TOX -Controls. TOX -Process Monitoring TOX software

Transcription

1 TOX -Controls TOX -Controls TOX -Process Monitoring TOX software

2 TOX -Controls NETWORK TOX software Ethernet Interbus/ServiceNet/Profibus RS 232/485 PLC TOX -Controls A Modular System Pneumatic two-hand control console Safety valve pneumatic or electric From simple, pneumatic basic controls, or electro-pneumatic controls, all the way to complex, custom programmable controls with nearly unlimited possibilities, we can provide you with all your control needs. All TOX -Controls meet the latest technical safety Norms and Guidelines from the German Occupational Safety and Health Administration as well as European Directive EN for pneumatic presses. With TOX -Controls, you are always "on the safe side". We use only high-quality, tried and tested safety components and valves. Two-hand safety control console A pneumatic air servicing unit is included with each TOX control package

3 TOX -Monitoring The process at a Glance Control Units for Monitoring of Clinching and Pressing Processes The evaluation device can be selected according to each requirement. From 1- to 4-channel clinch monitoring all the way to continuous measuring in force-travel-pressing monitoring. Various evaluation methods allow for different analysis of your processes. Diverse communication-interfaces allow for simple and quick data transfer to the data storage. We provide: - customer optimized total solutions - single components - high quality sensors - shielded cables - user defined evaluation software - everything from one source, one system. TOX -Clinching Monitor CEP Force monitoring of clinching processes - Trend monitoring - Process sequencing - Network capability over Ethernet TCP/IP - Expandable to userdefined processes - With and without display KN Dimension X (mm) TOX -Pressing Monitor EPWL - Force-displacement monitoring of press-fit or joining processes - Various window configurations are possible - 8 different measuring programs - Standard RS 232 TOX software This specially developed software from TOX integrates all appropriately equipped TOX products. Programming, visualization and displaying, networking and archiving, all this can be done using a common platform

4 Scope of the TOX -Controls Signals from pneumatic controls for: Pressure switch Safety valves Jog / sequencing valves Other valves Supply and main switch Basic Components of the TOX -Controls Process specific signals from the press for: Top and bottom end position Power stroke Parts presence Oil level Oil pressure Junction box Lift guards Rolling guards Process Monitoring Light curtains Integration of Optional Machine Components Other Options per Customer Requirements

5 TOX -Controls The modular system for our presses, machine and robotic units controls Straight pneumatic controls 2-Hand Controls STP Control module according to EN 574 IIIC with main directional valve to drive pneumatic and pneumo-hydraulic cylinders and presses with a tool opening 6 mm. 2-Hand Safety Controls STP Simple basic controls to drive pneumatic and pneumo-hydraulic cylinders and presses without additional functions. Pulse Controls External Pulse Controls STE Main directional valve and required accessories (flow controls, air servicing unit, etc.), pneumatic components only, cycle initiation to be provided by customer using an external input from their controls. Foot Pedal Controls with Operator Safety Module STE Safe cycle initiation of pneumatic and pneumo- STE hydraulic cylinders by a foot pedal including an STE operator safety module to provide guarding. 2-Hand Safety Controls STE From simple cycle initiation of pneumo-hydraulic STE cylinders to complex, standardized, programmable STE controls with established, limited additional functions. Electric Controls 2-Hand Safety Controls with Additional Jog Function STE Basic jog mode controls for cycle initiation of pneumatic and pneumo-hydraulic cylinders. With established additional functions. Hand Safety Controls with PLC STE Variable and customizable cycle initiation of STE pneumatic and pneumo-hydraulic cylinders and presses. The process sequence can be customized to meet customer requirements. Jog mode is available as an option

