Information on how to use the Terminal Modules TM15 and TM17 High Feature

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1 Status 5/2008 Information on how to use the Terminal Modules TM15 and TM17 High Feature

2 General Notes We reserve the right to make technical changes to this product. Copyright Reproduction, transmission or use of this document or its contents is not permitted without express written authority. Offenders will be liable for damages. All rights, including rights created by patent grant or registration or a utility model or design, are reserved. Version - Identification 5/2008 2/19

3 General Notes General Notes Note The Application Examples are not binding and do not claim to be complete regarding the circuits shown, equipping and any eventuality. The Application Examples do not represent customer-specific solutions. They are only intended to pro-vide support for typical applications. You are responsible in ensuring that the de-scribed products are correctly used. These Application Examples do not relieve you of the responsibility in safely and professionally using, installing, operating and servicing equipment. When using these Application Examples, you recognize that Siemens cannot be made liable for any damage/claims beyond the liability clause described. We reserve the right to make changes to these Application Examples at any time without prior notice. If there are any deviations between the recommendations provided in these Application Examples and other Siemens publications - e.g. Catalogs - then the contents of the other documents have priority. Warranty, liability and support We do not accept any liability for the information contained in this document. Any claims against us - based on whatever legal reason - resulting from the use of the examples, information, programs, engineering and performance data etc., described in this Application Examples shall be excluded. Such an exclusion shall not apply in the case of mandatory liability, e.g. under the German Product Liability Act ( Produkthaftungsgesetz ), in case of intent, gross negligence, or injury of life, body or health, guarantee for the quality of a product, fraudulent concealment of a deficiency or breach of a condition which goes to the root of the contract ( wesentliche Vertragspflichten ). However, claims arising from a breach of a condition which goes to the root of the contract shall be limited to the foreseeable damage which is intrinsic to the contract, unless caused by intent or gross negligence or based on mandatory liability for injury of life, body or health The above provisions does not imply a change in the burden of proof to your detriment. Copyright 2007 Siemens A&D. It is not permissible to transfer or copy these standard applications or excerpts of them without first having prior authorization from Siemens A&D in writing. For questions regarding this application please contact us at the following address: mailto:applications.erlf@siemens.com Version - Identification 5/2008 3/19

4 General Notes Qualified personnel In the sense of this documentation qualified personnel are those who are knowledgeable and qualified to mount/install, commission, operate and service/maintain the products which are to be used. He or she must have the appropriate qualifications to carry-out these activities e.g.: Trained and authorized to energize and de-energize, ground and tag circuits and equipment according to applicable safety standards. Trained or instructed according to the latest safety standards in the care and use of the appropriate safety equipment. Trained in rendering first aid. There is no explicit warning information in this documentation. However, reference is made to warning information and instructions in the Operating Instructions for the particular product. Reference regarding export codes AL: N ECCN: N Version - Identification 5/2008 4/19

5 Table of Contents Table of Contents 1 Maximum length of the power cable for the 24 V DC power supply Maximum length of the signal cables Spring-loaded terminals Spring-loaded terminals for connection X Spring-loaded terminals for connections X521, X522 and X Maximum load current / inductive loads Current load capability Measures to ensure disturbance-free operation Output circuitry for TM15 / TM17 High Feature Diagnosis Introduction Status word structure Diagnostic Interrupt (PeripheralFaultTask) Errorcodes Errorcodes reason 3xx and 4xx Version - Identification 5/2008 5/19

6 Maximum length of the power cable for the 24 V DC power supply 1 Maximum length of the power cable for the 24 V DC power supply General rules when connecting-up The 24 V DC power supply should be located as close as possible to the Terminal Modules. If the lengths of all of the power cables are added - then the total length may not exceed 10 m Protective surge elements must be used if the total length exceeds 10 m. Possibilities of using longer cable lengths The max. cable length of 10 m ensures that the CE Directives are complied with. This is valid both for the electronics power supply via terminal X524 and feeding the DI/O channels via terminals X520, X521 and X522. In principle longer cable lengths are possible - however the following points must be carefully observed: The voltage drop along the power supply cable must be taken into account this is the reason that you should use a correspondingly high cable crosssection. For cable lengths > 10 m, you are responsible in complying with the CE Directive. For example, use an external protective element (surge arrestor) as EMC protection; this should be connected upstream from the module and as close as possible to the module. This protective element provides overvoltage protection (surge arrestor) with a fast response for the 24 V DC power supply. It is especially important that it can be used in an electromagnetically rugged environment. Protective elements: Address: Siemens AG Dehn Company Weidmüller Company n.siemens.com/et/bet a/html_00/products/pr otection/overvoltage.h tml Type: Surge arrestor, type 3 Order No.: 5SD Type: BVT AD 24 Order No.: Or a general protective element, type 3 acc. to EN eller.de Type: PU DS 24 16A Version - Identification 5/2008 6/19

