SITRANS F C MASSFLO. MASS flowmeters Transmitter type MASS 6000 Ex-d sensor type MASS 2100 compact or remote mounted. Operating manual *083R9506*

Transcription

1 s Operating manual MASS flowmeters Transmitter type MASS 6000 Ex-d sensor type MASS 2100 compact or remote mounted [ ] Order no.: FDK:521H1178 SFIDK.PS.028.Q2.02/22 - A5E *083R9506*

2 Contents 1. Introduction Installation Compact Remote Ex survey according to Directive 94/9/EC (ATEX) Overview Device identification Approvals Special conditions for safe use of MASS 6000 Ex-d version and MASS Mounting of transmitter compact or remote Display and keypad Electrical connection Electrical connection compact or remote Setting of active or passive current out-put mode SENSORPROM unit Installation of add-on module (AOM) Installation examples Technical data Sensor MASS Versions DI 1.5, DI 3, DI 6, DI 15, DI 25, DI Transmitter MASS 6000 Ex-d Output characteristic MASS 6000 Ex-d Commissioning Keypad and display layout Menu build-up Password Menu overview Menu details Outputs setting menu Reset mode Service List of error numbers Trouble shooting MASS 6000 Ex-d Ordering High pressure versions (Max. pressure) Pressure/temperature (p/t) ratings Transmitter MASS 6000 Ex-d for remote mounting Spare parts for MASS 6000 Ex-d and MASS Certificates Download certificates EC-declaration of conformity EC type examination certificate SFIDK.PS.028.Q2.02

3 1. Introduction 1. Introduction For safety reasons it is important that the following points, especially the points marked with a warning sign, are read and understood before the system is being installed: Installation, connection, commissioning and service must be carried out by personnel who are qualified and authorized to do so. It is very important that the same people have read and understand the instructions and directions provided in this manual and that they follow the instructions and directions before taking the equipment into use! People who are authorized and trained by the owner of the equipment may operate the equipment. The installation must ensure that the measuring system is correctly connected and is in accordance with the connection diagram. The transmitter has to be earthed unless the power supply is galvanically isolated. The mains protective earth wire must be connected to the PE terminal in accordance with the diagram. In applications with working pressures/media that can be dangerous to people, surroundings, equipment or others in case of pipe fracture, we recommend that special precautions such as special placement, shielding or installation of a security guard or a security valve should be made when the sensor is being installed. Siemens Flow Instruments want to assist by estimating the chemical resistance of the sensor parts that are in connection with the media, but it is at any time the customer s responsibility, which materials are chosen and Siemens Flow Instruments takes no responsibility if the sensor corrodes! It is required that the special directions provided in the manual and in the Ex certificate must be followed! Installation of the equipment must comply with national regulations. Example EN for Denmark. Repair and service can be done by approved Siemens Flow Instruments personnel only. The p/t ratings indicate the relationship between the maximum allowable pressure PS and the maximum allowable temperature. SFIDK.PS.028.Q2.02 3

4 2. Installation 2. Installation 2.1 Compact Category 2 equipment May be installed in zone 1 and zone Remote Category 1 equipment Sensor MASS 2100 may be installed in zone 0, zone 1 and zone 2. Catetory 2 equipment Transmitter MASS 6000 Ex-d may only be installed in zone 1 and zone 2. Horizontal mounting Vertical mounting Mount the sensor on a vibration-free wall or steel frame as shown. Ensure that the sensor is not emptied of liquid (during normal operation) otherwise incorrect measurement will occur. With low flow, horizontal mounting is recommended, in this position air bubbles are easier to remove. Locate the sensor low in the system in order to avoid an under-pressure in the sensor seperating air/gas in the liquid. If the liquid is volatile or contains solid particles, vertical mounting is not recommended. Vibration Always locate the flowmeter as far away as possible from components that generate mechanical vibration in the piping. Cross talk Cross talk between sensors mounted close to each other may disturb the measurement. To avoid cross talk never mount more than one sensor on each frame and mount flexible hose connections between the sensors as shown. Zero-point adjustment To facilitiate zero-point adjustment, a valve with tight shut-off should always be mounted in connection with the sensor as a proper zero-point setting is essential for a good accuarcy. Note Please read and follow the directions stated in the instruction SFIDK.PI.028.P1.52 regarding build-in of sensor. The instruction is supplied with the sensor. 4 SFIDK.PS.028.Q2.02

