Controllers and controller stations Types XK and XJ. Catalogue October

Transcription

1 and controller stations Types XK and XJ Catalogue October 04

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3 Contents and controller stations b The range of controllers type XK, controller stations type XJ and application examples pages and Selection guide of controllers, types XD and XK pages 4 and 5 Selection guide of controller stations and desks, type XJ..... pages 6 and 7 b For hoisting applications, type XK, terminology pages 8 and 9 b For light hoisting applications, type XKB pages 0 to 7 b For medium hoisting applications, type XKD pages 8 to 5 b For heavy hoisting applications, type XKM pages 6 to 9 b Dimensions pages 40 to 4 Potentiometers for controllers b For standard applications, type XKZ A page b For applications requiring an extended neutral zone, types XKB Z and XKD Z page 45 stations and desks b Presentation pages 46 and 47 b Type XJP A for controllers XKB and Ø mm pushbuttons, switches and pilot lights pages 48 and 49 b Type XJ9 BA for controllers XKB and Ø mm or 0 mm pushbuttons, switches and pilot lights..... pages 50 and 5 b Dimensions pages 5 and 5 Fixed controller desk b Type XJC C page 54 Fixed or rotating controller desks b Types XJC D and XJC E pages 55 to 60 b Dimensions page 6

4 Presentation and controller stations The range of controllers type XK and controller stations type XJ XKB For light hoisting applications XKD For medium hoisting applications XKM For heavy hoisting applications Portable controller stations XJP and XJ9 For heavy hoisting applications Fixed or rotating controller desks XJC For heavy hoisting applications

5 Presentation and controller stations Application examples Public works cranes, stocking, materials handling, etc. Public works cranes Cranes, overhead travelling cranes (iron and steelworks, rolling mills, etc.) Overhead travelling cranes Public works cranes

6 Selection guide For hoisting applications, types XD and XK Applications Light hoisting Compact and lightweight For control of small materials handling equipment, elevating work platforms, fork-lift trucks, etc. Can be installed on control panels or enclosures types XAL, XAM and XAP For control of materials handling equipment, public work cranes, etc. Can be installed on portable controller stations type XJP Mechanical durability (in millions of operating cycles) Number of directions in each direction in each direction in each direction Basic or 4 depending on model 4 4 Variable composition 8 8 Number of movements or Maximum number of notches in each direction XD: or XD4, XD5: Types of lever Notched with stayput operation b b b movement with spring return to b b b zero operation Unnotched with spring return to b b zero operation Operating schemes Predefined cams Predefined cams Variable composition cams Maximum number of contacts per movement XD: 4 ( or N/O contacts in each direction) XD4, XD5: ( N/O contact in each direction) 4 or 4 + zero (centre) position contact Contact () Supply a and c a and c a and c Nominal thermal current 0 A 0 A 0 A 4 or 4 + zero (centre) position contact Mechanical durability of contact blocks 5 (in millions of operating cycles) Control device Vertical lever Vertical lever Vertical lever Handles () a simple b b b b with zero (centre) position b b mechanical interlocking b with zero (centre) position b b mechanical and electrical interlocking c Dead man s type b b c with built-in pushbutton b b Lever gate Fixed composition 0 in each direction Variable composition Maximum number of potentiometers per movement or depending on contact block arrangement Variable composition or depending on contact blocks arrangement Type references XD, XD4, XD5 XKB A XKB E Page(s) Please refer to our "Human- Machine interfaces" catalogue 4 () N/C slow break contacts with positive opening operation. Contacts closed in absence of cam lobe. () Handles type b and b are designed in accordance with the French hoisting standard NF E 5070 (Dec. 985): Electrical equipment of hoisting devices, paragraph 8: all control devices must be designed, constructed and positioned in such a manner as to avoid any accidental operation 4

7 Medium hoisting Compact and fully configurable unit For control of cranes, overhead travelling cranes, etc. Can be installed on fixed seated controller desks type XJC Heavy hoisting Extremely robust and fully configurable unit For control of overhead travelling cranes (iron and steelworks, rolling mills) etc. Can be installed on seated controller desks type XJC in each direction 4 in each direction 4 in each direction 4 in each direction b b b b b b b b b b b b Variable composition cams Variable composition cams Variable composition cams Variable composition cams 6 a and c a and c a and c a and c 0 A 0 A 0 A 0 A Vertical lever Vertical lever Vertical lever Side lever b b b b b b b b b b b b b b b b Predefined or customised Predefined or customised XKD F B XKM A XKM B XKM C

8 Selection guide (continued) Controller stations and desks For hoisting applications, type XJ Applications Heavy hoisting Portable controller stations For remote control of overhead travelling cranes Model Portable Yes With harness, protective guards and chest frame, depending on model Fixed Associated controller type XKB XJP A5: controllers type XKB fitted with 4-contact blocks per movement, with or without potentiometers XJP A6: controllers type XKB fitted with 4-contact blocks per movement + zero (centre) position contact, with or without potentiometers XKD controllers type XKD F with or without potentiometers XKM Other components Material Ø mm pushbuttons, switches and pilot lights: up to 8 units Glass-reinforced polyester Colour: yellow Ø mm pushbuttons, switches and pilot lights: to 7 units depending on model Ø 0 mm pushbuttons, switches and pilot lights: to 5 units depending on model Type of seat Dimensions 40 x 50 x 0 (see page 5) XJ9 BA: 480 x 55 x 95 XJ9 BA: 605 x 58 x 645 (see page 5) Weights v Empty with cable boot: kg v Fitted: approximately 4 kg XJ9 BA: v Empty with cable boot:.5 kg v Fitted: approximately 7.5 kg XJ9 BA: v Empty with cable boot: 4.5 kg v Fitted: approximately 8.5 kg Type references XJP Ap XJ9 BAp Page(s) 48 and and 5 6

9 Heavy hoisting Fixed or rotating seated controller desks For control of cranes, overhead travelling cranes (iron and steelworks, rolling mills, etc.) Fixed to the floor Fixed to the floor Fixed to the floor Seat + enclosures rotating assembly (friction bearing) controller type XKD maximum on each enclosure, with or without potentiometers controller type XKM maximum on each enclosure, with or without potentiometers or controllers type XKM depending on width of enclosure, with or without potentiometers Ø mm or Ø 0 mm pushbuttons, switches and pilot lights Up to units, depending on enclosures selected Steel High comfort seat, with armrests and headrest, depending on model Helical spring suspension with double-action hydraulic shock absorbers 00 x 60 x 80 mm (see page 6) Enclosures: 00 x 5 x 500 mm 60 x 60 x 70 mm (see page 6) Enclosures: width 50 to 40 mm Customisable mounting (see pages 56 to 60) 55 kg without equipment XJC Cp XJC Dp XJC Ep

10 Terminology For hoisting applications, type XK Controller Mechanical block Control lever Lever gate Standard lever gates The controllers are units designed to control hoisting and materials handling equipment by grouping their electrical circuits. They comprise adaptable sub-assemblies that enable the construction of many different versions. Used in association with automation system equipment, they ensure the starting, acceleration and braking of the drive motors. They are designed for fitting into portable controller stations or controller desks. The mounting is dust and damp protected. Articulated mechanical assembly that holds the control lever, lever gate, actuating mechanism, cam carriers, contacts and potentiometer adaptation device. Operating device that enables separate or simultaneous control of the movements. Fitted to it are dust and damp protecting bellows, the handle and mechanical and electrical safety devices that are actuated when the controller lever is returned to its zero (centre) position. types of lever gate: b Standard types: v universal: allows the lever to move to its maximum travel in or directions simultaneously ( universal or 8-direction controller), v cross or I gates: only allow the lever to move to its maximum travel in direction at a time. universal cross Examples of special lever gates I b Special types: related to the application, they are used to control the required combination of movements. End stops Additional devices for limiting the lever travel to a number of positions in a given direction. Handles a Simple handle: fixed knob screwed onto the control lever. b Handle with zero (centre) position mechanical interlock. Operation: The knob of the handle comprises a fixed part (upper section) and a moving part (lower section). When the lever is in the zero (centre) position, it is mechanically locked by a sliding rod within the lever. To disengage the lock, the lower part of the handle is pulled upwards thus freeing the rod. b Handle with zero (centre) position mechanical interlock + electrical contact. Mechanical operation identical to that described above. When the lever is in the zero (centre) position, the rod actuates a contact block. The disengagement of the lock causes the contact(s) in the block to change state. a b b c Dead man s handle. Operation: The knob of the handle comprises a fixed part (lower section) and a moving part (upper section). When the upper section of the knob is pushed downwards it pushes a sliding rod within the lever. This rod actuates a moving bowl which, in turn, causes a contact block (located in the lower part of the mechanism) to change state and remain in this condition irrespective of the control lever position. c Handle with built-in flush or projecting pushbutton (audible alarm type). Mechanical operation identical to that described above. The handle is fixed and it is only the pushbutton that operates the sliding rod. c c 8

11 Terminology (continued) For hoisting applications, type XK Direction A D A C C This is the direction of operation of the control lever away from its zero (centre) position towards one of or 4 directions (either directions directly in line or 4 directions at 90 ). Diagonal movement is the operation of directions simultaneously. B B B B+C directions 4 directions directions simultaneously Movement A A The movement is the combination of directions either side of the zero position that are directly in line. D C C B movement AB Electrical position B movements AB and CD This is the change of state of a contact block obtained by angular displacement of the control lever. Types of lever movement Electrical contacts 0 n Cam schemes Electrical scheme in accordance with IEC -4 n n 4 Controller scheme in accordance with IEC 7-A n n 4 4 Three different types of lever operation for each direction: Notched positions, with stayput operation. The control lever is moved notch by notch from its zero (centre) position to its maximum travel position in the required direction. The lever maintains its position when the operator releases the handle. Notched positions, with spring return to zero operation. Notched operation identical to that described above but with an automatic device that returns the lever to its zero (centre) position when the operator releases the handle. Unnotched positions, with spring return to zero operation. The control lever of the controller is moved from its zero (centre) position to its maximum travel position in the required direction without notching. Irrespective of its position, the lever spring returns to the zero (centre) position when the operator releases the handle. When designing the scheme take into account that all contacts are closed until actuated (opened) by an operating cam. The contact blocks are actuated by a series of various length cams which are arranged to provide the required scheme. These cams can either be: v variable composition, i.e. comprising different sub-assemblies mounted on a cam carrier, v predetermined, i.e. for a function that is widely used in conventional schemes. Example: reversing cams for direction of operation. Cam carriers Mechanism designed for mounting cams on for controllers with variable composition cams. Cam actuation of contacts When actuated by the cam lobe, the contact opens thus ensuring positive opening operation. Therefore, the presence of a cam corresponds to the absence of a cross or line on the scheme. Example of graphic representation of a scheme The various methods for indicating the operating sequence of the contacts are represented by schemes in accordance with IEC -4 or IEC 7-A (section ). The ordering grids for XK controllers are designed in accordance with IEC 7-A (section ). Take particular note of the way an assured electrical overlapping is represented as is shown for contacts and 4 between positions and (see diagram to left). n Operating cycle A 6 8 n An operating cycle applied from an initial common O position is the passing from this initial position to the extreme position in each direction and subsequent return to the initial O position. D 0 C B 9

