Modicon Premium PLCs TSX CCY 1128

Transcription

1 Modicon Premium PLCs TSX CCY 8 Electronic Cam Module Quick Reference Guide Edition June 009

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3 Contents Ceneral Safety Advice for Users Presentation of the TSX CCY 8 Module General Presentation Physical Presentation 6 Presentation of the Types of Encoder Which can be Used 6 Compatibility with the Installed Base 6 General Setup Rules 7 Installing the Module in a PLC Station Rack 7 Installation Recommendations 8 General Wiring Instructions 8 Selection and Protection of the Auxiliary Power Supplies 9 Choice of Encoder 9 Principles of Encoder Connection Incremental or SSI Absolute Encoder Absolute Encoder with Parallel Outputs Connecting an RS Output Incremental Encoder Pinout of the Module -pin SUB D Connector Equivalent Circuit Diagram of Module Encoder Inputs A, B and Z Connection Diagram Recommendations Connecting a Totem Pole Output Incremental Encoder Pinout of the Module -pin SUB D Connector Equivalent Circuit Diagram of Module Encoder Inputs A, B and Z Connection Diagram 6 Recommendations 6 Connecting an SSI Absolute Encoder 7 Pinout of the Module -pin SUB D Connector 7 Equivalent Circuit Diagram of Module Encoder Inputs A, B and Z 7 Connection Diagram 8 Recommendations 8 Connecting the Encoder Power Supply Return Check 9 Principle 9

4 Contents Connecting the Encoder Power Supply 0 Connection Diagrams 0 Connection Accessories TSX CAP S Accessory TSX TAP S0/S and TSX CCP S Accessories Connecting the Auxiliary Inputs and the Track Outputs 6 System for Connecting the Auxiliary Inputs and the Track Outputs 6 Connecting the Auxiliary Inputs 8 Connecting the Track Outputs Electrical Specifications General Specifications of the Module Encoder Input Specifications Specifications of the Encoder Power Supply Return 6 Specifications of Auxiliary Inputs IREC, ICAPT and ICAPT 6 Track Output Specifications 7 Module Display 8 Physical Presentation 8 LED States and Their Meaning 8

5 General Safety Advice for Users General This documentation aims to help qualified technical personnel to install, operate and maintain the products described herein. Advanced users of our products should contact their nearest sales office for additional information. The contents of this documentation are not contractual and may in no circumstances extend or restrict any binding warranty clauses. Qualification of Personnel Only qualified personnel are authorized to install, operate and maintain the products. Intervention by non-qualified personnel or failure to observe the safety precautions contained in this document or displayed on the equipment may risk the safety of personnel and/or the safety and reliability of equipment. Warnings These warnings are intended to indicate the particular risks to personnel and/or equipment. They are indicated according to their importance by a warning mark in the documentation and on the products: Caution Indicates that failure to follow the instructions or to heed the warning may lead to serious personal injury, death and/or significant damage to the equipment. Important or! Indicates that failure to follow the particular instructions may lead to minor personal injury and/or damage to the equipment. Note Highlights important information relating to the product, its handling or its accompanying documentation. Conformity of Use The products described in this documentation conform to the applicable European Directives* (CE marking). However, they can only be used correctly with the applications covered in the relevant documentation and with approved third party products. (*) EMC (Electromagnetic Compatibility) and LV (Low Voltage) Directives. Installing and Setting Up of Equipment It is important to observe the following rules when installing and starting up equipment. In addition, if the installation includes digital links, it is essential to follow the basic wiring rules given in the manual "Electromagnetic Compatibility of Industrial Networks and Fieldbuses", reference TSX DG KBLE. Safety instructions must be followed meticulously. These instructions are in the documentation or on the equipment being installed and set up. The type of equipment defines the way in which it should be installed: - A flush-mountable device (for example, an operator terminal or cell controller) must be flush-mounted. - A device which is to be built in (for example, a PLC) must be placed in a cabinet or enclosure. - The casing of a laptop or portable device (for example, a programming terminal or a notebook) must remain closed.