5 2. Installation 2.3 Ex survey according to Directive 94/9/EC (ATEX) Instrument groups I II Applies to instruments used in underground mining operations, as well as their above ground operations, which can be endangered by mine gas and/or flammable dusts. Applies to instruments used in the remaining areas which can be endangered by a potentially explosive atmosphere. Instrument category as an example: II 2G E Ex ia IIC T6 EN Directive 94/9/EC (ATEX) Labelling with gases Labelling with dusts 1G (0) 2G (1) 3G (2) 1D (20) 2D (21) 3D (22) Definition Instruments of this category are for use in areas where ignitable atmospheres caused, by a mixture of air and gasses, vapours or mists or by dust/air mixtures, can exist all of the time or for long periods of time or else frequently. Instruments of this category are for use in areas where ignitable atmospheres caused, by a mixture of air and gasses, vapours or mists or by dust/air mixtures, can exist some of the time. Instruments of this category are for use in areas where ignitable atmospheres caused, by a mixture of air and gasses, vapours or mists or by dust/air mixtures, are not likely to exist. However, if they do occur then in all probability, only seldom or for short periods of time. (The figures in brackets refer to IEC) Built according to European norm = E Explosion protected electrial equipment = Ex Ex protection labelling in square brackets refers to "Associated electrical equipment" Type of protection o Oil encapsulated i Intrinsic safety (ia, ib) p Pressurized apparatus n Non-incentive equipment q Powder filling m Encapsulation d Flameproof enclosure s Special protection e Increased safety Explosion groups Gases and vapours Minimum EN/ (examples) ignition IEC energy [mj] Ammonia - IIA Acetone, aircraft fuel, benzine, crude oil, diesel oil, ethane, ethanoic acid, ether, gasolines, heating oil, hexane, methane, propane 0.18 IIA Ethylene, isoprene, town gas 0.06 IIB Acetylene, carbon disulphide, hydrogen 0.02 IIC Ignition temperature Maximum surface temperature EN / IEC 450 C 842 F T1 300 C 572 F T2 200 C 392 F T3 135 C 275 F T4 100 C 212 F T5 85 C 185 F T6 SFIDK.PS.028.Q2.02 5

6 2. Installation 2.4 Overview A = EEx e (Increased safety) MASS 6000 Ex-d Flameproof enlosure EEx de [ia/ib] IIC T6 B = EEx ia (Intrinsic safety) C = EEx d (Flameproof safety) 1. M20, black ATEX approved glands, power supply cable. 2. Earthing terminal, connect to potential equialising coils (PEC). 3. M20, blue ATEX approved glands, output and input cable. 4. Multi-plug connection to sensor EEx ia. 5. Display with push buttons. MASS 2100 Intrinsic safety EEx ia IIC T3...T6 1 Sensor multi-plug connection EEx ia. MASS 6000 Ex-d and MASS 2100 compact EEx de [ia/ib] IIC T3...T6 6 SFIDK.PS.028.Q2.02

7 2. Installation 2.5 Device identification Sensor MASS 2100 label Transmitter MASS 6000 Ex-d label No. Meaning 1. Notified body for QA supervision: UL International DEMKO A/S, Denmark 2. Explosion protected 3. ATEX Equipment Group and Protection Category 4. Maximum medium temperature 5. EC Approval Numbers and Protection Type 6. Production date Example: N14 3 Week 14 Year PED = Pressure Equipment Directive 97/23/EC PED: SEP marking indicating that the sensor is produced in accordance with "Sound Engineering Practice" CE 0200 EN category II marking indicating that the sensor conforms to PEDcategory II 8. Ambient temperature range 9. Interface data 10. DN = sensor size PN = max. pressure PT = test pressure, sensor pressure tested with 1.5 x PN 11. Warning, do not open the Ex-d enclosure when energized SFIDK.PS.028.Q2.02 7

8 2. Installation 2.6 Approvals Sensor MASS 2100 DI 1.5, DI 3, DI 6, DI 15, DI 25 and DI II 1 G DEMKO 03 ATEX X EEx ia IIC T3...T6 Temperature classes for ambient temperature between 20 C to +50 C/ 4 F to 122 F: T3 (max. surface < 200 C/392 F) for liquid temperature lower than 180 C/356 F T4 (max. surface < 135 C/275 F) for liquid temperature lower than 135 C/275 F T5 (max. surface < 100 C/212 F) for liquid temperature lower than 100 C/212 F T6 (max. surface < 85 C/185 F) for liquid temperature lower than 85 C/185 F Transmitter MASS 6000 Ex-d compact or remote mounted 0539 II 2 G DEMKO 03 ATEX X EEx de [ia/ib] IIC T6 ambient temperature 20 to +50 C/ 4 F to 122 F Notified body The mass flowmeter was tested for approval by: UL International DEMKO A/S Lyskaer 8, P.O. Box 514 DK-2730 Herlev Denmark 2.7 Special conditions for safe use of MASS 6000 Ex-d version and MASS 2100 The sensor type MASS 2100 can be mounted directly onto the plug or separately with special kit for separate mounting. When measuring liquids with higher temperatures than 50 C/122 F, the sensor must be insulated. The 24 V input voltage shall be from a safety-isolated transformer according to EN or EN The input terminals must be certified according to EN and the maximum wire size is 1.5 mm 2. The evaluation of the flameproof part of the enclosure is covered by DEMKO certificate 99E U and shall be maintained as a part of this certification. All the wiring for increased safety must be located in the separate part of the terminal house room and must be covered with the plastic cover. The cover is marked Increased Safety. The transmitter must always be connected to ground using the internal terminal or external PE ground. 8 SFIDK.PS.028.Q2.02

9 2. Installation 2.8 Mounting of transmitter compact or remote Compact Ex-d version For compact installation mount the transmitter on top of the sensor interface. Please make sure that it is correctly oriented (note the little tap). After fitting it can be turned The transmitter is fastened with 4 allen screws (Allen key M4). Remote Ex-d version For mechanical mounting refer to instruction SFIDK.PI.028.T1.52 supplied with the mounting kit. The terminals for inputs, outputs and power supply can be accessed by removing the front cover, turning it counter-clockwise. The display can be lifted off (i.e. with the tip of a screwdriver or similar) and the terminals are accessible. 2.9 Display and keypad The display/keypad can be rotated in steps of 90. Please note the little tap on the back of the display frame which must correspond to the nut at the transmitter body when the display/ keypad is replaced. This is essential for obtaining optimum sealing. SFIDK.PS.028.Q2.02 9

