GE Fanuc Automation. Power Mate 0. Motion Control Products. Maintenance Manual

Transcription

1 GE Fanuc Automation Motion Control Products Power Mate 0 Maintenance Manual GFZ-63445EN/01 February 2000

2 Warnings, Cautions, and Notes as Used in this Publication GFL-001 Warning Warning notices are used in this publication to emphasize that hazardous voltages, currents, temperatures, or other conditions that could cause personal injury exist in this equipment or may be associated with its use. In situations where inattention could cause either personal injury or damage to equipment, a Warning notice is used. Caution Caution notices are used where equipment might be damaged if care is not taken. Note Notes merely call attention to information that is especially significant to understanding and operating the equipment. This document is based on information available at the time of its publication. While efforts have been made to be accurate, the information contained herein does not purport to cover all details or variations in hardware or software, nor to provide for every possible contingency in connection with installation, operation, or maintenance. Features may be described herein which are not present in all hardware and software systems. GE Fanuc Automation assumes no obligation of notice to holders of this document with respect to changes subsequently made. GE Fanuc Automation makes no representation or warranty, expressed, implied, or statutory with respect to, and assumes no responsibility for the accuracy, completeness, sufficiency, or usefulness of the information contained herein. No warranties of merchantability or fitness for purpose shall apply. Copyright 2000 GE Fanuc Automation North America, Inc. All Rights Reserved.

3 SAFETY PRECAUTIONS This section describes the safety precautions related to the use of FANUC Power Mate. It is essential that these precautions be observed by users to ensure the safe operation of machines equipped with a Power Mate (all descriptions in this section assume this configuration). Power Mate maintenance involves various dangers. Power Mate maintenance must be undertaken only by a qualified technician. Users must also observe the safety precautions related to the machine, as described in the relevant manual supplied by the machine tool builder. Before checking the operation of the machine, take time to become familiar with the manuals provided by the machine tool builder and FANUC. Contents 1. DEFINITION OF WARNING, CAUTION, AND NOTE s 2 2. WARNINGS, CAUTIONS, AND NOTES RELATED TO CHECK OPERATION. s 3 3. WARNINGS AND NOTES RELATED TO REPLACEMENT s 4 4. WARNINGS AND NOTES RELATED TO PARAMETERS s 5 5. WARNINGS RELATED TO DAILY MAINTENANCE s 6 s 1

4 SAFETY PRECAUTIONS B 63445EN/01 1 DEFINITION OF WARNING, CAUTION, AND NOTE This manual includes safety precautions for protecting the maintenance personnel (herein referred to as the use) and preventing damage to the machine. Precautions are classified into Warnings and Cautions according to their bearing on safety. Also, supplementary information is described as a Note. Read the Warning, Caution, and Note thoroughly before attempting to use the machine. WARNING Applied when there is a danger of the user being injured or when there is a damage of both the user being injured and the equipment being damaged if the approved procedure is not observed. CAUTION Applied when there is a danger of the equipment being damaged, if the approved procedure is not observed. NOTE The Note is used to indicate supplementary information other than Warning and Caution. Read this manual carefully, and store it in a safe place. s 2

5 B 63445EN/01 2 WARNINGS, SAFETY PRECAUTIONS CAUTIONS, AND NOTES RELATED TO CHECK OPERATION WARNING 1. When checking the operation of the machine with the cover removed (1) The user s clothing could become caught in the spindle or other components, thus presenting a danger of injury. When checking the operation, stand away from the machine to ensure that your clothing does not become tangled in the spindle or other components. (2) When checking the operation, perform idle operation without workpiece. When a workpiece is mounted in the machine, a malfunction could cause the workpiece to be dropped or destroy the tool tip, possibly scattering fragments throughout the area. This presents a serious danger of injury. Therefore, stand in a safe location when checking the operation. 2. When checking the machine operation with the power magnetics cabinet door opened (1) The power magnetics cabinet has a high voltage section (carrying a mark). Never touch the high voltage section. The high voltage section presents a severe risk of electric shock. Before starting any check of the operation, confirm that the cover is mounted on the high voltage section. When the high voltage section itself must be checked, note that touching a terminal presents a severe danger of electric shock. (2) Within the power magnetics cabinet, internal units present potentially injurious corners and projections. Be careful when working inside the power magnetics cabinet. 3. Never attempt to machine a workpiece without first checking the operation of the machine. Before starting a production run, ensure that the machine is operating correctly by performing a trial run using, for example, the single block, feedrate override, or machine lock function or by operating the machine with neither a tool nor workpiece mounted. Failure to confirm the correct operation of the machine may result in the machine behaving unexpectedly, possibly causing damage to the workpiece and/or machine itself, or injury to the user. 4. Before operating the machine, thoroughly check the entered data. Operating the machine with incorrectly specified data may result in the machine behaving unexpectedly, possibly causing damage to the workpiece and/or machine itself, or injury to the user. 5. Ensure that the specified feedrate is appropriate for the intended operation. Generally, for each machine, there is a maximum allowable feedrate. The appropriate feedrate varies with the intended operation. Refer to the manual provided with the machine to determine the maximum allowable feedrate. If a machine is run at other than the correct speed, it may behave unexpectedly, possibly causing damage to the workpiece and/or machine itself, or injury to the user. 6. When using a tool compensation function, thoroughly check the direction and amount of compensation. Operating the machine with incorrectly specified data may result in the machine behaving unexpectedly, possibly causing damage to the workpiece and/or machine itself, or injury to the user. s 3