12 Presentation For light hoisting applications, type XKB 099-4_M Compact and lightweight units, designed to control light hoisting and materials handling equipment. Mainly for use in portable stations. models: b XKB A: controllers with predefined, non modifiable, scheme. b XKB E: controllers with variable composition schemes. Control lever Length: 0 mm. Travel in each direction: 8 maximum. XKB p S W Half-gates T X S + S T + T U + U V + V W + W X + X Y + Y Z + Z Z + Y 9 main combinations U Y V Z / Lever gate Universal and modifiable. Specific, by adding half-gates to the universal lever gate (referenced by letter) 9 main combinations.. End stops The total lever travel can be limited to 0 or by using removable end stops (XKB Z97 for 0, XKB Z97 for ) when the lever gate comprises half-gates Y or Z. Handles b Simple handle with zero (centre) position contact (closed at zero). b Handle with zero (centre) position mechanical interlock + contact (closed at zero). b Dead man s handle with contact (open when handle released). b Handle with built-in flush or projecting pushbutton and contact (open when pushbutton or handle released). Note: it is important to decide which type of handle is required when selecting the controller, since modification cannot be affected after installation. Electrical positions positions maximum in each direction. Types of lever movement b Notched positions, with stayput operation: notches maximum in each direction (, 0, 8 ). b Notched positions, with spring return to zero operation: notches maximum in each direction (, 0, 8 ). (XKB E: only contact may be used at each notch.) b Unnotched positions, with spring return to zero operation: 8 maximum travel in each direction. (XKB E: only contact may be used for each spring return to zero position.) Contacts The contact blocks used for establishing the scheme are located in a monobloc assembly. There are types: v Block with 4 contacts per movement. v Block with 4 contacts per movement + zero (centre) position contact. For both types, an additional contact is available. Its function depends on the type of handle. Cam schemes b XKB A: standard schemes can be established using predefined cams. These cams are moulded and cannot be modified. versions: v Using a block with 4 contacts per movement: reversing cams and function cams per movement. v Using a block with 4 contacts per movement + zero (centre) position contact: reversing cams and function cams per movement + zero (centre) position cam. b XKB E: special schemes can be established using snap-on cams (for each position) mounted on cam carriers. (overlapping contact operation is not possible). versions: v Using a block with 4 contacts per movement: 4 variable composition cams per movement. v Using a block with 4 contacts per movement + zero (centre) position contact: 4 variable composition cams per movement + fixed composition zero (centre) position cam. Legend One 00 x 00 mm anodised aluminium legend plate with matt satin finish. Standard hoist-long travel and traverse-slew symbols or text (to be stated on Order form, see page ). Potentiometer adaptation b potentiometers maximum per movement when using block with 4 contacts per movement. b potentiometer maximum per movement when using block with 4 contacts per movement + zero (centre) position contact. Characteristics: page 0 Order form: pages and 4 Dimensions: page 40

13 Characteristics For light hoisting applications, type XKB Environment Conformity to standards IEC 7-, NF C 6-40, VDE 0660 part Product certifications Protective treatment XKB A: CSA a 00 V heavy duty, c standard duty, ASE: 500 mv max., 0 A max., 00 VA max., USSR Standard version TC Ambient air temperature For storage C For operation C Operating position All positions Vibration resistance 6 gn ( to 70 Hz) Shock resistance Conforming to IEC gn, duration ms Electric shock protection Conforming to IEC 56 and NF C 0-00 Class I Maximum operating lever force required in each direction dan <.7 Degree of protection Conforming to IEC 59 IP 54 (unit with simple handle mounted in dust and damp proof enclosure) Mechanical durability in each direction (In millions of operating cycles) Weight kg XKB A and XKB E: z Contact block characteristics Type Monobloc assembly comprising 9 double-break contacts (8 function contacts and zero position contact mounted at lever base) or monobloc assembly comprising double-break contacts (8 function contacts + zero position contacts and zero position contact mounted at lever base) Conventional thermal current A 0 conforming to IEC 7-, NF C 6-40, VDE 0660, CSA C - n 4 Rated insulation voltage V z 500 conforming to NF C 0-040, VDE 00, IEC 58- Insulation category Group C conforming to NF C and VDE 00 Contact operation Slow break, double-break contacts with positive opening operation; N/O (green operator). N/C contact (red operator): zero position contact mounted at lever base Resistance across terminals mω y 5 (in accordance with NF C 9-050, at A) Terminal referencing Conforming to CENELEC EN 500 Short-circuit protection 0 A cartridge fuse type gg conforming to IEC 7-B, VDE 0660 part Operational power Conforming to IEC 7- Utilisation categories AC- and DC- Operating rate: 600 operating cycles/hour Load factor: 0.5 a.c. supply a Hz o Inductive circuit Millions of operating cycles 5 0,5 500 V 80 V 0 V 7 V 48 V d.c. supply c Power broken in W for million operating cycles Voltage V 48 0 o , 0, Current (A) Connection Captive screw clamp terminals Clamping capacity: v minimum x 0.5 mm, v maximum, with or without cable end: x.5 mm or x.5 mm, or by clips conforming to NF C 0-0 Order form: pages to 5 Dimensions: page 40

14 Referencing grid For light hoisting applications, types XKB A and XKB E Grid for composing the reference of a controller Reference of controller type XKB Model Contacts Handle Lever movement AB CD Potentiometer adaptation XKB Model With predefined scheme With variable composition scheme A E Contact blocks Block with 4 contacts per movement Block with 4 contacts per movement + zero (centre) position contact Screw clamp terminal connections 6. clip connections Screw clamp terminal connections 6. clip connections 4 Handle Simple + zero (centre) position electrical interlocking (contact closed in rest position) With zero (centre) position mechanical and electrical interlocking (contact closed in rest position) Dead man s type (contact open when released) 4 With built-in flush pushbutton (contact open in rest position) 5 With built-in projecting pushbutton (contact open in rest position) 6 Type of lever movement On movement AB Movement not required (blocked) 0 Notched positions, with stayput operation Unnotched positions, with spring return to zero operation Notched positions, with spring return to zero operation () On movement CD Movement not required (blocked) 0 Notched positions, with stayput operation Unnotched positions, with spring return to zero operation Notched positions, with spring return to zero operation () Potentiometer adaptation Without adaptation nor potentiometer 0 Adaptation only (without potentiometer) On movement AB 4 On movement CD 5 On movements AB + CD 6 Adaptation + potentiometer () On movement AB 7 On movement CD 8 On movements AB + CD 9 () Type of lever operation recommended when using a potentiometer. () Potentiometer type and value to be stated on the Order form. For standard application potentiometers, see page. Characteristics: page Dimensions: page 40

15 Order form (specimen suitable for photocopying) For light hoisting applications, type XKB A XKB A with predefined, non modifiable schemes, factory assembled See example on page 5 Customer Schneider Electric Industries Company Customer s reference Sales office - Subsid. - Plant Editor Geographical zone Order N Reference (use the grid for composing the reference of a controller on page ) Model Contacts Handle Lever movement Potentiometer adaptation AB CD Number of identical units XKB A For Schneider Electric Industries use only Order N Item N MOD ETI POI GLV CTS MAB MCD PAB PCD XKB Lever gate In accordance with the half-gates available, sketch and crosshatch the lever s field of movement on the scheme grids below. In the absence of this information, the controller will be supplied with a universal gate. Legend Without legend Potentiometer adaptation Cross v the required position on the schemes below. On movement AB Type/size: Value: On movement CD Type/size: Value: With blank legend XKB Y With traverse-slew symbols, XKB Y With hoist-long travel symbols, XKB Y With specific engraved text, XKB Y00 (clearly state the text on the scheme below) Left-hand operated unit Right-hand operated unit Scheme : 4 contacts per movement (viewed from above) Orientation locater Item () 4 Direction B Direction A Direction D Direction A 8 0 Direction D Movement CD Direction B 0 Direction C () Reserved for contact identification in the automation system scheme. It is not possible to mark it on the controller Scheme : 4 contacts + zero (centre) position contact per movement (viewed from above) Orientation locater Contact at Contact at lever base Direction D 0 Direction C lever base 64 6 Item () Item () 54 5 Item () Movement CD 8 Direction C Direction B Direction A Item () Item () Direction B 0 Direction A Direction A 8 0 Direction D Direction D Movement CD Direction B 0 Direction C Direction C Direction D 0 Direction C Movement CD Direction B Direction A 0 Item () 4 Item () Characteristics: page Dimensions: page 40

16 Order form (specimen suitable for photocopying) For light hoisting applications, type XKB E XKB E with variable and modifiable schemes, factory assembled Customer Schneider Electric Industries Company Customer s reference Sales office - Subsid. - Plant Editor Geographical zone Order N Reference (use the grid for composing the reference of a controller on page ) Model Contacts Handle Lever movement Potentiometer adaptation AB CD Number of identical units XKB E For Schneider Electric Industries use only Order N Item N MOD ETI POI GLV CTS MAB MCD PAB PCD XKB Lever gate In accordance with the half-gates available, sketch and crosshatch the lever s field of movement on the scheme grids below. In the absence of this information, the controller will be supplied with a universal gate. Legend Without legend Potentiometer adaptation Cross v the required position on the schemes below. On movement AB Type/size: Value: On movement CD Type/size: Value: With blank legend, XKB Y With traverse-slew symbols, XKB Y With hoist-long travel symbols, XKB Y With specific engraved text, XKB Y00 (clearly state the text on the scheme below) Left-hand operated unit Right-hand operated unit d If the scheme is not defined, all XKB E controllers will be supplied with the standard scheme as used for XKB A. Scheme : 4 contacts per movement (viewed from above) Orientation locater Item () 4 Direction B 0 Direction A Direction D Direction A 8 0 Direction D Movement CD Direction B 0 Direction C () Reserved for contact identification in the automation system scheme. It is not possible to mark it on the controller. Spring return operation: only contact can be used with spring return at each notch. 4 Direction C Direction B 0 Direction A 4 Scheme : 4 contacts + zero (centre) position contact per movement (viewed from above) Orientation locater Contact at Contact at lever base Direction D 0 Direction C lever base 64 6 Item () 54 Item () 5 Item () Movement CD 8 Item () Item () Direction B 0 Direction A Direction D Direction A 8 0 Direction D Direction D Adaptation Movement CD Direction B 0 0 Movement CD Direction C 0 8 Direction C 7 6 Potentiometer Item () 4 Direction C Direction B 0 Direction A Item () 4

