GE Fanuc Automation. Power Mate D and F Motion Controllers. PowerMotion Products. Maintenance Manual

Transcription

1 GE Fanuc Automation PowerMotion Products Power Mate D and F Motion Controllers Maintenance Manual GFZ-62835EN/01 October 1996

2 Warnings, Cautions, and Notes as Used in this Publication GFL-001 Warning Warning notices are used in this publication to emphasize that hazardous voltages, currents, temperatures, or other conditions that could cause personal injury exist in this equipment or may be associated with its use. In situations where inattention could cause either personal injury or damage to equipment, a Warning notice is used. Caution Caution notices are used where equipment might be damaged if care is not taken. Note Notes merely call attention to information that is especially significant to understanding and operating the equipment. This document is based on information available at the time of its publication. While efforts have been made to be accurate, the information contained herein does not purport to cover all details or variations in hardware or software, nor to provide for every possible contingency in connection with installation, operation, or maintenance. Features may be described herein which are not present in all hardware and software systems. GE Fanuc Automation assumes no obligation of notice to holders of this document with respect to changes subsequently made. GE Fanuc Automation makes no representation or warranty, expressed, implied, or statutory with respect to, and assumes no responsibility for the accuracy, completeness, sufficiency, or usefulness of the information contained herein. No warranties of merchantability or fitness for purpose shall apply. Copyright 1996 GE Fanuc Automation North America, Inc. All Rights Reserved.

3 B 62835EN/01 DEFINITION OF WARNING, CAUTION, AND NOTE DEFINITION OF WARNING, CAUTION, AND NOTE This manual includes safety precautions for protecting the user and preventing damage to the machine. Precautions are classified into Warning and Caution according to their bearing on safety. Also, supplementary information is described as a Note. Read the Warning, Caution, and Note thoroughly before attempting to use the machine. WARNING Applied when there is a danger of the user being injured or when there is a damage of both the user being injured and the equipment being damaged if the approved procedure is not observed. CAUTION Applied when there is a danger of the equipment being damaged, if the approved procedure is not observed. NOTE The Note is used to indicate supplementary information other than Warning and Caution. Read this manual carefully, and store it in a safe place. s 1

4 B 62835EN/01 PREFACE PREFACE Description of this manual 1.Display and operation This chapter covers those items, displayed on the CRT, that are related to maintenance. A list of all supported operations (CRT or DPL) is also provided at the end of this chapter. 2.Hardware This chapter covers hardware related items, including the hardware configuration, connection, and Power Mate status indicated on printed circuit boards. A list of all units is also provided as well as an explanation of how to replace each unit. 3.Data input/output This chapter describes the input/output of data, including programs, parameters, lodder program, and tool compensation data, as well as the input/output procedures. 4.Interface between the Power Mate and PMC This chapter describes the PMC specifications, the system configuration, and the signals used by the PMC. 5.Digital servo This chapter describes the servo tuning screen and how to adjust the reference position return position. 6.and 7. AC spindles These chapters describe the spindle amplifier checkpoints, as well as the spindle tuning screen. 8.Trouble shooting This chapter describes the procedures to be followed in the event of certain problems occurring, for example, if the power cannot be turned on or if automatic operation cannot be performed. Countermeasures to be applied in the event of alarms being output are also described. 9.and 10. Spindle trouble shooting These chapters explain the alarms related to spindles, as well as the corresponding countermeasures to be applied. APPENDIX The appendix consists of a list of all alarms, as well as a list of maintenance parts. The I/O Unit MODEL A is also described. This manual does not provide a parameter list. If necessary, refer to the Connection Manual (B 62833EN). This manual describes all optional functions. Refer to the manual provided by the machine tool builder for details of any options with which the installed machine tool is provided. p 1

5 PREFACE B 62835EN/01 Applicable models This manual describes following function. The models covered by this manual, and their abbreviations, are : Product Name Abbreviations FANUC Power Mate MODEL D FANUC Power Mate MODEL F Power Mate D Power Mate F Power Mate Related manuals The table below lists manuals related to the Power Mate D/F. In the table, this manual is marked with an asterisk(*). 1 Manuals related to the Power Mate D/F Manual name FANUC Power Mate MODEL D/F DESCRIPTIONS FANUC Power Mate MODEL D/F CONNECTION MANUAL FANUC Power Mate MODEL D/F OPERATOR S MANUAL FANUC Power Mate MODEL D/F MAINTENANCE MANUAL FANUC Power Mate MODEL D/F OPERATION AND MAINTENANCE HAND BOOK FANUC Power Mate MODEL D/F PROGRAMMING MANUAL (Macro Compiler/Macro executor) Specification Number B 62092E B 62833EN B 62094E B 62835EN * B 62097EN B 62093E 1 For specifications and maintenance of FUNUC CONTROL MOTOR α /β series, refer to the following manuals: Document name Document number Major contents Major usage FANUC AC SERVO MOTOR α series DESCRIPTIONS B 65142E Specification Characteristics External dimensions Connections Selection of motor Connection of motor FANUC CONTROL MOTOR AMPLIFIER α series DESCRIPTIONS B 65162E Specifications and functions Installation External dimensions and maintenance area Connections Selection of amplifier Connection of amplifier FANUC CONTROL MOTOR α series MAINTENANCE MANUAL B 65165E Start up procedure Troubleshooting Maintenance of motor Start up the system (Hardware) Troubleshooting Maintenance of motor FANUC AC SERVO MOTOR α series PARAMETER MANUAL B 65150E Initial setting Setting parameters Description of parameters Start up the system (Software) Turning the system (Parameters) FANUC CONTROL MOTOR β series DESCRIPTIONS B 65232EN Specification Characteristics External dimensions Connections Selection of motor Connection of motor p 2