6 Scope of the TOX -Controls Straight pneumatic Ordering Description Size variants Controls Functionality Cycle initiation approach stroke Signal for return stroke Safety functions Safety valve STP STP STE STE STE STE STE STE STE STE /4 1/2 1/2 1/4 1/4 1/2 3/4 1 1/2 1/4 1/2 3/4 1 1/4 1/2 3/4 1 External signal Electric 2-Hand controls to drive main directional valves. (Enclosure per EN 574). 2-Hand safety controls. Basic function, forward/ retract strokes actuated by finger sensors. Main directional valve with required accessories, requires customer supplied signal for cycle initiation, only for automated lines. Foot pedal controls. Requires mechanical guarding of work area prior to start of cylinder cycle. (See TOX -Powerpackage Presses catalog for type CLX). 2-Hand safety controls series 200. Cycle initiation by finger sensors, from simple to complex program sequencing (STE 336 with basic PLC). 2-Hand safety controls with jog mode, basic version. Finger sensors 2-Hand controls Finger sensors 2-Hand controls External signal Foot pedal Finger sensors 2-Hand controls Finger sensors 2-Hand controls Finger sensors 2-Hand controls Finger sensors 2-Hand controls External signal from pressure switch Pressure switch Pressure switch Pressure switch with CLX STE STE /4 1/2 3/4 1 2-Hand safety controls with PLC. Comprehensive, flexible and customizable controls. Finger sensors 2-Hand controls Pressure switch All Controls includes: Air servicing unit and Speed flow controls Glossary: Locking function when the cylinder has switched into the powerstroke, and the sensor signaling tool closed has been met, the finger sensors can be released. The cylinder develops the preset pressure and then retracts. Single step mode used for setup of the machine. Momentary activation of the 2-hand buttons results in single step sequencing of the cylinder. Jog mode is similar to the single step mode, but the cylinder can be stopped at any desired position. Technical Data: electric: pneumatic: Stand-alone: all required electric components, emergency reset, in-feed, function keys etc. are included. includes all required valves as well as an air servicing unit, as well as flow controls for approach and return speed. Controls ordered without a press will be delivered with 3 meter long hoses and wiring

7 Jog / setup mode Sequencing mode Interface CEP 400 / EPWL possible Peak Load oil press. switch Locking function powerstroke Inclusive 2-Hand controls Additional functions (optional) In-feed and main switch in separate enclosure Electric controls in 2-Hand enclosure Enclosure for electric components Pneumatic mounting plate without enclosure Optional enclosure 2-Hand controls 340x x380 x x x380 x210 Foot pedal, CLX, automaticand setup ZDA Foot pedal, CLX, automatic mode Foot pedal, CLX 2-Hand controls 6) 8) 1) 11) incl. ZDA 340x x600 x x380 x210 2-Hand controls 1) 11), 13), 15), 16) 1) 9) 560x x600 x210 2-Hand controls 1) 16) 340x x x380 x x800 x210 Additional functions for approach resp. connection 1) External input signal 2) Additional retract signal for external input 3) Proximity switch 4) Foot pedal 5) Finger sensors 6) Oil level monitoring 7) Counter 8) Preset counter 9) Light curtain 10) Manually operated side hinged guarding 11) Pneumatic operated lift guarding; travel: 250 mm / width: 400 mm 12) Remote access for Siemens S7 13) A function with end position feedback and separate control possibility 14) Interface for monitoring unit 8 E/A 15) Interface for monitoring unit 3 E/1A 16) External release STE /4 + Description of additional functions Size of pneumatic supply Ordering description

8 Additional Information on the TOX -Controls Basic operation of the electric TOX -2-Hand-Controls when used with the TOX - Powerpackage-Presses The cycle is initiated using the two finger sensing devices on the 2- Hand safety module. Both sensing devices must be activated within 0.5 seconds. The working rod will advance through the fast approach stroke until it meets resistance. This resistance will shift the sequence valve and initiate the power stroke. The TOX -Powerpackage remains pressurized as long as the sensing devices are activated. Once the preset oil pressure is reached, the pressure switch sends a signal to the directional valve to retract the working rod. Controls with the self locking function initiate the return stroke automatically regardless of whether the safety sensing devices are still activated. The working rod will retract as soon as the preset oil pressure has been reached. If any or both of the sensing devices are released prematurely, the TOX - Powerpackage will retract immediately. After completing a cycle, a new one can only be initiated after the 2- Hand safety sensing devices have been released during the return stroke of the previous cycle. Depending on the type of controls, additional signals can be used, such as parts presence sensors. Complete process sequencing can be realized using our PLC controls. Safety: Activating the integrated emergency reset button will introduce the return stroke immediately in any operating mode. In case of a loss in air pressure, the working rod will not retract and could drift down slowly. Optional: It is recommended to implement a rod safety catcher whenever installing a die set or moving platen in the press. This provides a safe means of catching the tooling in the event of a sudden loss in air pressure. Standard execution of the TOX safety controls Flow control valves to regulate speed during approach and return strokes, air servicing unit, oil pressure switch to signal return stroke (not included with straight pneumatic controls) For machines without a base or for orders without a PC press, the control elements will be supplied separately including 3 m of connecting power lines. This applies also to controls which are ordered with a TOX -Powerpackage and are to be mounted by the customer. All controls are supplied according to TOX PRESSOTECHNIK specifications, which can be obtained directly from us or over the internet. Password will be provided on request. The buyer must ensure that any presses and controls supplied by TOX PRESSOTECHNIK conform to all applicable national and local Occupational Safety Hazard Guidelines. TOX PRESSOTECHNIK shall not be held liable for any damage or injuries resulting from neglect or misapplication. The buyer guarantees to TOX PRESSOTECHNIK that they will comply with all applicable national and local safety regulations prior to use of the equipment. By definition, any pinch points along the return stroke of the tooling area must be properly guarded. Safety recommendations for press controls with self locking function For presses with 2-Hand safety controls and using tooling with an opening > 6 mm, a sensor for tool closed must be installed (see operating manual) according to the guidelines provided in the DIN EN standards. The sensor must be installed in such a way that it will provide a signal once the tooling is closed. If the tool opening is 6 mm or the tooling area is guarded (e.g. perimeter guarding), then this sensor is not required. The sensor serves as a fail safe method of the command for the self locking function

