptor component has been disassembled for repair - After a sensor board has been replaced - Whenever bill acceptance is degraded - Once a year 7. Tools required You will need the following tools for calibration at your workbench. Tools needed for calibration at your workbench Connect the cable to PC's serial port (D-sub 9 pin) CN2 PC VM-124 DOWNLOAD SJB200A DOWNLOAD STANDARD SJB100/400/400(GC) Remove DC24V VM-124 TEST MONITOR RXD TXD DISPLAY1 DISPLAY2 SEB400 OS: Windows 95/98/Me/2000 DC-SW BSY ABN VEND1 VEND2 VEND3 VEND4 ACK V1INH1 V1INH2 V1INH3 V1INH4 SJB200A SW1 SW2 SW3 SW4 SW5 Calibration Program ADJxxx.exe Dosvga.bgi DIP SW SEB-404 (CPU BOARD) O N Must be saved in the same directory To AC Power ( V) Do not yet supply DIP SWpower to SEB at the point White Reference Paper KS-052 (Part #: ) Black Reference Paper KS-053 (Part #: ) MAG HEAD TEST BOARD MC-01 Mag tool (Part #: ) 7-7

48 CHAPTER 7 Software Download / Calibration 8. Setting the SEB in calibration mode 1) Refer to the diagram on page 7-5 above to properly connect the cables / harnesses. Make sure the power of VM-100 / host machine is OFF when connecting the harness to the SEB. Failure to do so may cause electric shock and/or permanent damage to the equipment. 2) Set dipswitch No.8 ON and 1 to 7 OFF. 3) Supply power to the SEB. 9. Starting the PC calibration program 1) Turn on the PC and start Windows 95/98/2000/Me. 2) Save the calibration program ADJxxx.exe and Dosvga.bgi in the same directory in your PC. 3) Double-click the file ADJxxx.exe to start the program. 10. Calibration procedure 1) Confirm the following menu screen appears. SEB-400/404 Calibration Software Version xxxxxx 2004/XX/XX Japan Cash Machine Co., Ltd. Select menu 1: Calibration Enter the number and press ENTER To exit from program, press E/e key <scr 1> 2) Enter 1 (Calibration) and press ENTER. The following screen appears. Insert white reference paper. Press ENTER. <scr 2> 7-8

49 CHAPTER 7 Software Download / Calibration 3) Set white reference paper, and close the cover. Press ENTER. 4) The following screen appears. Do not touch the reference paper and the SEB during calibration. Calibrating...[GAIN/RESISTOR CHECK] Calibrating...[GAIN] Calibrating...[D/A] <scr 3> 7-9

50 CHAPTER 7 Software Download / Calibration 5) When the calibration with white reference paper is complete, the following screen appears. Remove the white reference paper. Press ENTER. <scr4> 6) Remove the white reference paper, and close the cover. Press ENTER. Do not touch or move the SEB during calibration. Calibrating...[RESISTOR] Calibrating...[GAIN] Calibrating...[D/A] <scr 5> 7-10

51 CHAPTER 7 Software Download / Calibration 7) When the calibration without reference paper is complete, the following screen appears. Insert black reference paper. Press ENTER. <scr 6> 8) Set the black reference paper, and close the cover. Press ENTER. The following screen appears. Do not touch the reference paper and the SEB during calibration. Calibrating...[A/D] <scr7> 7-11

52 CHAPTER 7 Software Download / Calibration 9) When the calibration with black reference paper is complete, the following screen appears. Press ENTER to continue. ---END---(PRESS ENTER) <scr8> 10) The magnetic head of SEB is on the lower tray of transport path. Flip over the mag board (a), and place the 2nd line pattern on the SEB magnetic head (b). Slide the board to the left edge of transport path (c), and close the cover. Press ENTER. (b) (a) (c) MAG HEAD TEST BOARD MAG GAIN ADJUSTMENT Insert Mag Head Tester. Press ENTER. <scr 9> 7-12

53 CHAPTER 7 Software Download / Calibration 11) Slide the mag board back and forth to find the peak value. Find the position where the MAG Center A/D value enters the range within -0.2 V in relation to the peak value. MAG HEAD TEST BOARD MAG GAIN ADJUSTMENT MAG Center A/D = 0.73v (37) PEAK: 0.75v Set the mag head tester at the peak position. Press ENTER to start calibration. MAG Center A/D value Peak Value <scr 10> 12) Press ENTER. The gain count will start. Do not touch the mag board or the SEB. When the gain count is finished, you will be asked if you want to save the calibration data to the EEPROM. Press ENTER. MAG GAIN ADJUSTMENT MAG Center A/D = 0.73v (37) PEAK: 0.75v Adjusting Gain...7 Write the calibration data to acceptor head? YES-->Y NO-->N Press ENTER <scr11> 13) When the whole calibration process is complete, COMPLETE will appear on the screen. Press ENTER. ----COMPLETE---- Press ENTER <scr12> 7-13

54 CHAPTER 7 Software Download / Calibration 14) If you wish to continue calibration with another SEB unit, press ENTER. To end calibration procedure, press ESC. Repeat Calibration---->ENTER Exit ---->ESC <scr13> 7-14

JCM TRAINING OVERVIEW VEGA Banknote Acceptor

July, 2013 JCM TRAINING OVERVIEW VEGA Banknote Acceptor Phone # (800) 683-7248 (702) 651-0000 Technical Support # (702) 651-3444 Fax # (702) 651-0214 E-mail techsupport@jcmglobal.com Web Address http://www.jcmglobal.com