6 B 62835EN/01 Table of Contents DEFINITION OF WARNING, CAUTION, AND NOTE s 1 PREFACE p 1 1. DISPLAY AND OPERATION FUNCTION KEYS AND SOFT KEYS Soft Keys DPL/MDI CONFIGURATION DISPLAY OF SOFTWARE CRT/MDI DPL/MDI SYSTEM CONFIGURATION SCREEN Display Method Software Configuration Screen Module Configuration Screen ALARM HISTORY SCREEN General Screen Display Clearing Alarm History Display of Special Alarms HELP FUNCTION General Display Method DISPLAYING DIAGNOSTIC PAGE Displaying of CRT/MDI Displaying of DPL/MDI Contents Displayed (Common) Contens Displayed (DPL/MDI) POWER MATE STATE DISPLAY OPERATION HISTORY Screen Display Setting the Input Signal or Output Signal to be Recorded in the Operation History Notes LIST OF OPERATIONS (CRT/MDI) LIST OF OPERATION (DPL/MDI) WARNING SCREEN DISPLAYED WHEN AN OPTION IS CHANGED HARDWARE TOTAL CONNECTION DIAGRAM INSTALLATION Environmental Requirement Power Capacity Action Against Noise INTER MACHINE CONNECTION CRT/MDI Unit Reader/Puncher Interface Manual Pulse Generator I/O Link Servo Interface Connection to Serial Spindle Amplifier Connection to Analog Spindle Amplifier c 1

7 Table of Contents B 62835EN/ Position Coder Interface DPL/MDI Interface Detachable LCD/MDI Interface Handy Operator s Panel Interface Touch panel Interface LED DISPLAY/SETTING AND MODULE CONFIGURATION OF UNIT LED Display of Control Unit Connector and Signal Name Fuse Battery of Controller Setting the Rotary Switch RSW Rotary Switch MTSW Location of Modules and Internal Printed Boards LED display of I/O Link Connection Unit LIST OF PRINTED BOARD AND UNIT Basic Unit Control Unit Printed Board Module CRT/MDI, DPL/MDI Unit CRT/MDI, DPL/MDI Printed Board HOW TO REPLACE THE BATTERIES Replace the Battery for Memory Back Up Replacing Batteries for Absolute Pulse Coder (a Series Servo Amplifier/Built in Type Battery) Replacing Batteries for Absolute Pulse Coder (b Series Servo Amp Module/Built in Type Battery) Replacing Batteries for Absolute Battery HOW TO REPLACE THE MODULES Removing Insertion REPLACING PRINTED CIRCUIT BOARD AND UNIT The Base Printed Circuit Boards The Power Supply Printed Circuit Boards and Sub Printed Board The Fan motor The CRT Control Printed Circuit Board The MDI Keyboard The CRT Display MAINTENANCE OF HEAT PIPE TYPE HEAT EXCHANGER REPLACING THE FUSE The Power Mate Controller Fuse The CRT/MDI Control PCB Fuse The I/O Card Fuses The I/O Unit MODEL A Fuses Replacing the DPL/MDI Switcher Fuses Replacing the LCD Fuse ADJUSTING THE PLASMA DISPLAY INCH MONOCHROME LCD ADJUSTMENT REPLACING THE LCD BAKLIGHT INPUT AND OUTPUT OF DATA SETTING PARAMETERS FOR INPUT/OUTPUT INPUTTING/ OUTPUTTING DATA Confirming the Parameters Required for Data input/output Outputting CNC Parameters Outputting PMC Parameters c 2

8 B 62835EN/01 Table of Contents Outputting Custom Macro Variable Values Outputting Tool Compensation Amount Outputting Part Program Outputting Ladder Programs Outputting Pitch Error Compensation Data Inputting CNC Parameters Inputting PMC Parameters Inputting Custom Macro Variable Values Inputting Tool Compensation Amount Inputting Part Programs Inputting PMC Ladder Inputting Pitch Error Compensation Data INTERFACE BETWEEN NC AND PMC GENERAL OF INTERFACE SPECIFICATION OF PMC Specification Address Built in Debug Function System Reserve Area of Internal Relay Execution Period of PMC OPERATION ON THE CRT/MDI Display Method PMCLAD SCREEN PMCDGN SCREEN PMCRAM Screen OPERATION ON THE DPL/MDI Selectingthe PMC Programmer Menu Setting and Displaying System Parameters (SYSTEM PARAM) Editing the Sequence Program (Edit) Editing Ladder Mnemonics Starting and Stopping the Sequence Program (Run/Stop) Error Messages (for Ladder Mnemonics Editing) LIST OF SIGNALS BY EACH MODE ADDRESS LIST Power Mate D for 1 path Control Power Mate D for 2 path Control Power Mate F SIGNAL AND SYMBOL CORRESPONDENCE TABLE DIGITAL SERVO INITIAL SETTING SERVO PARAMETERS SERVO TUNING SCREEN Parameter Setting Displaying Servo Tuning Screen ADJUSTING REFERENCE POSITION (DOG METHOD) General DOGLESS REFERENCE POSITION SETTING General Operation Associated Parameters c 3