10 3. Electrical connection 3.1 Electrical connection compact or remote Turn off the power supply before connecting input and output cables and wait 30 minutes before unscrewing the lid. Mounting and connection View A EEx e 1. M20 black ATEX approved gland, power supply cable "e". 2. Earthing terminal connected to potential equalisation rails (PEC). 3. M20, blue ATEX approved gland, input and output cable "ia". 4. Multi-plug connection to sensor EEx ia The power supply and input and output cables must be secured by i.e. cable strap so that they remain in position even if the cable terminal screws get loose. 7. Power supply terminals, EEx e maximal core cable 1.5 mm 2 /AWG 16. Tighten the screws with Nm! Mount the plastic cover, marked "Increased safety" again. 8. Input and output terminals EEx ia. Intrinsically safe terminals "ia"! It is an absolute requirement that the wires/terminals of the intrinsically safe circuits cannot get into contact with the wires of the other cables. The distance between cables/wires therefore must be at least 50 mm/2 inch. It is recommended to fasten the cables/wires in a way that they, even in case of an error, cannot get into contact with each other. Make the wire ends as short as possible. 10 SFIDK.PS.028.Q2.02

11 3. Electrical connection 3.1 Electrical connection compact or remote (continued) Important Electrical connections are made through the front of the transmitter (view A), in the terminal housing. This housing is accessed by removing the front cover described in chapter 2. Read the chapter 4. "Technical data" before making the connection. The cover is retained via a wire. The terminal housing is equipped with 1 M20 EEx e gland and 1 M20 EEX i gland. The mains cable is fed through the black PG gland (black indicates increased safety "e") located in the left-hand side as viewed from the front. The outputs are fed through the blue PG gland (the colour blue indicates intrinsically-safe circuit "i") located on the right-hand side. According to the Ex document issued, use of other glands is permitted provided that these are as a minimum EEx-approved in category "e". The power supply terminals shall be from a safety isolating transformer. Maximal cable core is AWG 16 or 1.5 mm 2. Turn off the power supply before connecting input and output cables and wait 30 minutes before unscrewing the lid. SFIDK.PS.028.Q

12 3. Electrical connection 3.2 Setting of active or passive current output mode View C EEx d The current output in MASS 6000 can operate in either active or passive mode to make electrical connection as easy as possible. The current output in MASS 6000 is default set to active mode. If a passive mode is required, a jumper on the transmitter PCB must be put in passive position. This is done by taking out the transmitter electronics, follow the instructions in chapter 4.3 or 4.4. Jumper position is shown below. Passive mode: Jumper in left position. Active mode: Jumper in right position. Important Be aware that in active mode the output shall be evaluated as a barrier output. The connection is not safe when put in active mode and accidental connected to a barrier intended for use in passive mode. 3.3 SENSORPROM unit The SENSORPROM unit is normally factory-installed in compact units. In remote please install the SENSORPROM unit delivered with the sensor. To fit/exchange the SENSORPROM unit, the following procedure must be followed. 1. Disconnect the equipment from the supply circuits and wait 30 min. for dischanging the energy in the internal electronics before opening. 2. Remove the rear cover, by loosening the safety tap allen screw (M3), and turn the rear cover counter-clockwise. 3. Remove the electronics using the holes provided. View C EEx d The SENSORPROM unit is placed at the bottom of the housing. The SENSORPROM unit can be installed/ removed by screwing/unscrewing the 6 terminal screws connecting the SENSORPROM unit. The SENSORPROM unit delivered with the sensor MASS SFIDK.PS.028.Q2.02

13 3. Electrical connection 3.4 Installation of add-on module (AOM) View C EEx d Disconnect the equipment from the supply circuits and wait 30 min. for dischanging the energy in the internal electronics before opening. Remove the rear cover, by loosening the safety tap allen screw (M3) and turn the rear cover counter-clockwise. Remove the electronics using the holes provided. Remove the flat cable from the plate. Remove the plate from the module bay. The add-on module is fitted at the bottom of the transmitter insert as shown. The label text on the add-on module should face upwards as shown. The add-on module is fitted with the connector facing outwards of the enclosure. Only HART or Profibus are alloved to be used. Please look into "Technical data" chapter 4. The add-on module can be pressed into position. Connect the flat cable connector to the module and power up. The add-on module is automatically initialized. The menu's are now visable on the display/ keypad of the MASS 6000 Ex-d. SFIDK.PS.028.Q

14 3. Electrical connection 3.5 Installation examples Current output in passive mode Frequency/pulse output in passive mode HART output Intrinsically safe data "ia", please look into the "Technical data" in chapter SFIDK.PS.028.Q2.02

