Limits of the machinery in light of use for intended purpose

Transcription

1 Customer project: laminating machine for foam pads: end user date: 10 February 2009 Create by: B. Schneider Page 1 of 5 Limits of the machinery in light of use for intended purpose Limits of use Correct use Lamination of foam pads Laminating, cutting, punching, stacking and wrapping of foam pads. Adhesive foil types: KleFo 0130, 0140, 0150 Foam type: Schasto 300, 500 Customer contract, overview drawing of the entire machine Electrical connection [V] / [A]: 400 V AC / 25A Fuse for electrical power supply [A]: 20 A Pneumatic connection (0.1 Mpa = 1 bar) [MPa]: 0.6 Mpa Laminating foil dimensions [H x W x D]: 0.1 x x 500 mm Foam padding panel dimensions [H x W x D]: 40 x 300 x 300 to 50 x 500 x 500 Minimum cycle time: 1 stack of 20 pieces in 2 minutes Number of stacks per day: 200 Number of days per year: 220, connection diagram, connection diagram, connection diagram Foil data sheet Foam data sheet Foreseeable misuse Unknown Known Page 1 of 5

2 Customer project: laminating machine for foam pads: end user date: 10 February 2009 Create by: B. Schneider Page 2 of 5 Spatial limitations: Dimensions in assembled state [H x W x D]: Assembly drawing Required installation space [H x W x D]: Overview of entire machine Time limitations when used for intended purpose Foreseeable lifetime [years]: 10 Replacement of wearing parts Applicable Not applicable Replacement of wearing part after years Spare parts documentation Safety-related parts in the controller Replacement of wearing part after years Applicable Not applicable Please enter characteristic safety data in the field below. Component B10D: [cycles] MTTFD [years]: Component B10D: [cycles] MTTFD [years]: Environment used in Commercial Private Industrial Indoors Outdoors Circuit diagram and data sheet Circuit diagram and data sheet Ambient temperature Ta [ C]: +10 C <= Ta <= 40 C Page 2 of 5

3 Customer project: laminating machine for foam pads: end user date: 10 February 2009 Create by: B. Schneider Page 3 of 5 Service life phases/operating modes Transport Assembly instructions Offloading from the transport vehicle and conveyance to the setup location. Assembly and installation Set down after transport, assembly, installation, alignment, setup, deactivation of manual overrides, connection to sources of energy Commissioning, setup, teach-in, programming, retooling Test system operating mode for the controller: Activation of electrical power and control voltage Positioning and inspection of the limit switches and safety switches Slow pressurisation of the machine Testing of the safety functions Operate actuators and check direction Inspect manual overrides on valves Displacement-step diagram Sequence description Manual operating mode: Check manual functions using control panel elements (MMI), positioning and checking of the limit switches and safety switches. Check function and direction of the individual pneumatic actuators. Position settings of the individual pneumatic drives. Speed settings of the individual pneumatic actuators. Check function and direction of the electric drives. Position settings (teach-in) of the individual electric drives. Speed settings of the electric drives. Check positioning functions. Entry of production data Stepping operating mode: Check sequence of production steps Operation Automatic operating mode: test mode, inspection of all protective measures, fully automated sequence for production purposes Performance specification Displacement-step diagram Sequence description Risk assessment Cleaning, maintenance, repair, troubleshooting Page 3 of 5

4 Customer project: laminating machine for foam pads: end user date: 10 February 2009 Create by: B. Schneider Page 4 of 5 Cleaning, removal of abrasion debris from the machine Troubleshooting for sequence errors and malfunctions Greasing the drives Inspection for audible leaks Replacement of wearing parts and spare parts Shutdown, removal, dismantling, disposal Disconnection from sources of energy Securing all vertical drives Complete exhausting of the machine Dismantling of the machine into individual components Disposal of auxiliary materials Disposal of individual products and materials Safety data sheets Page 4 of 5

5 Customer project: laminating machine for foam pads: end user date: 10 February 2009 Create by: B. Schneider Page 5 of 5 Heading Description / information Attached documents Other service life phases User groups Assembly and installation Shutdown, removal, dismantling, disposal, commissioning, setup, teach-in, programming, retooling Trained personnel Apprentices Laypersons Machinery fitter, industrial mechanic or comparable international training, trained in working with pneumatics, pneumatic drives and axes, as well as pneumatic and electro-pneumatic control technology. Assembly instructions, operating instructions Electrician, mechatronics technician or comparable international training, trained in working with electric controllers, electric drives and axes, as well as electrical control technology. Assembly instructions, operating instructions Materials Dangerous auxiliary materials in use, please attach safety data sheets. Safety data sheets for lubricator liquid Dangerous substances Not applicable Dangerous processed materials Not applicable Page 5 of 5