9 Table of Contents B 62835EN/01 6. AC SPINDLE (SERIAL INTERFACE) GENERAL OF SPINDLE CONTROL (SERIAL INTERFACE) Method A of Gear Change (PRM3705#2=0) Method B of Gear Change (PRM 3705#2=1) TABLE OF TEST POINTS Printed Circuit Board (A16B ) Signal Waveform a Test Points CONFIRMING POWER SUPPLY (SERIAL INTERFACE) Power Supply Test Points SPINDLE SETTING AND TUNING SCREEN Display Method Spindle Setting Screen Spindle Tuning Screen Spindle Monitor Screen Correspondence Between Operation Mode and Parameters on Spindle Tuning Screen AUTOMATIC SETTING OF STANDARD PARAMETER AC SPINDLE (ANALOG INTERFACE) GENERAL OF SPINDLE CONTROL (ANALOG INTERFACE) Block Diagram Calculation of S Analog Voltage and Associated Parameters Tuning S Analog Voltage (D/A Converter) TABLE OF TEST POINTS Model 1S to 3S (Amp. Specification : A06B 6059 H00x) Models 6S to 26S (Amp. specification : A06B 6059 H2xx) Test Points Signal Waveform SETTING PARAMETERS (DIGITAL AC SPINDLE) SETTING STANDARD PARAMETERS LIST OF PARAMETER TUNING AFTER REPLACING PCB (S SERIES AC SPINDLE) TROUBLESHOOTING CORRECTIVE ACTION FOR FAILURES Investigating the Conditions Under Which Failure Occurred POWER CANNOT BE TURNED ON NO MANUAL OPERATION NOR AUTOMATIC OPERATION CAN BE EXECUTED JOG OPERATION CANNOT BE DONE HANDLE OPERATION (MPG) CAN NOT BE DONE AUTOMATIC OPERATION CANNOT BE DONE CYCLE START LED SIGNAL HAS TURNED OFF WHEN MANIPULATION IS NOT POSSIBLE WITH THE CRT/MDI ALARM 85 TO 87 (READER/PUNCHER INTERFACE ALARM) REFERENCE POSITION DEVIATES ALARM 90 (REFERENCE POSITION RETURN IS ABNORMAL) ALARM 300 (REQUEST FOR REFERENCE POSITION RETURN) ALARM 301 TO 305 (ABSOLUTE PULSE CODER IS FAULTY) ALARM 306 TO 308 (ABSOLUTE PULSE CODER BATTERY IS LOW) c 4

10 B 62835EN/01 Table of Contents 8.15 ALARM 350 (SERIAL PULSE CODER IS ABNORMAL) ALARM 351 (SERIAL PULSE CODER COMMUNICATION IS ABNORMAL) ALARM 400 (OVERLOAD) ALARM 401 (*DRDY SIGNAL TURNED OFF) ALARM 404 AND 405 (*DRDY ON, REFERENCE POSITION RETURN ABNORMAL) ALARM 410 (EXCESSIVE POSITION ERROR AMOUNT DURING STOP) ALRAM 411 (EXECESSIVE POSITION ERROR DURING MOVE) ALARM 414 (DIGITAL SERVO SYSTEM IS ABNORMAL) ALRAM 416 (DISCONNECTION ALARM) ALARM 417 (DIGITAL SERVO SYSTEM IS ABNORMAL) ALARM 700 (OVERHEAT AT CONTROL SIDE) ALARM 749 (SERIAL SPINDLE COMMUNICATION ERROR) ALARM 750 (SPINDLE SERIAL LINK CANNOT BE STARTED) ALARM 751 (SPINDLE ALARM) ALARM 900 (ROM PARITY ERROR) ALARM 910 TO 911 (RAM PARITY) ALARM 920 (WATCH DOG OR RAM PARITY) ALARM 924 (SERVO MODULE MOUNTING ERROR) ALARM 930 (CPU ERROR) ALARM 950 OR 951 (PMC SYSTEM ALARM) ALARM 970 (NMI ALARM IN PMC MODULE) ALARM 971 (NMI ALARM IN SLC) ALARM 973 (NMI ALARM BY UNKNOWN CAUSE) TROUBLESHOOTING (SERIAL INTERFACE SPINDLE) LIST OF SERIAL INTERFACE SPINDLE AMPLIFIER ALARMS TROUBLESHOOTING FOR EACH ALARM TROUBLESHOOTING (ANALOG INTERFACE SPINDLE) AL 01 (MOTOR OVERHEAT) AL 02 (EXCESSIVE DEVIATION OF SPEED) AL 06, 07 (OVER SPEED) AL 09 (UNIT OVERHEAT / 6S TO 26S ONLY) AL 10 (LOW INPUT VOLTAGE) AL 11 (DC LINK EXCESSIVE VOLTAGE) AL 12 (DC LINK EXCESSIVE CURRENT) ABNORMAL SOUND AND VIBRATION DURING ROTATION NO ROTATION OR INCORRECT SPEED CONFIRMATION OF TRANSISTOR MODULE APPENDIX A. I/O UNIT MODEL A A.1 SYSTEM CONFIGURATION c 5

