XS2. Water- and Environment-resistive FA Connectors Save Wiring and Maintenance Effort. Round Water-resistant Connectors (M12 Threads)

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1 Round Water-resistant Connectors (M Threads) XS Water- and Environment-resistive FA Connectors Save Wiring and Maintenance Effort Compact FA connectors meet IP6 requirements and ensure a 9V-0 fire retardant rating. A wide array of connectors makes a wiring system more modular, simplifies maintenance, and reduces downtime. Connectors with s and Connector Assemblies are available. Three types of Connector Assembly: Crimping, soldering, and screw-on. Connectors with s are UL certified. Based on IEC (IEC609--) and NECA 0. Refer to Safety Precautions on page 0. Number Legend Connectors with s Number Legend Connector Connectors on both cable ends Connector on one cable end (Socket) Connector on one cable end (Plug) specifications Fire-retardant, robot cable Spatter-resistant cable Fire-retardant, robot cable Spatter-resistant cable Fire-retardant, robot cable XS: M Screw Connection XS: One-touch Smartclick Connection * (compatible with M connectors) length (m) Reference page length (m) XSW-D-B8-F XSW-D-C8-F XSW-D-C8-F XSW-D-D8-F XSW-D-D8-F XSW-D-E8-F XSW-D-E8-F XSW-D-F8-F XSW-D-G8-F XSW-D-G8-F 0 XSW-D-J8-F 0 XSW-D-J8-F XSW-D-D8-SA XSW-D-D8-SA XSW-D-G8-SA XSW-D-G8-SA XSF-D-C80-F XSF-D-C80-F XSF-D-D80-F XSF-D-D80-F XSF-D-E80-F XSF-D-G80-F XSF-D-G80-F 0 XSF-D-J80-F 0 XSF-D-J80-F XSF-D-D80-SA XSF-D-D80-SA XSF-D-G80-SA XSF-D-G80-SA 0. XSH-D-A80-F 0. XSH-D-A80-F 0. XSH-D-B80-F 0. XSH-D-B80-F XSH-D-C80-F XSH-D-C80-F XSH-D-D80-F XSH-D-D80-F XSH-D-E80-F XSH-D-G80-F XSH-D-G80-F 0. XSH-D-A80-SA 0. XSH-D-A80-SA Spatter-resistant cable XSH-D-C80-SA XSH-D-C80-SA *For details, refer to the data sheet of the XS Round Water-resistant Connectors (M Smartclick). Note. Only, straight, -core types, and common cable specifications are shown above. Refer to the relevant pages for other products.. Other than the M sizes introduced above, M8-sized (XS) products are also available. For details, refer to the data sheet of the XS Round Water-resistant Connectors (M8/S8). XS: M Screw Connection XS: One-touch Smartclick Connection* (compatible with M screws) Note: Screw connections will be made if connecting with a screw type. Socket side Plug side Socket side Plug side Turn approx. /8 of a turn to connect Connections can be checked using markings *For details, refer to the data sheet of the XS Round Water-resistant Connectors (M Smartclick).

2 Ratings and Specifications Socket Appearance XS Rated current Rated voltage Contact resistance (Connector) Insulation resistance Dielectric strength (Connector) Degree of protection Insertion tolerance holding strength Ambient operating temperature range to 0 C * Ambient humidity range 0% to 8% A 0 V/V 0 m max. (0 mv max. and 00 ma max.),000 M min. (at 00 V),00 V for min (leakage current: ma max.) IP6 (IEC609) 00 times diameter: 6 mm 98 N/ s to mm 9 N/ s mm 9 N/ s *Use the robot cable within a temperature range between 0 C and 0 C to prevent the wires inside the cable from being broken when bending it. Male (plug) contacts type Female (socket) contacts Male (plug) contacts type Female (socket) contacts Note: The and mating section forms are different as shown here and therefore cannot be connected together. Materials and Finish Item XSF/H/W XSF-LED XSM/R/P XSC/G Materials Phosphor bronze Brass Contacts Finish Nickel base, 0.-μm gold plating Thread bracket Pin block Materials Brass * Finish Nickel plated * Materials PBT resin (UL9V-0) PA resin (UL9V-0) PBT resin (UL9V-0) Color For : light gray; for : dark gray Rubber O-ring Cover Soft PBT resin (UL9V-0) TPU resin (UL9HB) PBT resin (UL9V-0) Fire-retardant, Robot cable Non-polar Connectors with Standard cable EE models with conventional connector pin with Fire-retardant, Robot cable Heat-resistant cable up to 0 C Spatter-resistant cable Standard cable (XSF-LED) *The T-joint of the XSR is aluminum/white. UL AWM6 CL, 6 mm dia. AWG0 (0. mm ) Structure: 0.08 mm/0 wires 6 mm dia. AWG0 (0. mm ) Structure: 0. mm/ wires UL AWM6 CL, 6 mm dia. AWG0 (0. mm ) Structure: 0.08 mm/0 wires 6 mm dia. AWG0 (0. mm ) Structure: 0. mm/ wires 6.6 mm dia. AWG0 (0. mm ) Structure: 0.08 mm/00 wires UL AWM6.0 mm dia. ( conductors). mm dia. ( conductors) 0. mm Structure: 0. mm/ wires

