THE PEPPERL+FUCHS GROUP. WirelessHART Products Overview Karsten Fischer - Global Account Manager Invensys
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1 THE PEPPERL+FUCHS GROUP WirelessHART Products Overview Karsten Fischer - Global Account Manager Invensys
2 Topics Overview WirelessHART Gateway WirelessHART Adaptor WirelessHART Temperature Transmitter Thomas Klatt/Gerrit Lohmann page 2
3 WirelessHART Device Types WirelessHART Gateway 2 channel WirelessHART Temperature Multiplexer WirelessHART divides into 2 main device types WirelessHART Gateway WirelessHART Device Every HART device can become a WirelessHART device by connecting a WirelessHART adaptor to it WirelessHART Adaptor Thomas Klatt/Gerrit Lohmann page 3
4 WirelessHART Gateway Is the interface between the wired structure and the wireless network Installation in Zone 1 Availability of Certificate tbd. Combination of Ex q Ex e Ex i For Zone 2 application a manufacturer declaration can be issued Thomas Klatt/Gerrit Lohmann page 4
5 WirelessHART Gateway Serves up to 250 WirelessHART field devices Connections/cable glands 2 for redundant supply (24Vdc) 2 RS485 (daisy chaining) 1 Ethernet (10Base-T and 100Base-TX) Thomas Klatt/Gerrit Lohmann page 5
6 WirelessHART Gateway RS485 connection Ethernet connection Red. 24 Vdc connection DIP switches to configure - Polling address - Baud rate - RS485 termination - Security mode Thomas Klatt/Gerrit Lohmann page 6
7 RS485 Interface 2 Terminals blocks to have daisy chain capability In case WirelessHART GW is the RS485 participant on the bus RS485 terminator must be switched on Via DIP switch 7 = ON OR Via (software) configuration settings Supported baud rates via RS , 19200, or kbaud Via DIP switch 5&6 or (software) configuration settings Thomas Klatt/Gerrit Lohmann page 7
8 RS485 Interface Terminals/Connection Supported Protocols HART (115 kbit/s) Modbus RTU Thomas Klatt/Gerrit Lohmann page 8
9 RS485 Interface RS485 polling address can be configured via DIP switches 1 to 4 Addresses 0 to 15 RS485 polling addresses can also be configured via (software) configuration settings Must be used in case higher addresses than 15 are required Highest possible addresses HART protocol 63 Modbus RTU 247 Thomas Klatt/Gerrit Lohmann page 9
10 Ethernet Some Laptops do support Auto cross over functionality In this case a cross over cable OR an straight trough cable can be used In case Auto cross over is NOT supported there are two possibilities Direct connection between WHART GW and Laptop/PC Connection via a Hub or Switch Thomas Klatt/Gerrit Lohmann page 10
11 Cabling Direct connection Connection via Hub/Switch Straight through cable Thomas Klatt/Gerrit Lohmann page 11
12 Ethernet Wiring (cable) There are two types of plug available T568A and T568B Both can be used for straight through and cross over cable 2 T568A plugs straight through 2 T568B plugs straight through 1 T568A and 1 T568B cross over For communication we require just 2 pairs Tx = transmit data Rx = Receive data Thomas Klatt/Gerrit Lohmann page 12
13 Ethernet Wiring Tx + Tx - Rx + Rx + Rx - Tx + Rx - Tx - Thomas Klatt/Gerrit Lohmann page 13
14 Ethernet and Cross Over cable In case it does not work simply change Rx and Tx connection (take care of polarity!) Thomas Klatt/Gerrit Lohmann page 14
15 Ethernet Inteface Supported Protocols via Ethernet HART via UDP Modbus TCP/IP Transmission rate 100MBit/s Additionally you can have access to the Web server via the Ethernet interface Thomas Klatt/Gerrit Lohmann page 15
16 WirelessHART Gateway Configuration and Parameterisation FDT/DTM (PACTware) EDDL Web-Interface Accessible via Ethernet only Thomas Klatt/Gerrit Lohmann page 16
17 Product overview WHA-GW-F2D2-O-AB-Z2-ETH Cable glands: Nickel plated brass WHA-GW-F2D2-O-AP-Z2-ETH Cable glands: plastic WHA-GW-F2D2-O-AS-Z2-ETH Cable glands: Stainless steel Thomas Klatt/Gerrit Lohmann page 17
18 WirelessHART Adaptor In acc. with WirelessHART specification 7.1 Upgrade of conventional HART devices to WirelessHART Mounted directly into the cable gland of the field device Degree of protection IP65 Configuration via HART Modem Rotatable intrinsically safe antenna Battery powered Battery lifetime up to 5 years Thomas Klatt/Gerrit Lohmann page 18
19 Mounting of the Adaptor Adaptor rotatable Antenna rotatable Cable for 4 20mA signal (if required) Due to rotatable adaptor and antenna, the antenna Can be adjusted to the required position (Fresnel zone) Thomas Klatt/Gerrit Lohmann page 19
20 Mounting of the Adaptor Pipe mounting Wall mounting In these cases the adaptor is working as a repeater Thomas Klatt/Gerrit Lohmann page 20
21 WirelessHART Adaptor Mountable in Zone 1 (Certificate available by 1 st quarter of 2010) Completely intrinsically safe replaceable within Zone 1 Future developments Loop powered solution Solar powered solution Thomas Klatt/Gerrit Lohmann page 21