6 SAFETY PRECAUTIONS B 63445EN/01 3 WARNINGS AND NOTES RELATED TO REPLACEMENT WARNING 1. Always turn off the power to the Power Mate and the main power to the power magnetics cabinet. If only the power to the Power Mate is turned off, power may continue to be supplied to the serve section. In such a case, replacing a unit may damage the unit, while also presenting a danger of electric shock. 2. When a heavy unit is to be replaced, the task must be undertaken by two persons. If the replacement is attempted by only one person, the replacement unit could slip and fall, possibly causing injury. 3. After the power is turned off, the servo amplifier and spindle amplifier may retain voltages for a while, such that there is a danger of electric shock even while the amplifier is turned off. Allow at least twenty minutes after turning off the power for these residual voltages to dissipate. 4. When replacing a unit, ensure that the new unit has the same parameter and other settings as the old unit. (For details, refer to the manual provided with the machine.) Otherwise, unpredictable machine movement could damage the workpiece or the machine itself, and present a danger of injury. s 4

7 B 63445EN/01 4 WARNINGS SAFETY PRECAUTIONS AND NOTES RELATED TO PARAMETERS WARNING 1. When machining a workpiece for the first time after modifying a parameter, close the machine cover. Never use the automatic operation function immediately after such a modification. Instead, confirm normal machine operation by using functions such as the single block function, feedrate override function, and machine lock function, or by operating the machine without mounting a tool and workpiece. If the machine is used before confirming that it operates normally, the machine may move unpredictably, possibly damaging the machine or workpiece, and presenting a risk of injury. 2. The parameters are set to their optimal values, so that those parameters usually need not be modified. When a parameter must be modified for some reason, ensure that you fully understand the function of that parameter before attempting to modify it. If a parameter is set incorrectly, the machine may move unpredictably, possibly damaging the machine or workpiece, and presenting a risk of injury. s 5

8 SAFETY PRECAUTIONS B 63445EN/01 5 WARNINGS RELATED TO DAILY MAINTENANCE WARNING 1. Memory backup battery replacement When replacing the memory backup batteries, keep the power to the machine (CNC) turned on, and apply an emergency stop to the machine. Because this work is performed with the power on and the cabinet open, only those personnel who have received approved safety and maintenance training may perform this work. When replacing the batteries, be careful not to touch the high voltage circuits (marked and fitted with an insulating cover). Touching the uncovered high voltage circuits presents an extremely dangerous electric shock hazard. NOTE The Power Mate uses batteries to preserve the contents of its memory, because it must retain data such as programs, offsets, and parameters even while external power is not applied. If the battery voltage drops, a low battery voltage alarm is displayed on the machine operator s panel, CRT screen, or etc.. When a low battery voltage alarm is displayed, replace the batteries within a week. Otherwise, the contents of the Power Mate s memory will be lost. To replace the battery, see the procedure described in Section 2.6 of this manual. s 6

9 B 63445EN/01 SAFETY PRECAUTIONS WARNING 2. Fuse replacement Before replacing a blown fuse, however, it is necessary to locate and remove the cause of the blown fuse. For this reason, only those personnel who have received approved safety and maintenance training may perform this work. When replacing a fuse with the cabinet open, be careful not to touch the high voltage circuits (marked and fitted with an insulating cover). Touching an uncovered high voltage circuit presents an extremely dangerous electric shock hazard. s 7

10 B 63445EN/01 PREFACE PREFACE Description of this manual 1.Display and operation This chapter covers those items, displayed on the CRT, that are related to maintenance. A list of all supported operations (CRT or DPL) is also provided at the end of this chapter. 2.Hardware This chapter covers hardware related items, including the hardware configuration, connection, and Power Mate status indicated on printed circuit boards. A list of all units is also provided as well as an explanation of how to replace each unit. 3.Data input/output This chapter describes the input/output of data, including programs, parameters, lodder program, and tool compensation data, as well as the input/output procedures. 4.Interface between the CNC and PMC This chapter describes the PMC specifications, the system configuration, and the signals used by the PMC. 5.Digital servo This chapter describes the servo tuning screen and how to adjust the reference position return position. 6.AC spindles These chapters describe the spindle tuning. 7.Trouble shooting This chapter describes the procedures to be followed in the event of certain problems occurring, for example, if the power cannot be turned on or if automatic operation cannot be performed. Countermeasures to be applied in the event of alarms being output are also described. APPENDIX The appendix consists of a list of all alarms, as well as a list of maintenance parts. This manual does not provide a parameter list. If necessary, refer to the Connection Manual (B 63443EN). This manual describes all optional functions. Refer to the manual provided by the machine tool builder for details of any options with which the installed machine tool is provided. Read this manual carefully, and store it in a safe place. p 1

11 PREFACE B 63445EN/01 Applicable models This manual describes following function. The models covered by this manual, and their abbreviations, are : Product Name Abbreviations FANUC Power Mate 0 Power Mate 0 Power Mate Related manuals The table below lists manuals related to the Power Mate 0. In the table, this manual is marked with an asterisk(*). FANUC Power Mate 0 CONNECTION MANUAL FANUC Power Mate 0 OPERATOR S MANUAL FANUC Power Mate 0 MAINTENANCE MANUAL 1 Manuals related to the Power Mate 0 Manual name Specification Number B 63443EN B 63444EN B 63445EN * For specifications and maintenance of FANUC SERVO MOTOR β series, refer to the following manuals: Document name Document number Major contents Major usage FANUC SERVO MOTOR β series DESCRIPTIONS B 65232EN Specification Characteristics External dimensions Connections Selection of motor Connection of motor FANUC SERVO MOTOR β series MAINTENANCE MANUAL B 65235EN p 2