6 General safety advice for users If the device is permanently connected, its electrical installation must include a device to isolate it from the power supplyand a circuit-breaker to protect it against overcurrents and isolation faults. If this is not the case, the power socket must be grounded and easily accessible. The device must be connected to the protective ground. If the device is supplied with or 8 VDC, the low voltage circuits must be protected. Only use power supplies which conform to standards currently in force. Check that the supply voltages remain within the tolerance ranges defined in the technical specifications of the devices. All measures must be taken to ensure that any power return (immediate, warm or cold) does not lead to a state which may present a danger to personnel or the installation. Emergency stop devices must remain effective in all the device's operating modes, even those which are abnormal (for example, if a wire breaks). Resetting these devices must not cause uncontrolled or improper restarts. Cables which carry signals must be located where any capacitive, inductive, or electromagnetic interference will not affect the control system functions. Control system equipment and their control devices must be installed in such a way as to ensure that they protect against unintentional operation. Appropriate safety measures must be taken for the inputs and outputs, to prevent improper states in the control system device, if no signal is received. 6 Equipment Operation The operational safety and reliability of a device is its ability to avoid the appearance of faults and to minimize their effects if they occur. A fault inside the control system is known as: Passive, if it results in an open output circuit (no command is sent to the actuators) Active, if it results in a closed output circuit (a command is sent to the actuators) From a safety point of view, a given fault is dangerous or not depending on the type of command given during normal operation. A passive fault is dangerous if the normal command is the operation of an alarm; an active fault is dangerous if it maintains or activates an undesirable command. The system designer must use devices external to the PLC to protect against active faults inside the PLC, which may or may not be indicated. 7 Electrical and Thermal Specifications Details of electrical and thermal characteristics are given in the associated technical documents (installation manuals, quick reference guides). 8 Maintenance Troubleshooting Procedure Control system equipment should only be repaired by qualified personnel (after sales service engineer, or engineer approved by Schneider Automation). Only certified replacement parts or components should be used. Before performing any operation on equipment, cut the power supply off and mechanically lock any moving parts. Replacing and Recycling Used Batteries Use batteries of the same type as the originals and dispose of defective batteries in the same way as toxic waste.

7 General Presentation Presentation of the TSX CCY 8 Module The TSX CCY 8 is a standard format application-specific module in the Premium range. It can be integrated in a TSX RKY rack on a TSX/PMX/PCX/PCI 7 PLC station. It performs the "electronic cam" function for a rotary, alternating, cyclic or endless axis, managed by an incremental or absolute encoder. Operating Principle The module manages up to 8 cams independently. The cams may be distributed over a maximum of tracks, to which up to physical outputs and 8 logic outputs can be assigned. After transmission of configuration and adjustment data by the PLC processor, the module processes the cam program and controls the track outputs independently of the PLC scan. Diagram of an Installation PLC station Machine Control elements Programming and adjustment terminal equipped with programming software TSX CCY 8 Encoder signals Encoder Track outputs Auxiliary inputs Sensors Actuators

8 Presentation of the TSX CCY 8 Module Physical Presentation Screw for attaching the module to the rack. Module casing. Display block comprising LEDs: green RUN LED red ERR LED red I/O LED green CH0 LED -pin SUB D connector for connecting the encoder. HE 0 connector for connecting the group 0 and track outputs. 6 HE 0 connector for connecting the group and track outputs. 6 7 HE 0 connector for connecting the auxiliary inputs and the encoder power supply. 7 Presentation of the Types of Encoder Which can be Used TSX CCY 8 Incremental encoder with RS /8 or Totem Pole outputs Absolute encoder with SSI serial connection TELEFAST ABE-7CPA Absolute encoder with parallel outputs Compatibility with the Installed Base Hardware Compatibility To take the TSX CCY 8 module, the PLC station must be equipped with a processor TSX/ PMX/PCX 7 SV >., TSX/PCX 7 or TSX/PCI 7. Software Compatibility To develop an application which integrates the TSX CCY 8 module: - the PL7 Junior / Pro software must be version SV. + option or SV >.. - the UnityPro software must be version SV >.0. 6

9 Installing the Module in a PLC Station Rack General Setup Rules Mounting in the Rack The TSX CCY 8 module can be mounted in any of the available slots in a TSX RKY rack on a TSX 7/PMX 7/PCX /PCI 7 PLC station, except for the slots specifically for the power supply and processor modules. This single format module occupies a slot on the rack. The mounting procedure is identical to that of the Premium range standard format module, as shown in the diagram below. Mounting the Module in the PLC Station The TSX CCY 8 module can be installed in any of the racks in a PLC station: - Installation on a rack belonging to the main Bus X segment (segment on which the rack which supports the processor is installed) Bus X < 00 m TSX CCY 8 Processor - Installation on a rack belonging to a remote Bus X segment via a TSX REY 00 module (see diagram on next page). 7