11 Table of Contents B 62835EN/01 A.2 HARDWARE CONFIGURATION A.3 LED INDICATION A.4 FUSES A.5 REMOVING A PRINTED CIRCUIT BOARD B. ALARM LIST C. LIST OF MAINTENANCE PARTS C.1 MAINTENANCE PARTS D. DATA INPUT/OUTPUT TO AND FROM A MEMORY CARD D.1 OVERVIEW D.2 FUNCTION DESCRIPTION D.2.1 Conditions for Enabling This Function D.2.2 Output to a Memory Card D.2.3 Input from a Memory Card D.3 OPERATION D.3.1 Outputting Data to a Memory Card D.3.2 Inputting Data from a Memory Card D.4 DATA INPUT/OUTPUT TO AND FROM A MEMORY CARD D.5 ERROR CODES D.6 MEMORY CARD WRITE PROTECT SWITCH E. MEMORY CARD OPERATOR S MANUAL E.1 OUTLINE E.2 NAMES AND FUNCTION OF MEMORY COMPONENTS E.3 OPERATING OF MEMORY CARD E.3.1 Connection of Memory Card E.3.2 Operation E.3.3 Disconnection of Memory Card F. NOTATION OF MDI KEYS c 6

12 B 62835EN/01 1. DISPLAY AND OPERATION 1 DISPLAY AND OPERATION This chapter describes how to display various screens by the function keys. The screens used for maintenance are respectively displayed. 1.1 FUNCTION KEYS AND SOFT KEYS 1.2 CONFIGURATION DISPLAY OF SOFTWARE 1.3 SYSTEM CONFIGURATION SCREEN 1.4 ALARM HISTORY SCREEN 1.5 HELP FUNCTION 1.6 DISPLAYING DIAGNOSTIC PAGE 1.7 POWER MATE STATE DISPLAY 1.8 OPERATION HISTORY 1.9 LIST OF OPERATIONS (CRT/MDI) 1.10 LIST OF OPERATIONS (DPL/MDI) 1.11 WARNING SCREEN DISPLAYED WHEN AN OPTION IS CHANGED 1

13 1. DISPLAY AND OPERATION B 62835EN/ FUNCTION KEYS AND SOFT KEYS Soft Keys Operations and soft key display staturs for each function key are described below. To display a more detailed screen of CRT, PDP, LCD, handy operator s panel, press a function key followed by a soft key. Soft keys are also used for actual operations. The following illustrates how soft key displays are changed by pressing each function key. The symbols in the following figures mean as shown below : : Indicates screens : Indicates a screen that can be displayed by pressing a function key(*1) ] ( ) : Indicates a soft key(*2) : Indicates input from the MDI panel. : Indicates the continuous menu key (rightmost soft key). *1 Press function keys to switch between screens that are used frequently. *2 Some soft keys are not displayed depending on the option configuration. NOTE 1 The CRT, PDP, LCD, and handy operator s panel cannot be used with the Power Mate F. 2 If the DPL/MDI is connected, the CRT, PDP, LCD, and handy operator s panel are disabled, and the functions of these screens are restricted to position display. 2

14 B 62835EN/01 1. DISPLAY AND OPERATION POSITION SCREEN Soft key transition triggered by the function key POS POS Absolute coordinate display [WORK] [(OPRT)] [PTSPRE] [EXEC] [RUNPRE] [EXEC] Relative coordinate display [REL] [(OPRT)] [PRESET] ORIGIN [ALLEXE] (Axis name) [EXEC] [PTSPRE] [EXEC] [RUNPRE] [EXEC] Current position display [ALL] [(OPRT)] [PRESET] ORIGIN [ALLEXE] (Axis name) [EXEC] [PTSPRE] [EXEC] [RUNPRE] [EXEC] Handle interruption [HNDL] [(OPRT)] [PTSPRE] [EXEC] [RUNPRE] [EXEC] 3

15 1. DISPLAY AND OPERATION B 62835EN/01 PROGRAM SCREEN Soft key transition triggered by the function key in the AUTO mode PROG PROG Program display screen [PRGRM] [(OPRT)] [BG EDT] (O number) (N number) [REWIND] See When the soft key [BG EDT] is pressed [O SRH] [N SRH] Program check display screen [CHECK] [WORK] [REL] [(OPRT)] [BG EDT] (O number) (N number) [REWIND] See When the soft key [BG EDT] is pressed [O SRH] [N SRH] Current block display screen [CURRNT] [(OPRT)] [BG EDT] See When the soft key [BG EDT] is pressed Next block display screen [NEXT] [(OPRT)] [BG EDT] See When the soft key [BG EDT] is pressed [FL.SDL] [PRGRM] Return to (1) (Program display) File directory display screen [DIR] [(OPRT)] [SELECT] (File No. ) [EXEC] [F SET] 4

16 B 62835EN/01 1. DISPLAY AND OPERATION PROGRAM SCREEN Soft key transition triggered by the function key in the EDIT mode PROG PROG 1/2 Program display [PRGRM] [(OPRT)] [BG EDT] See When the soft key [BG EDT] is pressed (O number) [O SRH] (Address) [SRH ] (Address) [SRH ] [REWIND] [F SRH] [CAN] (N number) [EXEC] [READ] [CHAIN] [STOP] [CAN] (The cursor moves to the end of a program.) (O number) [EXEC] [PUNCH] [STOP] [CAN] (O number) [EXEC] [DELETE] [CAN] (N number) [EXEC] [EX EDT] [COPY] [CRSR~] [~CRSR] [~BTTM] [ALL] (O number) [EXEC] [MOVE] [CRSR~] [~CRSR] [~BTTM] [ALL] (O number) [EXEC] [MERGE] [~CRSR] [~BTTM] (O number) [EXEC] [CHANGE] (Address) [BEFORE] (Address) [AFTER] [SKIP] [1 EXEC] [EXEC] (1)(Continued on the next page) 5