15 4. Technical data 4. Technical data 4.1 Sensor MASS Versions DI 1.5, DI 3, DI 6, DI 15, DI 25, DI 40 Versions mm DI 1.5 DI 3 DI 6 DI 15 DI 25 DI 40 inch 1 / 16 1 / 8 1 / 4 1 / / 2 Inside pipe diameter (Sensor consists of one continuous pipe) mm (inch) 1.5 (1/16) 3.0 (1/8) 6.0 (1/4) 14.0 (1/2) 29.7 (1) 43.1 (1 1/2) Pipe wall thickness mm (inch) 0.25 (0.01) 0.5 (0.02) 1.0 (0.04) 1.0 (0.04) 2.0 (0.08) 2.6 (0.1) Mass flow measuring range kg/h , , , ,000 (0-140) (0-550) (0-2,200) (0-12,345) (0-55,100) (0-114,600) Density g/cm 3 (lbs/ft 3 ) (0 to 181) Fraction e.g. Brix Temperature C ( F) Standard 50 to to +180 ( 58 to +356) ( 58 to +257) High temperature version 50 to +180 ( 58 to +356) Liquid pressure measuring pipe 1 ) Stainless steel bar (psi) 230 (3335) 230 (3335) 265 (3843) 130 (1885) 110 (1595) 105 (1522) Hastelloy C-22 bar (psi) 365 (5,290) 350 (5,075) 410 (5,945) 200 (2,900) 185 (2,680) - Materials / (AISI 316 L) (Stainless steel) Measuring pipe and connections (Hastelloy C-22) Enclosure and enclosure material IP 65 (NEMA 4) and (AISI 316 L) (Stainless steel) Housing is not rated for pressure containment Process connections Flange DIN 2635, PN 40 DN 10 DN 15 DN 25 DN 40 ANSI B16.5, Class / 2 " 1 / 2 " 1" 1 1 / 2 " ANSI B16.5, Class 600 (Class 300) 1 / 2 " 1 / 2 " 1 " 1 1 / 2 " Dairy (screwed connector, PN 25/40) 2 ) DIN DN 10 DN 15 DN 32 DN 40 ISO 2853/BS 4825 part 4 (SS3351) 25 mm (1") 25 mm (1") 38 mm (1.5") 51 mm (2") Clamp (PN 16) 2) ISO 2852/BS 4825 part 3 (SMS3016) 25 mm (1") 25 mm (1") 38 mm (1.5") 51 mm (2") Thread 3 ) ISO 228/1, PN 100 (standard) G 1 /4" G 1 /4" G 1 /4" G 1 /2" G 1" G 2" ANSI/ASME B1.20.1, PN 100 (standard) 1 /4" NPT 1 /4" NPT 1 /4" NPT 1 /2" NPT 1" NPT 2" NPT Cable connection Multiple plug connection to sensor mm 2 (22 AWG) twisted and screened in pairs, ext. 12 mm Ex-version 4 ) EEx ia II C T3-T6, DEMKO 03 ATEX X Weight approx. kg (lb) 2.6 (5.7) 4 (8.8) 8 (17.6) 12 (26.5) 48 (106) 48 (106) 1 ) PN at 20 C, p/t ratings see under chapter 7, "Ordering" 2 ) Material, or corresponding 3 ) Hign pressure version's (max. pressure) see under chapter 7, "Ordering" 4 ) Intrinsically safe approval: CENELEC Intrinsically safe interface Terminals &7-8 MASS 2100 DI 1.5 DI 3 DI 6 DI 15 DI 25 DI 40 Temp. Pick sensor ups U i [V] I i [A] P i [W] L i or [mh] or 1.5 or L i /R i [µh/ω] C i [pf] SFIDK.PS.028.Q

16 4. Technical data 4.2 Transmitter MASS 6000 Ex-d MASS 6000 Ex-d Measurement of Mass flow [kg/s (lb/s)], volume flow [l/s (g/s)], fraction [%], Brix, density [kg/m 3 (lb/ft 3) ], temperature [ C ( F)] Current output Classified Ex ia, selectable as active or passive outputs. Default setting is passive mode Current 0-20 ma or 4-20 ma Load < 350 ohm Time constant s adjustable Output characteristics Active mode (read note 1) Passive mode (max. input from external barrier) (Terminals: 31-32) U o 24 V U i 30 V Io 82 ma I i 100 ma Po 0.5 W P i 0.75 W C o 125 nf C i 52 nf L o 2.5 mh L i 100 µh Digital output Frequency 0-10 khz, 50% duty cycle Time constant s adjustable Passive 6-30 V DC, max. 110 ma, 1 KΩ R load 10 KΩ Output characteristics Active mode Passive mode (max. input from external barrier) (Terminals: ) Not available U i 30 V I i 100 ma P i 0.75 W C i 52 nf L i 100 µh Relay (Terminals: ) Type Change-over relay Load 30 V / 100 ma Functionality Error level, error number, limit, direction Output characteristics U i : 30 V, I i : 100 ma, P i : 0.75 W, C i : 0 nf, L i : 0 mh Digital input (Terminals: 77-78) V DC, Ri = 13.6 KΩ Functionallity Start/hold/continue batch, zero point adjust, reset totalizer 1/2, force output, freeze output Output characteristics U i : 30 V, I i : 3.45 ma, P i : 0.10 W, C i : 0 nf L i : 0 mh Galvanic isolation All inputs and outputs are galvanically isolated, isolation voltage 500 volts Cut-off Low-flow 0-9.9% of maximum flow Empty pipe Detection of empty sensor Density g/cm 3 /lbs (0 to 181 ft 3 ) Totalizer Two eight-digit counters for forward, net or reverse flow Display Background illumination with alphanumerical text, 3 20 characters to indicate flow rate, totalized values, settings and faults. Time constant as current output Reverse flow indicated by negative sign Zero point adjustment Manual via keypad or remote via digital input Ambient temperature Operation: 20 to +50 C/ 4 F to 122 F During storage: 40 to +70 C/ 40 F to +158 F (Humidity max. 95%) Communication Prepared for client mounted add-on modules certified for Ex-use HART Active mode (read note 1 and 2) Passive mode (max. input from external barrier) (Terminals: 91-92) U o 6.88 V U i 10 V Io 330 ma Io 200 ma Po 0.57 W P i 0.5 W C o 20 nf C i 0 nf L o 100 µh L i 0 µh PROFIBUS PA Active mode Passive mode (read note 3) (Terminals: 95-96) Not available U i 17.5 V I i 380 ma P i 5.32 W C i 5 nf L i 10 µh 16 SFIDK.PS.028.Q2.02