10 General Setup Rules Installing the Module in a PLC Station, continued < m Remote location of Bus X via TSX REY 00 module Processor Remote location of Bus X via TSX REY 00 module Bus X < 00 m < m Processor Remote Bus X segment Installation Recommendations Inserting and Removing a Module A module can be inserted or removed without switching off the rack power supply. Plugging and Unplugging Connectors on the Front Panel of the Module It is not advisable to plug or unplug the connectors located on the front panel of the module if the sensor/preactuator power supplies are switched on. Maximum Tightening Torque of the Fixing Screw - module fixing screw on the rack:.0 N.m maximum - -pin SUB D connector fixing screw: 0. N.m General Wiring Instructions Cross-Section of Wires This must be sufficient to prevent any line voltage drops and overheating. Cable Routing The connection cables of the encoders, sensors and preactuators must be kept away from any source of radiation caused by the switching of high power electrical circuits which could cause malfunctions. Encoder Signal Connection Cables - They must be shielded using good quality shielding. - They must only carry signals relating to the encoder. - The cable shielding must be connected to the machine ground on the module side and the encoder side. - There must be electrical continuity over the whole connection. 8

11 Selection and Protection of the Auxiliary Power Supplies General Setup Rules The encoders, sensors and preactuators associated with the module require the use of auxiliary power supplies ( VDC and/or VDC). Type of Power Supply Only regulated power supplies should be used which have a sufficiently long period of independent operation (> 0 ms) to deal with mains supply micro-cuts. Protection of Power Supplies The power supplies must be protected against overloads and short-circuits by fast-blow fuses of the appropriate rating. Machine Grounding of the 0V The 0V of the power supplies must be machine grounded as close as possible to the power supply output. Encoder Power Supply - It must only be used for supplying the encoder. - It must be placed as close as possible to the TSX CCY 8 module in order to reduce the coupling capacities as much as possible. Choice of Encoder The inputs of TSX CCY 8 modules can receive signals from an encoder, which may be: An incremental encoder. An SSI serial output absolute encoder. A parallel output absolute encoder. The last type requires the use of a special TELEFAST interface (ABE-7CPA). Encoder Output Interfaces Type Supply Output Type of interface of encoder voltage voltage Incremental VDC VDC differential Standard RS line emitter outputs with outputs per signal A+/A-, B+/B-, Z+/Z VDC Totem Pole outputs with one output per signal A, B, Z Absolute 0...0VDC VDC differential Standard RS line emitter with SSI outputs for the data signal outputs (SSI data) RS compatible input for the clock signal (SSI CLK) Absolute VDC or VDC or Parallel outputs. Require the use with parallel 0...0VDC 0...0VDC of the ABE-7CPA Telefast outputs interface to convert the parallel output signals to serial signals. 9

12 General Setup Rules Choice of Encoder, continued Encoder Power Supply The design of the module enables the encoder to be supplied with either of the following: - VDC - VDC, standard voltage in the range 0...0VDC The choice of supply voltage depends on the supply voltage of the encoder. VDC Encoder Power Supply The line voltage drop must be taken into account. This depends on: - The length of the cable between the module and the encoder (length in both directions) - The cross-section of the wire - The consumption of the encoder The voltage drop permitted by the encoder is generally 0% of the nominal voltage. Voltage drop depending on the cross-section and length of wire (loop-back distance) Wire cross-section Voltage drop for a 00 meter length wire and an encoder consumption of: 0 ma 00 ma 0 ma 00 ma 0. mm² = gauge 0.V mm² = gauge 0.V 0.V mm² 0.7V 0.V 0.V - mm² 0.09V 0.7V 0.V 0.V! It is dangerous to increase the encoder supply voltage to compensate for a line voltage drop. If there is a load break, this may result in an overvoltage on the module inputs and damage them. Electrical Continuity To ensure correct operation in an environment which is subject to interference, it is essential to do the following: - Select an encoder whose metal casing is referenced to the machine ground of the connected device. - Ensure that there is electrical continuity between the encoder, the connection cable shielding and the module. 0

13 Incremental or SSI Absolute Encoder Principles of Encoder Connection The -pin SUB D connector, located on the module front panel, connects the module to the encoder. The following pass via this connector: All signals from and to the encoder. The encoder power supply source, which is itself connected to the HE0 connector: - either via an ABE-7H6R0 TELEFAST wiring interface, - or directly via a TSX CDP 0 prewired cable. The design of the module enables the encoder to be supplied with either VDC or VDC. TSX CCY 8 -pin SUB D connector Module/encoder connection system (cables + connectors) Encoder OR TSX CDP 0 prewired cable TSX CDP cable TELEFAST ABE- 7H6R0 VDC or 0..0VDC encoder power supply VDC or VDC encoder power supply

14 Absolute Encoder with Parallel Outputs Principles of Encoder Connection The -pin SUB D connector, located on the module front panel connects the module to the encoder via a TELEFAST ABE-7CPAsub-base. The sub-base receives: - All parallel signals from the encoder - The VDC or VDC encoder power supply source The sub-base returns to the module: - The encoder signals in the form of RS standard serial signals. TSX CCY 8 VDC or VDC encoder power supply TELEFAST ABE-7CPA Connection cable Encoder Note: As this type of encoder is seldom used, its connection to the TSX CCY 8 module is only documented in the TSX CCY 8 module setup manual - reference Chapter 7.