12 B 63445EN/01 Table of Contents SAFETY PRECAUTIONS s 1 PREFACE p 1 1. DISPLAY AND OPERATION FUNCTION KEYS AND SOFT KEYS Soft Keys DPL/MDI CONFIGURATION DISPLAY OF SOFTWARE CRT/MDI DPL/MDI SYSTEM CONFIGURATION SCREEN Display Method Software Configuration Screen Module Configuration Screen ALARM HISTORY SCREEN General Screen Display Clearing Alarm History Display of Special Alarms HELP FUNCTION General Display Method DISPLAYING DIAGNOSTIC PAGE Displaying of CRT/MDI Displaying of DPL/MDI Contents Displayed (Common) Contens Displayed (DPL/MDI) POWER MATE STATE DISPLAY OPERATION HISTORY Screen Display Setting the Input Signal or Output Signal to be Recorded in the Operation History Notes LIST OF OPERATIONS (CRT/MDI) LIST OF OPERATION (DPL/MDI) HARDWARE TOTAL CONNECTION DIAGRAM INSTALLATION Environmental Requirement Power Capacity Action Against Noise CONNECTOR LAYOUT OF CONTROL UNIT LED DISPLAY/SETTING AND MODULE CONFIGURATION OF UNIT LED Display of Control Unit Fuse Battery of Controller Setting the Rotary Switch RSW c 1

13 Table of Contents B 63445EN/ Location of Modules and Internal Printed Boards LIST OF PRINTED BOARD AND UNIT Basic Unit Control Unit Printed Board Module CRT/MDI, DPL/MDI Unit Setting and Display Unit HOW TO REPLACE THE BATTERIES Replace the Battery for Memory Back Up HOW TO REPLACE THE MODULES Removing Insertion REPLACING PRINTED CIRCUIT BOARD AND UNIT The Base Printed Circuit Boards The Power Supply Printed Circuit Boards and Sub Printed Board The Fan motor The CRT Control PCB The MDI Keyboard The CRT Unit (CRT/MDI) REPLACING THE FUSE The Power Mate Control Unit Fuse The CRT/MDI Control PCB Fuse INPUT AND OUTPUT OF DATA SETTING PARAMETERSFOR INPUT/OUTPUT INPUTTING/ OUTPUTTING DATA Confirming the Parameters Required for Data input/output Outputting CNC Parameters Outputting PMC Parameters Outputting Custom Macro Variable Values Outputting Tool Compensation Amount Outputting Part Program Outputting Ladder Programs Outputting Pitch Error Compensation Value Inputting CNC Parameters Inputting PMC Parameters Inputting Custom Macro Variable Values Inputting Tool Compensation Amount Inputting Part Programs Inputting PMC Ladder Inputting Pitch Error Compensation Value INTERFACE BETWEEN NC AND PMC GENERAL OF INTERFACE SPECIFICATION OFPMC Specification Address Built in Debug Function System Reserve Area of Internal Relay Execution Period of PMC OPERATION ON THE CRT/MDI Display Method PMCLAD SCREEN c 2

14 B 63445EN/01 Table of Contents PMCDGN SCREEN PMCRAM Screen OPERATION ON THE DPL/MDI Selectingthe PMC Programmer Menu Setting and Displaying System Parameters (SYSTEM PARAM) Editing the Sequence Program (Edit) Editing Ladder Mnemonics Starting and Stopping the Sequence Program (Run/Stop) Error Messages (for Ladder Mnemonics Editing) LIST OF SIGNALS BY EACH MODE ADDRESS LIST Power Mate D for 1 path Control SIGNAL AND SYMBOL CORRESPONDENCE TABLE DIGITAL SERVO INITIAL SETTING SERVO PARAMETERS SERVO TUNING SCREEN Parameter Setting Displaying Servo Tuning Screen ADJUSTING REFERENCE POSITION (DOG METHOD) General ANALOG SPINDLE INTERFACE GENERAL OF SPINDLE CONTROL (ANALOG INTERFACE) Block Diagram Calculation of S Analog Voltage and Associated Parameters Tuning S Analog Voltage (D/A Converter) TROUBLESHOOTING CORRECTIVE ACTION FOR FAILURES Investigating the Conditions Under Which Failure Occurred POWER CANNOT BE TURNED ON NO MANUAL OPERATION NOR AUTOMATIC OPERATION CAN BE EXECUTED JOG OPERATION CANNOT BE DONE HANDLE OPERATION (MPG) CAN NOT BE DONE AUTOMATIC OPERATION CANNOT BE DONE CYCLE START LED SIGNAL HAS TURNED OFF WHEN MANIPULATION IS NOT POSSIBLE WITH THE CRT/MDI ALARM 85 TO 87 (READER/PUNCHER INTERFACE ALARM) REFERENCE POSITION DEVIATES ALARM 90 (REFERENCE POSITION RETURN IS ABNORMAL) ALARM 350 (SERIAL PULSE CODER IS ABNORMAL) ALARM 351 (SERIAL PULSE CODER COMMUNICATION IS ABNORMAL) ALARM 400 (OVERLOAD) ALARM 401 (*DRDY SIGNAL TURNED OFF) ALARM 404 AND 405 (*DRDY ON, REFERENCE POSITION RETURN ABNORMAL) ALARM 410 (EXCESSIVE POSITION ERROR AMOUNT DURING STOP) ALRAM 411 (EXECESSIVE POSITION ERROR DURING MOVE) c 3