9 TOX -Monitoring Monitoring units for clinching processes CEP to 4-channel units The Control Monitor without display Monitoring Unit wall mount unit IP 54 Advantages of the Series 400 Units: Reduced programming costs Optimum price / performance ratio User friendly Many optional interfaces Comprehensive product family CEP , 1-channel version CEP , 2-channel version CEP , 4-channel version CEP , 1-channel version CEP , 2-channel version Control Monitor Panel mount version 4-channel Control Monitor Panel mount version CEP Channel Type CEP , 1-channel version CEP , 2-channel version CEP , 4-channel version Function of the CEP 400 Monitors clinching and joining processes Provides important data about process status Special clinching monitoring using window technique Up to 64 check programs can be selected Real names for program memory, up to 40 characters 64 sensor configurations per channel 4 password levels: operator, setup technician, integrator, end user 8 digital I/O s Status indicator menu of digital I/O ports Stores up to 100 values with time stamp Includes TOX software for parameterization and data recording Display of TOX Control Dimension X (absolute value) Choice of mounting style or with IP65 enclosure for channels Backlit display Membrane keyboard with password protection for up to 4 channel units RS 232 for parameterization Optional Expansion: Ethernet interface allows for network communication unlimited Profibus interface DP Can Open Gateway for implementation of all standard Bus systems, Interbus, Profinet, Process sequence control for TOX clinching processes Service modules such as - Remote modem access - Test control unit to check measuring cycle Analog output 0 10 V Evaluation unit for bench top presses TOX -FinePress

10 TOX -Pressing Controls The Safety Window for Your Process The windows can read and evaluate 4 positive a negative curve directions. In the example shown below, the windows 1 to 4 are positive. positive X = Travel, Y = Force Application: The pressing monitoring system EPWL checks processes where a precisely defined functional correlation between force and distance must be checked. The EPWL is used widely to monitor joining, riveting, pressfit and staking processes. The EPWL can be used in fully automated production lines, as well as in manual processes such as acceptance sampling in shipping and receiving. Quick component part changes are no problem for the EPWL. Up to 8 component part specific parameter settings are available and can be controlled by PLC or by menu. The windows for the work process are determined and defined according to customer requirements. Ordering description: EPWL The TOX pressing control EPWL checks continuously your pressing operation providing quality control during production: - it monitors pressing- and forming processes, as Force-Distance - controls windows: threading, progression, block measure/ block force - 8 different component part types in 8 measuring programs - provides most important data about process status - RS 232 standard - RS 485 optional Sensors TOX -Position Sensor End position sensors ZHU mounted on the TOX -Powerpackage external precision limit switch see page 12 TOX -Travel sensors Travel sensor ZKW integrated in the TOX -Powerpackage External travel sensors see page 13 Oil pressure sensors Oil pressures from bar Analog output see page 14 TOX -force sensors Built-in sensors Strain sensors see page 16 Please contact us to help you select the sensors best suited to your individual requirements