15 Pinout of the Module -pin SUB D Connector Connecting an RS Output Incremental Encoder Diagram (view Pin no. Signal Description from the front) A+V Encoder input, pulse A+ (VDC) A- Encoder input, pulse A Z+V Encoder input, zero marker pulse Z+ ( VDC) Z- Encoder input, zero marker pulse Z V Encoder power supply output ( VDC) 8 0V Encoder power supply output (- 0 VDC) B+V Encoder input, pulse B+ ( VDC) B- Encoder input, pulse B- - - EPSR Encoder power supply return + input V Encoder power supply output (+ VDC) 7 8 Equivalent Circuit Diagram of Module Encoder Inputs A, B and Z This diagram shows the equivalent circuit diagram of encoder input A, B or Z used with an incremental encoder which has: A line emitter output stage A VDC standard RS output voltage Note: Each A, B and Z input has a differential line check. 0 Ohms A+ V A- TSX CCY 8

16 Connection Diagram Connecting an RS Output Incremental Encoder A B Z EPSR + VDC - 0 VDC A+ A- B+ B- Z+ Z- + supply return supply + supply - TSX CCY 8 Encoder Recommendations Using a twisted pair: - Connect each encoder signal A+/A-, B+/B-, Z+/Z-. - Connect each power supply point in order to reduce line voltage drops. Connect the cable shielding to the machine ground at both ends.! Before connecting the encoder to the module, check the pinout given by the encoder manufacturer. Failure to follow this recommendation may result in damage to the encoder and the module.

17 Connecting a Totem Pole Output Incremental Encoder Pinout of the Module -pin SUB D Connector Diagram (view Pin no. Signal Description from the front) - - A- Encoder input, pulse A- B+V Encoder input, pulse B+ (0...0VDC) Z- Encoder input, zero marker pulse Z V Encoder power supply output ( VDC) 8 0V Encoder power supply output (-0 VDC) 9 A+V Encoder input, pulse A+ (0...0VDC) 0 B- Encoder input, pulse B- Z+V Encoder input, pulse Z+ (0...0VDC) EPSR Encoder power supply return + input V Encoder power supply output (+ VDC) 7 8 Equivalent Circuit Diagram of Module Encoder Inputs A, B and Z The following diagram shows the equivalent circuit diagram of encoder input A, B or Z used with an incremental encoder which has: A Totem Pole output stage A VDC output voltage R R R A+ V TSX CCY 8 A- Note: Differential mounting is not possible. The - pole of each input (A-, B-and Z-) must be linked to the encoder 0V, and the + inputs (A+, B+ and Z+) to encoder outputs A+, B+, Z+.

18 Connecting a Totem Pole Output Incremental Encoder Connection Diagram A B Z EPSR VDC - 0 VDC A+ B+ Z+ + supply return supply + supply - TSX CCY 8 Encoder Recommendations Connect the module EPSR input to the encoder supply + if the encoder does not have an EPSR output. Connect the cable shielding to the machine ground at both ends.! Before connecting the encoder to the module, check the pinout given by the encoder manufacturer. Failure to follow this recommendation may result in damage to the encoder and the module. 6

19 Pinout of the Module -pin SUB D Connector Connecting an SSI Absolute Encoder Diagram (view Pin no. Signal Description from the front) SSI data+ Encoder input, SSI data + ( VDC) SSI data- Encoder input, SSI data SSI CLK+ Encoder output, SSI CLK + (VDC) V Encoder power supply output ( VDC) 8 0V Encoder power supply output (-0 VDC) EPSR Encoder power supply return + input 6 SSI data- Encoder output, SSI CLK - V Encoder power supply output (+ VDC) 7 8 Equivalent Circuit Diagram of Module Encoder Inputs A, B and Z This diagram gives the equivalent circuit diagram of an SSI data input used with an SSI absolute encoder which has: A line emitter output stage A standard RS /RS 8 VDC output voltage 0 Ohms SSI data + Note: The SSI data input has a differential line check. SSI data - TSX CCY 8 7