15 Table of Contents B 63445EN/ ALARM 414 (DIGITAL SERVO SYSTEM IS ABNORMAL) ALARM 416 (DISCONNECTION ALARM) ALARM 417 (DIGITAL SERVO SYSTEM IS ABNORMAL) ALARM 700 (OVERHEAT AT CONTROL SIDE) ALARM 900 (ROM PARITY ERROR) ALARM 910 TO 911 (RAM PARITY) ALARM 920 (WATCH DOG OR RAM PARITY) ALARM 930 (CPU ERROR) ALARM 950 OR 951 (PMC SYSTEM ALARM) ALARM 970 (NMI ALARM IN PMC MODULE) ALARM 973 (NMI ALARM BY UNKNOWN CAUSE) APPENDIX A. ALARM LIST B. LIST OF MAINTENANCE PARTS B.1 MAINTENANCE PARTS C. DATA INPUT/OUTPUT TO AND FROM A MEMORY CARD C.1 OVERVIEW C.2 FUNCTION DESCRIPTION C.2.1 Conditions For Enabling This Function C.2.2 Output to a Memory Card C.2.3 Input from a Memory Card C.3 OPERATION C.3.1 Outputting Data to a Memory Card C.3.2 Inputting Data from a Memory Card C.4 ERROR CODES C.5 MEMORY CARD WRITE PROTECT SWITCH D. MEMORY CARD OPERATOR S MANUAL D.1 OUTLINE D.2 NAMES AND FUNCTION OF MEMORY COMPONENTS D.3 OPERATING OF MEMORY CARD D.3.1 Connection of Memory Card D.3.2 Operation D.3.3 Disconnection of Memory Card D.4 SPECIFICATIONS OF MEMORY CARDS THAT ARE NOT ALLOWED TO BE USED E. NOTATION OF MDI KEYS c 4

16 B 63445EN/01 1. DISPLAY AND OPERATION 1 DISPLAY AND OPERATION This chapter describes how to display various screens by the function keys. The screens used for maintenance are respectively displayed. 1.1 FUNCTION KEYS AND SOFT KEYS 1.2 CONFIGURATION DISPLAY OF SOFTWARE 1.3 SYSTEM CONFIGURATION SCREEN 1.4 ALARM HISTORY SCREEN 1.5 HELP FUNCTION 1.6 DISPLAYING DIAGNOSTIC PAGE 1.7 POWER MATE STATE DISPLAY 1.8 OPERATION HISTORY 1.9 LIST OF OPERATIONS (CRT/MDI) 1.10 LIST OF OPERATIONS (DPL/MDI) 1

17 1. DISPLAY AND OPERATION B 63445EN/ FUNCTION KEYS AND SOFT KEYS Soft Keys Operations and soft key display staturs for each function key are described below. To display a more detailed screen of CRT/MDI, press a function key followed by a soft key. Soft keys are also used for actual operations. The following illustrates how soft key displays are changed by pressing each function key. The symbols in the following figures mean as shown below : : Indicates screens : Indicates a screen that can be displayed by pressing a function key(*1) ] ( ) : Indicates a soft key(*2) : Indicates input from the MDI panel. : Indicates the continuous menu key (rightmost soft key). *1 Press function keys to switch between screens that are used frequently. *2 Some soft keys are not displayed depending on the option configuration. NOTE If the DPL/MDI is connected, the CRT/MDI is disabled, and the functions of screen are restricted to position display. 2

18 B 63445EN/01 1. DISPLAY AND OPERATION POSITION SCREEN Soft key transition triggered by the function key POS POS Absolute coordinate display [WORK] Relative coordinate display [REL] [(OPRT)] [PRESET] ORIGIN [ALLEXE] (Axis name) [EXEC] Current position display [ALL] [(OPRT)] [PRESET] ORIGIN [ALLEXE] (Axis name) [EXEC] 3

19 1. DISPLAY AND OPERATION B 63445EN/01 PROGRAM SCREEN Soft key transition triggered by the function key in the MEMORY mode PROG PROG Program display screen [PRGRM] [(OPRT)] [BG EDT] (O number) (N number) [REWIND] See When the soft key [BG EDT] is pressed [O SRH] [N SRH] Program check display screen [CHECK] [WORK] [REL] [(OPRT)] [BG EDT] (O number) (N number) [REWIND] See When the soft key [BG EDT] is pressed [O SRH] [N SRH] Current block display screen [CURRNT] [(OPRT)] [BG EDT] See When the soft key [BG EDT] is pressed Next block display screen [NEXT] [(OPRT)] [BG EDT] See When the soft key [BG EDT] is pressed [FL.SDL] [PRGRM] Return to (1) (Program display) File directory display screen [DIR] [(OPRT)] [SELECT] (File No. ) [EXEC] [F SET] 4

20 B 63445EN/01 1. DISPLAY AND OPERATION PROGRAM SCREEN Soft key transition triggered by the function key in the EDIT mode PROG PROG Program display [PRGRM] [(OPRT)] [BG EDT] See When the soft key [BG EDT] is pressed (O number) [O SRH] (Address) [SRH ] (Address) [SRH ] [REWIND] [F SRH] [CAN] (N number) [EXEC] [READ] [CHAIN] [STOP] [CAN] (The cursor moves to the end of a program.) (O number) [EXEC] [PUNCH] [STOP] [CAN] (O number) [EXEC] [DELETE] [CAN] (N number) [EXEC] Program directory display [LIB] [(OPRT)] [BG EDT] See When the soft key [BG EDT] is pressed (O number) [O SRH] Return to the program [READ] [PUNCH] [CHAIN] [STOP] [CAN] (O number) [STOP] [CAN] (O number) [EXEC] [EXEC] 5

