current sensing relays
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1 2014 catalog a of products current sensing relays sales@macromatic.com 1
2 AC OVERCURRENT & UNDERCURRENT CAH, COH & CUH Series current sensing relays encapsulated Monitors AC current Can be used as either an overcurrent or undercurrent relay Three separate adjustable Fault Trip ranges covering amperes Built-in current transformer allows easy access & multiple loops for increased sensitivity Adjustable time delay on fault trip LED indicates fault condition 10A SPDT output contacts Encapsulated for protection in harsh environments The CxH Series is an AC current sensing relay that is available in three versions: CAH Series--can detect either an overcurrent or undercurrent fault (selectable); COH Series--overcurrent only; and CUH Series--undercurrent only. The currentcarrying wire is run through the built-in current transformer and can be looped multiple times for greater sensitivity. These relays include user-adjustable settings for Fault Trip & Time Delay on Fault Trip as well as an LED to indicate fault condition. The encapsulated construction offers protection in harsh environments. Applications such as monitoring for locked rotor or load loss condition, open heater or lamp, and process control are perfect for these products. Overcurrent Sensing After input voltage is applied & the sensing delay on power-up (t S ) is completed, the unit will begin sensing for a fault condition. A fault will occur when the monitored AC current (I) goes above the Fault Trip setting & remains above the Reset level for a period longer than the adjustable time delay period (t). The LED will turn ON immediately and the relay will energize after the time delay on pick-up (t) is completed. The relay will de-energize & the LED will turn OFF when the monitored AC current goes below the Reset level. Undercurrent Sensing After input voltage is applied & the sensing delay on power-up (t S ) is completed, the unit will begin sensing for a fault condition. A fault will occur when the monitored AC current (I) goes below the Fault Trip setting & remains below the Reset level for a period longer than the adjustable time delay period (t). The LED will turn ON immediately and the relay will energize after the time delay on pick-up (t) is completed. The relay will de-energize & the LED will turn OFF when the monitored AC current goes above the Reset level. PRODUCT NUMBER Complete by selecting proper code for each option below: XXX XXX X X X sales@macromatic.com FUNCTION CAH Over & Under COH Overcurrent Only CUH Undercurrent Only FAULT TRIP CURRENT (I) 05A 0.5-5A 20A 2-20A 50A 5-50A INPUT VOLTAGE 2 120VAC 6 12VDC 8 24VAC/DC 1 240VAC TRIP DELAY (t) A Sec. B Sec. Fixed Times F followed by time delay in seconds, i.e., F0.5, F3, etc. Example: CAH20A2BD, COH05A8AC, CAH20A2F1E SENSING DELAY ON POWER-UP (t S ) C No Delay D 1 Second E 2 Seconds F 3 Seconds G 4 Seconds H 5 Seconds J 6 Seconds 2
3 AC OVERCURRENT & UNDERCURRENT CAH, COH & CUH Series Application data Input Voltage Tolerance: AC Operation: +10/-15% of nominal at 50/60 Hz. DC Operation: +10/-15% of nominal Load (Burden): 2VA for all voltages Sensing: Ranges: Separate 0.5-5A, 2-20A & 5-50A Type: Toroidal, through hole wiring Setting Accuracy: Min: +0%, -50%; Max: +10%, -0% Maximum Allowable : 0.5-5A Range: Steady-25A Turns; 150A Turns Inrush for 10 Seconds 2-20A & 5-50A Ranges: Steady-50A Turns; 300A Turns Inrush for 10 Seconds Trip Point Hysteresis: -5% Overcurrent sensing +5% Undercurrent sensing Response Times: Sensing Delay on Start-up: Fixed values from 0-6 seconds in one second increments Time Delay on Trip (Relay ON): Adjustable seconds or seconds Dimensions Time Delay on Reset (Relay OFF): 100ms Reset Time: 400ms Output Contacts: VAC, General Purpose 8 28VDC, Resistive 120/240VAC B300 Life: Mechanical: 10,000,000 operations Full Load: 100,000 operations Temperature: Operating: -28 o to 65 o C (-18 o to 149 o F) Storage: -40 o to 85 o C (-40 o to 185 o F) Indicator LED: Red ON Steady when Fault occurs Mounting: Surface mount with two (2) #6 screws Termination: 0.25 male quick-connect terminals Approvals: File #E Connection Diagram current sensing relays encapsulated All Dimensions in Inches (Millimeters) sales@macromatic.com 3