17 1. DISPLAY AND OPERATION B 62835EN/01 (1) 2/2 Program directory display [LIB] [(OPRT)] [BG EDT] See When the soft key [BG EDT] is pressed (O number) [O SRH] Return to the program [READ] [PUNCH] [CHAIN] [STOP] [CAN] (O number) [STOP] [CAN] (O number) [EXEC] [EXEC] Floppy directory display [FLOPPY] [PRGRM] Return to the program [DIR] [(OPRT)] [F SRH] (Numeral) [CAN] [EXEC] [READ] (Numeral) (Numeral) [STOP] [CAN] [EXEC] [PUNCH] (Numeral) (Numeral) [STOP] [CAN] [EXEC] [DELETE] (Numeral) [CAN] [EXEC] [F SET] [F SET] [O SET] [F SET] [O SET] [F SET] 6

18 B 62835EN/01 1. DISPLAY AND OPERATION PROGRAM SCREEN Soft key transition triggered by the function key in the MDI mode PROG PROG Program display [PRGRM] [(OPRT)] [BG EDT] See When the soft key [BG EDT] is pressed Program input screen [MDI] [(OPRT)] [BG EDT] [START] (Address) (Address) [REWIND] See When the soft key [BG EDT] is pressed [CAN] [EXEC] [SRH ] [SRH ] Current block display screen [CURRNT] [(OPRT)] [BG EDT] See When the soft key [BG EDT] is pressed Next block display screen [NEXT] [(OPRT)] [BG EDT] See When the soft key [BG EDT] is pressed 7

19 1. DISPLAY AND OPERATION B 62835EN/01 PROGRAM SCREEN Soft key transition triggered by the function key in the STEP, JOG or ZRN mode PROG PROG Program display [PRGRM] [(OPRT)] [BG EDT] See When the soft key [BG EDT] is pressed Current block display screen [CURRNT] [(OPRT)] [BG EDT] See When the soft key [BG EDT] is pressed Next block display screen [NEXT] [(OPRT)] [BG EDT] See When the soft key [BG EDT] is pressed 8

20 B 62835EN/01 1. DISPLAY AND OPERATION PROGRAM SCREEN Soft key transition triggered by the function key in the TJOG or THDL mode PROG PROG Program display [PRGRM] [(OPRT)] [BG EDT] See When the soft key [BG EDT] is pressed Program input screen [MDI] [(OPRT)] [BG EDT] (O number) (Address) (Address) [REWIND] See When the soft key [BG EDT] is pressed [O SRH] Return to the program [SRH ] [SRH ] Program directory display [LIB] [(OPRT)] [BG EDT] See When the soft key [BG EDT] is pressed (O number) [O SRH] Return to the program 9

21 1. DISPLAY AND OPERATION B 62835EN/01 PROGRAM SCREEN PROG Soft key transition triggered by the function key (When the soft key [BG EDT] is pressed in all modes) PROG 1/2 Program display [PRGRM] [(OPRT)] [BG END] (O number) [O SRH] (Address) [SRH ] (Address) [SRH ] [REWIND] [F SRH] [CAN] (N number) [EXEC] [READ] [CHAIN] [STOP] [CAN] (The cursor moves to the end of a program.) (O number) [EXEC] [PUNCH] [STOP] [CAN] (O number) [EXEC] [DELETE] [CAN] (N number) [EXEC] [EX EDT] [COPY] [CRSR~] [~CRSR] [~BTTM] [ALL] (O number) [EXEC] [MOVE] [CRSR~] [~CRSR] [~BTTM] [ALL] (O number) [EXEC] [MERGE] [~CRSR] [~BTTM] (O number) [EXEC] [CHANGE] (Address) [BEFORE] (Address) [AFTER] [SKIP] [1 EXEC] [EXEC] (1)(Continued on the next page) 10

22 B 62835EN/01 1. DISPLAY AND OPERATION (1) 2/2 Program directory display [LIB] [(OPRT)] [BG EDT] (O number) [O SRH] Return to the program [READ] [PUNCH] [CHAIN] [STOP] [CAN] (O number) [STOP] [CAN] (O number) [EXEC] [EXEC] Floppy directory display [FLOPPY] [PRGRM] [DIR] Return to the program [(OPRT)] [F SRH] (Numeral) [CAN] [EXEC] [READ] (Numeral) (Numeral) [STOP] [CAN] [EXEC] [PUNCH] (Numeral) (Numeral) [STOP] [CAN] [EXEC] [DELETE] (Numeral) [CAN] [EXEC] [F SET] [F SET] [O SET] [F SET] [O SET] [F SET] 11