11 TOX software Overview of the Process Network Every CEP Process Monitor and our electric servo systems TOX -ElectricDrive includes our TOX SoftWare. This software allows you to set parameters, edit, save and evaluate your process in a simple, user friendly manner. Clinching-Process- Monitoring CEP 400 TOX -Axis Controller EDC TOX software TCP/IP Data backup Internet Parameterization Profibus Interbus I/O RS 232/ RS 485 Signal processing The TOX software is organized as follows: Project overview to visualize and parameterize clinching processes. Status report provides a clear display of primary parameters for one or several processes. Process overview for parameterization of individual processes. A separate force sensor can be defined for each process (e.g. for change of TOX tools or for TOX clinching units with different parameters). End value overview for a quick control of the last 100 clinch points. These values can be recalled and exported at any time with help of the TOX software. Server archiving for continuous and complete archiving of all clinch data over the Ethernet connection. The data is saved as a CSV file and can be easily evaluated using MS-Excel, for example. Project Assistant The WORX-Module has pre-configured, ready to use process function blocks which can be customized to the individual application. A dialog based project-wizard will aid in the initial setup and assist in the project layout. Projects can be saved and copied as templates for future use

12 TOX Accessory, electrical Position Sensors End position sensing ZHU of approach and retract strokes for the TOX -Powerpackage A permanent magnet is mounted on the working rod and detected by the external position sensors. Technical data: Operating voltage: UB V DC Residual ripple: 15 % Max. allow. current: 200 ma Switch-on time: 0,5 ms Switch-off time: ms Hysteresis: Connection: 0,5...1 mm with LED, M8 per DIN IP 65 Accessories for TOX -Powerpackage, to be ordered separately: - Proximity switch with LED, ZHS Mounting bracket for proximity switch ZHU (S/K 1) - Mounting bracket for proximity switch ZHU (S/K 2-15) - Mounting bracket for proximity switch ZHU (S/K 30) - Cable set with M8x1 plug and 5 m cable, straight, without LED Caution This option reduces the total stroke of the TOX-Powerpackage cylinder (S /K /AT) by 10 mm and for the TOX -Hydraulic cylinder HZ by 20 mm. This option is available only for TOX -Powerpackage cylinders S/K/ AT and HZ with total stroke up to 200 mm. This option can not be retrofitted. Please note when ordering a TOX - Powerpackage cylinder. S ZHU Position sensing option without sensors and brackets Order No. for TOX -Powerpackage Precision limit switch ZWE for monitoring of X-Dimension Technical data: Operating voltage: V DC Switching current min. at 1 mv: 1 ma Operating point accuracy: ± 0,01 mm Mechanical life: 10 million Actuating force: 10 N Mounting position: optional Connection: M12 round plug Wire colors: PIN 1 + excitation PIN 4 switching signal ZWE Variant Type Description This precision limit switch can be used to monitor electrically the X- Dimension for clinching applications. 2,5 Operating point 0,8 Differential travel 0,5 End position Other position/travel measuring systems from other manufacturers and other measuring methods (such as inductive, capacitive, resistance, incremental) can be also implemented. Please contact us. Ø15,8 M14x1 Ø6 Dome plunger R M12x1 Wiring diagram

13 TOX Accessory, electrical Travel sensors Integrated, analog absolute value position transducer ZKW for the TOX -Powerpackage type K The displacement transducer indicates the absolute instantaneous position of the TOX -Powerpackage working rod, even during power failure. The measurement system is contact-less, and, therefore, wear-free and not sensitive to dirt or interference. The end values are adjustable. CANopen and PROFI- BUS-DP interfaces are available on request. 33 Ø70 Sw46 74,5 123,5 Ø45 49 Technical data: Repeatability: ± 0,01 mm Operating voltage: 24 V DC ± 20% (stable) Power consumption: 150 ma Voltage capacity GND against housing: 500 V Exits: Outputs: Output voltage and V Load current: 5 ma Ripple: 5 mv Protection: IP 67 Adaptable to all TOX -Powerpackages type K, AT, HZ except for K1, AT1 and HZ 2 5. TOX -Powerpackage End cap Wire colors: PIN 2 output signal 0 V PIN 5 + output signal 0 10 V PIN 6 excitation 6 V PIN 7 + excitation 24 V DC External, analog absolute value position transducer ZWW for installation in die sets Plug connector S32 for shielded cable max. 20 m, Ø 6 to 8 mm K ZKW Position transducer Order No. for TOX - Powerpackage The displacement transducer indicates the absolute instantaneous position of the working rod or ram, even during power failure. The measurement system is almost wear-free, and it is not sensitive to dirt or interference. The sensor is mounted externally in a die set or on the working rod. Ordering Measurdescription ing range A B C D ZWW mm ZWW mm ZWW mm ZWW mm Technical data: Repeatability: ± 0,01 mm Operating voltage: 10 V DC Resistance: 1 kω 5 kω Linearity: 0,1 0,3% full scale Connection: plug, 5 pin, Binder Protection: IP 54 Scope: Sensor Plug Bracket Ø clearance for travel A B C D Caution A means of connecting to the ram is required. Wire colors: PIN 1 excitation PIN 2 + output signal PIN 3 + excitation ZWW Variant Travel 100 mm Description Ø4 18 M Wiring diagram