7 Maximum length of the signal cables 2 Maximum length of the signal cables General rules when connecting-up The maximum length of the signal cables for the digital inputs and outputs (DI/DO) is 30 m. Anti-surge protective elements should be provided for longer cable lengths. Possibilities of using longer cable lengths The max. cable length of 30 m ensures that the CE Directives are complied with. Longer signal cable lengths for the digital inputs and outputs (DI/DO) are principally possible, however, the following points must be observed: The voltage drop along the signal cable must be taken into account this is the reason that you should use a correspondingly high cable cross-section. For cable lengths > 30 m, you are responsible in complying with the CE Directive. For example, use an external protective element as EMC protection; this should be connected upstream from the module and as close as possible to the module. This protective element provides overvoltage protection (surge arrestor) with a fast response for the signal cables. It is especially important that it can be used in an electromagnetically rugged environment. Protective elements: Weidmüller Company Address: Type Type: MCZ OVP TAZ Order No.: Or a general protective element, type 3 acc. to EN Version - Identification 5/2008 7/19

8 Spring-loaded terminals 3 Spring-loaded terminals TM15 and TM17 High Feature are always supplied with plug-in screw terminals. If spring-loaded terminals are specified, then the following connectors from Weidmüller or Phoenix Contact can be used. 3.1 Spring-loaded terminals for connection X524 Connectors from the Weidmüller Company can be used for connection X524: The following connectors have spring-loaded terminals. The following should be observed when compared to original Siemens connectors There is no jumper between connection 1 and connection 2 There is no jumper between connection 3 and connection 4 This must be appropriately taken into account when connecting-up the units. Further, Weidmüller connectors do not have the "M" or "+" designations on the connector. Order No. Designation Notes BLZF 5.08/4 Spring-loaded connection, 4-pin connector, SN SW Color: Black BLZF 5.08/4 SN OR BLZF 5.08/4 SN Spring-loaded connection, 4-pin connector, Color: Orange Spring-loaded connection, 4-pin connector, Color: Gray This connector is not listed in the online catalog and an inquiry must be sent to Weidmüller. Version - Identification 5/2008 8/19

9 Spring-loaded terminals 3.2 Spring-loaded terminals for connections X521, X522 and X523 Connectors from Phoenix Contact can be used for connections X521, X522 and X523: The subsequently listed connectors have spring-loaded connections. It should be noted that when compared to the original Siemens connectors, the connector is not labeled. Order No. Designation FK-MCP 1,5/10-ST-3,81 Note Spring-loaded connection, 10-pin connector, Color: green Version - Identification 5/2008 9/19

10 Maximum load current / inductive loads 4 Maximum load current / inductive loads The power semiconductors used in the TM15 and TM17 High Feature for the outputs have integrated protection against excessively high load currents and short-circuits at the output. This is realized using an internal current limiting circuit as well as overtemperature monitoring of the power semiconductor. This means that when a short-circuit occurs, the hardware in the modules limits the current and switches the power semiconductor off (temporarily) if there is a continuous short-circuit/overcurrent condition at the digital input. Note If the power semiconductor automatically shuts down due to an overtemperature condition (OFF) but still receives the "ON" command, then the output is automatically switched-in again as soon as the overtemperature condition has been resolved (power semiconductor has cooled down). The application can identify when an output is shutdown as the signal state of the output channel can be read-back by the user program via the currently assigned input address. The binary value then indicates the actual signal state at the terminal. (Also refer to Chapter "Read back function for outputs" in the Commissioning Manual Terminal Modules TM15/TM17 High Feature) The green channel LED at the Terminal Module lights up, if when parameterized as output, the power semiconductor of the channel is switched-on, or when parameterized as input, a high signal level is present at the terminal A diode at each output prevents external voltages from being fed backwards into the module (reverse feed protection). Version - Identification 5/ /19

11 Maximum load current / inductive loads 4.1 Current load capability The following aspects must be carefully taken into account for inductive loads: For an inductive load (especially when solenoid valves are involved) the load spikes depend on several factors (inductance, internal resistance, switching voltage, switching cycle, ambient temperature). The output drivers used for the TM15 / TM17 High Feature are protected against overload (short-circuit, inductive load spikes). However, when an overload condition occurs, this can result in a temperature increase which then shuts down the output drivers (functional restriction). Due to the thermal coupling between the channels - under certain circumstances - several channels can also be shut down. The function of the outputs is guaranteed as long as an output current of A per channel is not exceeded. In so doing, the max. permissible total current for each load group must be taken into account. For TM15 and TM17 High Feature, the following max. total currents apply for each load group: up to 60 C 2 A up to 50 C 3 A up to 40 C 4 A If an output current > A is required, then several digital outputs can be connected in parallel. In so doing, it is imperative that the following are noted: the max. permissible total current for each load group may not be exceeded. a max. of 4 channels can be connected in parallel the channels connected in parallel must be in the same load group it must be carefully ensured that outputs connected in parallel are always simultaneously energized. Version - Identification 5/ /19

