S.M.A.R.T. Service Material and Reference Tips
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1 S.M.A.R.T. Service Material and Reference Tips Product: LCD Date: 2/4/2010 Models: 32RV525RZ, 37RV52R, 37RV52RZ, 37RV525RZ, 40RV52R, 40RV52RZ, 40RV525R, 40RV525RZ, 46RV525R, 46RV525RZ Doc Ref/File: SMART2009-LCD209-V9 Purpose: The purpose of this document is to give the service provider troubleshooting information designed to expedite the diagnosis and service process to modular/sectional level for Toshiba products. [The information contained within the document will evolve over time so a version number has been indicated in the document name. The servicer should always use the latest version available.] Table of Contents Section l Section ll Chassis Layout and Plug location Chassis and Plug Layout Interconnect....3 Modular Troubleshooting Flowcharts Dead Set...4 Video Problems ,6 Audio Problems... 7 Section lll Diagnostic Aids Firmware Updates. 8,9 Factory Mode.. 10 Feedback: Please provide any comments or suggestions about this document to technical_support@tacp.com When commenting, please provide the document and version number on all correspondence Toshiba America Consumer Products, LLC. SMART2009-LCD209-V9 Page 1 of 10
2 32RV525RZ, 37RV52R, 37RV52RZ, 37RV525RZ, 40RV52R, 40RV52RZ, 40RV525R, 40RV525RZ, 46RV525R, 46RV525RZ T-CON CN8 CN3 LVDS CN10 LVDS CN101 P802 Power In/Out Power PCB CN5 IR/LED CN2 Spkrs P803 Inverter Main PCB P801 AC Manual Switches and Front AV SMART2009-LCD209-V9 Page 2 of 10
3 32RV525RZ, 37RV52R, 37RV52RZ, 37RV525RZ, 40RV52R, 40RV52RZ, 40RV525R, 40RV525RZ, 46RV525R, 46RV525RZ Key Pin 1 Flow >-out <-in Power Supply In/Out 1. Gnd 2. Gnd 3. 24V Aud> 4. 24V Aud> 5. Gnd 6. Gnd 7. Gnd 8. 12V> 9. 12V(Panel Pwr.)> 10. 5V>** 11. 5V>** ** Indicates Standby 12. 5V>** 13. Pwr. On (Enable) 4.0V< 14. AC Det.(PWR Good).07V> 15. Dim 1.3 to 3.3V< 16. BL On 5V< C N 8 J11 Test Plug Pins 2, 4, 6, 8 12V Panel Power LVDS Power Supply In/Out Manual switches and side A/V C N 3 C N 1 0 Some Models P P P802 Inverter 1. 24V< 2. 24V< 3. 24V< 4. 24V< 5. 24V< 6. Gnd 7. Gnd 8. Gnd 9. Gnd 10. Gnd 11. NC 12. BL On 5V< 13. Dim 1.3 to 3.3V< 14. NC Power Supply AC In P801 N L Main C N 5 LED/IR 1. 5V<** 2. IR> 3. GND 4. LED Logo 5. LED Green (Power) Speakers CN2 SMART2009-LCD209-V9 Page 3 of 10
4 32RV525RZ, 37RV52R, 37RV52RZ, 37RV525RZ, 40RV52R, 40RV52RZ, 40RV525R, 40RV525RZ, 46RV525R, 46RV525RZ Dead Set Dead Set (No Sound and No Picture or No LED) Yes Is 5 VDC present at pins 10, 11, and 12 of P802 on the power supply when AC is applied? No Yes Does a 4.0 volt on off signal appear at pin 13 of P802 when the on/off button is pressed? No Suspect a problem with the standby 5 volt supply on the power supply module. Yes Suspect a problem with the Main module. Does the secondary 12 volt source appear at pin 8 of P802 when the on/off button is pressed? No Suspect a problem with the power supply module. No Is the Power Good (AC Detect) level less than.07v at pin 14 of P802 when AC is applied? Yes Suspect a problem with the SYSCON circuit located on the Main module. SMART2009-LCD209-V9 Page 4 of 10
5 32RV525RZ, 37RV52R, 37RV52RZ, 37RV525RZ, 40RV52R, 40RV52RZ, 40RV525R, 40RV525RZ, 46RV525R, 46RV525RZ No or distorted Video No or distorted video If the LCD Control Board (T-con) is available, try it. If this does not help, replace the LCD display panel. *** Examples Does the back light function normally when the unit is turned on? Is the screen discolored or does it have streaks and dark areas on the screen? Troubleshoot for backlight problelms. This signal viewed from the twisted cable pairs at the LVDS connector while referencing cold ground. *** Warranty Authorization required if display is replaced in warranty Go to www7.toshiba.com for instructions. Replace the Main Module. When the input button is pressed on the receiver or remote, is the on screen display clear and normal? Check for LVDS activity at CN3. If it is present suspect a problem with the display control board (Tcon). If it is not present replace the main PCB. Using the power distribution diagram, are the voltages normal at P802 of the power supply module? SMART2009-LCD209-V9 Page 5 of 10 Suspect the power supply module.
6 32RV525RZ, 37RV52R, 37RV52RZ, 37RV525RZ, 40RV52R, 40RV52RZ, 40RV525R, 40RV525RZ, 46RV525R, 46RV525RZ Backlight Troubleshooting Backlight Troubleshooting Does the back light function and then turn off or is there a dark horizontal area on the screen? Is 24 VDC present at pins 1 through 5 of P803 on the power PCB when the unit is turned on? If it is available, try one or both inverters. If this does not help, replace the LCD display. *** Replace the Power supply module. Remove AC, then unplug the LVDS cable(s). Does 24 volts return when AC is reapplied and the unit is turned on? Is 5VDC present at pin 16 of P802 shortly (.5 sec) after the unit is turned on? Replace the display. *** Replace the Main module. *** Warranty Authorization required if display is replaced in warranty Go to www7.toshiba.com for instructions. SMART2009-LCD209-V9 Page 6 of 10
7 32RV525RZ, 37RV52R, 37RV52RZ, 37RV525RZ, 40RV52R, 40RV52RZ, 40RV525R, 40RV525RZ, 46RV525R, 46RV525RZ No Sound No Audio Using the remote or the manual keyboard, access the audio menu to assure the speakers are on and the input selection is a known good source. Will this restore audio? Problem solved. Replace the power supply module. Does the power supply generate the audio supply voltages (24 VDC at pins 3 and 4 of P802) when the unit is turned on? Replace the Main module SMART2009-LCD209-V9 Page 7 of 10
8 SMART2009-LCD209-V9 Page 8 of 10
9 SMART2009-LCD209-V9 Page 9 of 10
10 Factory Mode The factory mode, necessary adjustments, and update procedures shown below can be accessed in this unit using the supplied remote control transmitter. To enter the factory mode, you must press Left Arrow (<), then Exit, then Enter within approximately two seconds. To end this function, press exit or simply turn the television off. SMART2009-LCD209-V9 Page 10 of 10
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