22 WirelessHART Adaptor 1. Yellow LED 2. Green LED 3. Red LED 4. Push button 5. Terminals 7 and 8 for HART modem connection 6. Connection terminals for field device 7. Battery socket Thomas Klatt/Gerrit Lohmann page 22
23 WirelessHART Adaptor At least The Join key The Network ID Must be configured via a HART modem (terminals 7 and 8) To be able to do this the push button must be pressed 10 s Start configuration mode Indication via LED s Thomas Klatt/Gerrit Lohmann page 23
24 WirelessHART Adaptor The adaptor will always be powered by the battery 2 batteries (located in the cover), connected in series Each offers 3.6V and 19Ah The instrument can be fed from Battery (Battery life time!) Passive two wire device Externally Active four wire device Loop powered Two wire device with external power Connected to an existing 4 20 ma loop HART device with external power Thomas Klatt/Gerrit Lohmann page 24
25 WirelessHART Adaptor Thomas Klatt/Gerrit Lohmann page 25
26 WirelessHART Adaptor Loop powered By connecting to terminals 1 and 2 the following functions are possible: Loop-powering of the field device by adapter Current measurement via ma interface Digital HART communication PV has to be transmitted wireless Battery life time will be reduced Thomas Klatt/Gerrit Lohmann page 26
27 WirelessHART Adaptor Two-wire device with external power supply By connecting to terminals 2 and 5 the following functions are possible: Current measurement via ma interface Digital HART communication The power supply is connected to terminals 3 and 4. Thomas Klatt/Gerrit Lohmann page 27
28 WirelessHART Adaptor HART device with external power If the adapter is to be retrofitted to a device powered by an existing PLC, Remote I/O or DC power supply with communication resistor. Following function are possible: Digital HART communication HART multidrop mode for 2, 3 or 4 devices Thomas Klatt/Gerrit Lohmann page 28
29 WirelessHART Adaptor For new installations, the power connection can be made via terminals 3 and 4, as terminal 3 is connected internally to terminal 6 and terminal 4 to terminal 5 Easier wiring Thomas Klatt/Gerrit Lohmann page 29
30 WirelessHART Adaptor Functionality Push button when battery is connected Thomas Klatt/Gerrit Lohmann page 30
31 WirelessHART Adaptor Functionality Push button when battery is disconnected Press button first and then connect battery Thomas Klatt/Gerrit Lohmann page 31
32 WirelessHART Adaptor Meaning of the LED s Thomas Klatt/Gerrit Lohmann page 32
33 WirelessHART Adaptor Meaning of the LED s Thomas Klatt/Gerrit Lohmann page 33
34 Product Overview WHA-ADP-F8B2-O-PP-Z2-1 no field device mounting WHA-ADP-F8B2-N-PP-Z2-1 ½ NPT WHA-ADP-F8B2-P-PP-Z2-1 M20 thread WHA-ADP-F8B2-S-PP-Z2-1 PG fitting Thomas Klatt/Gerrit Lohmann page 34
35 WirelessHART for Foxboro Integration of the full Foxboro and Foxboro Eckardt Range of Field-Devices as default settings in the WirelessHART adaptor Integration includes I/A Pressure IMV25/30 - Multivariable IMV31 - Multivariable Vortex 83 - Flow Vortex 84 Flow IT Vortex RTT15 - Temperature RTT20 - Temperature Wireless Adapter 875PH / 875CR / 875EC - Analytical IMT25 Mass-Flowmeter CFT50 Digital Coriolis SRD991 / SRD960 Valve Positioner DMU140 - Level RS 485 Gateway Thomas Klatt/Gerrit Lohmann page 35
36 WirelessHART for Foxboro Thomas Klatt/Gerrit Lohmann page 36
37 Temperature Converter Local temperature measurements without the need of additional enclosure Degree of protection IP65 Support of two RTD s and/or T/C (integrated CJC) WirelessHART field device in acc. with WirelessHART specification 7.1. Configuration via HART Modem Integrated, intrinsically safe antenna Battery powered, replaceable within Zone 1 Battery lifetime up to 5 years Thomas Klatt/Gerrit Lohmann page 37
38 Temperature Converter 1. HART modem connection 2. Sensor terminals 3. Cable glands (cable diameter mm) 4. Battery holder 5. Battery 3.6V; 19Ah 6. Internal antenna (aligned vertically when device is mounted upright) Thomas Klatt/Gerrit Lohmann page 38
39 Temperature Converter Antenna characteristic Thomas Klatt/Gerrit Lohmann page 39
40 Temperature Converter WHA-UT-F7B1-0-PP-Z1-EX2 Plastic cable glands When WHA-UT is delivered from stock It is switched OFF To switch it on press button A longer then 15s (until all LED s are on) At least Join key and Network ID have to be configured via HART modem Thomas Klatt/Gerrit Lohmann page 40
41 Temperature Converter 1. Input 1 2. Input 2 3. Sensor interface 4. Two TCs 5. Two RTDs in 2-wire configuration 6. One TC and one RTD in 2-wire configuration (the two channels are interchangeable) 7. One RTD in 3-wire configuration 8. One RTD in 4-wire configuration Thomas Klatt/Gerrit Lohmann page 41
42 Temperature Converter Connectable types of sensors Measuring range and typ. accuracy Thomas Klatt/Gerrit Lohmann page 42
43 Thomas Klatt/Gerrit Lohmann page 43
44 PROTECTING YOUR PROCESS Thomas Klatt/Gerrit Lohmann page 44
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