Limit switches OsiSense XC Special
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1 For hoisting applications type XCR, XCKMR, XCKVR Catalog SEN TRONIC G CH - 54 usslingen Tel. +41 () Fax +41 ()56 2 1
2 Introduction For hoisting applications, types XCR, XCKMR, XCKVR b XCR v With head for rotary movement operators, spring return to the Off position 1 contact actuation position per direction Page 6/4 v With head for rotary movement operators, maintained 1 contact actuation position per direction 5651 Page 6/4 b XCKMR (metal) v With head for rotary movement operators, maintained 4 mechanical actuation positions of 4 contacts From 2 to 5 electrical positions depending on model Page 6/4 b XCKVR (plastic) v With head for rotary movement operators, maintained 4 mechanical actuation positions of 4 contacts From 2 to 5 electrical positions depending on model Page 6/4 SEN2 TRONIC G CH - 54 usslingen Tel. +41 () Fax +41 ()56 2 1
3 General specifications For hoisting applications, types XCR, XCKMR, XCKVR Environmental specifications XCR XCKMR (metal) XCKVR (plastic) Conformity to standards Products EN/IEC , CS C-2 no., CCC Machine assemblies EN/IEC EN/IEC , CS C-2 no., UL 58, CCC Product certifications XCR,, E, F: e, CS, CCC, GOST Protective treatment Standard version TC e, UL, CS, CCC, GOST mbient air temperature For operation to +158 F ( 25 to +7 C) to +158 F ( 25 to +7 C) to +158 F ( 25 to +7 C) Vibration resistance Shock resistance For storage 4 to +158 F ( 4 to +7 C) 4 to +185 F ( 4 to +85 C) 4 to +158 F ( 4 to +7 C) Conforming to EN/IEC Conforming to EN/IEC gn (1-5 Hz) 25 gn (1-5 Hz) 25 gn (1-5 Hz) XCR,, E, F: 68 gn, XCR : 3 gn (18 ms) 5 gn 5 gn Electric shock protection Class I conforming to IEC 66 Class II conforming to IEC 66 Degree of protection Conforming to EN/IEC 6529 XCR,, E, F: IP54 IP66 IP65 Degree of protection against Conforming to EN 5 IK7 IK7 IK4 mechanical impacts Materials Enclosure Metal Zamak ZP3 (PT + PC) - GF 3 FR (Valox) Cover Metal DC3 steel (PT + PC) - GF 3 FR (Valox) Head Metal Zamak ZP3 (PT + PC) - GF 3 FR (Valox) Cable entry Depending on model 1/2"- NPT conduit entry using optional adapter (sold separately). 1/2"- NPT conduit entry using 1/2"- NPT conduit entry optional adapter (sold separately). using optional adapter Other options available. (sold separately). Other options available. Contact block specifications Rated operational specifications Conforming to EN/IEC ppendix XCR,, E, F: a C-15; 3 (Ue 24 V, Ie 3 ), Ithe 1 c DC- ; Q3 (Ue 25 V, Ie.27 ) a C-15 ; 3 (Ue 24 V, Ie 3 ), Ithe 1 c DC- ; Q15 (Ue 5 V, Ie.55 ) Rated insulation voltage Ui 5 V degree of pollution 3 conforming to EN/IEC Ui 3 V conforming to UL 58, CS C-2 no. Rated impulse withstand voltage Uimp 6 kv conforming to EN/IEC , IEC 6664 Positive operation (depending on model) NC contacts with positive opening operation conforming to EN/IEC Section 3 NC contacts with positive opening operation conforming to EN/IEC Section 3 (contacts ) Resistance across terminals y 25 mw conforming to NF C 93-5 method or IEC category 3 Short-circuit protection 1 cartridge fuse type gg (gl) Connection Screw clamp terminals Clamping capacity XE2N P51: min: 1 x.5 mm 2, max: 2 x 2.5 mm 2 Clamping capacity min: 1 x.5 mm 2 max: 2 x 2.5 mm 2 XE2S P51: min: 1 x.34 mm 2, max: 2 x 1.5 mm 2 SEN TRONIC G CH - 54 usslingen Tel. +41 () Fax +41 ()
4 General specifications (continued) For hoisting applications, types XCR, XCKMR, XCKVR Contact block specifications (continued) Electrical durability b Conforming to EN/IEC ppendix C b Utilization categories C-15 and DC- b Maximum operating rate: 36 operating cycles/hour b Load factor:.5 C supply a 5/6 Hz inductive circuit Millions of operating cycles XE2S P V.5 23/4 V 24 V 48 V Ithe XE2N P Millions of operating cycles Ithe 23 V /24/48 V V Current in Current in DC supply c Voltage V Power (W) broken for 5 XE2S P million operating cycles XE2N P For XE2SP 151 C or DC, the NC and NO contacts must be of the same polarity. SEN4 TRONIC G CH - 54 usslingen Tel. +41 () Fax +41 ()56 2 1