21 1. DISPLAY AND OPERATION B 63445EN/01 PROGRAM SCREEN Soft key transition triggered by the function key in the MDI mode PROG PROG Program display [PRGRM] [(OPRT)] [BG EDT] See When the soft key [BG EDT] is pressed Program input screen [MDI] [(OPRT)] [BG EDT] [START] (Address) (Address) [REWIND] See When the soft key [BG EDT] is pressed [CAN] [EXEC] [SRH ] [SRH ] Current block display screen [CURRNT] [(OPRT)] [BG EDT] See When the soft key [BG EDT] is pressed Next block display screen [NEXT] [(OPRT)] [BG EDT] See When the soft key [BG EDT] is pressed 6

22 B 63445EN/01 1. DISPLAY AND OPERATION PROGRAM SCREEN Soft key transition triggered by the function key in the HANDLE/STEP, JOG or REF mode PROG PROG Program display [PRGRM] [(OPRT)] [BG EDT] See When the soft key [BG EDT] is pressed Current block display screen [CURRNT] [(OPRT)] [BG EDT] See When the soft key [BG EDT] is pressed Next block display screen [NEXT] [(OPRT)] [BG EDT] See When the soft key [BG EDT] is pressed 7

23 1. DISPLAY AND OPERATION B 63445EN/01 PROGRAM SCREEN PROG Soft key transition triggered by the function key (When the soft key [BG EDT] is pressed in all modes) PROG Program display [PRGRM] [(OPRT)] [BG END] (O number) [O SRH] (Address) [SRH ] (Address) [SRH ] [REWIND] [F SRH] [CAN] (N number) [EXEC] [READ] [CHAIN] [STOP] [CAN] (The cursor moves to the end of a program.) (O number) [EXEC] [PUNCH] [STOP] [CAN] (O number) [EXEC] [DELETE] [CAN] (N number) [EXEC] Program directory display [DIR] [(OPRT)] [BG EDT] (O number) [O SRH] Return to the program [READ] [PUNCH] [CHAIN] [STOP] [CAN] (O number) [STOP] [CAN] (O number) [EXEC] [EXEC] 8

24 B 63445EN/01 1. DISPLAY AND OPERATION OFFSET/SETTING SCREEN Soft key transition triggered by the function key OFFSET SETTING OFFSET SETTING Tool offset screen [OFFSET] [(OPRT)] (Number) (Axis name) (Numeral) (Numeral) [NO SRH] [INP.C.] [+INPUT] [INPUT] [CLEAR] [ALL] [READ] [CAN] [EXEC] [PUNCH] [CAN] [EXEC] Setting screen [SETING] [(OPRT)] (Number) [NO SRH] [ON:1] [OFF:0] (Numeral) (Numeral) [+INPUT] [INPUT] Work coordinate system setting screen [WORK] [(OPRT)] (Number) [NO SRH] (Axis name and numeral) (Numeral) (Numeral) [+INPUT] [INPUT] Macro variables display screen [MACRO] [(OPRT)] (Number) (Axis name) [NO SRH] [INP.C.] (Numeral) [INPUT] [PUNCH] [CAN] [EXEC] Software operator s panel screen [OPR] 9

25 1. DISPLAY AND OPERATION B 63445EN/01 SYSTEM SCREEN Soft key transition triggered by the function key SYSTEM SYSTEM 1/3 Parameter screen [PARAM] [(OPRT)] (Number) [ON:1] [OFF:0] (Numeral) (Numeral) [NO SRH] [+INPUT] [INPUT] [READ] [PUNCH] [CAN] [EXEC] [CAN] [EXEC] To enter a file number: Press N, enter a file number, then press, [F SRCH], and [EXEC] on the PRGRM screen To enter a file number: Press N, enter a file number, then press, [F SRCH], and [EXEC] on the PRGRM screen Diagnosis screen [DGNOS] [(OPRT)] (Number) [NO SRH] PMC screen [PMC] [PMCLAD] [TOP] [BOTTOM] [SRCH] [W SRCH] [N SRCH] [F SRCH] [ADRESS]/[SYMBOL] (1) (2) (Continued on the next page) 10

26 B 63445EN/01 1. DISPLAY AND OPERATION (1) (2) 2/3 [PMCDGN] [TITLE] [STATUS] [ALARM] [TRACE] [SEARCH] [T.DISP]/[TRCPRM] [EXEC] [PMCPRM] [TIMER] [COUNTR] [KEEPRL] [DATA] [G.DATA] [G.CONT] [NO.SRH] [INIT] [C.DATA] [G SRCH] [SEARCH] [STOP]/[RUN] [I/O] [EXEC] [CANCEL] (No.) [SPEED] [INPUT] [INIT] System configuration screen [SYSTEM] (1) (Continued on the next page) 11

27 1. DISPLAY AND OPERATION B 63445EN/01 (1) 3/3 Pitch error compensation screen [PITCH] [(OPRT)] (Number) [ON:1] [OFF:0] (Numeral) (Numeral) [NO SRH] [+INPUT] [INPUT] [READ] [PUNCH] [CAN] [EXEC] [CAN] [EXEC] To enter a file number: Press N, enter a file number, then press, [F SRCH], and [EXEC] on the PRGRM screen N To enter a file number: Press, enter a file number, then press, [F SRCH], and [EXEC] on the PRGRM screen Servo parameter screen [SV.PRM] [SV.SET] [SV.TUN] [(OPRT)] [ON:1] [OFF:0] (Numeral) [INPUT] 12