23 1. DISPLAY AND OPERATION B 62835EN/01 OFFSET/SETTING SCREEN Soft key transition triggered by the function key OFFSET SETTING OFFSET SETTING Tool offset screen [OFFSET] [(OPRT)] (Number) (Axis name) (Numeral) (Numeral) [NO SRH] [INP.C.] [+INPUT] [INPUT] Setting screen [SETING] [(OPRT)] (Number) [ON:1] [OFF:0] (Numeral) (Numeral) [NO SRH] [+INPUT] [INPUT] Macro variables display screen [MACRO] [(OPRT)] (Number) (Axis name) (Numeral) [NO SRH] [INP.C.] [INPUT] [PUNCH] Menu programming screen [MENU] [(OPRT)] (Number) [SELECT] [OPR] Software operator s panel screen 12

24 B 62835EN/01 1. DISPLAY AND OPERATION SYSTEM SCREEN Soft key transition triggered by the function key SYSTEM SYSTEM 1/3 Parameter screen [PARAM] [(OPRT)] (Number) [ON:1] [OFF:0] (Numeral) (Numeral) [NO SRH] [+INPUT] [INPUT] [READ] [PUNCH] [CAN] [EXEC] [CAN] [EXEC] To enter a file number: Press N, enter a file number, then press, [F SRCH], and [EXEC] on the PRGRM screen To enter a file number: Press N, enter a file number, then press, [F SRCH], and [EXEC] on the PRGRM screen Diagnosis screen [DGNOS] [(OPRT)] (Number) [NO SRH] PMC screen [PMC] [PMCLAD] [SEARCH] [TOP] [BOTTOM] [SRCH] [W SRCH] [N SRCH] [F SRCH] [ADRESS]/[SYMBOL] [TRIGER] [TRGON] [TRGOFF] [START] [DUMP] [SEARCH] (1) (2) (3) (Continued on the next page) [WINDOW] [DPARA]/[NDPARA] [TRGSRC] [INIT] [DIVIDE] [CANCEL] [DELETE] [SELECT] [WIDTH] [BYTE] [WORD] [D.WORD] 13

25 1. DISPLAY AND OPERATION B 62835EN/01 (1) (2) (3) 2/3 [DUMP] [SEARCH] [PMCDGN] [BYTE] [WORD] [D.WORD] [DRARA]/[NDPARA] [TITLE] [STATUS] [SEARCH] [ALARM] [TRACE] [T.DISP]/[TRCPRM] [EXEC] [PMCPRM] [STOP]/[RUN] [I/O] [TIMER] [COUNTR] [KEEPRL] [DATA] [SETTING] [EXEC] [CANCEL] (No.) [G.DATA] [C.DATA] [G.CONT] [G SRCH] [NO.SRH] [SEARCH] [INIT] [YES]/[MANUAL]/[ROM] [NO]/[AUTO]/[RAM] [SPEED] [MDI]/[ROM] [INPUT] [INIT] System configuration screen [SYSTEM] (1) (Continued on the next page) 14

26 B 62835EN/01 1. DISPLAY AND OPERATION 3/3 (1) Pitch error compensation screen [PITCH] [(OPRT)] (Number) [ON:1] [OFF:0] (Numeral) (Numeral) [NO SRH] [+INPUT] [INPUT] [READ] [PUNCH] [CAN] [EXEC] [CAN] [EXEC] To enter a file number: Press N, enter a file number, then press, [F SRCH], and [EXEC] on the PRGRM screen N To enter a file number: Press, enter a file number, then press, [F SRCH], and [EXEC] on the PRGRM screen Servo parameter screen [SV.PRM] [SV.SET] [SV.TUN] [(OPRT)] [ON:1] [OFF:0] (Numeral) [INPUT] Spindle parameter screen [SP.PRM] [SP.SET] [SP.TUN] [SP.MON] [(OPRT)] [ON:1] [OFF:0] [INPUT] 15

27 1. DISPLAY AND OPERATION B 62835EN/01 Soft key transition triggered by the function key MESSAGE MESSAGE Alarm display screen [ALARM] Message display screen [MSG] Alarm history screen [HISTRY] [(OPRT)] [CLEAR] Soft key transition triggered by the function key HELP HELP Alarm detail screen [1 ALAM] [(OPRT)] [SELECT] Operation method screen [2 OPR] [(OPRT)] [SELECT] Parameter table screen [3 PARA] 16

28 B 62835EN/01 1. DISPLAY AND OPERATION DPL/MDI Function key / AND Date input key 9 Q Program edit key Input key Cursor move key Fig DPL/MDI Panel (1) Function keys Function keys indicate large items like chapters in a document. Indicates the current position. Conducts the following: In EDIT mode...edits and displays the program in the memory In automatic operation...displays command value. Used to display offset settings and to set and display macro variables. Used to set and display parameter, diagnostic, and PMC parameter. 17

29 1. DISPLAY AND OPERATION B 62835EN/01 Display of Alarm number and external message. (2) Keyboard functions Table MDI Keyboard functions Key Address /numerical key INPUT ( ) key Cancel ( ) key Cursor shift keys Functions Press these keys to input alphabetic, numeric, and other characters. When an address or a numerical key is pressed, the letter or the numeral is input once to the key input buffer, and it is displayed on the DPL. To input the data, press the INPUT key. Press this key to cancel character or sign input to the key input buffer. (Example) When the key input buffer displays N0001, N0001 is cancelled with this key. When an alarm is displayed, depressing CAN will reset the alarm message. There are two kinds of cursor shift key described below. : This key is used to shift the cursor a short distance in the forward direction. : This key is used to shift the cursor a short distance in the reverse direction. READ ( WRITE ( ) key ) key Press this key to actuate I/O device. Pressing a key activates the corresponding I/O device. Be careful not to press the wrong key. (3) Caution on using the DPL/MDI If the DPL/MDI, CRT (PDP, LCD)/MDI, and handy operator s panel are connected at the same time, the DPL/MDI takes precedence. The CRT (PDP, LCD)/MDI and handy operator s panel are disabled, and their functions are restricted to position display. 18