17 Order form example For light hoisting applications, type XKB E Ordering form completion example Requirement Composition of the reference (see page ) A movement controller: hoist-long travel. Universal lever gate, limited to lower XKB E 4 7 positions. Model With variable composition scheme (customised electrical E scheme as shown below) Contact blocks Block with 4 contacts + zero (centre) position contact per movement (screw clamp terminals). Handle Dead man s type 4 Type of lever operation on movement AB Unnotched positions, with spring return to zero operation Type of lever operation on movement CD Notched positions, with spring return to zero operation Potentiometer adaptation With adaptation device + potentiometer on movement AB, standard 4700 Ω, size 5, model 7 Electrical scheme for movement AB hoist Raise R.HS (Raise) + Potentiometer Lever gate In accordance with the half-gates available, sketch and crosshatch the lever s field of movement on the scheme grids below. In the absence of this information, the controller will be supplied with a universal gate. Legend Without legend With blank legend, XKB Y 0 Hoist zero position Lower With traverse-slew symbols, XKB Y (Lower) L.HS Electrical scheme for movement CD long travel 0 Reverse Forward S S (Reverse) Potentiometer adaptation Cross v the required position on the schemes below. On movement AB Type/size: Value: On movement CD Type/size: Value: With specific engraved text, XKB Y00 (clearly state the text on the scheme below) Left-hand operated unit Right-hand operated unit (Forward) With hoist-long travel symbols, XKB Y Scheme : 4 contacts per movement (viewed from above) Orientation locater Movement CD Item () Direction B Direction A Direction D Direction D Direction A Direction B Direction D Direction C Direction C d If the scheme is not defined, all XKB E controllers will be supplied with the standard scheme as used for XKB A. Scheme : 4 contacts + zero (centre) position contact per movement Orientation locater Movement CD Item () () Reserved for contact identification in the automation system scheme. It is not possible to mark it on the controller. Spring return operation: only contact can be used with spring return at each notch. Direction B Direction A Contact at Direction C lever base Item () Item () Item () Movement CD Contact at lever base Item () Direction B Direction A Direction D Direction D Direction A Direction B Direction D Direction C Direction C Direction C Movement CD Direction B Direction A Item () Item () 5

18 Presentation For light hoisting applications, type XKB Separate components XKB Z9 XKB Z94 XKB Z95 XKB Z96 XKB Y XKB Z97 XKB Y XKB Y XKB Y00 XKB Z9 XKB Z97 XKB Z97 XKB Z90 XKB Z90 XKB Z90 4 XKB Z904 XKB Z905 XKB Z975 XKB Z976 XKB Z906 XKB Z907 XKB Z908 XKB Z977 0 XKB Z978 5 XKB Z979 XKB Z95 XKB Z XKB Z98 XKB Z98 XKZ A5 XKB Z96 XKB Z964 7 XKZ A8 XKB Z5 XKB Z966 8 XKB Z8 XKB Z99 XKB Z994 6

19 References For light hoisting applications, type XKB Separate components Description Item Characteristics Unit reference Weight kg Bellows XKB Z Handles Simple XKB Z d Not interchangeable between different models With zero (centre) position interlocking XKB Z Dead man s type XKB Z XKB Z9 With built-in flush pushbutton XKB Z With built-in projecting pushbutton XKB Z XKB Z95 XKB Z94 Lever gate 4 S XKB Z Universal and modifiable T XKB Z Specific, by adding half-gates to the U XKB Z universal lever gate (referenced by letter) V XKB Z W XKB Z X XKB Z Y XKB Z Z XKB Z Removable end stops Sold in lots of 0 Stop limiting to notch of movement XKB Z Stop limiting to notches of movement XKB Z XKB Z96 XKB Z97 S T V W XKB Z97 XKB Z97 U X Contacts: block with 4 contacts per movement Screw clamp terminal connections Contacts: block with 4 contacts per movement + zero (centre) position contact Screw clamp terminal connections Cam carriers for variable composition cams (XKB E only) Sold in lots of 0 Cams (XKB E only) Sold in lots of 50 8 For use with simple handle or handle with XKB Z zero (centre) position interlocking For use with Dead man s handle or handle with built-in pushbutton XKB Z For use with simple handle or handle with XKB Z zero (centre) position interlocking For use with Dead man s handle or XKB Z handle with built-in pushbutton XKB Z Right-hand position (colour: green) XKB Z Left-hand position (colour: red) XKB Z Pass cam (colour: black) XKB Z Zero (centre) position cam 5 XKB Z with fixing screw Lever base adaptations 9 Interlocking bowl XKB Z Bowl for Dead man s handle or handle with built-in pushbutton XKB Z W X Y Legends Blank XKB Y 0.05 Traverse - slew XKB Y 0.05 Hoist - long travel XKB Y 0.05 With specific engraved text XKB Y Z Potentiometer adaptation kits () 6 Size 5 XKB Z Size 8 () XKB Z / XKB Y XKB Y Potentiometers for controllers XKB 7 XKZ A5pp, A8pp XKB Z5pp, Z8pp See pages and 45 () Including tooth pinion. v The maximum lever travel of 8 per direction corresponds to a potentiometer shaft rotation of 6. v Levers with friction drive facility are available under certain conditions: please consult your Regional Sales Office. () The size 8 potentiometer adaptation on an XKB controller prevents it from being mounted in an XJP controller station. 7

20 Presentation For medium hoisting applications, type XKD XKD F Order form: pages 0 and 8 Dimensions: page 4 Compact and fully configurable units designed to control medium hoisting equipment. Mainly for use on fixed control stations or seated controller desks type XJC. model: b XKD F: controller with variable composition schemes. Control lever Length: 00 mm. Travel in each direction: 6 maximum. Lever gate Integral, non removable, part of the mechanical block. Must be specified on the Order form. Handles b Simple handle. b Handle with zero (centre) position mechanical interlock. b Handle with zero (centre) position mechanical interlock + C/O snap action contact. b Dead man s handle + slow break contact(s). b Handle with built-in flush or projecting pushbutton + slow break contact(s). Angular electrical positions b 6 positions maximum in each direction. Types of lever movement b Notched positions, with stayput operation versions: v 5 notches maximum in each direction, at, 8,, 0 and 6 (6 per notch), only when used with variable composition cam carriers comprising 4 or 8-contact blocks ( st notch at 6 ). v notches maximum in each direction, at, and 6 ( per notch), only when used with variable composition cam carriers comprising -contact blocks. Note: It is possible to use, on the same movement, a 5 notch max. cam carrier combined with a notch max. cam carrier. The lever operation is 5 notch type. b Notched positions, with spring return to zero operation or 5 notches maximum in each direction depending on the versions stated above. d 4 simultaneous contacts max. with spring return can be used at the st ( ) notch. b Unnotched positions, with spring return to zero operation 6 maximum travel in each direction. d simultaneous contacts maximum with spring return can be used at 6 and then 4 contacts maximum at each subsequent 6 position. Contacts 6 contacts maximum per movement. The contact blocks are mounted in pairs on a fixing plate. Cam schemes versions: b Variable composition cams, 6 per position; 4 or 8-contact cam carriers. v From to 5 mechanical positions. v Overlapping contact operation possible (see graphic representation on page 9) except between the 4 th and last position. b Variable composition cams, per position; -contact cam carriers. v From to mechanical positions. v The contacts can be actuated 6 by 6 approx., except under the following conditions: For technical reasons, it is essential to have at least spaces on the electrical scheme for the same contact. possible examples impossible examples 0 0 spaces minimum The -contact cam carriers are compact and do not increase the size of the mechanical block base. Legend One 0 x 0 mm anodised aluminium legend plate with matt satin finish. Text to be stated on Order form. Potentiometer adaptation potentiometers maximum per movement: v mounted directly on the mechanical block when used with -contact variable composition cams, v mounted at the extremity of the contact supports when used with 4 and 8-contact variable composition cams.

21 Characteristics For medium hoisting applications, type XKD Environment Conformity to standards IEC 7-, NF C 6-40, VDE 0660 part Product certifications Protective treatment CSA A600, Q 600, Bureau Véritas, USSR Standard version TC Ambient air temperature For storage C For operation C Operating position All positions Vibration resistance gn (0 to 500 Hz) conforming to IEC Shock resistance 5 gn, duration ms, conforming to IEC Electric shock protection Class I, conforming to IEC 56 and NF C 0-00 Maximum operating lever force required in each direction Degree of protection dan Notched positions, with stayput operation: <.5 Notched or unnotched positions, with spring return to zero operation: <.5 IP 54 conforming to IEC 59 (unit with simple handle mounted in dust and damp proof enclosure) Mechanical durability In millions of operating cycles XKD F: in each direction Weight XKD F kg Mechanical block: contact assembly: contact assembly: Contact block characteristics Type N/C contact (ZB BE0) Conventional thermal current A 0 conforming to IEC 7-, NF C 6-40, VDE 0660, CSA C - n 4 Rated insulation voltage V z 500 conforming to NF C 0-040, VDE 00, IEC 58- Insulation category Group C conforming to NF C and VDE 00 Contact operation Slow break, double-break contacts with positive opening operation Resistance across terminals mω y 5 (in accordance with NF C 9-050, at A) Short-circuit protection 0 A cartridge fuse type gg conforming to IEC 7-B, VDE 0660 part Operational power Conforming to IEC 7- Utilisation categories AC- and DC- Operating rate: 600 operating cycles/hour Load factor: 0.5 a.c. supply a Hz o Inductive circuit Millions of operating cycles 0,5 0, 500 V /48 V 7 V d.c. supply c Power broken in W for million operating cycles Voltage V 48 0 o ,05 0 V 0,0 80 V 0, 0, Current (A) Connection Captive screw clamp terminals Clamping capacity: v minimum x 0.5 mm, v maximum, with or without cable end: x.5 mm or x.5 mm conforming to NF C 0-0 Order form: pages 0 and Dimensions: page 4 9

22 Referencing grid For medium hoisting applications, type XKD F Grid for composing the reference of a controller Reference of controller type XKD XKD F Lever Handle No. of blocks Lever Potentiometer No. of movement adaptation blocks Movement CD Lever Potentiometer movement adaptation Control lever Standard model, length 00 mm Handle Simple (standard model) With zero (centre) position mechanical interlocking With zero (centre) position mechanical & electrical interlocking ( C/O contact) Dead man s type With N/C + N/O contact 4 With N/O + N/O contact 5 With built-in flush pushbutton With built-in projecting pushbutton With N/C + N/O contact 6 With N/O + N/O contact 7 With N/C + N/O contact 8 With N/O + N/O contact 9 Number of -contact blocks 0 blocks 0 block blocks blocks 4 blocks 4 5 blocks 5 6 blocks 6 8 blocks 8 Type of lever movement Notched positions, with stayput operation Notched positions, with spring return to zero operation notches () 5 notches (starting from ) or 6 notches (from 6 ) () () notches () 5 notches (starting from ) or 6 notches (from 6 ) () () 4 Unnotched positions, with spring return to zero operation (4) 5 Potentiometer adaptation Without adaptation nor potentiometer 0 With adaptation only (without potentiometer) With adaptation + potentiometer (5) Movement CD Number of -contact blocks 0 blocks 0 block blocks blocks 4 blocks 4 5 blocks 5 6 blocks 6 8 blocks 8 Type of lever movement Notched positions, with stayput operation Notched positions, with spring return to zero operation notches () 5 notches (starting from ) or 6 notches (starting from 6 ) () () notches () 5 notches (starting from ) or 6 notches (starting from 6 ) () () 4 Unnotched positions, with spring return to zero operation (4) 5 Potentiometer adaptation Without adaptation nor potentiometer 0 With adaptation only (6) (without potentiometer) With adaptation (6) + potentiometer (5) () notches: restricted to -contact variable composition cams only. () 5 notches: by using or variable composition 4 or 8-contact cams. st mechanical notch at (6 electrical positions in each direction). () It is possible to obtain 6 mechanical notches, st mechanical notch at 6 (6 electrical positions in each direction). Please consult your Regional Sales office. (4) Type of lever operation recommended when using a potentiometer. (5) Potentiometer type and value to be stated on the Order form, see pages and 45. (6) It is possible to obtain 6 mechanical notches, st mechanical notch at 6 (6 electrical positions in each direction). Please consult your Regional Sales office. Characteristics: page 9 Dimensions: page 4 0