20 Connection Diagram Connecting an SSI Absolute Encoder TSX CCY 8 Encoder CLK SSI DATA SSI EPSR VDC - 0 VDC DATA SSI + DATA SSI - + supply return CLK SSI + CLK SSI - supply + supply - Recommendations Using a twisted pair: - Connect each encoder signal (SSI data, SSI CLK, EPSR). - Connect each power supply point in order to reduce line voltage drops. Connect the module EPSR input to the encoder power supply + if the encoder does not have an EPSR output. Connect the cable shielding to the machine ground at both ends.! Before connecting the encoder to the module, check the pinout given by the encoder manufacturer. Failure to follow this recommendation may result in damage to the encoder or the module. 8

21 Principle Connecting the Encoder Power Supply Return Check The EPSR input signal from the encoder is compared with: Either a fixed voltage of. V generated internally, if the VRef input is not connected, Or a voltage equal to 66% of the voltage applied at the Vref input, + pole of the encoder supply voltage. Connection Diagram if the Encoder is Supplied with V,V V VRef EPSR Encoder supply + EPSR Encoder TSX CCY 8-0V Encoder - 0V Connection Diagram if the Encoder is Supplied with V,V V VRef EPSR Encoder supply + EPSR Encoder Connection Diagram if the Encoder does not have a Power Supply Return TSX CCY 8-0V Encoder supply +,V VRef EPSR () Encoder - 0V Encoder supply + Encoder TSX CCY 8-0V Encoder - 0V () Connection to be made if the encoder is supplied with 0...0V 9

22 Connection Diagrams Connecting the Encoder Power Supply The encoder power supply is connected: Either via a TELEFAST ABE-7H6R0 wiring interface, which is itself connected to the module via a TSX CDP cable, Or directly via a TSX CDP 0 prewired cable. Connection Diagram for the Encoder Power Supply via a TELEFAST Interface TSX CCY TSX CDP cable TELEFAST ABE-7H6R VDC power supply - 0 V + V VRef () VDC power supply - 0 V + V V 0 V V VRef TSX CDP cable FU FU () For encoder power supply check at 66% of the voltage provided. Connection only to be made if supply voltage is VDC. Catalog of TSX CDP connection cables Cable reference TSX CDP 0 TSX CDP 0 TSX CDP 0 TSX CDP 0 TSX CDP 0 Length 0. meters meter meters meters meters 0

23 Connecting the Encoder Power Supply Power Supply Connection Diagram using Prewired Cable TSX CDP 0 TSX CCY 8 TSX CDP 0 cable TSX CDP 0 cable HE VRef () White Brown Green Yellow Fu + VDC 0 VDC Fu + VDC () For encoder power supply check at 66% of the voltage provided. Connection only to be made if the supply voltage is VDC. Catalog of TSX CDP 0 connection cables Cable reference TSX CDP 0 TSX CDP 0 Length meters meters Recommendations Maximum length of the wires between the power supply outputs and the connection points on the TELEFAST: must be less than 0. meter. Protection on the power supply + : It is essential to install a A fast-blow fuse (Fu) on the power supply +. Machine grounding of the power supply 0V: This must be done as close as possible to the power supply output.

24 I I I TSX CAP S Accessory TSX CCY 8 TSX CAP S TSX CAP S Y Y Y Connection Accessories The kit consists of two -pin SUB D connectors which can be used to provide the interface for connecting the module to the encoder connection system. Integration of the -pin SUB D Connector in the Connection System Cable -pin DIN connectors Cable female male -pin DIN connectors -pin DIN connectors Incremental or SSI absolute encoder Encoder Cable outputs: via shielded cable without connector Encoder outputs: -pin DIN connector integrated in the encoder TSX TAP S0/S and TSX CCP S Accessories Presentation TSX TAP S0 Accessory - Function: Mechanical interface, equipped with two connectors which convert a -pin SUB D connector to a -pin DIN connector. - Use: Can be used in the module/encoder connection system -pin DIN to connect an RS output incremental encoder supplied DIN with VDC. points -pin SUB D SUB Dpoints TSX TAP S Accessory - Function: Mechanical interface, equipped with two connectors which convert a -pin SUB D connector to a -pin DIN connector. - Use: Can be used in the module/encoder connection system to connect a Totem Pole output encoder supplied with VDC. -pin DIN DIN points -pin SUB D SUB Dpoints