28 B 63445EN/01 1. DISPLAY AND OPERATION Soft key transition triggered by the function key MESSAGE MESSAGE Alarm display screen [ALARM] Message display screen [MSG] Alarm history screen [HISTRY] [(OPRT)] [CLEAR] Soft key transition triggered by the function key HELP HELP Alarm detail screen [1 ALAM] [(OPRT)] [SELECT] Operation method screen [2 OPR] [(OPRT)] [SELECT] Parameter table screen [3 PARA] 13

29 1. DISPLAY AND OPERATION B 63445EN/ DPL/MDI Function key Date input key? œ Program edit key Input key Cursor move key Fig DPL/MDI Panel (1) Function keys Function keys indicate large items like chapters in a document. Indicates the current position. Conducts the following: In EDIT mode...edits and displays the program in the memory In automatic operation...displays command value. Used to display offset settings and to set and display macro variables. Used to set and display parameter, diagnostic, and PMC parameter. 14

30 B 63445EN/01 1. DISPLAY AND OPERATION Display of Alarm number and external message. (2) Keyboard functions Table MDI Keyboard functions Key Address /numerical key INPUT ( ) key Cancel ( ) key Cursor shift keys Functions Press these keys to input alphabetic, numeric, and other characters. When an address or a numerical key is pressed, the letter or the numeral is input once to the key input buffer, and it is displayed on the DPL. To input the data, press the INPUT key. Press this key to cancel character or sign input to the key input buffer. (Example) When the key input buffer displays N0001, N0001 is cancelled with this key. When an alarm is displayed, depressing CAN will reset the alarm message. There are two kinds of cursor shift key described below. : This key is used to shift the cursor a short distance in the forward direction. : This key is used to shift the cursor a short distance in the reverse direction. READ ( WRITE ( ) key ) key Press this key to actuate I/O device or input/output operation of the memory card. Pressing a key activates the corresponding I/O device. Be careful not to press the wrong key. CAUTION Pressing the READ or WRITE key activates the corresponding function. Be careful to press the correct key. If the wrong key is pressed, data may be transferred in the direction opposite to the desired direction. Power Mate Power Mate I/O device or memory card I/O device or memory card (3) Caution on using the DPL/MDI If the DPL/MDI and CRT/MDI are connected at the same time, the DPL/MDI takes precedence. The CRT and MDI are disabled, and their functions are restricted to position display. 15

31 1. DISPLAY AND OPERATION B 63445EN/ CONFIGURATION DISPLAY OF SOFTWARE CRT/MDI 1) Upon normal start 883F 01 SERVO : PMC : zzzz zz Power Mate control software Digital servo software PMC 2) When the CRT/MDI has started normally, but cannot communicate with the controller *** INTELLIGENT CRT/MDI 8813/03 *** ROM PARITY CHECK OK WAITING FOR CRT DATA NOTE If nothing appears on the screen, it indicates that the CRT/MDI has failed to start. 16

32 B 63445EN/01 1. DISPLAY AND OPERATION DPL/MDI 1) Upon normal start Power Mate 0 883F 01 Power Mate control software 2) When the DPL/MDI has started normally, but cannot communicate with the controller ROM PARI. OK RAM CHECK OK NOTE If nothing appears on the screen, it indicates that the DPL/MDI has failed to start. 17

33 1. DISPLAY AND OPERATION B 63445EN/ SYSTEM CONFIGURATION SCREEN Once the system has stared up normally, you can display a system configuration screen to know the types of mounted PCBs or the type of installed software. When a DPL/MDI is used, however, you cannot display a system configuration screen Display Method (1) Press key. (2) Press soft key [system],then the system configuration screen is displayed. (3) The system configuration screen is composed of two screens and each of them can be selected by the page key Software Configuration Screen SYSTEM CONFIG(SOFTWARE) SYSTEM 883F 0007 F81G F01G SERVO PMC LADDER PM Kind of software Software series Software version ROM contents Character written on PMC title screen EDIT **** *** *** 16:53:44 [ PARMA ][ DGNOS ][ PMC ][ SYSTEM ][ ] 18

34 B 63445EN/01 1. DISPLAY AND OPERATION Module Configuration Screen Configuration of the modules displayed on PCB. SYSTEM CONFIG(MODULE) MODULE RAM PMC SCA (CRT) SERVO 1/2 POS LSI (SUB BOARD TYPE 256KB 2.5MB BIT 9 CRT MOUNTED MOUNTED BUILT IN I/O) (2) Information of sub PCB (1) EDIT **** *** *** 16:53:44 [ PARMA ][ DGNOS ][ PMC ][ SYSTEM][ ] Contents of display (1) Type of mounted module or PC board (2) Mounted or not, or type of PC board Pressing the PAGE key displays the system configuration screen of other PCBs. *Refer to Location of Modules and Internal Printed Boards for correspondence with each module and display. 19

35 1. DISPLAY AND OPERATION B 63445EN/ ALARM HISTORY SCREEN General Alarms generated in the Power Mate are recorded. The latest 25 alarms generated are recorded. The 26th and former alarms are deleted. DPL/MDI can not display the alarm history screen Screen Display (1) Press MESSAGE key. (2) Press soft key [HISTRY] and an alarm history screen is displayed. (3) Other pages are displayed by PAGE or PAGE key. ALARM HISTORY O0100 N :43: IMPROPER G CODE :22: OVER TRAVEL : + X :15: SERVO ALARM : X AXIS DGTL PARAM MEM**** *** *** 19:47:45 [ ALARM ][ MSG ][ HISTORY ][ ][ (OPRT) ] The date the alarm was issued Alarm No. Alarm message (some contains no message) Clearing Alarm History (1) Press soft key [(OPE)]. (2) Press soft key [(CLEAR], then the alarm history is cleared Display of Special Alarms Alarms generated by custom macro Alarms generated by DISPB instruction of PMC. Alarm numbers are 3000s and the messages are all MACRO ALARM. (Ex) #3000=1(ERROR) 3001 MACRO ALARM. Alarms of 1000s and the message is all EXTERNAL ALARM. (Ex) DISPB instruction A ERROR EXTERNAL ALARM 20