23 Order form (specimen suitable for photocopying) For medium hoisting applications, type XKD F with variable composition schemes, factory assembled See example on page Customer Schneider Electric Industries Company Customer s reference Sales office - Subsid. - Plant Editor Geographical zone Order N Reference (use the grid for composing the reference of a controller on page 0) Lever Handle No. of blocks Lever Potentiometer movement adaptation Movement CD No. of blocks Lever Potentiometer movement adaptation Number of identical units XKD F For Schneider Electric Industries use only Order N Item N MOD LEV POI GLV CT CT MAB P CT CT4 MCD P Lever gate Sketch and crosshatch the lever s field of movement on the grid Drum n (c) 4 4 (b) Value: Item () (a) Item () Direction D 0 Direction C Choice of cam carriers () XKD Movement CD Direction A Ex: 5 notches Drum n Item () Potentiometer adaptation Cross J the position on the scheme On movement AB Type/size: Value: On movement CD Type/size: Drum n Direction B 6 Ex: notches (b) (a) (b) Direction D 0 Direction C (a) (c) (a) (c) Choice of cam carriers () Choice of cam carriers () Choice of cam carriers () Cross J the type of cam carrier required: (a): notch cam carrier, contacts max., (b): 5 notch cam carrier, 4 contacts max., (c): 5 notch cam carrier, 8 contacts max. () Reserved for contact identification in the automation system scheme. It is not possible to mark it on the controller. Contact at lever base Direction B Direction A 0 (c) Ex: 6 notches Direction D (b) Drum Movement CD Item () b Electrical overlapping of contacts is not possible between the 5 th and 6 th notches. b Spring return operation: simultaneous contacts maximum with spring return can be used at 6 and then 4 contacts at each subsequent 6 position. Direction C n 4 Direction B Direction A 0 Item () Legend Without legend Blank legend XKB Y Legend with specific engraving, XKD Y00 (clearly state text on this scheme) Left-hand operated unit Right-hand operated unit

24 Referencing grid For medium hoisting applications, type XKD F Controller selection example Requirement A movement controller: hoist-traverse. Cross type lever gate. Controller conforming to NF E No potentiometer adaptation on movements AB or CD. Scheme for movement AB hoist Scheme for movement CD traverse 5 Raise R4 R R R 4 (Raise) 0 4 (Lower) 5 Lower L4 L L L Zero Left LS LS (Left) 0 (Right) Right RS RS Zero Notes: The scheme for movement AB requires 7 contacts, therefore, select 4 blocks of contacts. The only alternative is the selection of either drum n or n, depending on the available space. Movement CD The space between each notch indicated on the position scheme cannot be adhered to. Effectively, to obtain 5 contacts, a -contact block can be selected (drum n ), which does not increase the size of the base, together with x -contact blocks (drum n 4). The lever gate will limit the lever travel to notches. Composition of the reference (see page 0) XKD F Control lever Standard, length 00 mm Handle With zero (centre) position mechanical interlocking hoist Number of -contact blocks 4 blocks 4 Type of lever movement 5 notched positions, with spring return to zero operation 4 Potentiometer adaptation Without adaptation nor potentiometer 0 Movement CD traverse Number of -contact blocks blocks Type of lever movement 5 notched positions, with spring return to zero operation 4 Potentiometer adaptation Without adaptation nor potentiometer 0 Order form: pages 0 and Characteristics: page 9 Dimensions: page 4

25 Order form example For medium hoisting applications, type XKD F Ordering form completion example Customer Schneider Electric Industries Company Customer s reference Sales office - Subsid. - Plant Editor Geographical zone Order N Reference (use the grid for composing the reference of a controller on page 0) Lever Handle No. of blocks Lever Potentiometer movement adaptation Movement CD No. of blocks Lever Potentiometer movement adaptation Number of identical units For Schneider Electric Industries use only Order N Item N XKD XKD F MOD LEV POI GLV CT CT MAB P CT CT4 MCD P Lever gate Sketch and crosshatch the lever s field of movement on the grid Drum n (c) 4 4 (b) Value: Item () (a) Item () Direction D 0 Direction C (c) (b) Ex: 5 notches Direction B 6 Ex: notches (b) (a) (b) Direction D 0 Direction C (a) (c) (a) (c) Choice of cam carriers () Choice of cam carriers () Choice of cam carriers () Choice of cam carriers () Cross J the type of cam carrier required: (a): notch cam carrier, contacts max., (b): 5 notch cam carrier, 4 contacts max., (c): 5 notch cam carrier, 8 contacts max. () Reserved for contact identification in the automation system scheme. It is not possible to mark it on the controller. Contact at lever base Choice of cam carriers () Direction B 0 Direction A Scheme: viewed from above Direction A Ex: 6 notches Direction D Movement CD Drum n Drum Right-hand operated unit Movement CD n 4 b Electrical overlapping Item () of contacts is not possible between the 5 th and 6 th notches. b Spring return operation: simultaneous contacts maximum with spring return can be used at 6 and then 4 contacts at each subsequent 6 position. Direction C Direction B Direction A 0 Item () Potentiometer adaptation Cross J the position on the scheme On movement AB Type/size: Value: On movement CD Type/size: Drum n Legend Without legend Blank legend XKB Y Legend with specific engraving, XKD Y00 (clearly state text on this scheme) Left-hand operated unit

26 Presentation For medium hoisting applications, type XKD F Separate components XKD Z9 XKD Z94 XKD Z95 XKD Z96 XKD Z97 XKD Z9 XKZ A5 XKD Y XKD Y00 XKZ A8 XKD Z5 XKD Z8 XKD Z905 4 XKD Z98 XKD Z98 XKD Z960 XKD Z96 XKD Z96 XKD Z964 XKD Z965 XKD Z966 XKD Z XKD Z950 XKD Z95 XKD Z95 XKD Z95 XKD Z954 XKD Z955 XKD Z956 XKD Z957 XKD Z958 XKD Z90 8 XKD Z909 9 XKD Z90 XES B0 ZB BE XKD Z98 XKD Z984 ZB BE0

27 References For medium hoisting applications, type XKD F Separate components Description Item Characteristics Unit reference Weight kg Bellows Bellows + flat seal XKD Z XKD Z9 Handles Simple XKD Z d Not interchangeable between different With zero (centre) position interlocking XKD Z models Dead man s type XKD Z With built-in flush pushbutton XKD Z With built-in projecting pushbutton XKD Z XKD Z95 XKD Z94 XKD Z96 Spring return operation mechanism Spring return to zero mechanism XKD Z Sold in lots of Notched operation mechanism 9 Position notching mechanism for variable composition cams XKD Z Variable composition cams for support with 4 or 8 contacts Sold in lots of 50 Variable composition cams for support with contacts Sold in lots of 0 5 Pass cam XKD Z Complementary, position XKD Z Complementary,.5 position XKD Z Complementary, positions XKD Z Complementary, positions XKD Z Complementary, 6 positions XKD Z positions XKD Z positions XKD Z positions XKD Z Complementary, half-position XKD Z Complementary, position XKD Z Reversing, for notches + + XKD Z Acceleration, for notches + XKD Z Acceleration, for notch XKD Z Pass cam XKD Z Cam for zero position contact XKD Z XKD Z97 Scheme contacts 8 x ZB BE0 contacts mounted on baseplate Zero (centre) position electrical interlocking C/O contact Without marker XKD Z With marker XKD Z Snap action XES B Contacts for Dead man s handle or handle with built-in pushbutton 7 Slow break N/C, positive ZB BE opening N/O ZB BE Legends Blank XKD Y 0.05 With specific engraved text XKD Y Potentiometer adaptation kits () 4 On end of contact supports 6 Directly on mechanical block Size 5 XKD Z Size 8 XKD Z Size 5 XKD Z Size 8 XKD Z Potentiometers for controllers XKD XKZ A5pp, A8pp XKD Z5pp, Z8pp See pages and 45 () Including 5 tooth pinion. v The maximum lever travel of 6 per direction corresponds to a potentiometer shaft rotation of 68. v Levers with friction drive facility are available under certain conditions. Please consult your Regional Sales Office. 5

28 Presentation For heavy hoisting applications, type XKM 09 M 09_7_M 09_8_M XKM A XKM B XKM C Order form: pages 8 and 9 6 Dimensions: pages 4 and 4 Extremely robust and fully configurable units designed to control heavy hoisting equipment. Mainly for use on fixed control stations or seated controller desks type XJC. different controller models: b XKM A: with variable composition schemes, multidirectional control of movements by central lever. b XKM B: with variable composition schemes, control of movement by central lever. b XKM C: with variable composition schemes, control of movement by side lever. Control lever XKM A and XKM B: length: 00 or 50 mm. Travel in each direction: 6 max. XKM C: side lever, length 0 mm. Travel in each direction: 54 maximum. Lever gate XKM A: universal or specific (must be specified on Order form). XKM B and XKM C: no lever gate. End stops Removable, attached to mechanical block to limit lever travel in 6 steps. Handle XKM A and XKM B; 5 versions: b Simple handle. b Handle with zero (centre) position mechanical interlock. b Handle with zero (centre) position mechanical interlock + C/O snap action contact. b Dead man s handle with C/O snap action contact. b Handle with built-in flush or projecting pushbutton + C/O snap action contact. XKM C: simple handle. Electrical positions XKM A and XKM B: 6 positions maximum in each direction. XKM C: 9 positions maximum in each direction. Type of lever movement b Notched positions, with stayput operation. XKM A and XKM B; versions: v 6 notch sector in each direction: 6,, 8,, 0, 6. v 5 notch sector in each direction:, 8,, 0, 6. Note: two different notching forces: Normal: operating lever force: dan. Increased: operating lever force: 4 dan (for 4 simultaneously operated contacts). XKM C, versions: v 9 notch sector maximum in each direction: 6,, 8,, 0, 6, 4, 48, 54. v 8 notch sector maximum in each direction:, 8,, 0, 6, 4, 48, 54. b Notched positions, with spring return to zero operation. XKM A, B and C, versions: v 6 notches maximum in each direction: 6,, 8,, 0, 6. v 5 notches maximum in each direction:, 8,, 0, 6. d simultaneous contacts maximum with spring return can be used at 6 and then 4 contacts maximum at each subsequent notch. b Unnotched positions, with spring return to zero operation: XKM A, B and C: 6 maximum travel in each direction. d simultaneous contacts maximum with spring return can be used at 6 and then 4 contacts maximum at each subsequent 6 position. Contacts contacts maximum per movement ( x blocks of 4 contacts). versions: v Standard, double-break contacts. v Double-break contacts with magnetic blow-out. Cam schemes cams maximum per movement ( contacts on each side), mounted in groups of 4. Warning: for technical reasons relating to mounting, the first cam (for contact -4) must be a reversing or zero position cam. Legends for each direction, interchangeable without dismantling the unit. Material: anodised aluminium, anodic oxidation marking. Standard markings: FORWARD, REVERSE, RAISE, LOWER, LEFT, RIGHT. Other markings: to be stated on Order form. Potentiometer adaptation potentiometers maximum per movement. Potentiometers mounted at the extremity of the contact supports or directly onto the faces of the mechanical block.