25 I I I I Connection Accessories TSX TA S0/S and TSX CCP S Accessories, continued TSX CCP S Accessory - Function: Connection cable with gauge wires and a -pin SUB D connector at both ends. - Use: Can be used in the module/encoder connection system to connect the module to the TSX TAP S0 -pin or TSX TAP S. SUB D -pin SUB D SUB D SUB D points points Integration of the TSX TAP S0/ S and TSX CCP S Accessories in the Connection System TSX CCY 8 -pin DIN connectors Y female Y male Cable Incremental encoder TSX CCP S TSX TAP S0/S Cable Y Y TSX CCP S TSX TAP S0/S Mounting the TSX TAP S0 / TAP S Accessories Mounting on Telequick plate AM-PA Mounting in enclosure feedthrough Max. thickness = mm Cut-out Æ 7mm

26 TSX TA S0/S and TSX CCP S Accessories, continued Dimensions of the TSX TAP S0 / TAP S Accessories Connection Accessories 70,, 7, 8 7 Clockwise and Counterclockwise Direction of the -pin DIN Connectors in the Connection System For ease of connection, the numbers of the pins on the -pin DIN connectors in the connection system must correspond exactly. For this, the pinout of these connectors must be: - Clockwise for connectors which belong to the cable connecting the TSX TAP S0/ S accessory to the encoder - Counterclockwise for connectors which belong to the encoder and to the TSX TAP S0/ S accessory TSX TAP S0/S Cable to be made up by the user or supplied by the encoder manufacturer Encoder with counterclockwise connector female -pin DIN male -pin DIN Clockwise Counterclockwise female -pin DIN male -pin DIN

27 Connection Accessories TSX TA S0/S and TSX CCP S Accessories, continued Pinout of the Connectors on the TSX TAP S0 Accessory TSX CCP S TSX CCY 8 male -pin SUB D A+ V A- V B+ V B- V Z+ V Z- V EPSR + V 0V 8 0 TSX TAP S0 male -pin DIN Special cable to be made up or supplied by the encoder manufacturer RS output incremental encoder (A+/A-, B+/B-, Z+/Z- signals) Pinout of the Connectors on the TSX TAP S Accessory TSX CCP S TSX CCY 8 male -pin SUB D B+ V A+ V 8 Z+ V Encoder power supply return V 0V 0 TSX TAP S male -pin DIN Special cable to be made up or supplied by the encoder manufacturer Totem Pole output incremental encoder (A, B, Z signals)

28 Connecting the Auxiliary Inputs and the Track Outputs System for Connecting the Auxiliary Inputs and the Track Outputs The following diagram illustrates the principle of the system for connecting the auxiliary inputs and track outputs. Preactuator power supply TSX CCY 8 TELEFAST ABE-7H6R0 0 Connection of the preactuators to the track outputs Preactuator power supply TELEFAST ABE-7H6R0 Connection of the preactuators to the track outputs orou or ou or ou Sensor power supply TELEFAST ABE-7H6R0 Connection of the sensors to the auxiliary inputs Elements and Their Functions Number Element Function 0 0-pin HE0 Connects the preactuators controlled by the group 0 and connector track outputs and their power supply 0-pin HE0 Connects the preactuators controlled by the group and connector track outputs and their power supply 0-pin HE0 Connects the auxiliary input sensors and their power supply connector as well as the encoder power supply TSX CDP Connect the module to the TELEFAST sub-base. cables.tsx CDP 0: 0. meters, TSX CDP 0: meters, TSX CDP 0: meters, TSX CDP 0: meters, TSX CDP 0: meters TSX CDP 0 Connect the module I/O directly to the sensors flat cables and preactuators. TSX CDP 0: meters, TSX CDP 0: meters TELEFAST Used to convert an HE0 connector to a screw ABE-7H6R0 terminal connector, for quick connection of sub-bases sensors and preactuators 6

29 Connecting the Auxiliary Inputs and the Track Outputs Connection Accessories The sensors are connected to the auxiliary inputs and the preactuators to the track outputs in the following way: - Either via a TELEFAST ABE-7H6R0 sub-base and TSX CDP cable (recommended system), - Or directly using a TSX CDP 0 flat cable. TSX CCY 8 TSX CCY 8 TSX CDP Câble cable TSX CDP TELEFAST ABE-7H6R0 Laize TSX CDP 0 TSX flat CDP 0 cable Connection to terminal block or directly to sensors or preactuators Sensor or preactuator connection 7