5 Catalog numbers, specifications For hoisting applications, types XCR Complete switches with 1 cable entry Type of head Rotary with spring return to Off position Maintained Maximum displacement 55 in each direction 9 in each direction Type of operator Metal rod, U6 mm Thermoplastic roller lever Catalog numbers of complete switches ( Two 2-pole NC + NO snap action XE2SP51 1 st contact 2 nd contact oth contacts operate in each direction Large thermoplastic roller lever Metal rods, U6 mm, crossed or T Crossed rods for XCR Ep8, T rods for XCR Fp7. NC contact with positive opening operation) XCR5 XCR1 XCR2 XCR5 XCRE18 3 (P) 3 (P) (P) 3 (P) XCR2 3 (P) 3 (P) (P) 75 (P) (P) XCRE18 1 contact operates in each direction XCR1 XCR2 XCR5 XCRF17 34 (P) 34 (P) (P) 34 (P) (P) 34 (P) (P) 75 (P) Two 2-pole NC + NO break before make, slow break XE2NP51 1 st contact 2 nd contact oth contacts operate in each direction 1 contact operates in each direction XCR51 XCR52 XCR55 XCRE58 XCR51 XCR52 XCR55 XCRF57 Weight lb (kg) 2.45 (1.) 2.52 (1.5) 2.55 (1.155) 2.5 (1.5) Contact operation closed (P) positive opening point open Complementary specifications Maximum actuation speed Mechanical durability 1.5 ms 1 million operating cycles Minimum torque For tripping 3.98 lb-in. (.45 N m) 5.31 lb-in. (.6 N m) For positive opening 6.64 lb-in. (.75 N m) 6.2 lb-in. (.7 N m) Cable entry 1 entry tapped for Pg.5 cable connector conforming to NF C 68-3 (DIN Pg.5) Clamping capacity 9 to mm For 1/2"- NPT conduit entry, add H2 suffix (Example: XCR1H2) DE9R2 Pg.5 to 1/2"- NPT conduit adapter can also be used (sold separately). SEN TRONIC G CH - 54 usslingen Tel. +41 () Fax +41 ()
6 Catalog numbers (continued) For hoisting applications, types XCR Complete switches with 1 cable entry Separate components Separate components Description For switches Type Catalog Rod, U6 mm XCR XCR Weight number lb (kg) 2 mm long XCRZ3.4 (.2) 3 mm long XCRZ4.7 (.3) XCRZ2 XCRZ5 Roller lever thermoplastic roller XCR XCR XCRZ2. (.5) Large roller lever thermoplastic roller XCR XCR XCRZ5.2 (.9) Quick mounting/ release bracket XCR, XCR XCRE, XCRF XCRZ (.52) Contact block (2 contacts) with mounting plate XCR, XCR XCRE, XCRF 2-pole NC + NO snap action XCRZ.3 (.5) XCRZ9 XCRZ1p 2-pole NC + NO break before make, snap action XCRZ15.3 (.5) Description pplication Sold in lots of Unit catalog number dapter For use with XCR//E/F Weight lb (kg) 1 DE9R2. (.5) DE9R2 adapter SEN6 TRONIC G CH - 54 usslingen Tel. +41 () Fax +41 ()56 2 1
7 Dimensions (mm) For hoisting applications, types XCR Complete switches with 1 cable entry XCR1, 1, 51, XCR2, 2, 52, (2) (3) 85 XCR5, 5, 55, XCRE18, E58, F17, F (2) (4) tapped entry for Pg.5 cable connector. H2-suffix versions tapped for 1/2"- NPT or supplied with DE9R2 adapter. (2) Rod length: 2 mm. (3) Rod + roller length: 16 mm. (4) Rod length: 3 mm for XCRF17 and F57, 2 mm for XCRE18 and E58. Supplementary mounting using 2 adjustable lugs (included with switch) Horizontally positioned Vertically positioned Quick mounting/release bracket XCRZ Ø: 1 elongated hole Ø 6 x 8. SEN TRONIC G CH - 54 usslingen Tel. +41 () Fax +41 ()
8 Operation For hoisting applications, type XCKMR and XCKVR Complete switches with 3 cable entries Operation ypass limit switches XCKpR24SR1H29 Contact Contact Contact Contact Contact Contact Contact Contact Contact Contact Triangle symbol marked on top of head. or : direction of rotation. Single-speed limit switches XCKpR44DpH29 Contact Contact Contact Contact Contact Contact Contact Contact Contact Contact Triangle symbol marked on top of head. or : direction of rotation. SEN8 TRONIC G CH - 54 usslingen Tel. +41 () Fax +41 ()56 2 1