29 Characteristics For heavy hoisting applications, type XKM Environment Conformity to standards IEC 7-, NF C 6-40, VDE 0660 part, CSA C - n 4 Product certifications Protective treatment CSA 600 V max. (z) heavy duty, USSR Standard version TC Ambient air temperature For storage C C For operation C C Operating position All positions Vibration resistance Conforming to IEC gn (0 to 500 Hz) Shock resistance Conforming to IEC Direction of shocks on vertical axis: 5 gn Direction of shocks on horizontal and transversal axes: 00 gn Electric shock protection Conforming to IEC 56 and NF C 0-00 Class I Maximum operating lever force required in each direction dan < 4 for 4 simultaneously actuated contacts (to st notch) < 4.5 for 4 simultaneously actuated contacts for spring return to zero version (maintained against end stop) Degree of protection Conforming to IEC 59 IP 54 (unit with simple handle mounted in dust and damp proof enclosure) Mechanical durability (in millions of operating cycles) 4 in each direction (mechanical control device) Weight kg XKM A: mechanical block: contact assembly: 0.7 XKM B: mechanical block:. 4-contact assembly: 0.7 XKM C: mechanical block:.7. 4-contact assembly: 0.7 Contact block characteristics Type Block of 4 double-break contacts Conventional thermal current A 0 conforming to IEC 7-, NF C 6-40, VDE 0660 Rated insulation voltage V z 500 conforming to NF C 0-040, VDE 00, IEC 58-; 600 V conforming to CSA C - n 4 Insulation category Group C conforming to NF C and VDE 00 Contact operation Slow break, double-break contacts with positive opening operation versions: standard or with magnetic blow-out Resistance across terminals mω y 5 (in accordance with NF C 9-050, at A) Terminal referencing Conforming to CENELEC EN 500 Short-circuit protection 0 A cartridge fuse type gg conforming to IEC 7-B, VDE 0660 part Operational power Conforming to IEC 7- Utilisation categories AC- and DC- Operating rate: 600 operating cycles/hour Load factor: 0.5 Standard double-break contact block a.c. supply a Hz o Inductive circuit Millions of operating cycles 5 0,5 500 V 0 V /48 V 80 V 7 V d.c. supply c Power broken in W for million operating cycles Double-break contact block with magnetic blow-out. d.c. supply c Power broken in W for million operating cycles Voltage V 48 0 Voltage V 48 0 o o , Current (A) Connection Captive screw clamp terminals Clamping capacity: v minimum:.5 mm, v maximum: x.5 mm with cable end. Order form: pages 8 and 9 Dimensions: pages 4 and 4 7

30 Referencing grid For heavy hoisting applications, type XKM Grid for composing the reference of a controller XKM A or XKM B Reference of a controller type XKM A or XKM B XKM Model Lever Handle Contacts No. of blocks Lever movement Potentiometer adaptation Movement CD (XKM A only) No. of blocks Lever movement Potentiometer adaptation Model movement controller (AB + CD) A movement controller (AB) B Control lever Short: length 00 mm (standard) Long: length 50 mm Handle Simple (standard model) With zero (centre) position mechanical interlocking With zero (centre) position mechanical & electrical interlocking ( C/O contact) Dead man s type ( C/O contact) 4 With built-in flush pushbutton ( C/O contact) 5 With built-in projecting pushbutton ( C/O contact) 6 Type of contacts Block of 4 double-break contacts (standard model) Block of 4 double-break contacts with magnetic blow-out Number of 4-contact blocks 0 blocks 0 block blocks blocks 4 blocks 4 5 blocks 5 6 blocks 6 Type of lever movement Notched positions, with stayput operation Notched positions, with spring return to zero operation 5 notches () Normal lever force Increased lever force 6 notches () Normal lever force Increased lever force 4 5 notches () 5 6 notches () 6 Unnotched positions, with spring return to zero operation () 7 Potentiometer adaptation Without potentiometer support plate, or potentiometer 0 With potentiometer support plate only (4) (potentiometer not included) With potentiometer support plate + potentiometer (5) Movement CD (for type XKM A only) Number of 4-contact blocks 0 blocks 0 block blocks blocks 4 blocks 4 5 blocks 5 6 blocks 6 Type of lever movement Notched positions, with stayput operation Notched positions, with spring return to zero operation 5 notches () Normal lever force Increased lever force 6 notches () Normal lever force Increased lever force 4 5 notches () 5 6 notches () 6 Unnotched positions, with spring return to zero operation () 7 Potentiometer adaptation Without adaptation nor potentiometer 0 With adaptation only (without potentiometer) With adaptation + potentiometer (5) () 5 mechanical notches ( st notch at ) (6 electrical positions in each direction). () 6 mechanical notches ( st notch at 6 ) (6 electrical positions in each direction). () Type of lever operation recommended when using a potentiometer. (4) Adaptation including 5 tooth pinion. (5) Potentiometer type and value to be stated on the Order form, see pages and 45. 8

31 Order form (specimen suitable for photocopying) For heavy hoisting applications, type XKM XKM A and XKM B with variable composition schemes, factory assembled See example on page Customer Schneider Electric Industries Company Customer s reference Sales office - Subsid. - Plant Editor Geographical zone Order N Reference (use the grid for composing the reference of a controller on page 8) Model Lever Handle Type of contact No. of blocks Lever Potentiometer No. of movement adaptation blocks Movement CD (XKM A only) Lever movement Potentiometer adaptation Number of identical units XKM For Schneider Electric Industries use only Order N Item N MOD LEV POI GLV CT CT MAB P CT CT4 MCD P XKM Lever gate Sketch and crosshatch the lever s field of movement on the grid Value: () Item () 4 Item () () Direction B Direction A Choice of cam carriers () The st cam must either be a zero position cam or a reversing cam. Zero position cam Or Reversing cam 4 Drum n () Reserved for contact identification in the automation system scheme. It is not possible to mark it on the controller. Contact at lever base Scheme: viewed from above 0 6 Ex: 6 notches Direction D () Movement CD (XKM A only) Adaptation Direction D Direction A Direction B Potentiometer Direction C Ex: 6 notches Ex: 5 notches Drum n Direction D 0 Direction C Drum Movement CD (XKM A only) Item () d simultaneous contacts maximum with spring return can be used at 6 and then 4 contacts at each subsequent 6 position. Direction C n 4 Direction B Direction A 0 Item () () Item () Potentiometer adaptation Cross J the position on the scheme On movement AB Type/size: Value: On movement CD Type/size: Drum n Legend ( for each direction) Without legend Blank legend XKM Y Legend with specific engraving (clearly state text on this scheme) Left-hand operated unit Right-hand operated unit Legend with standard text (see page 9) Left-hand operated unit Right-hand operated unit 9

32 Order form example For heavy hoisting applications, type XKM A Controller selection example Requirement A movement controller: hoist-long travel. Universal lever gate, limited to 4 notches on the raise and lower directions ( st notch at ). Potentiometer adaptation on movement CD. Potentiometer selected: 4700 Ω, size 5, standard model. Scheme for movement AB hoist Scheme for movement CD long travel (Raise) (Lower) (Reverse) 0 + Potentiometer (Forward) Notes: Two installation alternatives depending on the required size: b blocks of 4 contacts, both on the same side of the mechanical block (example shown), b block of 4 contacts on either side of the mechanical block. Movement CD Same installation alternatives as for movement AB. Two alternatives for potentiometer installation: b On end of cam carriers and contact supports (example shown). b Directly on the mechanical block. Composition of the reference (see page 8) XKM A Model movements (AB + CD) A Control lever Short: length 00 mm (standard) Handle Dead man s type with C/O contact 4 Type of contacts Standard double-break Number of 4-contact blocks blocks (i.e. 8 contacts when 6 contacts required) Type of lever movement Notched positions, with spring return to zero operation and 5 notch sectors (starting from ) 5 Potentiometer Without adaptation device or potentiometer 0 Movement CD Number of 4-contact blocks blocks (i.e. 8 contacts when 6 contacts required) Type of lever movement Unnotched positions, with spring return to zero operation 7 Potentiometer With potentiometer adaptation device + size 5, 4700 Ω potentiometer 0

33 Order form example For heavy hoisting applications, type XKM A Ordering form completion example Customer Schneider Electric Industries Company Customer s reference Sales office - Subsid. - Plant Editor Geographical zone Order N Reference (use the grid for composing the reference of a controller on page 8) Model Lever Handle Type of contact No. of blocks Lever movement Potentiometer adaptation Movement CD No. of blocks Lever Potentiometer movement adaptation Number of identical units XKM For Schneider Electric Industries use only Order N Item N MOD LEV POI GLV CT CT MAB P CT CT4 MCD P XKM Lever gate Sketch and crosshatch the lever s field of movement on the grid Drum n () Value: Item () () Item () Direction D Direction C Choice of cam carriers () The st cam must either be a zero position cam or a reversing cam. () Reserved for contact identification in the automation system scheme. It is not possible to mark it on the controller. Contact at lever base Item () Scheme: viewed from above Ex: 6 notches Direction D () Movement CD Direction A Direction B Ex: 6 notches Ex: 5 notches Drum n 0 Direction D 0 Direction C Drum Movement CD Direction C Ex: 5 notches n 4 Item () () Item () Potentiometer adaptation Cross J the position on the scheme On movement AB Type/size: Value: On movement CD Type/size: Drum n Legend ( for each direction) Without legend Blank legend XKM Y Legend with specific engraving (clearly state text on this scheme) Left-hand operated unit Right-hand operated unit Legend with standard text (see page 9) Left-hand operated unit Right-hand operated unit d simultaneous contacts maximum with spring return can be used at 6 and then 4 contacts at each subsequent 6 position.