12 Maximum load current / inductive loads 4.2 Measures to ensure disturbance-free operation Inductive voltages Overvoltages occur when inductances are switched-off. Examples include relay coils, contactors and solenoid valves. Integrated overvoltage protection The digital outputs of the TM15 and TM17 High Feature have an integrated overvoltage protection device. Additional overvoltage protection Additional overvoltage protective devices (e.g. surge arrestors) should only be connected to inductances in the following situations: If digital output circuits can be shut down by other contacts in the circuit (e.g. relay contacts) (refer to the diagram "Relay contact in the output circuit"). If the inductances are not energized (controlled) from the digital outputs of the TM15 / TM17 High Feature. Comment: Please contact the suppliers of these inductances to understand how the particular overvoltage protective devices (surge arrestors) should be dimensioned. Version - Identification 5/ /19

13 Maximum load current / inductive loads DO Contact in the output circuit Inductance requires an external circuit (refer to the following diagrams) Relay contact in the output circuit Protective circuit for coils that operate with a DC current Diodes or Z-diodes should be additionally connected across coils that are operated with a DC current (refer to the following diagram). With diode With Z-diode Adding diode protective circuit to coils that operate with a DC current Diodes/Z-diodes used as protective elements have the following characteristics: Overvoltages when switching off can be completely eliminated. A Z-diode has a higher interrupting voltage. Long shutdown delay (6x to 9x higher than without a protective circuit). A Z- diode protective circuit interrupts faster than the corresponding diode protective circuit. Version - Identification 5/ /19

14 Maximum load current / inductive loads 4.3 Output circuitry for TM15 / TM17 High Feature Note: Siemens AG reserves the right to modify the design of the output circuit. Data sheet, output driver for the TM15 / TM17 High Feature Type: BTS 4880-R from Infineon Technologies AG Basic circuit diagram of the TM15 output circuit (TM17 High Feature has the same circuitry): Version - Identification 5/ /19

15 Diagnosis 5 Diagnosis Supplement to the Commissioning Manual, Terminal Modules TM15 / TM17 High Feature, chapter Introduction The error messages generated by the TM15 or TM17 High Feature modules are reported cyclically to the SIMOTION Motion Control System via the module status word as well as the diagnostic interrupt. Since SIMOTION V4.1, SP1, in addition, a diagnostic interrupt is generated. Detailed diagnostic information is provided from the TSI#detail of the task start information. The input address of the status word is identical to the start address (I address) of the module. Version - Identification 5/ /19

16 Diagnosis 5.2 Status word structure The error bit corresponds to bit 9 of the module status word. ERR = 0: No error ERR = 1: Error. The cause of error is indicated via error bits MF, PS, and FPGA. For hotline purposes, drive parameter P2122 contains a detailed error code. Error class if ERR = 1 is set: MF: Internal module error PS: No I/O power supply FPGA: Error in FPGA code Bit Function CMP - ERR SYNC FPGA PS MF -: Reserved, must not be used ERR SYNC CMP ERR = 1 indicates that the module is not ready; more details are specified with bits MF, PS and FPGA SYNC = 1 indicates that the TM1x module is synchronized CMP = 1 indicates that the module is not operationally and a firmware update is necessary Errors cannot be acknowledged. The error message is automatically deleted as soon as the device has been restarted or the cause of error has been corrected. Note: The user program must always use a WORD variable to access the status word (individual bits must be isolated by masking). Version - Identification 5/ /19