30 Connecting the Auxiliary Inputs Connecting the Auxiliary Inputs and the Track Outputs Position of the HE0 Connector and Identification of the Signals TSX CCY 8 IREC : Auxiliary inputs: Recalibration of the position measurement ICAPT0: Reading the position in register 0 ICAPT: Reading the position in register V V IREC ICAPT0 7 nc 9 nc nc nc V 7 V 9 0 V VRef 6 nc 8 ICAPT 0 nc nc nc 6 nc 8 0 V 0 0 V Circuit Diagram HE0 Encoder power supply - 0 VDC + VDC VDC FU FU IREC ICAPT0 ICAPT To module and encoder -pin SUB D connector 9 0 Sensor power supply + VDC FU + 0 VDC

31 Connecting the Auxiliary Inputs and the Track Outputs Connecting the Auxiliary Inputs, continued Connection Using TELEFAST Sub-Base and TSX CDP Cable TSX CCY 8 ++ VDC 0 VDC Connection of VDC power supply for auxiliary input sensors + + TELEFAST ABE-7H6R TSX CDP cable C C C C Connection of sensors to auxiliary inputs IREC ICAPT0 ICAPT Mechanical contact wire PNP proximity sensor wire PNP proximity sensor

32 Connecting the Auxiliary Inputs, continued ConnectionUsingTSX CDP 0Flat Cable Connecting the Auxiliary Inputs and the Track Outputs HE0 TSX CDP white brown green yellow grey pink blue red black purple grey-pink red-blue white-green brown-green white-yellow yellow-brown white-grey grey-brown white-pink pink-brown + VDC 0 VDC VDC VRef IREC nc ICAPT0 ICAPT nc nc nc nc nc nc nc nc + VDC 0 VDC + VDC 0 VDC Encoder power supply Voltage reference input Auxiliary inputs Sensor power supply nc = not connected 0

33 Connecting the Track Outputs Connecting the Auxiliary Inputs and the Track Outputs Position of the HE0 Connectors and Identification of the Signals Group 0 track outputs Group track outputs Output power supply Q0.0 Q0. Q0. Q0. 6 Q0. Q0. Q Q0.7 Q Q. Q. Q. + V + V + V 6 + V V V V V Connector 0 TSX CCY 8 Group track outputs Group track outputs Output power supply Q.0 Q. Q. Q.6 Q.0 Q Q. Q. Q. Q.7 Q. Q. + V + V + V 6 + V + V V + V V Connector

34 Connecting the Track Outputs, continued Circuit Diagram Connecting the Auxiliary Inputs and the Track Outputs Preactuators Q Q.0 Group 0 outputs Group outputs 6 Preactuator power supply FU = fast-blow fuse fusion to be calibrated acc. to the load - 0 V FU + VDC Preactuators Q Q.0 Group outputs Group outputs 6 Preactuator power supply - 0 V FU + VDC

35 Connecting the Auxiliary Inputs and the Track Outputs Connecting the Track Outputs, continued Connection Using TELEFAST Sub-Base and TSX CDP Cable Example of connecting the preactuators to the connector 0 track outputs (groups 0 and ). Perform the same operations for connector (output groups and ). TSX CCY 8 ++ VDC 0 VDC Connection of the VDC power supply for the preactuators connected to the track outputs + + TELEFAST ABE-7H6R Q0.0 Q0. Connection of preactuators to track outputs Group 0 Group Q0. Q0. Q0. Q0. Q0.6 Q0.7 Q.0 Q. Q. Q Connection of + VDC commons + VDC

36 Connecting the Track Outputs, continued Connection Using TSX CDP 0 Flat Cable Connecting the Auxiliary Inputs and the Track Outputs HE0 TSX CDP white brown green yellow grey pink blue red black purple grey-pink red-blue white-green brown-green white-yellow yellow-brown white-grey grey-brown white-pink pink-brown Connector 0 Connector Q0.0 Q.0 Q0. Q. Q0. Q. Q0. Group 0 Q. Q0. track Q. Q0. outputs Q. Q0.6 Q0.7 Q.6 Q.7 Q.0 Q.0 Q. Group track Q. Q. outputs Q. Q. Q. + VDC + VDC + VDC + VDC + VDC 0 VDC + VDC 0 VDC Preactuator power supply + VDC + VDC + VDC + VDC + VDC 0 VDC + VDC 0 VDC Group track outputs Group track outputs Preactuator power supply