34 Order form example For heavy hoisting applications, type XKM B Controller selection example Requirement A single movement controller: hoist. Scheme for movement AB hoist (Raise) (Lower) Note: Two installation alternatives depending on the required size (space in the enclosure or non symmetrical installation): b to blocks of 4 contacts on each side of the mechanical block, b to blocks on one side only. Composition of the reference (see page 8) XKM B 6 0 Model movement controller (AB) B Control lever Short: length 00 mm (standard) Handle Simple (standard model) Type of contacts Block of 4 double-break contacts (standard model) Number of 4-contact blocks block (i.e. 4 contacts) Type of lever movement 6 notched positions, with spring return to zero operation 6 Potentiometer Without potentiometer support plate, or potentiometer 0

35 Order form example For heavy hoisting applications, type XKM B Ordering form completion example Customer Schneider Electric Industries Company Customer s reference Sales office - Subsid. - Plant Editor Geographical zone Order N Reference (use the grid for composing the reference of a controller on page 8) Model Lever Handle Type of contact No. of blocks Lever movement Potentiometer adaptation Movement CD No. of blocks Lever Potentiometer movement adaptation Number of identical units XKM For Schneider Electric Industries use only Order N Item N MOD LEV POI GLV CT CT MAB P CT CT4 MCD P XKM Lever gate Sketch and crosshatch the lever s field of movement on the grid Drum n Value: () Item () 4 Item () () Choice of cam carriers () The st cam must either be a zero position cam or a reversing cam. () Reserved for contact identification in the automation system scheme. It is not possible to mark it on the controller. Contact at lever base Item () Scheme: viewed from above Ex: 6 notches Direction D () Movement CD Direction D Direction C Direction A Direction B Ex: 6 notches Ex: 5 notches Drum n 0 Direction D 0 Direction C Drum Movement CD Direction C Ex: 5 notches n 4 Item () () Item () Potentiometer adaptation Cross J the position on the scheme On movement AB Type/size: Value: On movement CD Type/size: Drum n Legend ( for each direction) Without legend Blank legend XKM Y Legend with specific engraving (clearly state text on this scheme) Left-hand operated unit Right-hand operated unit Legend with standard text (see page 9) Left-hand operated unit Right-hand operated unit d simultaneous contacts maximum with spring return can be used at 6 and then 4 contacts at each subsequent 6 position.

36 Referencing grid For heavy hoisting applications, type XKM C Grid for composing the reference of a controller Reference of controller type XKM C XKM C Lever Contacts No. of blocks Lever movement Potentiometer adaptation Control lever Side lever, position according to diagram below Position Position Position Position Type of contacts Block of 4 double-break contacts (standard model) Block of 4 double-break contacts with magnetic blow-out Number of 4-contact blocks block blocks blocks Type of lever movement Notched positions, with stayput operation Notched positions, with spring return to zero operation 5 notches () Normal lever force Increased lever force 6 notches () Normal lever force Increased lever force 4 8 notches () 5 9 notches () 6 5 notches () 7 6 notches () 8 Unnotched positions, with spring return to zero operation () 9 Potentiometer adaptation Without adaptation nor potentiometer 0 With adaptation (4) only (without potentiometer) With adaptation (4) + potentiometer (5) () st mechanical notch at. () st mechanical notch at 6. () Type of lever operation recommended when using a potentiometer. (4) Adaptation including 5 tooth pinion. (5) Potentiometer type and value to be stated on the Order form, see page. Order form: page 5 Characteristics: page 7 Dimensions: pages 4 and 4 4

37 Order form (specimen suitable for photocopying) For heavy hoisting applications, type XKM C with variable composition schemes, factory assembled See example on page 6 Customer Schneider Electric Industries Company Customer s reference Sales office - Subsid. - Plant Editor Geographical zone Order N Reference (use the grid for composing the reference of a controller on page 4) Model Lever Contacts Number of blocks Lever movement Potentiometer adaptation Number of identical units XKM C For Schneider Electric Industries use only Order N Item N MOD LEV POI GLV CTS MAN POT XKM Potentiometer adaptation Cross v the required position on the scheme below. On movement AB Type/size: Value: Legend Without legend Blank legend XKM CY Legend with specific engraving, XKM CY00 (clearly state the text on the scheme below) Left-hand operated unit Right-hand operated unit Scheme (viewed from above) () Direction A Direction B Item () Direction A Direction B Note: limit of travel - With standard mounting potentiometer. - With spring return to zero operation. d simultaneous contacts maximum with spring return can be used at 6 and then 4 contacts at each subsequent 6 position. () The st cam must either be a zero position cam or a reversing cam. () Reserved for contact identification in the automation system scheme. It is not possible to mark it on the controller. 5

38 Order form example For heavy hoisting applications, type XKM C Controller selection example Requirement A movement (AB), direction controller, fitted with a vertical (upward pointing) lever. : Installation of blocks of 4 standard double-break contacts. Lever movement with 6 notches at 6 intervals ( st mechanical notch at 6 ), with notched cams and stayput angular positions. No potentiometer. Composition of the reference (see page 4) Lever Contacts No. of blocks Lever movement Potentiometer adaptation XKM C 0 Control lever Side lever, position according to diagram below Position Position Position Position Type of contacts Block of 4 double-break contacts (standard model) Block of 4 double-break contacts with magnetic blow-out Number of 4-contact blocks block blocks blocks Type of lever movement Notched positions, with stayput operation Notched positions, with spring return to zero operation 5 notches () Normal lever force Increased lever force 6 notches () Normal lever force Increased lever force 4 8 notches () 5 9 notches () 6 5 notches () 7 6 notches () 8 Unnotched positions, with spring return to zero operation () 9 Potentiometer adaptation Without adaptation nor potentiometer 0 With adaptation (4) only (without potentiometer) With adaptation (4) + potentiometer (5) () st mechanical notch at. () st mechanical notch at 6. () Type of lever operation recommended when using a potentiometer. (4) Adaptation including 5 tooth pinion. (5) Potentiometer type and value to be stated on the Order form, see page. 6

39 Order form example For heavy hoisting applications, type XKM C Ordering form completion example Customer Schneider Electric Industries Company Customer s reference Sales office - Subsid. - Plant Editor Geographical zone Order N Reference (use the grid for composing the reference of a controller on page 4) Model Lever Contacts Number of blocks Lever movement Potentiometer adaptation Number of identical units XKM C For Schneider Electric Industries use only Order N Item N MOD LEV POI GLV CTS MAN POT XKM Potentiometer adaptation Cross v the required position on the scheme below. On movement AB Type/size: Value: Legend Without legend Blank legend XKM CY Legend with specific engraving, XKM Y00 (clearly state the text on the scheme below) Left-hand operated unit Right-hand operated unit Scheme (viewed from above) () Direction A Direction B Item () Direction A Direction B Note: limit of travel - With standard mounting potentiometer. - With spring return to zero operation. d simultaneous contacts maximum with spring return can be used at 6 and then 4 contacts at each subsequent 6 position. () The st cam must either be a zero position cam or a reversing cam. () Reserved for contact identification in the automation system scheme. It is not possible to mark it on the controller. 7

40 Presentation For heavy hoisting applications, type XKM Separate components XKM A94 XKM A94 XKM A94 XKM A9 XKM A94 XKM A945 XKM A945 XKM A946 XKM A946 XKM A950 XKM Y XKM Y00 XKM Y05 XKM Y06 XKM Y07 XKM Y08 9 XKM A90 XKM A90 XKM A90 XKM A90 XKM Y09 XKM A904 XKM Y0 XKM A905 XKM A906 XKM A907 XKM A908 XKM A909 XKM A9 4 XKM A99 XKM A99 XKM A9 XKM A XKM A9 XKM A9 XKZ A5 XKZ A8 XKD Z5 XES B0 7 XKD Z8 8

41 References For heavy hoisting applications, type XKM Separate components Description Item Characteristics Unit reference Weight kg Bellows XKM A Simple handle For short or long lever Handles + rods With zero (centre) position interlocking XKM A For short lever XKM A For long lever XKM A Dead man s type For short lever XKM A For long lever XKM A XKM A94 With built-in flush pushbutton For short lever XKM A For long lever XKM A XKM A94p4 With built-in projecting pushbutton For short lever XKM A For long lever XKM A Variable composition cams Sold in lots of 50 Pass cam XKM A Complementary XKM A Overlapping XKM A positions XKM A positions XKM A positions XKM A positions XKM A positions XKM A positions XKM A positions XKM A positions XKM A Blocks of 4 contacts 4 Double-break XKM A Double-break with magnetic blow-out XKM A XKM A94p XKM A94p5 Contact at lever base 7 C/O snap action XES B Legends 9 Blank XKM Y 0.00 With specific engraving (specify text when ordering) XKM Y With standard text Forward XKM Y Reverse XKM Y Raise XKM Y Lower XKM Y Left XKM Y Right XKM Y Potentiometer adaptation kits () 5 On end of contact supports 8 Directly on mechanical block Size 5 XKM A9 0.0 Size 8 XKM A9 0.0 Size 5 XKM A Size 8 XKM A9 0.0 XKM A94p6 Potentiometers for controllers XKM A, XKM B, XKM C 6 XKZ A5pp, A8pp XKD Z5pp, Z8pp See pages and 45 () Including 5 tooth pinion. v The maximum lever travel of 6 per direction corresponds to a potentiometer shaft rotation of 68. v Levers with friction drive facility are available under certain conditions. Please consult your Regional Sales Office. 9

42 Dimensions For light hoisting applications, type XKB XKB A, XKB E b contact block b b b XKB A, with size 5 ( W) potentiometer XKB E with size 8 (4 W) potentiometer () Fixing by 4 M5 screws. Note: the size 8 potentiometer adaptation on an XKB controller prevents it from being mounted in an XJP controller station. () = = 4 = 50 9 = 5 78,5 4-contact block + zero position contact () ,5 Panel cut-out thickness to 6 mm Ø60 4xØ Presentation: page 0 40 Characteristics: page Order form: pages et 4

43 Dimensions For medium hoisting applications, type XKD XKD F b b 5 b b XKD F with short lever with long lever () c a a c c XKD F with contacts 5 5 with contacts + spring return to zero with 4 contacts with 8 contacts 0 0 c J a 64 a a J a Adaptation for potentiometer size 5 ( W) size 8 (4 W) Panel cut-out thickness to 6 mm Ø75 4xØ7 () Fixing by 4 M6 screws Presentation: page 8 Characteristics: page 9 Order form: page 4

44 Dimensions For heavy hoisting applications, type XKM XKM A XKM B b b d c () a a 74 6 b b () c c c a 68 a b b d c XKM A, XKM B with short lever 80 to 85 5 Adaptation for potentiometer size 5 ( W) 7.5 with long lever 9 0 to 5 5 size 8 (4 W).5 () Fixing by 4 M6 screws. a c XKM A, XKM B with 4 contacts 0 88 with 8 contacts 40 8 with contacts Panel cut-out thickness to 6 mm Ø75 4xØ Presentation: page 6 4 Characteristics: page 7 Order form: pages 8 and 9