17 4. Technical data 4.2 Transmitter MASS 6000 Ex-d (continued) Enclosure Material Stainless steel AISI 316 W Rating Compact mounted on sensor, IP 67 (NEMA 4X) to IEC 529 and DIN Remote mounted, IP 65 (NEMA 4) to IEC 529 and DIN Load Hz random, 1.14 G rms, in all directions, to IEC , Curve E EMC performance Emission EN (Light industry) Immunity EN (Industry) Namur Within the value limits according to "Allgemeine Anforderung" with error criteria A in accordance with NE 21 Supply voltage 24 V AC 24 V DC Range 20 to 30 V AC 18 to 30 V DC Power consumption 6 VA I N = 250 ma, I ST = 2A (30 msec.) 6 VA I N = 250 ma, I ST = 2A (30 msec.) Power supply The power supply shall be from a safety isolating The power supply shall be from a safety isolating transformer. Maximal cable core is 1.5 transformer. Maximal cable core is 1.5 Ex approval EEx de [ia/ib] IIC T6, DEMKO 03 ATEX X Temperature class T6 T5 T4 T3 Process liquid T < 85 C 85 C < T < 100 C 100 C < T < 135 C 135 C < T < 180 C temperature (T < 185 F) (185 F < T < 212 F) (212 F < T < 275 F) (275 F < T < 356 F) Intrinsically safe sensor interface Terminals & & U o [V] I o [ma] P o [W] L o or [mh] 2.2 or L o /R o [µh/ω] 105 C o [nf] Cable between MASS 2100 and MASS 6000 Maximum distance between sensor MASS 2100 and transmitter MASS 6000 is 300 m with Siemens Flow Instruments cable FDK:083H3005 or FDK:083H3006 or equivalent cable. Cable data Capacitance Self-inductance Resistance Maximum length C max. L c /R c Isolation Temperature range 300 [pf/m] 1 [µh/m] 0.05 [Ω/m] 300 [m] / 984 [ft] 100 [nf] 25 [µh/ω] 0.25 [mm] 20 C to +105 C/ 4 F to +221 F Equivalent cable must have L c /R c ratio lower or equal to 100 [µh/ω]. SFIDK.PS.028.Q

18 4. Technical data Intrinsic safe terminals in the connections room are in general evaluated as ia for gas group IIC. The output terminals is set in active mode which means that it can be connected to other intrinsic safe product, which match the output specification, please look at the specification and the note 1. Important When the terminal is in active mode may it only be connected to product there is passive. The manual must be followed very carefully. Note 1 Active output shall be evaluated as barrier output, and the L o and C o is only valid in that case. When the active output for current outputs and puls/frequency outputs are connected to safe area, repeater units should be used. Combination of U and I values for standard barriers in safe and hazard will normally result in to high values for U and I according to the EN standard. Active outputs for current outputs and pulse/frequency outputs is therefore normally used within safe area to passive or low energy units. Note 2 HART terminals This active output is evaluated to be safe when it is connected to the MTL barrier type MTL 760 with the specifications U o : 10 V; I o : 200 ma; P o : 0.5 W. This combination gives the maximum external values for the cable: L C : 100 µh and C c : 20nF. Note 3 FISCO- (Field Intrinsically Safe Concept) can depending on the circumstances, be installed so it complies with EEx ia IIC/IIB or EEx ib IIC/IIB. The instruction manual covering Profibus must be followed carefully. The output from the terminals is I o : 50 ma; U o : 1.3 V. 18 SFIDK.PS.028.Q2.02

19 4. Technical data 4.3 Output characteristic MASS 6000 Ex-d Output Bidirectional mode Unidirectional mode characteristics 0-20 ma 4-20 ma Frequency Pulse output Relay Power supply off Power supply on Error relay No error Error Limit switch or 1 set point 2 set points direction switch Low flow (Reverse flow) High flow (Forward flow) Intermediate flow High flow/ Low flow Batch on digital input SFIDK.PS.028.Q