37 General Specifications of the Module Electrical Specifications Current consumption On internal V typical 0.66 A of the module maximum A On sensor/preactuator typical ma V maximum 8 ma On 0...0V (when using typical ma an SSI absolute encoder maximum 0 ma and single V power supply) Power dissipated in the module typical 7 W () maximum 0 W () Sensor/preactuator supply monitoring Yes Insulation resistance > 0 Mohms at 00 VDC Dielectric strength with ground or PLC 0V 000 Vrms-0/60Hz-min Operating temperature C Storage temperature - C to +70 C Relative humidity without condensation % to 9% Operating altitude 0 to 000 m () Under normal operating conditions: one auxiliary input active, VDC supply voltage, standard RS signals () Under extreme operating conditions: 00% of auxiliary inputs active, 0 VDC supply voltage, etc Encoder Input Specifications Inputs RS operation VDC operation Logic Differential inputs Positive or negative Nominal Voltage - V values Current 0 ma. ma Limit Voltage. V 0V (possible up to V, values limited to hour in every hours). At state Voltage > V () ³ V Current >.8 ma () > ma At state 0 Voltage - V < V Current -.8 ma < ma Input impedance at -. kohms nominal voltage Maximum Incremental 00 khz with multiplication by permissible encoders 0 khz with multiplication by frequency () The positive or negative differential voltage must be greater than V and the current in the positive or negative loop must be greater than.8 ma to ensure: That counting pulses up to 00 khz are taken into account That the line check does not detect any errors whatever the frequency Note: An encoder which has standard RS outputs can control the inputs of two TSX CCY 8 modules in parallel. To ensure the required voltage levels, the encoder supply voltage should be greater than.v.

38 Specifications of the Encoder Power Supply Return Electrical Specifications Parameters Value Limit values on the Voltage 0 V (possible up to V, EPSR input limited to hour in every hours). Current. ma Voltage for VRef input not connected OK if U >. V OK state VRef input connected to OK if U > 66% of the voltage encoder power supply + applied at VRef input Specifications of Auxiliary Inputs IREC, ICAPT and ICAPT Parameters Symbol Value Nominal Voltage Un V values Current In 8 ma Sensor power supply U V (possible up to V for (including ripple) hour in every hours). Limit At state Voltage Uon ³ V values Current Ion > ma (at Uon) At state 0 Voltage Uoff < V Current Ioff <. ma Response time State 0 to Ton < 00 ms State to 0 T0ff < 00 ms Sensor voltage OK Uok > 8 V Monitoring threshold Fault Udef < V Input impedance Re kohms Input type Resistive Logic type Positive (sink) IEC - compatibility Type -wire/-wire prox. sensor -wire: All -wire proximity sensors operate at VDC compatibility -wire: All -wire proximity sensors operate at VDC with the following specifications: Residual voltage at closed state < 7 Minimum switching capacity: <. ma Residual current at open state: <. ma Dielectric strength with ground 00 V rms 0/60 Hz for min 6

39 Track Output Specifications Electrical Specifications Parameters Symbol Value Nominal Voltage Un V values Current In 00 ma Limit Voltage U 9...0V values Max. current per output I 600 ma for U = 0 or V Maximum current per connector I 6 A per module I A Max. power for tungsten filament bulb P 0 W Max. switching frequency on inductive load F < 0.6/LI² Hz Electro discharge time T < L/R ms Preactuator voltage monitoring OK Uok > 8 V threshold Fault Udef < V Compatibility with DC inputs All positive logic DC inputs with input resistance of < kohms Protection against overloads and short-circuits By current limiter and thermal tripping (0.7A<Id<A) Protection against output overvoltages By Zener diode between the outputs and the + V Protection against polarity inversion By diode reverse-mounted on the power supply Dielectric strength 00V rms 0/60 Hz for min IEC - conformity Yes 7

40 Physical Presentation The module display block has LEDs whose role it is to provide the user with information on: The operating mode of the module (normal operation, module faulty or off) Operating faults which are internal or external to the module Module Display CH0 RUN ERR I/O LED States and Their Meaning Operating Mode Display LED Color State Meaning RUN Green Lit Module operating normally Off Module faulty or off Fault Display LED Color State Meaning ERR Red Lit Internal module fault, module failure Flashing Communication fault with the processor Application missing, invalid or execution fault Off Normal operation, no fault I/O Red Lit Fault external to the module: Wiring fault Encoder power supply fault Configuration/adjustment parameters refused Flashing Not significant Off Normal operation, no fault CH0 Green Lit Normal operation, the channel is operational Flashing The channel is not operating correctly, due to: an external fault a communication fault Off The channel is inoperative: channel not configured channel incorrectly configured 8

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44 009 0 Schneider Automation Inc. One High Street North Andover, MA 08 Tél.: () Fax :() Schneider Automation SAS, route des Lucioles - BP 7 F-0690 Sophia Antipolis Tél. :() (0) Fax :() (0) Schneider Automation GmbH Steinheimer Straße 7 D-600 Seligenstadt Tél. :(9) Fax :(9) 68 8 Printed in June 009