45 Dimensions (continued) For heavy hoisting applications, type XKM XKM C () a a a a XKM C with 4 contacts 57 6 to 4 with 8 contacts 87 6 to 4 with contacts 7 6 to 4 () Fixing by 4 M6 screws. Panel cut-out thickness to 6 mm Ø50 4xØ Presentation: page 6 Characteristics: page 7 Order form: pages 8 and 9 4

46 Characteristics, references, dimensions, connection schemes Potentiometers for controllers For standard applications, type XKZ A Mechanical characteristics Potentiometer type XKZ A5ppp XKZ A8ppp Size 5 8 Conformity to standards UTE 965 Mounting method By the body ( synchro type) Rotational operation Continuous Function Linear (% resolution) Operating angle 60 Mechanical durability (in millions of operating cycles) Electrical characteristics Centre tap Wired out to terminal Dead zone around centre tap point (neutral zone) ± Nominal power (Pn) W at 85 C 4 W at 85 C Connections Flying leads from soldered standard tags References Resistance value Ω Availability Size Reference Weight kg 4700 ( x 50) Stock item 5 XKZ A Short delivery 8 XKZ A ( x 500) Short delivery 5 XKZ A On demand 8 XKZ A XKZ Apppp 00 ( x 00) Short delivery 5 XKZ A On demand 8 XKZ A ,000 ( x 5000) Stock item 5 XKZ A On demand 8 XKZ A Other values On demand 5 XKZ A5000 () On demand 8 XKZ A8000 () () When ordering an XKZ A5000 or XKZ A8000, the total resistance value must be stated. The other characteristics are the same. Dimensions O C I The pinion included with the adaptation simply clamps onto the potentiometer operating shaft (diameter 6.5 mm, length 6 mm). Ø6,5 Ø a Ø XKZ A5ppp XKZ A8ppp a CT Connection (CT) C I O I = yellow O = green C = red CT = black

47 Characteristics, references, dimensions, connection schemes Potentiometers for controllers For applications requiring an extended neutral zone, types XKB Z and XKD Z Mechanical characteristics Potentiometer type XKB Z5pp, XKD Z5pp XKB Z8pp, XKD Z8pp Size 5 8 Conformity to standards UTE 965 Mounting method By the body ( synchro type) Rotational operation Continuous Function Linear (% resolution) Operating angle 60 Mechanical durability (in millions of operating cycles) Electrical characteristics Centre tap Wired out to terminal Dead zone around centre tap point (neutral zone) 40, mainly for use with controllers XKB 0, mainly for use with controllers XKD and XKM Nominal power (Pn) W at 85 C 4 W at 85 C Connections References Flying leads from soldered standard tags Potentiometers for controllers XKB Resistance value Ω Availability Size Reference Weight kg 4700 ( x 50) On demand 5 XKB Z On demand 8 XKB Z ( x 400) On demand 5 XKB Z On demand 8 XKB Z XKB Zppp, XKD Zppp Potentiometers for controllers XKD and XKM 4700 ( x 50) Stock item 5 XKD Z On demand 8 XKD Z ( x 400) On demand 5 XKD Z On demand 8 XKD Z Dimensions O C I The pinion included with the adaptation simply clamps onto the potentiometer operating shaft (diameter 6.5 mm, length 6 mm). Ø Ø6,5 6 a CT a Ø XKB Z5pp, XKD Z5pp XKB Z8pp, XKD Z8pp 7.45 Connection XKB Z5pp, XKB Z8pp XKD Z5pp, XKD Z8pp I (CT) C O I (CT) C O I = yellow O = green C = red CT = black I = yellow O = green C = red CT = black 45

48 Presentation Controller stations and desks Portable controller station type XJP A Presentation The control devices being used in hoisting equipment have played a major role in their rapid development. Increased speeds, acceleration and deceleration have considerably improved the performance and capabilities of hoisting equipment, but it is important to ensure that this advancement does not effect the safety of persons or material by reducing to a minimum the effort required by the operator, in order to avoid fatigue. It is therefore essential that the operator not only has controllers that are easy to operate, accurate and robust enough for intensive duty hoisting applications (types XKB, XKD and XKM) but also, that these controllers are located in a zone with particularly easy access, referred to as the comfort zone. Scientific research regarding working conditions and the relationship between operators and their workstations has revealed that comfort is imperative and this has been taken into account in the design of the ergonomic Telemecanique controller desks type XJC (registered design). Rotating controller desk type XJC D The controller desks are available in both rotating () and fixed versions. For both versions, a standardised range of enclosures of various widths enables requirements to be met not only for installation in cabins of heavy hoisting overhead cranes, where space is not usually restricted, but also in cabins of tower cranes and public works equipment where space is often very restricted. The various control units (controllers, wobblesticks, pushbuttons, pilot lights, indicators, etc.) are installed on standardised removable top plates, thus avoiding making cut-outs directly on the controller desk itself. () For safety and ergonomic reasons (relating to stability), the rotating mechanism used is of the frictional type. However, for certain applications a roller bearing mechanism can be used on request. Please consult your Regional Sales Office. Fixed controller desk type XJC C or E 46

49 Presentation (continued) Controller stations and desks 099-4_M Presentation (continued) Three types of controllers can be fitted into the stations or desks. b XKB: controller with predefined or variable composition schemes with contacts in each direction; This unit is particularly designed for light hoisting equipment or auxiliary functions XKB A for light hoisting applications XKD: controller with variable composition schemes, depending on requirement, with 6 contacts per movement. This unit is particularly designed for medium hoisting equipment or auxiliary functions. b XKM: controller with variable composition schemes with contacts per movement, to meet the intensive duty requirements of heavy industry. This unit is designed exclusively for controller desks XJC. 09 M XKD F for medium hoisting applications Note: in order to fulfil the ergonomic requirements of the user, controllers XKM used in control desks must be fitted with short control levers. Note: whenever the terms right-hand or left-hand are used in this catalogue, reference is being made to their positions as shown in the diagram below. It determines the position of the engraving on the controller legends. Right-hand Left-hand XKM A for heavy hoisting applications 47

50 Presentation, references Portable controller stations Type XJP A for controllers XKB and Ø mm pushbuttons, switches and pilot lights Empty stations XJP A5p, cable entry from right Presentation Portable controller stations XJP comprise a yellow, glass-reinforced polyester, enclosure that can be fitted with controllers type XKB and up to 8 x Ø control and signalling units. Degree of protection: IP 54. Weight: v Empty station with cable boot: kg. v Fitted station: approximately 4 kg. models: b XJP A5: enabling the mounting of controllers XKB fitted with 4-contact blocks per movement, with or without potentiometers. b XJP A6: enabling the mounting of controllers XKB fitted with 4-contact blocks per movement + zero (centre) position contact, without potentiometers. Carrying device Either a polyamide harness, adjustable at 60 intervals, or a rigid chest frame with adjustable harnesses. Protection device metal loop guards that fix onto each end of the station assure protection and can also be used as grips. XJP A5p, cable entry from left Cabling device Rubber cable boot mounted on side of station, for Ø 0 to mm or Ø 9 to 6 mm cable, or mounted on the base of the station (left or right-hand side), for Ø 0 mm cable. References Composition of the reference for a portable controller station: type XJP Ap XJP A Model Cable boot Accessories XJP A5p, cable entry through base For controllers type XKB with: 4 contacts, with or without potentiometers 5 4 contacts + zero (centre) position contact, without 6 potentiometers Cable boot Side entry for Ø 0 to mm cable Side entry for Ø 9 to 6 mm cable To left To right To left To right 4 Base entry for Ø 0 mm cable To left 5 To right 6 Accessories Adjustable harness, alternative directions 0 Harness and protective metal guards 9 Chest frame with harnesses Chest frame and protective metal guards 4 XJP Z90 XJP Z90 Spare parts Description Characteristics Reference Weight kg Chest frame With harnesses XJP Z Harness Adjustable, alternative XJP Z90 directions Protective guards Pair XJP Z Cable boots Ø 0 to mm XJP Z Ø 9 to 6 mm XJP Z XJP Z90 XJP Z9 XJP Z96 48

51 Order form (specimen suitable for photocopying) Portable controller stations Type XJP A for controllers XKB and Ø mm pushbuttons, switches and pilot lights Variable composition stations, factory assembled Customer Schneider Electric Industries Company Customer s reference Sales office - Subsid. - Plant Editor Geographical zone Order N Reference of portable controller station, type XJP A Number of identical stations Basic reference, to be completed XJP A For controllers type XKB with: 4 contacts, with or without potentiometers 5 4 contacts + zero (centre) position contact, without potentiometers 6 Cable boot Side entry for Ø 0 to mm cable To left To right Side entry for Ø 9 to 6 mm cable To left To right 4 Base entry for Ø 0 mm cable To left 5 To right 6 Accessories Adjustable harness, alternative directions 0 Harness and protective metal guards 9 Chest frame with harnesses Chest frame and protective metal guards 4 Position and reference of Ø units to be mounted on controller stations type XJP Appp Cut-outs grid for Ø units Example of grid usage for 7 x Ø units For any other type of cut-out, please consult your Regional Sales Office. Position Item Mark the position on the grid above Reference (please consult your Regional Sales Office) Body/contact assembly (control or signalling unit) Operating head (control or signalling unit) b Up to 8 control and signalling units can be used if the associated controllers are not fitted with potentiometers. b Up to 4 control and signalling units can be used if the associated controllers are fitted with potentiometers. b The controllers XKB are to be ordered using the Order form, see pages and. Legend 49

52 Presentation, references Portable controller stations Type XJ9 BA for controllers XKB and Ø mm or Ø 0 mm pushbuttons, switches and pilot lights XJ9 BA Presentation The portable controller stations comprise either (XJ9 BA) or (XJ9 BA) yellow, laminated polyester, enclosure(s). Each enclosure can be fitted with a controller type XKD and control and signalling units. models: b XJ9 BA: to 7 Ø units or to 5 Ø 0 units, b XJ9 BA: to 6 Ø units or to 4 Ø 0 units. Degree of protection: IP 54. Weight: v XJ9 BA: empty station with cable boot:.5 kg. v XJ9 BA: fitted station: approximately 7.5 kg. v XJ9 BA: empty station with cable boot: 4.5 kg. v XJ9 BA: fitted station: approximately 8.5 kg. Carrying device b XJ9 BA: rigid chest frame with adjustable harness. b XJ9 BA: adjustable tubular shoulder frame. Cabling device Rubber cable boot for Ø 0 mm cable maximum that can be located to allow cable entry from behind, from the left or from the right of the operator. References Description Portable controller station with enclosure for controller XKD () Maximum number of cut-outs for Ø or Ø 0 mm units Reference Weight kg 7 x Ø mm cut-outs XJ9 BA.500 () XJ9 BA 5 x Ø 0 mm cut-outs 4 5 Portable controller 6 x Ø mm cut-outs XJ9 BA station with enclosures () for controller XKD () x Ø 0 mm cut-outs 4 Spare parts Description For use with station Reference Weight kg Carrying devices XJ9 BA XJ9 BZ9 XJ9 BA XJ9 BZ9 XJ9 BZ90 Cable boot for Ø 0 mm cable maximum XJ9 BA XJ9 BA XJ9 BZ () to be ordered separately (see pages 0 and ). () Weight of empty station with cable boot: v XJ9 BA station fitted with x XKD controllers + pushbuttons, etc: approximately 7.5 kg, v XJ9 BA station fitted with x XKD controllers + pushbuttons, etc: approximately 8.5 kg. 50