30 B 62835EN/01 1. DISPLAY AND OPERATION 1.2 CONFIGURATION DISPLAY OF SOFTWARE Both the CRT/MDI (PDP, LCD) and DPL/MDI can be used with the Power Mate D. Only the DPL/MDI can be used with the Power Mate F CRT/MDI 1) Upon normal start SERVO : PMC : zzzz zz Power Mate control software Digital servo software PMC 2) When the CRT/MDI has started normally, but cannot communicate with the controller *** INTELLIGENT CRT/MDI 8813/03 *** ROM PARITY CHECK OK WAITING FOR CRT DATA NOTE If nothing appears on the screen, it indicates that the CRT/MDI has failed to start. 19

31 1. DISPLAY AND OPERATION B 62835EN/ DPL/MDI 1) Upon normal start Power Mate D Power Mate control software 2) When the DPL/MDI has started normally, but cannot communicate with the controller ROM PARI. OK RAM CHECK OK NOTE If nothing appears on the screen, it indicates that the DPL/MDI has failed to start. 20

32 B 62835EN/01 1. DISPLAY AND OPERATION 1.3 SYSTEM CONFIGURATION SCREEN After the system has been installed correctly, you can not display the system configuration screen. However, you can find the PCBs installed and the softwares integrated on the system configuration screen. The Power Mate F cannot display its system configuration Display Method (1) Press key. (2) Press soft key [system],then the system configuration screen is displayed. (3) The system configuration screen is composed of two screens and each of them can be selected by the page key Software Configuration Screen SYSTEM CONFIG(SOFTWARE) SYSTEM F81G F01G SERVO PMC LADDER PMD 0001 Kind of software Software series Software version ROM contents Character written on PMC title screen EDIT **** *** *** 16:53:44 [ PARMA ][ DGNOS ][ PMC ][ SYSTEM ][ ] 21

33 1. DISPLAY AND OPERATION B 62835EN/ Module Configuration Screen Configuration of the modules displayed on PCB. SYSTEM CONFIG(MODULE) MODULE RAM PMC SCA (CRT) SERVO 1/2 POS LSI (SUB BOARD TYPE 256KB 2.5MB BIT 9 CRT MOUNTED MOUNTED BUILT IN I/O) (2) Information of sub PCB (1) EDIT **** *** *** 16:53:44 [ PARMA ][ DGNOS ][ PMC ][ SYSTEM ][ ] Contents of display (1) Type of mounted module, unit, or hardware (2) Mounted or not, or type of module or unit Pressing the PAGE key displays the system configuration screen of other PCBs. *Refer to Location of Modules and Internal Printed Boards for correspondence with each module and display. 22

34 B 62835EN/01 1. DISPLAY AND OPERATION 1.4 ALARM HISTORY SCREEN General Alarms generated in the Power Mate are recorded. The latest 25 alarms generated are recorded. The 26th and former alarms are deleted. DPL/MDI can not display the alarm history screen. The Power Mate F is not provided with an alarm history function Screen Display (1) Press MESSAGE key. (2) Press soft key [HISTRY] and an alarm history screen is displayed. (3) Other pages are displayed by PAGE or PAGE key. ALARM HISTORY O0100 N :43: IMPROPER G CODE :22: OVER TRAVEL : + X :15: SERVO ALARM : X AXIS DGTL PARAM AUTO **** *** *** 19:47:45 [ ALARM ][ MSG ][ HISTORY ][ ][ (OPRT) ] The date the alarm was issued Alarm No. Alarm message (some contains no message) Clearing Alarm History (1)Press soft key [(OPE)]. (2)Press soft key [(CLEAR], then the alarm history is cleared Display of Special Alarms Alarms generated by custom macro Alarms generated by DISP or DISPB instruction of PMC. Alarm numbers are 3000s and the messages are all MACRO ALARM. (Ex) #3000=1(ERROR) 3001 MACRO ALARM. Alarms of 1000s and the message is all EXTERNAL ALARM. (Ex) DISP instruction A ERROR EXTERNAL ALARM 23

35 1. DISPLAY AND OPERATION B 62835EN/ HELP FUNCTION General The help function displays alarm information, operation method and a table of contents for parameters. This function is used as a handbook. DPL/MDI can not use the help function. The Power Mate F is not provided with a help function Display Method Display of help screen Press HELP key on any screen other than PMC screen, then a help screen appears. HELP (INITIAL MENU) O1234 N12345 ***** HELP ***** 1. ALARM DETAIL 2. OPERATION METHOD 3. PARAMETER TABLE EDIT * * * * * * * * * * 00:00:00 [1 ALAM] [2 OPE] [3 PARA] [ ] [ ] Help for alarm (However, it is not available when PMC screen or CUSTOM screen is displaying) (1)When an alarm is generated, press soft key [1 ALAM], then a help message of the alarm is displayed. HELP (INITIAL MENU) O1234 N12345 NUMBER : 010 M SAGE : IMPROPER G CODE FUNCTION : ALARM : A G CODE NOT LISTED IN G CODE TABLE IS BEING COMMANDED ALSO G CODE FOR FUNCTION NOT ADDED IS BEING COMMANDED > EDIT * * * * * * * * * * 00:00:00 [1 ALAM] [2 OPE] [3 PARA] [ ] [ OPRT ] 24