36 B 63445EN/01 1. DISPLAY AND OPERATION 1.5 HELP FUNCTION General The help function displays alarm information, operation method and a table of contents for parameters. This function is used as a handbook. DPL/MDI can not use the help function Display Method Display of help screen Press HELP key on any screen, then a help screen appears. (However, it is not available when PMC screen or CUSTOM screen is displaying) HELP (INITIAL MENU) O1234 N12345 ***** HELP ***** 1. ALARM DETAIL 2. OPERATION METHOD 3. PARAMETER TABLE EDIT * * * * * * * * * * 00:00:00 [1 ALAM] [2 OPE] [3 PARA] [ ] [ ] Help for alarm (1)When an alarm is generated, press soft key [1 ALAM], then a help message of the alarm is displayed. HELP (INITIAL MENU) O1234 N12345 NUMBER : 010 M SAGE : IMPROPER G CODE FUNCTION : ALARM : A G CODE NOT LISTED IN G CODE TABLE IS BEING COMMANDED ALSO G CODE FOR FUNCTION NOT ADDED IS BEING COMMANDED > EDIT * * * * * * * * * * 00:00:00 [1 ALAM] [2 OPE] [3 PARA] [ ] [ OPRT ] (2) Pressing soft key [OPRT],(alarm No.), and soft key [SELECT] in this order, a help message corresponding to the input alarm number is displayed. 21

37 1. DISPLAY AND OPERATION B 63445EN/01 Help for operation (1) Press [2 OPR], then a menu for operation method is displayed. HELP (OPERATION METHOD) O1234 N PROGRAM EDIT 2. SEARCH 3. RESET 4. DATA INPUT WITH MDI 5. DATA INPUT WITH TAPE 6. OUTPUT 7. INPUT WITH FANUC CASSETTE 8. OUTPUT WITH FANUC CASSETTE 9. MEMORY CLEAR > EDIT * * * * * * * * * * 00:00:00 [1 ALARM] [2 OPR] [3 PARA] [ OPRT ] (2)Press [OPRT], (an item number) and soft key [SELECT], then an operation method of the item is displayed. PAGE Pressing PAGE key or displays another pages. PAGE HELP (OPERATION METHOD) <<1.PROGRAM EDIT>> 1/4 DELETE ALL PROGRAMS MODE :EDIT SCREEN :PROGRAM OPR :(0 9999) (DELETE) DELETE ONE PROGRAM MODE : EDIT SCREEN : PROGRAM OPR :(0+PROGRAM NUMBER) <DELETE> O1234 N12345 Current page/ Total page > EDIT * * * * * * * * * * 00:00:00 [ ] [ ] [ ] [ ] [SELECT] 22

38 B 63445EN/01 1. DISPLAY AND OPERATION Parameter table Press soft key [3 PARA], then a parameter table is displayed. HELP (PARAMETER TABLE) O1234 N /3 SETTING (NO.0000~ ) READER/PUNCHER INTERFACE (NO.0100~ ) AXIS CONTROL/SETTING UNIT (NO.1000~ ) COORDINATE SYSTEM (NO.1200~ ) STROKE LIMIT (NO.1300~ ) FEED RATE (NO.1400~ ) ACCEL/DECELERATION CTRL (NO.1600~ ) SERVO RELATED (NO.1800~ ) DI/DO (NO.3000~ ) Current page/ Total page EDIT * * * * * * * * * * 00:00:00 [1 ALAM ] [2 OPR ][ 3 PARA ] [ ][SELECT] Another screen can be selected by the PAGE key PAGE or PAGE. 23

39 1. DISPLAY AND OPERATION B 63445EN/ DISPLAYING DIAGNOSTIC PAGE Displaying of CRT/MDI (1) Press SYSTEM key on the CRT/MDI. (2) Press soft key [DGN], then a diagnostic screen is displayed Displaying of DPL/MDI (1) Press the key to select the diagnosis screen. When PMC data is displayed, operate Number in turn. 1 Following are display methods in the diagnostic screen of PMC data. (2) Press the key of the PMC address to be displayed. (Use the bottom left address of the key.) 0 D_ 0 Example: Display the address data for D0100 (3) Enter the number of the PMC address to be displayed. 0 D0100 (4) Press the key. > D D By pressing the and keys, the cursor can be moved within the PMC address being displayed. 24