14 TOX Accessory Oil Pressure Switch ZDO and Mounting bracket ZMP Monitoring the oil pressure in the TOX -Powerpackage Electronic pressure switch and pressure sensor ZDO Display Programming keys Wiring diagram: ZDO Standard ZDO A with analog output The oil pressure in the high pressure chamber of the TOX -Powerpackage is registered in the electronic pressure switch as the system pressure and displayed by a 4 digit LED display. According to the selected switch function, two output signals are generated. With the help of the programming keys, an electronic setting of switch point, switch back point (in 1% increments over the nominal range), the corresponding time delays (from 0 to 50 sec), switch functions for the output, rise time (damping), as well as locking/unlocking is possible. 48 brown black white blue brown black white blue A window programming is also possible. Installation of the ZDO is simple and takes only a few minutes. The programmed values are safely stored in the EPROM independent of the supply voltage. For analog switch ZDO A, the second setpoint can be additionally set at 4-20 ma or 0-10 V. Additional programming menu LED display unit (bar, psi, Pa) Switching logic (PNP, NPN) Peak hold memory LED-display can be flipped 180 LED-display can be turned off In addition, a malfunction signal is displayed if: - the system pressure > 10% of the max. nominal pressure. - a short circuit occurs in switch outputs 1 or 2. The pressure switch is specifically matched to the pressure characteristics of the TOX -Powerpackage. Technical data: Pressure Order-No. range Increment ZDO ,5-10 bar 0,01 bar ZDO bar 1 bar ZDO A bar 1 bar ZDO bar 1 bar Repeatability: Accuracy: Display: - 7-segment LED ± 0,1 % FS ± 1,5 % FS Switch function per setpoint Output: Hysteresis/ Normally open Hysteresis/ Normally closed Window function/ Normally open Window function/ Normally closed In addition, for ZDO A: Output 2: Analog output 4-20 ma/0-10 V Operating voltage: V DC Protection: IP 67 ZDO A - with SP2 as analog output max. pressure 400 bar version 01 electronic pressure switch External mounting to the tie rods on the TOX -Powerpackage is possible with the optional bracket. Switch includes protective cap for the display and programming keys and the high pressure connector. Accessories to be ordered separately: - split mounting bracket with two M5 screws, mounting holes spaced 44 mm - ZMP Mounting bracket for attachment to tie rods on the TOX -Powerpackage - high pressure hose ZHM 630: ZHM hose end 630 mm long end connection 1x90, completely assembled, filled with oil, bled and sealed (optional hose lengths 400, 1000, 1500, 2000 mm) - electric cable 5 m long - micro plug M12 (M12 plug-type connector) Mounting bracket for ZDO ZMP ,2 e.g. tie rod of TOX - Powerpackage