36 B 62835EN/01 1. DISPLAY AND OPERATION Help for operation (2) Pressing soft key [OPRT],(alarm No.), and soft key [SELECT] in this order, a help message corresponding to the input alarm number is displayed. (1)Press [2 OPR], then a menu for operation method is displayed. HELP (OPERATION METHOD) O1234 N PROGRAM EDIT 2. SEARCH 3. RESET 4. DATA INPUT WITH MDI 5. DATA INPUT WITH TAPE 6. OUTPUT 7. INPUT WITH FANUC CASSETTE 8. OUTPUT WITH FANUC CASSETTE 9. MEMORY CLEAR > EDIT * * * * * * * * * * 00:00:00 [1 ALARM] [2 OPR] [3 PARA] [ OPRT ] (2)Press [OPRT], (an item number) and soft key [SELECT], then an operation method of the item is displayed. PAGE Pressing PAGE key or displays another pages. PAGE HELP (OPERATION METHOD) <<1.PROGRAM EDIT>> 1/4 DELETE ALL PROGRAMS MODE :EDIT SCREEN :PROGRAM OPR :(0 9999) (DELETE) DELETE ONE PROGRAM MODE : EDIT SCREEN : PROGRAM OPR :(0+PROGRAM NUMBER) <DELETE> O1234 N12345 Current page/ Total page > EDIT * * * * * * * * * * 00:00:00 [ ] [ ] [ ] [ ] [SELECT] 25

37 1. DISPLAY AND OPERATION B 62835EN/01 Parameter table Press soft key [3 PARA], then a parameter table is displayed. HELP (PARAMETER TABLE) O1234 N /3 SETTING (NO.0000~ ) READER/PUNCHER INTERFACE (NO.0100~ ) AXIS CONTROL/SETTING UNIT (NO.1000~ ) COORDINATE SYSTEM (NO.1200~ ) STROKE LIMIT (NO.1300~ ) FEED RATE (NO.1400~ ) ACCEL/DECELERATION CTRL (NO.1600~ ) SERVO RELATED (NO.1800~ ) DI/DO (NO.3000~ ) Current page/ Total page EDIT * * * * * * * * * * 00:00:00 [1 ALAM ] [2 OPR ][ 3 PARA ] [ ][SELECT] Another screen can be selected by the PAGE key PAGE or PAGE. 26

38 B 62835EN/01 1. DISPLAY AND OPERATION 1.6 DISPLAYING DIAGNOSTIC PAGE Displaying of CRT/MDI The Power Mate D uses the CRT/MDI for diagnosis display, while the Power Mate F uses the DPL/MDI. (1) Press SYSTEM key on the CRT/MDI. (2) Press soft key [DGN], then a diagnostic screen is displayed Displaying of DPL/MDI (1) Press the key to select the diagnosis screen. When PMC data is displayed, operate Number in turn. 1 Following are display methods in the diagnostic screen of PMC data. (2) Press the key of the PMC address to be displayed. (Use the bottom left address of the key.) 0 D_ 0 Example: Display the address data for D0100 (3) Enter the number of the PMC address to be displayed. 0 D0100 (4) Press the key. > D D By pressing the and keys, the cursor can be moved within the PMC address being displayed. 27

39 1. DISPLAY AND OPERATION B 62835EN/ Contents Displayed (Common) Causes when the machine does not travel in spite of giving a command 000 WAITING FOR FIN SIGNAL An M/S/T function is being executed. 001 MOTION Travel command of cycle operation is being executed. 002 DWELL Dwell is being executed. 003 IN POSITION CHECK In position check is being done. 004 FEEDRATE OVERRIDE 0% Feedrate override is 0%. 005 INTERLOCK/START LOCK Interlock is input. 006 SPINDLE SPEED ARRIVAL CHECK The unit is waiting for spindle speed signal SAR (G029#4) to become WAITING FOR CHASER OPEN OR The unit is waiting for the chaser CLOSE tool to be opened or closed. 010 PUNCHING Data is being output through reader/puncher interface. 011 READING Data is being input through reader/puncher interface. 013 JOG FEEDRATE OVERRIDE 0% Jog override is 0%. 014 WAITING FOR RESET, ESP,RRW OFF Power Mate is in reset state. 015 EXTERNAL PROGRAM NUMBER SEARCH External Program Number Search Cause of the cycle start LED turned off 020 CUT SPEED UP/DOWN 021 RESET BUTTON ON 022 RESET AND REWIND ON 023 EMERGENCY STOP ON 024 RESET ON 025 STOP MOTION OR DWELL Input of emergency stop signal Input of external reset signal Reset button On of MDI Input of reset & rewind Servo alarm generation Switching to other mode, Feed hold Single block stop State of TH alarm 030 CHARACTER NUMBER TH ALARM Position of the character that caused TH alarm. The position is counted from the head. 031 TH DATA Data of the character that caused TH alarm. 28