53 Order form (specimen suitable for photocopying) Portable controller stations Type XJ9 BA for controllers XKB and Ø mm or Ø 0 mm pushbuttons, switches and pilot lights Variable composition stations, factory assembled Customer Schneider Electric Industries Company Customer s reference Sales office - Subsid. - Plant Editor Geographical zone Order N Variable composition controller stations Number of identical stations XJ9 BA Cut-outs for Ø mm units Cut-outs for Ø 0 mm units x Ø mm units maximum 5 x Ø 0 mm units maximum Number of identical stations XJ9 BA Cut-outs for Ø mm units Cut-outs for Ø 0 mm units x Ø mm units maximum 4 x Ø 0 mm units maximum Position and reference of units to be mounted on controller stations type XJ9 BAp Position Reference (please consult your Regional Sales Office) Item Mark the position on the grid above Body/contact assembly (control or signalling unit) Operating head (control or signalling unit) Legend The controllers XKD are to be ordered using the Order form, see pages 0 and. 5

54 Dimensions Portable controller stations Type XJP A for controllers XKB and Ø mm pushbuttons, switches and pilot lights XJP a a XJP A5 60 XJP A Presentation: page 48 5 Order form: page 49 References: page 48

55 Dimensions Portable controller stations Type XJ9 BA for controllers XKB and Ø mm or Ø 0 mm pushbuttons, switches and pilot lights XJ9 BA XJ9 BA ,5 40 8, ,5 9 Presentation: page 48 Order form: page 5 References: page 50 5

56 Presentation, references Fixed controller desk Type XJC C Presentation The basic fixed controller desk XJC C6 comprises two enclosures, both with forward raked top panel, fixed to the floor either side of a high comfort seat. b Paint finish: hammered. b Weight of each enclosure: 4 kg. b Degree of protection: IP 54. High comfort seat b Helical spring suspension with double-action hydraulic shock absorbers. b Vertical suspension travel of 00 mm. b Manual adjustment to suit weight of operator from 50 kg to 0 kg. b Seat height and rake adjustment of 60 mm. b Adjustable rake backrest. b Forward/back adjustment of 60 mm. b Suspension cover. b Fold-up armrests with adjustable inclination. b Adjustable headrest. b Control levers positioned at front. b Top quality fabric upholstery (grey/black). Controller desk XJC 6 fitted with high comfort seat References Description Reference Weight () kg Fixed controller desk with plain enclosures for controllers () (without panels for control and signalling units). Right-hand or left-hand XJC C Standard maximum capacity (right-hand or left-hand) XKD x 0 contacts + potentiometers XKM A x contacts + potentiometers XKM A x 6 contacts + potentiometers Spare parts Description Reference Weight kg High comfort seat XJC Z Armrests (pair) XJC Z Headrest XJC Z Fabric protective seat cover XJC Z () to be ordered separately, see pages 0 and, 8 and 9. () Minimum weight. Variable weight depending on equipment fitted. Dimensions: page 6 54

57 Presentation, references Fixed or rotating controller desks Types XJC D and XJC E Presentation The controller desks XJC D6 and XJC E6 comprise enclosures, both with forward raked top panels for controllers, positioned either side of a high comfort seat (see page 54). b XJC E6: the enclosures and the seat of the controller desk are fixed to the floor. b XJC D6: the enclosures and the seat of the controller desk are mounted on a frictional bearing pedestal. Composition of the reference Model Type of seat Enclosure Right-hand Left-hand Central unit angle of rotation XJC 6 XJC D6 XJC E6 Model Rotating desk, frictional bearing D Fixed desk E Type of seat High comfort 6 Enclosure + top panel assembly () Width of enclosure 50 mm mm mm, offset (for XKM C) mm mm Angle of rotation of swivel support (XJC D only) Right-hand Left-hand Spare parts See page 54. () Choice of enclosures, see pages 56 to 59. The left and right enclosures must be the same width. Dimensions: page 6 55

58 Selection Fixed or rotating controller desks Selection of removable top panels for enclosures of controller desks types XJC D and XJC E Standard maximum capacities Enclosures 50 mm wide Undrilled enclosures () Enclosures for specific cut-outs (to be specified when ordering) () Right-hand: code 9 Left-hand: code 9 Right-hand: code 0 Left-hand: code 0 Cut-outs to be made by user. Provide details and send a cut-out plan with the Order form (see page 60). Enclosures with standard and maximum capacity cut-outs made by Telemecanique () Right-hand: code Left-hand: code Right-hand: code Left-hand: code 4 Mounting possible per enclosure Mounting possible per enclosure XKM B ( contacts + potentiometer max.) XKM B ( contacts max.) or XKD F ( x 0 contacts + potentiometers max.) or XKD F (0 contacts + potentiometer max.) () The left and right enclosures must be the same width. Presentation: pages 54 and 55 Order form: page 60 Dimensions: page 6 56

59 Selection Fixed or rotating controller desks Selection of removable top panels for enclosures of controller desks types XJC D and XJC E Standard maximum capacities Enclosures 00 mm wide and 00 mm offset Undrilled enclosures () Enclosures for specific cut-outs (to be specified when ordering) () Right-hand: code 9 or 9 (offset) Left-hand: code 9 or 9 (offset) Right-hand: code 0 or 0 (offset) Left-hand: code 0 or 0 (offset) Cut-outs to be made by user. Provide details and send a cut-out plan with the Order form (see page 60). Enclosures with standard and maximum capacity cut-outs made by Telemecanique () Right-hand: code or (offset) Left-hand: code or (offset) Right-hand: code or (offset) Left-hand: code or 4 (offset) Mounting possible per enclosure Mounting possible per enclosure XKM B ( contacts + potentiometer max.) XKM A ( x contacts max.) or XKM B ( contacts + potentiometer) or XKM B ( contacts + potentiometer) () The left and right enclosures must be the same width. Presentation: pages 54 and 55 Order form: page 60 Dimensions: page 6 57

60 Selection Fixed or rotating controller desks Selection of removable top panels for enclosures of controller desks types XJC D and XJC E Standard maximum capacities Enclosures 60 mm wide Undrilled enclosures () Enclosures for specific cut-outs (to be specified when ordering) () Right-hand: code 49 Left-hand: code 49 Right-hand: code 40 Left-hand: code 40 Cut-outs to be made by user. Provide details and send a cut-out plan with the Order form (see page 60). Enclosures with standard and maximum capacity cut-outs made by Telemecanique () Right-hand: code 4 Left-hand: code 4 Right-hand: code 4 Left-hand: code Mounting possible per enclosure Mounting possible per enclosure XKM A ( x contacts + potentiometers) XKD (0 contacts + potentiometer) + XKD ( x 0 contacts + potentiometers) or XKD (0 contacts + potentiometer) + XKD ( x 0 contacts + potentiometers) () The left and right enclosures must be the same width. Presentation: pages 54 and Order form: page 60 Dimensions: page 6

61 Selection Fixed or rotating controller desks Selection of removable top panels for enclosures of controller desks types XJC D and XJC E Standard maximum capacities Enclosures 40 mm wide Undrilled enclosures () Enclosures for specific cut-outs (to be specified when ordering) () Right-hand: code 59 Left-hand: code 58 Right-hand: code 50 Left-hand: code 50 Cut-outs to be made by user. Provide details and send a cut-out plan with the Order form (see page 60). Enclosures with standard and maximum capacity cut-outs made by Telemecanique () Right-hand: code 5 Left-hand: code 5 Right-hand: code 5 Left-hand: code 54 Right-hand: code 55 Left-hand: code 56 Mounting possible per enclosure Mounting possible per enclosure Mounting possible per enclosure XKM A ( x 8 contacts + potentiometers) XKM B (8 contacts + potentiometer) XKM B (8 contacts + potentiometer) + XKM A ( x 8 contacts + potentiometers) () () Alternative installation possible using same equipment or XKD ( x 0 contacts + potentiometers) () () Installation of control and signalling units b Ø mm units: one Ø mm unit can be installed at each position indicated. b Ø 0 mm units: it is necessary to leave one indicated position unused between each Ø 0 mm unit. Panel width Maximum number of Ø mm units Maximum number of Ø 0 mm units 50 mm 6 00 mm mm mm, except, except v for enclosure codes 5 and 54 () = v for enclosure codes 5 and 54 () = v for enclosure codes 5 and 54 () = 9 v for enclosure codes 5 and 54 () = 0 () The left and right enclosures must be the same width. () Cut-out 8 unusable: v x Ø units or v x Ø 0 units. () Cut-outs 8-0- unusable: v 9 x Ø units or v 0 x Ø 0 units. Presentation: pages 54 and 55 Order form: page 60 Dimensions: page 6 59

62 Order form (specimen suitable for photocopying) Fixed or rotating controller desks Type XJC, variable composition, factory assembled Reference (please use a separate Order form for each desk model required) Enclosure + top panel Model Seat Right-hand Left-hand Angle of rotation Number of identical desks XJC D 6 XJC E 6 XJC C 6 Details of control and signalling units mounted on top panel (factory mounted) Customer s reference Right-hand Left-hand Reference (please consult your Regional Sales Office) Reference (please consult your Regional Sales Office) Body Head Legend Body Head Legend Accessories Cross the appropriate box For High comfort seat Armrests (pair) Headrest Protective cover Shock absorber Installation of control and signalling units on top panels When ordering, attach a fully dimensioned plan indicating the cut-outs required and their position (state the units of measurement). You may find the Schneider Electric standardised installations shown on pages 56 to 59 a useful guide; the configurations recommended are for maximum capacity. 60

63 Dimensions Fixed or rotating controller desks Type XJC, variable composition, factory assembled XJC C () 04 () 60 () Seat: 4 fixing holes, Ø 6 mm () Forward/back adjustment rail. XJC E6pppp 80 () () Seat: 4 fixing holes, Ø 6 mm () Forward/back adjustment rail. XJC D6pppppp 80 () 80 () 04 ()

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65 The efficiency of Telemecanique branded solutions Used in combination, Telemecanique products provide quality solutions, meeting all your Automation & Control applications requirements. A worldwide presence Constantly available b More than points of sale in 0 countries. b You can be sure to find the range of products that are right for you and which complies fully with the standards in the country where they are used. Technical assistance wherever you are b Our technicians are at your disposal to assist you in finding the optimum solution for your particular needs. b Schneider Electric provides you with all necessary technical assistance, throughout the world. Schneider Electric Industries SAS Head Office 89, bd Franklin Roosevelt 9506 Rueil-Malmaison Cedex France Simply Smart! Due to evolution of standards and equipment, the characteristics indicated in texts and images of this document do not constitute a commitment on our part without confirmation. Design: Schneider Electric Photos: Schneider Electric Printed by: DIA4ED04007EN ART / 004