4 AC STANDARD CM Series current sensing relays plug-in Monitors AC currents Three separate current monitoring ranges covering amperes External CT can be used to extend ranges Adjustable Pick-up Setting with either Fixed or Adjustable Drop-out Setting LED indicates output relay status Choice of compact 8 Pin SPDT or 11 Pin DPDT plug-in case 10A output contacts (with appropriate socket) sales@macromatic.com The CM Series is used to detect either an overcurrent or undercurrent condition. The pick-up current setting is user-adjustable within one of three ranges as shown in the Product Selection Table below. An external current transformer can be used to extend the range beyond 10 amperes. Choose between a fi xed drop-out current setting at 95% of the selected pick-up setting or an adjustable drop-out setting of 50-95% of the selected pick-up setting. The relay will energize when the monitored AC current is above the pick-up setting, and will de-energize when the monitored AC current is below the drop-out setting. The time delay on both pick-up and drop-out is fi xed at 100ms. SPDT 8 Pin Plug-in Adjustable Fixed 24V AC 0.1-1A CMP01A68 8 Pin (Across (At 95% of 0.5-5A CMP05A D Monitored Pick-Up) 1-10A CMP10A68 Range) 120V AC 0.1-1A CMP01A A CMP05A A CMP10A62 Adjustable Adjustable 24V AC 0.1-1A CMKP01A68 (Across (From 50-95% 0.5-5A CMKP05A68 Monitored of Pick-Up) 1-10A CMKP10A68 Range) 120V AC 0.1-1A CMKP01A62 DIAGRAM A CMKP05A A CMKP10A62 DPDT 11 Pin Plug-in Adjustable Fixed 24V AC 0.1-1A CMP01A28 11 Pin (Across (At 95% of 0.5-5A CMP05A D Monitored Pick-Up) 1-10A CMP10A28 Range) 120V AC 0.1-1A CMP01A A CMP05A A CMP10A22 Adjustable Adjustable 24V AC 0.1-1A CMKP01A28 (Across (From 50-95% 0.5-5A CMKP05A28 Monitored of Pick-Up) 1-10A CMKP10A28 Range) 120V AC 0.1-1A CMKP01A22 DIAGRAM A CMKP05A A CMKP10A22 Sockets & Accessories available 4
5 AC OVERCURRENT CO Series The CO Series is used to detect an overcurrent condition. The pick-up current setting is user-adjustable within one of three ranges as shown in the Product Selection Table below. An external current transformer can be used to extend the range beyond 10 amperes. Choose between a fi xed drop-out current setting at 95% of the selected pick-up setting or an adjustable drop-out setting of 50-95% of the selected pick-up setting. The relay will energize when the monitored AC current is above the pick-up setting for a period longer than the adjustable time delay (t) of seconds. This delay prevents nuisance tripping caused by inrush currents. It will de-energize when the monitored AC current is below the drop-out setting. SPDT 8 Pin Plug-in Adjustable Fixed 24V AC 0.1-1A COP01A68 8 Pin (Across (At 95% of 0.5-5A COP05A D Monitored Pick-Up) 1-10A COP10A68 Range) 120V AC 0.1-1A COP01A A COP05A A COP10A62 Adjustable Adjustable 24V AC 0.1-1A COKP01A68 (Across (From 50-95% 0.5-5A COKP05A68 Monitored of Pick-Up) 1-10A COKP10A68 Range) 120V AC 0.1-1A COKP01A62 DIAGRAM A COKP05A A COKP10A62 DPDT 11 Pin Plug-in Adjustable Fixed 24V AC 0.1-1A COP01A28 11 Pin (Across (At 95% of 0.5-5A COP05A D Monitored Pick-Up) 1-10A COP10A28 Range) 120V AC 0.1-1A COP01A A COP05A A COP10A22 Adjustable Adjustable 24V AC 0.1-1A COKP01A28 (Across (From 50-95% 0.5-5A COKP05A28 Monitored of Pick-Up) 1-10A COKP10A28 Range) 120V AC 0.1-1A COKP01A22 DIAGRAM A COKP05A A COKP10A22 Sockets & Accessories available Monitors AC currents for overcurrent conditions Three separate current monitoring ranges covering amperes External CT can be used to extend ranges Adjustable Pick-up Setting with Fixed Drop-out Setting Adjustable time delay of seconds on pick-up LED indicates output relay status Choice of compact 8 Pin SPDT or 11 Pin DPDT plug-in case 10A output contacts (with appropriate socket) sales@macromatic.com current sensing relays plug-in 5