20 5. Commissioning 5. Commissioning 5.1 Keypad and display layout Keypad The keypad is used to set the flowmeter. The function of the keys are as follows: TOP UP KEY FORWARD KEY BACKWARD KEY CHANGE KEY SELECT KEY LOCK/UNLOCK KEY This key (hold 2 sec.) is used to switch between operator menu and setup menu. In the transmitter setup menu, a short press will cause a return to the previous menu. This key is used to step forward through the menus. It is the only key normally used by the operator. This key is used to step backward through the menus. This key changes the settings or numerical values. This key selects the figures to be changed. This key allows the operator to change settings and gives access to submenus. Display The display is alphanumerical and indicates flow values, flowmeter settings and error messsages. The upper line is for primary flow readings and will always show either mass flowrate, volume flowrate, density, temperature, totalizer 1 or totalizer 2. The line is divided into 3 fields. S: Sign field P: Primary field for numerical value U: Unit field The centre line is the title line (T) with individual information according to the selected operator or setup menu. The lowest line is the subtitle line (ST) which either will add information to the title line or keep individual information independent of the title line. F: The alarm field. Two flashing triangles will appear by a fault condition. M: The mode field. The symbols indicate the following. Communication mode Service mode Operator menu Product identity Language mode Basic settings Output External input Sensor characteristic Reset mode L: The lock field. Indicates the function of the lock key. Ready for change Access to submenu (Press ) Value locked RESET MODE: Zero setting of totalizers and initialization of setting 20 SFIDK.PS.028.Q2.02

21 5. Commissioning 5.2 Menu build-up The menu structure of a specific type of transmitter is shown in a menu overview map. Details of how a specific parameter is set is shown in a menu detail map for the specific parameter. The menu structure is valid for the title and subtitle line only. The upper line is for primary readings only and will always be active with either mass flowrate, volume flowrate, density, temperature, totalizer 1 or totalizer 2. The menu is built up in two parts. An operator menu and a setup menu. Operator menu The operator menu is for daily operation. The operator menu is customised in the operator menu setup. The transmitter always starts in the operator menu no. 1. The page forward and page backward keys are used to step through the operator menus. Setup menu The setup menu is for commissioning and service only. Access to the setup menu is gained by pressing the top up key for 2 seconds. The setup menu will operate in two modes: View mode Setup mode View mode is a read only mode. The pre-selected settings can only be scanned. Setup mode is a read and write mode. The pre-selected settings can be scanned and changed. Access to the setup mode is protected with a password. The factory set password is Access to a submenu in the set up menu is gained by the lock key. A short press on the top up key will bring you back to the previous menu. A long press (2 sec.) on the top up key will exit the setup menu and bring you back to the operator menu no Password The SETUP MENU can be operated in two different modes: VIEW MODE (Read only) CHANGE MODE (Read and write mode) Access to view mode is always gained by pressing the forward key when in the password menu. Access to change mode is protected by a user code. The user code is factory set to 1000, but can be changed to any value between 1000 and 9999 in the change password menu. The factory setting of 1000 can be re-established as follows: Switch off power suppply Press the TOP UP key while switching on the power supply The user code is now reset to SFIDK.PS.028.Q

22 5. Commissioning 5.3 Menu overview 22 SFIDK.PS.028.Q2.02

23 5. Commissioning 5.4 Menu details Basic settings menu The decimal point for flowrate, totalizer 1 and totalizer 2 can be individually positioned. open the respective window. ensure that the cursor is positioned below the decimal point. Use the SELECT KEY. move the comma to the required position. Use the CHANGE KEY. Units are changed by means of the CHANGE KEY with the cursor placed below the unit selected. Select units (moving the cursor) by means of the SELECT KEY. Totalizer 2 is not visible when batch is selected as digital output. SFIDK.PS.028.Q

24 5. Commissioning 5.5 Outputs setting menu Current output The current output must be set off when not used. Digital output Pulse Digital output Frequency 24 SFIDK.PS.028.Q2.02

25 5. Commissioning Digital output Batch Relay output Error level (Also possible through digital output) Acceptance level is set in the basic settings menu. Error number (Also possible through digital output) Limit switch & direction switch (Also possible through digital output) Direction flow: Select 1 setpoint at zero flow; Hysteresis at 5 %. SFIDK.PS.028.Q

26 5. Commissioning 5.6 Reset mode Reset mode In the reset mode menu the totalizer 1 and 2 and the batch cycle counter can be reset. 0-point adjustment 0-point adjustment of the flow meter is done in the Zero Adjust menu. The adjustment can be made automatically where the meter measures and calculates the correct 0-point. In manual mode the 0-point can be programmed if this is known. Normally the Automode is used. Zero adjust time determines the period of time for the 0-point adjustment. As default a period of 30 sec. is used which normally is enough for a stable 0-point mesurement. If however the flowmeter is used where small flow rates are measured very accurately, a longer integration time can be selected, to obtain a better 0-point measurement. Setting the 0-point is carried out by activating Zero Adjust. A number of individual 0-point adjustments are then made. The 0-point found is shown as Zero Adjust. The value Zero Sigma shows the standard deviation of the individual measurements made. The standard deviation (Zero Sigma) must be within a window, which is predefined by Siemens Flow Instruments. This window is called Sigma Limit. If the standard deviation is outside the window the following message is shown in the display: Zero Sigma exceeds Sigma Limit. In this case check the installation, ensure that the pipe is full and that there is absolute 0-flow present. Then repeat the 0-point adjustment. The new 0-point is automatically stored in the SENSORPROM and hence will remain at power down situations. 26 SFIDK.PS.028.Q2.02