15 TOX Accessory, electrical Oil Pressure Sensor ZDS with Display Unit ZDA Pressure sensor ZDS M12x1 Analog display unit ZDA Please specify TOX -Powerpackage type when ordering. ZDA-115/230 V AC supply voltage pressure display unit SW30 G 1/4 95 The oil pressure in the high pressure part of the TOX -Powerpackage is registered by the pressure sensor as system pressure and indicated by 5 digits on the pressure indicator with integrated sensor supply. The measured value pressure is displayed in bar. It is possible to change the pressing force into kn on site. A freely programmable microprocessor controls the evaluation of the signal. The function keys on the front part of the processor measuring device serve for programming. The function instantaneous value storage is available for receiving variable measuring signals. Further investigations are possible with the peak value memory. A freely selectable analog output ( ma, V) is available for connection with a PLC. As option, a serial interface for the transmission of the measured data to a PC is offered as well. Display unit and accessories: - Pressure indicator ZDA - Pressure sensor ZDS, attachment by mounting plate to service side of TOX -Powerpackage - Mounting plate ZMP, adapted to TOX -Powerpackage - HP measuring hose ZHM 630, connection 1 x 90, compl. assembled, filled and bled, secured against leaking of oil - electric connection cable between pressure sensor and pressure indicator (5000 mm) ZDA technical data: - 5 digit display 2-color - peak hold memory - analog input two programmable limit contacts Reading rate: Power: Dimensions: (WxHxD): Switchboard: Panel cutout: Option: - serial interface - analog output for PLC 10/sec V AC 50/60 Hz 96 x 48 x 187 mm 92 +0,5 x 45 +0,5 mm Scope of delivery: - pressure sensor ZDS bar - cable 5 m long - high pressure hose ZHM 630, 1x90 - mounting bracket ZMP ZDS technical data: Pressure range: bar Connection: M12 plug Analog output: 4-20 ma Accuracy: 1% FS Repeatability: 0,1% FS Power: V DC/ by processor Wire colors: PIN 1 + excitation PIN 2 + signal output

16 TOX Accessory, electrical Rod End Load Cell ZPS directly mounted on the working rod of the TOX -Powerpackage Technical data: Rated output: 1,1 mv/v Temperature range: +10 C to 65 C Zero balance: ± 2% Excitation voltage: 10 V DC (max. 15V) Insulation resistance: 1 G Ω Nominal impedance: 760 Ω Electric connection: M8 x 1 Combined error: < ± 0,5% Overload: 115% The rod end load cell ZPS can be mounted directly on the working rod of the TOX -Powerpackage cylinder. The load cell ZPS measures forces in the direction of the applied force. It is sealed against dirt and moisture. The load cells are available in various sizes to fit each TOX - Powerpackage. The sensor should be applied with an antirotation device, to avoid damage of the connection cable (see next page). B Fg6 E D C G B SW A Advantages: - highly precise - robust - compact H I J Wire colors: PIN 1 + excitation PIN 2 excitation PIN 3 + signal output PIN 4 signal output Cable: 5 m long with M8 x 1 plug Order-No. Press force Fits TOX -Power- A B C D E Fg6 G SW H I J max. kn package type ZPS S 1 / K 1 20 M12x1, ZPS S 2 / K 2 25 M16x1, ZPS S 4 / K 4 30 M22x ZPS S 8 / K 8 48 M30x S 15 / K 15 ZPS S 30 / K M39x ZPS S 50 / K M42x ZPS S 75 / K M64x S 100 / K 100 ZPS S170 / K 170 on request Please order accessories separately

17 TOX Accessory, mechanical Antirotation Device ZPSV for Rod End Load Cell ZPS Antirotation device Prevents damage to the load cell cable. Please note the tight tolerance for dimension E. The bushing and guide pin are supplied with this option.by ordering, please advise the model number of the TOX -Powerpackage cylinder. C + Total stroke A B K J H I G F L D E±0,02 Order-No. fits load cell A B C D E F G H I J K L type ZPSV 001 ZPS ,14 58,14 26 ZPSV 002 ZPS ,14 58,14 26 ZPSV 004 ZPS ,46 89,46 32 ZPSV 008 ZPS ,45 117,45 38 ZPSV 015 ZPS ,57 122,57 38 ZPSV 030 ZPS ,84 186,84 46 ZPSV 050 ZPS ,96 238,96 46 ZPSV 100 ZPS 100 ZPSV 170 ZPS 170 on request Please observe the corresponding mounting instructions described in our Operating Manual TOX -Powerpackage