17 Diagnosis 5.3 Diagnostic Interrupt (PeripheralFaultTask) If the module error bit ERR or CMP is set in the module status word or errors in the TM1x configurations happened, a diagnostic interrupt _SC_DIAGNOSTIC_INTERRUPT (=201) is triggered with the following TaskStartInfo: DINT TSI#logBaseAdrIn // logical I address of the module DINT TSI#logBaseAdrOut // logical O address of the module DINT TSI#logDiagAdr // _SC_INVALID_ADDRESS DWORD TSI#details // Supplementary information UINT TSI#eventClass // 0x39 = fault has occurred, // 0x38 = fault has been corrected UINT TSI#faultId // 0x42 TSI#details supplies the following supplementary information: Supplementary information TSI#details of the diagnostic interrupt (DS0) Bit 0 = 1 Module fault 1) Bit 1 = 1 Internal fault Bit 7 = 1 Parameter failure 2) TM parameter does not correspond with the SCOUT TM1x configuration. An update of all SINAMICS devices is necessary with HW Bit 8 = 1 Bit 9 = 1 Bit 10 = 1 Bit 11 = 1 Bit 2 = 1 External fault Bit 16 = 1 wrong module / wrong version Bit 25 = 1 Processor failure Bit 26 = 1 EPROM fault Bit 4 = 1 Power supply of I/O is missing Config (Procedure see manual). MF: module status word bit 0 = 1 see manual, table 4-1 FPGA: module status word bit 2 = 1 see manual, table 4-1 PS: module status word bit 1 = 1 see manual, table 4-1 CMP: module status word bit 11 = 1. Firmware update is necessary. SIMATIC module class "digital I/O module" 1) In addition to the diagnostic alarm, an entry is made in the diagnostic buffer if at least one of the bits is set. "Module fault" is displayed. 2) This alarm is not reported in the status word of the module. The alarm is generated through parameter comparison. In addition to the diagnostic interrupt for each single inconsistency an entry into the diagnosis buffer is done in the following form: Parameter inconsistent for log.adress Ennn, reason xxx, note yyy Version - Identification 5/ /19

18 Errorcodes 6 Errorcodes Errorcode correction of Onlinehelp reason 3xx and 4xx in connection with TM15/TM17 High Feature 6.1 Errorcodes reason 3xx and 4xx Inconsistency on a SINAMICS DO1 with standard message frame 39x: Reason 310: P2079, incompatible message frame type Reason 311: Pxxx, double configuration of an onboard I/O channel of the CU for SINAMICS and SIMOTION; note: bit number Reason 312: P728, direction configuration of an onboard I/O channel of the CU not clear; note: bit number Reason 320: P680, onboard I/O channel of the CU not configured as measuring input or in the wrong measuring input channel; note: bit number Reason 321: P680, measuring input channel not configured; note: channel number (index of the P680) Inconsistency on a TM15 / TM17 High Feature: Reason 402: inconsistent configuration with regard to sampling time (detailed information for experts, see P4099; note: delay time [µs]) Reason 420: inconsistent configuration of the measuring input channels. The TO measuringinput is connected to a TM1x channel that has not been configured as a measuring input (detailed information for experts, see P4029, P4049; note: channel number). Reason 430: inconsistent configuration of the output cam channels. The TO outputcam/camtrack is connected to a TM1x channel that has not been configured as an output cam (detailed information for experts, see P4029, P4049; note: channel number). Check whether the wrong setting is in the parameterization of the I/O device or in the configuration of the SIMOTION project. With reason 402, there is an inconsistent configuration with regard to the internal TM1x sampling time (sampling time of the inputs/outputs, p4099). This can occur, for example, in conjunction with vector drives as the TM1x sampling time is automatically calculated by the control unit during ramp up. This time must be known by the SCOUT engineering system as "delay time". Proceed as follows to establish consistency: after the project download and going online to the SINAMICS, an upload must be performed via SCOUT. This upload must be performed for all control units that contain a TM1x. The upload supplies the SCOUT engineering system with the sampling time determined by the control unit. Now perform the transfer to HW Config in the SINAMICS project for all control units for which an upload was performed. Then download the corrected Version - Identification 5/ /19

19 Errorcodes project. If this does not provide the correct result, delete the configuration information generated by SCOUT (menu: Project -> Fast IO -> Delete configuration). Then perform the transfer to HW Config in the SINAMICS project for all control units that contain a fast IO component (onboard I/O of the control unit with standard message frame 39x or TM1x) and download the corrected project. With reason 3xx and 420/430, the onboard I/O configuration of the control unit with standard message frame 39x (reason 3xx) or the TM1x configuration (reason 420/430) contains inconsistent entries. Perform the transfer to HW Config in the SINAMICS project for the relevant control unit and download the corrected project. If this does not provide the correct result, delete the configuration information generated by SCOUT (menu: Project -> Fast IO -> Delete configuration). Then perform the transfer to HW Config in the SINAMICS project for all control units that contain a fast IO component (onboard I/O of the control unit with standard message frame 39x or TM1x) and download the corrected project. Version - Identification 5/ /19

SIMOTION and HMI configuration

SIMOTION and HMI configuration How can different users work simultaneously on the SIMOTION and the HMI part in one project? General Notes SIMOTION and HMI configuration Copyright We reserve the right to