27 6. Service 6. Service 6.1 List of error numbers Error Error text #Comment Outputs Input No. Remedy text status status 1 I1 - Power on OK Power on has activated Active Active 2 I2 - Add-on module Applied A new module has been added to the system Active Active 3 I3 - Add-on module An add-on module is defect or has been removed. Install This can also be an internal add-on module Active Active 4 I4 - Param. corrected A less vital parameter in the transmitter has been re- OK placed by its default value Active Active 20 W20 - Totalizer 1 During initialisation the check of the saved totalize Reset manually value has failed. It is not possible to rely on the saved totalizer value any more. The totalizer value must be reset manually in order to rely on future readings Active Active 20 W20 - Totalizer 2 During initialisation the check of the saved totalize Reset manually value has failed. It is not possible to rely on the saved totalizer value any more. The totalizer value must be reset manually in order to rely on future readings Active Active 21 W21 - Pulse overflow Actual flow is too big compared with pulse width and Reduced Adjust pulse settings mass/pulse pulse width Active 22 W22 - Batch timeout Duration of batching has exceeded a predefined Batch out- Check installation max. time put on zero Active 23 W23 - Batch overrun Batch quantity has exceeded a predefined maximum Batch out- Check installation overrun mass or volume put on zero Active 24 W24 - Batch neg. flow Check flow direction Negative flow direction during batch Active Active 30 W30 - Flowsaturated Adjust max. flow Flow is above Q max. settings Max. 120 % Active 31 W31- Empty pipe Pipe is empty Zero Active 32 W32 - Temp. to high The temperature of the fluid has exceeded the max. Adjust temperature temperature rating of the sensor (180 C) Active Active 33 W33 - Temp. to low The temperature of the fluid has exceeded the min. Adjust temperature temperature rating of the sensor (-50 C) Active Active 34 W34 - Zero Adj. fail The zero-point adjustment values are outside the limit Check flow = zero because there is not zero flow in the sensor. Check zeroflow conditions, valves, pumps etc. Active Active 35 W35 - Current Out 1 Current output exceeds 120%. Ensure that the sensor is Check max. settings correctly sized and check max. flow setting Active Active 36 W36 - Freq/Pulse Out1 Freq/Pulse output exceeds 120%. Ensure that the sensor Check max. settings is correctly sized and check max. flow setting Active Active 40 P40 - SENSORPROM Insert SENSORPROM unit not installed Active Active 41 P41 - Parameter range A parameter is out of range. Switch off and on The error will disappear at the next power-on Active Active 42 P42 - Current output Current loop is disconnected or the loop resistance Check cables is too big Active Active 43 P43 - Internal error Internal error Switch off and on Active Active 49 P49 - Protec. viol. Too many errors occured at the same time. Switch off and on Some errors are not detected correctly Active Active 50 P50 - Temp. cable Error in temperature sensor, check cables and Check cable connectors Active Active 51 P51 - Pick-up 1 Pick-up 1 amplitude too low. Check cables or application Check cable/install. for damping (air/gas in liquid) Active Active 52 P52 - Pick-up 2 Pick-up 2 amplitude too low. Check cables or application Check cable/install. for damping (air/gas in liquid) Active Active 60 F60 - CAN comm. error CAN bus communication error. An add-on module, the Transmitter/add-on module display module or the transmitter is defect Zero Inactive 61 F61 - SENSORPROM err. It is not possible to rely on the data in SENSOR- Replace PROM unit Active Active 62 F62 - SENSORPROM ID The SENSORPROM unit ID do not comply with the Replace product ID. The SENSORPROM unit is from another type of product SITRANS F C MASSFLO, SITRANS F US SONOFLO etc. Zero Inactive 63 F63 - SENSORPROM It is not possible to read from the SENSORPROM Replace unit Active Active 70 F70 - Pick-up phase Check cables/polarity Active Active 71 F71 - Driver phase Check cables/polarity Active Active F80, 81, 82, 83 - Internal error Restart or replace Active Active 84 F84 - Sensor level Pick-up amplitud saturated Active Active 97 F97 - Add-on module to old Replace Active Active Error code level: W = Warning, F = Fatal, P = Permanent SFIDK.PS.028.Q

28 6. Service 6.2 Trouble shooting MASS 6000 Ex-d Symptom Output Error Cause Remedy signals code Empty display Minimum 1. Supply voltage 1. Check supply voltage 2. MASS 6000 defective 2. Replace MASS 6000 No flow signal Minimum 1. Current output deselected 1. Activate current output 2. Digital output deselected 2. Activate digital output 3. Reverse flow direction 3. Change direction W31 Measuring pipe empty Ensure that the measuring pipe is full F60 Internal error Replace MASS 6000 Undefined P42 1. No load on current output 1. Check cables/connections 2. MASS 6000 defective 2. Replace MASS 6000 P41 Initializing error Switch off MASS 6000, wait 5 s and switch on again Indicates flow Undefined Measuring pipe empty Select empty pipe limit with no flow Ensure that the measuring in pipe pipe is full of liquid Unstable Unstable 1. Pulsating flow 1. Increase time constant flow signal 2. Air bubbles in medium 2. Ensure medium does not contain air bubbles 3. Vibrations 3. Ensure that the sensor is mounted on a rigid frame without vibrations 4. Pump noise 4. Ensure that pump frequen cy is different fromresonance frequency of sensor Measuring error Undefined Faulty zero-point Make new zero-point adjustment P40 No SENSORPROM unit Install SENSORPROM unit F61 Deficient SENSORPROM Replace SENSORPROM unit unit F62 Wrong SENSORPROM Replace SENSORPROM unit unit F63 Defective SENSORPROM Replace SENSORPROM unit unit F80-83 Loss of internal data Replace MASS 6000 Maximum W30 Flow exceeds 120% of Q max. Check Q max. (Basic Settings) W21 Pulse overflow Mass/pulse too small Pulse width too large Change mass/pulse Change pulse width Loss of totalizer OK W20 Initializing error Reset totalizer manually data Replacement MASS 6000 Ex-d or SENSORPROM unit Disconnect the equipment from the supply curciuts and wait 30 minuts for discharging the energy in the internal electronic as before opening. 28 SFIDK.PS.028.Q2.02