18 ØD1 F M H ØC ØK I TOX Accessory, electrical Press Force Sensor TOX Press Force Sensor CKN, In-Die sensor for TOX -Punch or TOX -Die +0,07 +0,05 (D) +0,02 5,05-0,02 L +0,07 +0,05 P ØA -0,1 Guide length = min. 0.4 x (TOX tool length) Force sensor mounting plate 4 Requirements: - press force + 20% < rated capacity of the sensor - mounting guidelines - included 5 pin connector - cable 2 m long - Sensor must be installed in such a way that no side-, torsion-, or pre- loads are present. This force transducer specially developed by TOX PRESSOTECHNIK allows measurement of relatively high forces under critical space requirements. Technical data: Rated output: 8 mv at 12 ma excitation Temperature range: +10 C to 65 C Zero balance: ± 3% Excitation current: 12 ma Insulation resistance:>5x10 9 Ω Nominal impedance: 350 Ω Combined error: ± 2% Overload: 120% Order No. CKN CKN CKN CKN CKN CKN CKN CKN CKN ØC +0,15 +0,1 Wire colors: black + excitation red excitation white + signal output green signal output Pressure plate 2 Ø3 Raded Sensor dimensions Mounting dimensions capacity ØA ØB L ØC D P kn mm mm mm mm mm mm CKN Version Rated capacity (40 kn) Description TOX Press Force Sensor ZKNW, miniature sensors for use in die sets ØD2 A Extremely compact sensor for universal use. Technical data: Rated output: 1,5 mv/v Temperature range: +10 to 65 Zero balance: ± 1% Recommended excitation voltage: 3 V DC (max. 5 V DC) Insulation resistance: >10 MΩ Nominal impedance: 350 Ω Combined error: ± 0,5% Overload: 150% Example: sensor under TOX -Die Order- Measuring Dimensions in [mm] No. Wire colors: white + excitation brown excitation yellow + signal output green signal output range [% FS] Ø D1 Ø D2 F A H I ØC Ø K M ZKNW kn 6,4 12,7 3,05 42,5 9,6 0,25 1,9 3,5 1,6 ZKNW kn 6,8 12,7 3,05 42,5 9,6 0,25 1,9 3,5 1,6 ZKNW kn 7,7 12,7 3,05 42,5 9,6 0,25 1,9 3,5 1,6 ZKNW kn 10,0 12,7 3,05 42,5 9,6 0,25 1,9 3,5 1,6 ZKNW kn 14,0 15,9 6,0 43,3 16,0 0,25 1,9 3,5 3,1 ZKNW kn 19,7 22,4 6,0 43,4 16,0 0,25 1,9 3,5 3,1 ZKNW kn 26,5 44,0 15,0 52,5 38,0 0,5 3,0 3,5 7,5 ZKNW Version Rated capacity (10 kn) Description

19 TOX Accessory, electrical Press Force Sensor, Strain Sensor ZKN, bolt-on type 13,6 6, ,5 Ø6,6 92, Mounting recommendations: The strain sensor must be mounted on a machined surface with a minimum ISO surface finish of N9 and a maximum flatness tolerance of 0.05 mm. The tightening torque should be Nm. Use mounting screws M6x25 with a grade of 10.9 or higher. The surface sensor measures the strain between two bolted locations. The measured signal is proportional to the elongation of the structure. The sensor can measure elongation and compression. Wire colors: Standard passive (pull and press): brown + excitation geen excitation yellow + signal output white signal output Standard active (pull or press): brown + excitation green excitation (GND) yellow + signal output white signal output (OV) Technical data: Standard passive: Rated output: 1,25 mv/v (250 µe) Temperature range: +10 C to 65 C Zero balance: ± 100% possible Excitation voltage: 5 V DC (max. 10 V DC) Insulation resistance: > 10 MΩ Nominal impedance: 350 Ω Combined error: ± 2% Overload: 120% Standard cable length: 2 m Standard active: Rated output: 10 V (250 µe) Temperature range: +10 C to 65 C Zero balance: ± 100% possible Excitation voltage: max. 24 V DC 30 ma Insulation resistance: >10 MΩ 52 Combined error: ± 2% Overload: 120% Standard cable length: 2 m ZKN 103.xxx.200 Cable length Sensor type upon request Description ZKN 103.xxx.200 Cable length Sensor type upon request Description Other force sensors from different manufacturers are available on request. Please contact us

20 Our Worldwide Sales and Service Network TOX GMBH & PRESSOTECHNIK CO. KG Riedstraße 4 D Weingarten Tel. +49 (0) 751 / Fax +49 (0) 751 / info@tox-de.com Subject to technical alteration.