40 B 63445EN/01 1. DISPLAY AND OPERATION Contents Displayed (Common) Causes when the machine does not travel in spite of giving a command Cause of the cycle start LED turned off 000 WAITING FOR FIN SIGNAL An miscelaneous function is being executed. 001 MOTION Travel command of cycle operation is being executed. 002 DWELL Dwell is being executed. 003 IN POSITION CHECK In position check is being done. 004 FEEDRATE OVERRIDE 0% Feedrate override is 0%. 005 INTERLOCK/START LOCK Interlock is input. 006 SPINDLE SPEED ARRIVAL CHECK The unit is waiting for spindle speed signal SAR (G029#4) to become PUNCHING Data is being output through reader/puncher interface. 011 READING Data is being input through reader/puncher interface. 013 JOG FEEDRATE OVERRIDE 0% Jog override is 0%. 014 WAITING FOR RESET, ESP,RRW OFF Power Mate is in reset state. 015 EXTERNAL PROGRAM NUMBER SEARCH External Program Number Search 020 CUT SPEED UP/DOWN 021 RESET BUTTON ON 022 RESET AND REWIND ON 023 EMERGENCY STOP ON 024 RESET ON 025 STOP MOTION OR DWELL Input of emergency stop signal Input of external reset signal Reset button On of MDI Input of reset & rewind Servo alarm generation Switching to other mode, Feed hold Single block stop State of TH alarm 030 CHARACTER NUMBER TH ALARM Position of the character that caused TH alarm. The position is counted from the head. 031 TH DATA Data of the character that caused TH alarm. 25

41 1. DISPLAY AND OPERATION B 63445EN/01 Details of digital servo alarm 414 DGN DGN Address #7 #6 #5 #4 #3 #2 #1 #0 200 OVL LV OVC HCA HVA DCA FBA OFA #7(OVL): Overload alarm (Refer to DGN 201) #6(LV) : Insufficient voltage alarm #5(OVC): Over current alarm #4(HCA): Abnormal current alarm #3(HVA): Overvoltage alarm #2(DCA): Regenerative discharge circuit alarm #1(FBA): Disconnection alarm (Refer to DGN 201) #0(OFA): Overflow alarm Address #7 #6 #5 #4 #3 #2 #1 #0 201 ALD EXP Overload 0 Motor overheat alarm 1 Amplifier overheat Disconnec- 1 0 Built in pulse coder (hard) tion alarm 0 0 Disconnection of pulse coder (software) Detail of Alarm 350 of serial pulse coder Detail of Alarm 351 of serial pulse coder DGN DGN DGN Address #7 #6 #5 #4 #3 #2 #1 #0 204 OFS MCC LDA PMS #6(OFS): Abnormal current value result of A/D conversion of digital #5(MCC): Contacts of MCC of servo amplifier is melted. #4(LDA): Serial pulse coder LED is abnormal #3(PMS): Feedback is not correct due to faulty feedback cable. Address #7 #6 #5 #4 #3 #2 #1 #0 202 CSA PHA RCA CKA SPH #6(CSA): Hardware of serial pulse coder is abnormal #4(PHA): Serial pulse coder or feedback cable is erroneous. #3(RCA): Serial pulse coder is faulty. Counting of feedback cable is erroneous. #1(CKA): Serial pulse coder is faulty. Internal clock stopped. #0(SPH): Serial pulse coder or feedback cable is faulty. Counting of feedback cable is erroneous. Address #7 #6 #5 #4 #3 #2 #1 #0 203 DTE CRC STB #7(DTE): Communication failure of serial pulse coder. (Data error) There is no response for communication. #6(CRC): Communication failure of serial pulse coder. (CRC error) Transferred data is erroneous. #5(STB): Communication failure of serial pulse coder. (Stop bit error) Transferred data is erroneous. 26

42 B 63445EN/01 1. DISPLAY AND OPERATION Position error amount DGN Address 0300 Position error of an axis in detection unit Position error= Feed rate [mm/min] 60 servo loop gain [1/sec] _ 1 Detection unit Machine position Spindle DGN DGN Address 0301 Distance from reference position of an axis in detection unit Address #7 #6 #5 #4 #3 #2 #1 # SAI POS This data indicates the offset data received by the CNC while it is calculating the machine coordinates. #4(SAI) 0 : Spindle analog control is not used. 1 : Spindle analog control is used. #1 (POS) A module required for spindle analog control is 0 : not mounted 1 : mounted Contents Displayed (DPL/MDI) The system configuration screen and the state display etc. are not prepared on the DPL/MDI. With the CRT/MDI, the following numbers cannot be used for reference. Therefor, see the following diagnostic number. Diagnostic No. Unit 800 Relative coordinates Least input increment 801 Skip position Least input increment 802 Remaining travel (Least input increment)/2 803 Acceleration/deceleration Detection unit accumulation 804 Ending position of previous (Least input increment)/2 block 810 Number of program being executed 811 Number of sequence being executed 820 Group 01 G code 821 Group 02 G code 822 Group 03 G code 823 Group 05 G code 824 Group 06 G code 825 Group 08 G code 826 Group 09 G code 827 Group 10 G code 830 F code being executed Unit: mm/min or inch/m (When no decimal point is entered, units are 1 mm/min or 0.01 inch/min.) 27

43 1. DISPLAY AND OPERATION B 63445EN/ Actual feedrate Unit: mm/min, deg/min, or 0.01 inch/min 832 Actual spindle speed Unit: rpm 840 Number of registered blocks Unit: Blocks 841 Amount of memory used by Unit: Characters program 850 ROM series No. of NC system (Example) 883F 851 ROM version No. of NC system (Example) 01, 02, etc. 852 Operation mode (Example) MEM, JOG, STEP, EDIT, etc. 853 Servo system series No. (Example) Servo system version No. (Example) 09, 10, etc. 855 PMC system series No. (Example) PMC system version No. (Example) 01, 02, etc. 857 Ladder program No. (Example) FL Ladder program version No. (Example) 01, 02, etc. 859 System RAM size (Example) 256K 860 PMC module (Example) BIT (PMC PA1 compatible) 861 Sub PCB (Example) BIN (built in I/O card) 28