29 7. Ordering 7. Ordering MASS 2100 sensors Standard version High pressure version Heated version Please look on our homepage under "Product Selector". 7.1 High pressure versions (Max. pressure) Pressure rating [bar] Size Material 20 C (68 F) 180 C (356 F) Test pressure at 20 C (68 F) DI 1.5 (1/16") 316L 230 (3,335) 200 (2,900) 350 (5,075) DI 1.5 (1/16") C (5,290) 330 (4,785) 550 (7,975) DI 3 (1/8") 316L 230 (3,335) 230 (3,335) 350 (5,075) DI 3 (1/8") C (5,075) 310 (4,495) 525 (7,610) DI 6 (1/4") 316L 265 (3,840) 250 (3,625) 400 (5,800) DI 6 (1/4") C (5,945) 350 (5,075) 620 (8,990) DI 15 (1/2") 316L 130 (1,885) 115 (1,665) 200 (2,900) DI 15 (1/2") C (2,900) 160 (2,230) 300 (4,350) DI 25 (1") 316L 110 (1,595) 105 (1,520) 170 (2,465) DI 25 (1") C (2,680) 145 (2,100) 280 (4,060) DI 40 (1 1/2") 316L 105 (1,520) 95 (1,375) 160 (2,230) Max. operating pressure PN at 20 C is stated on the sensor plate. 7.2 Pressure/temperature (p/t) ratings For flanges EN , For flanges after ASME B16.5 table ratings, A182 Gr. F316L/ For Hastelloy C-22/ threads and flanges For threads and flanges, SFIDK.PS.028.Q

30 7. Ordering 7.3 Transmitter MASS 6000 Ex-d for remote mounting Add-on module for remote and compact MASS 6000 Ex-d Description Version Supply voltage Order no. Symbol MASS 6000 transmitter 1 current output 24 V AC/DC Ex-d inclusive wall 1 frq./pulse output mounting kit with 5 m 1 relay output (16.4 ft) sensor cable 7ME4110-2GA21-1AA0 MASS 6000 transmitter 1 current output 24 V AC/DC Ex-d inclusive wall 1 frq./pulse output mounting kit with 10 m 1 relay output (32.8 ft) sensor cable 7ME4110-2HA21-1AA0 MASS 6000 transmitter 1 current output 24 V AC/DC Ex-d inclusive wall 1 frq./pulse output mounting kit with 25 m 1 relay output (82.0 ft) sensor cable 7ME4110-2JA21-1AA0 Description Order no. Symbol HART FDK:085U0226 Profibus PA FDK:085U Spare parts for MASS 6000 Ex-d and MASS 2100 Description Version Supply voltage Order no. Symbol MASS 6000 transmitter 1 current output 24 V AC/DC 7ME4110-1FA21-1AA0 Ex-d 1 frq./pulse output 1 relay output Description Order no. Symbol Wall mounting kit for remote MASS 6000 Ex-d inclusive sensor cable of 5 m (16.4 ft) FDK:083H0231 Wall mounting kit for remote MASS 6000 Ex-d inclusive sensor cable of 10 m (32.8 ft) FDK:083H0232 Wall mounting kit for remote MASS 6000 Ex-d inclusive sensor cable of 25 m (82.0 ft) FDK:083H0233 Cables and connectors Description Order no. Symbol Multiple plug for cable mounting FDK:083H5056 Adaptor for MASS 2100 FDK:083L5052 SENSORPROM memory unit 2 kb SENSORPROM unit (Sensor serial no. must be specified by ordering) FDK:083H4410 Spare parts for MASS 6000 Ex-d Description Order no. Symbol Ex-d transmitter insert FDK:083H3061 Front lid FDK:085U2373 Screws and washers between piedestal and sensor (4 pcs.), seal (1 pc.) FDK:085U2374 Package display unit FDK:083H SFIDK.PS.028.Q2.02

31 8. Certificates 8.0 Download certificates Please go to EC-declaration of conformity SFIDK.PS.028.Q

32 8. Certificates 8.2 EC type examination certificate 32 SFIDK.PS.028.Q2.02

33 8. Certificates 8.2 EC type examination certificate (continued) SFIDK.PS.028.Q

34 34 SFIDK.PS.028.Q2.02

35 SFIDK.PS.028.Q

36 We have checked the contents of this manual for agreement with the hardware and software described. Since deviations cannot be precluded entirely, we cannot guarantee full agreement. However, the data in this manual are reviewed regularly and any necessary corrections included in subsequent editions. Suggestions for improvement are always welcomed. Technical data subject to change without prior notice. The reproduction, transmission or use of this document or its contents is not permitted without express written authority. Offenders will be liable for damages. All rights, including rights created by patent grant or registration of a utility model or design, are reserved. Copyright Siemens AG All Rights Reserved Siemens Flow Instruments A/S Nordborgvej 81 DK-6430 Nordborg Order no.: FDK:521H Printed in: Denmark