9 Operation (continued) For hoisting applications, type XCKMR and XCKVR Complete switches with 3 cable entries Operation (continued) Two-speed limit switches XCKpR54Dpppp Contact Contact Contact Contact Contact Contact Contact Contact Contact Contact Triangle symbol marked on top of head. or : direction of rotation. SEN TRONIC G CH - 54 usslingen Tel. +41 () Fax +41 ()
10 For hoisting applications, type XCKMR and XCKVR Complete switches with 3 cable entries Type of operating head Rotary Catalog numbers, specifications Material Metal Plastic Type of operator Catalog numbers ypass switches 2 x 2-pole NC NO break before make, slow break (XE2 NP51) With cruciform metal rods With cruciform metal rods, reversed head With cruciform metal rods XCKMR24SR1H29 XCKVR24SR1H29 With cruciform metal rods, reversed head Single-speed switches 2 x 2-pole NC NO break before make, slow break (XE2 NP51) XCKMR44D1H29 XCKMR44D2H29 XCKVR44D1H29 XCKVR44D2H29 Two-speed switches ( NC contact with positive opening operation on contacts ) 2 x 2-pole NC NC break before make, slow break (noninterchangeable contacts) XCKMR54D1H29 XCKMR54D2H29 XCKVR54D1H29 XCKVR54D2H29 Weight lb (kg) 1.51 (.684) 1.51 (.684).71 (.32).71 (.32) Complementary specifications Switch actuation Horizontal Horizontal cceptable actuation area on the roads etween 2.65 and 3.74 in. (65 and 95 mm) from the axis of the mounting screws of the body Minimum actuation speed.1 m/mn.1 m/mn Maximum actuation speed (2) 1.5 ms 1.5 ms Minimum force or torque For tripping.5 N m.5 N m For positive opening.75 N m.75 N m Mechanical durability 2 million operating cycles 1 million operating cycles Setting up Rods included with the switch: for customer assembly Catalog numbers of separate components XCRZ3 DE9R XCRZ3R DE9PEM Description Catalog number Weight lb (kg) Rod U6 mm, length 2 mm (7.87 in.) XCRZ3.44 (.2) Rod U6 mm, length 2 mm (7.87 in.) with red mark XCRZ3R.44 (.2) M2 x 1.5 to 1/2"- NPT adapter DE9R. (.5) Plastic cable connector ISO M2 DE9PEM. (.1) For switches with entry for Pg.5 cable connector, delete H29 from the end of the catalog number. Example: XCKMR54D1H29 becomes XCKMR54D1. (2) For an actuation point on the rod between 2.65 and 3.74 in. (65 and 95 mm) from the axis of the mounting screws of the body. SEN 1 TRONIC G CH - 54 usslingen Tel. +41 () Fax +41 ()56 2 1
11 Dimensions For hoisting applications, type XCKMR and XCKVR Complete switches with 3 cable entries Dimensions Metal limit switches XCKMR24SR1H29, XCKMR44D1H29 and XCKMR54D1H29 XCKMR44D2H29 and XCKMR54D2H (2) (2) ' DE9R2: 1/2"- NPT female threads (2) Pg.5 male threads DE9R: 1/2 - NPT female threads (2) ISO M2 x 1.5 male threads XCKMRppppH29 3 tapped entries ISO M2 x 1.5. Order the DE9R adapter to convert to 1/2"- NPT conduit entry. XCKMRppp 3 tapped entries for Pg.5 cable connector. Order DE9R2 adapter to convert to 1/2"- NPT conduit entry. (2) 2 centering holes Ø3.9 ±.2, for cover mounting holes alignment. Ø: 2 elongated holes 6.2 x 6.5, inclined at 26 3' to the vertical axis, for M5 screws. Plastic limit switches XCKVR24SR1H29, XCKVR44D2H29 and XCKVR54D2H29 XCKVR44D1H29 and XCKVR54D1H (2) ' (2) (2).5 81 DE9R: 1/2 - NPT female threads (2) ISO M2 x 1.5 male threads 1 tapped entry ISO M2 x 1.5. Order the DE9R adapter to convert to a 1/2"- NPT conduit entry. (2) 2 breakout holes for ISO M2 cable connector (catalog number: DE9PEM). Ø: 2 elongated holes 6.2 x 6.5, inclined at 26 3' to the vertical axis, for M5 screws. SEN TRONIC G CH - 54 usslingen Tel. +41 () Fax +41 ()56 2 1
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