6 AC UNDERCURRENT CU Series The CU Series is used to detect an undercurrent condition. The drop-out current setting is user-adjustable within one of three ranges as shown in the Product Selection Table below. An external current transformer can be used to extend the range beyond 10 amperes. current sensing relays plug-in Monitors AC currents for undercurrent conditions Three separate current monitoring ranges covering amperes External CT can be used to extend ranges Adjustable Drop-out Setting with Fixed Pick-up Setting Adjustable time delay of seconds on drop-out LED indicates output relay status Choice of compact 8 Pin SPDT or 11 Pin DPDT plug-in case 10A output contacts (with appropriate socket) The pick-up current setting is fi xed at +5% of the selected drop-out setting. The relay will energize when the monitored AC current is above the pick-up setting. It will de-energize when the monitored AC current is below the drop-out setting for a period longer than the adjustable time delay (t) of seconds. This delay prevents nuisance tripping caused by momentary line dips. The relay will energize when the current rises 5% above the drop-out setting. SPDT 8 Pin Plug-in Fixed Adjustable 24V AC 0.1-1A CUP01A68 8 Pin (At +5% of (Across 0.5-5A CUP05A D Drop-Out) Monitored 1-10A CUP10A68 Range) 120V AC 0.1-1A CUP01A A CUP05A A CUP10A62 DPDT 11 Pin Plug-in DIAGRAM 21 Fixed Adjustable 24V AC 0.1-1A CUP01A28 11 Pin (At +5% of (Across 0.5-5A CUP05A D Drop-Out) Monitored 1-10A CUP10A28 Range) 120V AC 0.1-1A CUP01A A CUP05A A CUP10A sales@macromatic.com Sockets & Accessories available DIAGRAM 22 6
7 AC STANDARD, AC OVERCURRENT & AC UNDERCURRENT CM, CO & CU Series Application data Input Voltage Tolerance: AC Operation: +10/-15% of nominal at 50/60 Hz. Load (Burden): Less than 5VA Settings: CM & CO Series Pick-up: Adjustable throughout current range monitored Drop-out: Fixed at 95% of pick-up setting (CMP & COP Series); or Adjustable from 50-95% of pick-up setting (CMKP & COKP Series) CU Series Pick-up: Fixed at 5% above adjustable drop-out setting Drop-out: Adjustable throughout current range monitored Response Times: CM Series Pick-up: Fixed 100ms Drop-out: Fixed 100ms CO Series Pick-up: Adjustable seconds Drop-out: Fixed 100ms CU Series Pick-up: Fixed 100ms Drop-out: Adjustable seconds Dimensions 2.4 (60) Output Contacts: 240V AC/30V DC, 120/240V AC (N.O.), 120/240V AC (N.C.) Life: Mechanical: 10,000,000 operations Full Load: 100,000 operations Temperature: Operating: -28 o to 55 o C (-18 o to 131 o F) Storage: -40 o to 85 o C (-40 o to 185 o F) Indicator LED: Green when Input Voltage is applied; Red when Relay is energized Reset: Automatic Mounting: Requires an 8 or 11 pin octal socket Approvals: File #E Low Voltage & EMC Directives EN , EN with appropriate socket File #E Not on CUP current sensing relays plug-in 1.7 (43) 2.9 (74) 3.5 (89) COKP & CUP Only All dimensions are inches (millimeters) sales@macromatic.com 7
8 SOCKETS & ACCESSORIES 8 Pin Octal Socket Surface or DIN Rail-Mounted 600V 1 or 2 #12-22 AWG Wire Recommended Tightening Torque of 7 in-lbs. (12 in-lbs maximum) Pressure Wire Clamp Terminations Catalog Number: D File #E File #LR sockets & a ccessories 11 Pin Octal Socket Surface or DIN Rail-Mounted 600V 1 or 2 #12-22 AWG Wire Recommended Tightening Torque of 7 in-lbs. (12 in-lbs maximum) Pressure Wire Clamp Terminations File #E File #LR Catalog Number: D Hold Down Spring Can be used for: Panel-Mounted Sockets Sockets Mounted to 35mm DIN Rail* * Requires two machine screws with washers & nuts-contact Macromatic or for more information. Catalog Number: sales@macromatic.com
9 MACROMATIC INDUSTRIAL CONTROLS Macromatic Industrial Controls is a highly-responsive, independently owned manufacturer of industrial control and monitoring products. Located in America s Heartland, Macromatic s highly trained team uses state-of-the-art equipment and proven quality control methods to produce products with superior performance. Macromatic s extensive offering of relays include: Three-Phase Monitor Alternating Time Delay Seal Leak & Temperature Liquid Level Control Voltage Monitor Sensing Intrinsically Safe Custom Macromatic s customer-focus and quality is unparalleled in the industry. With almost 40 years of experience, Macromatic makes it simple and cost-effective to find a solution for any application. macromatic industrial controls sales@macromatic.com
10 MACROMATIC INDUSTRIAL CONTROLS FAMILY OF PRODUCTS macromatic industrial controls Specifications subject to change without notice Macromatic is a registered tradename of Macromatic Industrial Controls, Inc.
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