3 XSW Sockets and Plugs on Both Ends Number Legend Use this model number legend to identify products from their model number. Use this model number legend to identify products from their model number. When ordering, use a model number from the table in. XSW-D@@-@@-@@ Type W: Connectors with cables, socket and plug on both cable ends. / (Mating Section Form) D: For. Connector Poles : poles : poles. Contact Plating : 0.-μm gold plating. Connection Direction : Straight/Straight : Right-angle/Right-angle : Straight (socket)/right-angle (plug) : Right-angle (socket)/straight (plug) 6. Length A: 0. m (straight/straight only) B: 0. m (straight/straight only) C: m (straight/straight only) D: m E: m (straight/straight only) F: m (straight/straight only) G: m H: m (straight/straight only) J: 0 m (straight/straight only) K: m (straight/straight only) L: 0 m (straight/straight only). Connections Terminal No. Terminal No ➀ ➁ ➂ ➃ ➀ ➁ ➂ ➃ ➄ 8: Brown White Blue Black (for ) G: Brown White Blue Black Gray 8. Connectors on One End/Both Ends : Both ends 9. Specifications F: Fire-retardant, Robot cable SA: Spatter-resistant cable XS

4 XSW Sockets and Plugs on Both Ends XS specifications connection direction Straight/Straight Fire-retardant, Right-angle/ Robot cable Right-angle Straight (Socket)/ Right-angle (Plug) Right-angle (Socket)/ Straight (Plug) Spatter-resistant cable Straight/Straight diameter (mm) 6.0 dia. 6.6 dia. No. of cable cores Note: Ask your OMRON representative about other cable lengths, and about -core cables. core cross-sectional area (mm ) 0. length L (m) XSW-D-C8-F XSW-D-D8-F XSW-D-E8-F XSW-D-G8-F 0 XSW-D-J8-F XSW-D-D8-F XSW-D-G8-F XSW-D-D8-F XSW-D-G8-F XSW-D-D8-F XSW-D-G8-F XSW-D-D8-SA XSW-D-G8-SA UL Yes Straight/Straight Fire-retardant, Robot cable XSW-D-@8-F Spatter-resistant cable XSW-D-D8-SA.9 dia..9 dia..9 dia. 0. Right-angle/Right-angle Fire-retardant, Robot cable XSW-D-@8-F L..9 dia. Wiring Diagram for Cores 8... Straight (Socket)/Right-angle (Plug) Fire-retardant, Robot cable XSW-D-@8-F L.9 dia.. Contact No. lead colors Brown White Blue Black ()..9 dia. 0. L. Wiring Diagram for Cores Right-angle (Socket)/Straight (Plug) Fire-retardant, Robot cable XSW-D-@8-F.9 dia. Contact No. lead colors Brown White Blue Black Gray 8..9 dia.. L.

5 XS XSF Socket on One End Number Legend Use this model number legend to identify products from their model number. Use this model number legend to identify products from their model number. When ordering, use a model number from the table in. XSF-@@@-@@0-@@ Type F: Connector with cables, socket on one cable end. / (Mating Section Form) A: For D: For E: For, stainless steel lock 9. Specifications F: Standard cable (Fire-retardant, Robot cable) E: Heat-resistant cable up to 0 C SA: Spatter-resistant cable E type and SA type is a -core cable.. Connector Poles : poles : poles. Contact Plating : 0.-μm gold plating. Connection Direction : Straight : Right-angle 6. Length A: 0. m B: 0. m C: m D: m E: m F: m G: m H: m J: 0 m K: m L: 0 m Only the m (D), m (G) and 0 m (J) cables are available for cables with poles.. Connections Terminal No. Terminal No ➀ ➁ ➂ ➃ ➀ ➁ ➂ ➃ ➄ A: Brown Blue (for ) G: Brown White Blue Black Gray B: Brown Blue (for ) C: Brown --- Blue Black D: Blue Brown 8: Brown White Blue Black (for ) 9: Brown White Blue Black (for ) 8. Connectors on One End/Both Ends 0: One end Designations for Non-polar (For Limit Switches and Sensors) 6. Length : m : m. Connections Terminal No. ➀ ➁ ➂ ➃ : Black White 8. Connectors on One End/Both Ends 0: One end 9. Specifications Not designated. Note: number standards are different for items 6,, and 9 for non-polar.

6 XS XSF Socket on One End specifications Fire-retardant, Robot cable Non-polar Connectors with Standard cable EE models with conventional connector pin with Fire-retardant, Robot cable Heat-resistant cable up to 0 C * Spatterresistant cable connection direction Straight Right-angle Straight Right-angle Straight Right-angle Straight Right-angle No. of cable cores diameter (mm) Straight 6.6 dia. core crosssectional area (mm ) length L (m) Note: Ask your OMRON representative about other cable lengths. *The heat-resistant fixture material is SUS6L stainless steel without surface treatment. XSF-D-CA0-F XSF-A-CB0-F XSF-D-CC0-F XSF-D-C80-F XSF-A-C90-F XSF-D-DA0-F XSF-A-DB0-F XSF-D-0-F XSF-D-D80-F XSF-A-D90-F XSF-D-GA0-F XSF-A-GB0-F XSF-D-GC0-F XSF-D-G80-F XSF-A-G90-F XSF-D-JA0-F XSF-A-JB0-F 0 XSF-D-JC0-F XSF-D-J80-F XSF-A-J90-F XSF-D-CA0-F XSF-A-CB0-F XSF-D-CC0-F XSF-D-C80-F XSF-D-DA0-F XSF-A-DB0-F XSF-D-0-F XSF-D-D80-F 6.0 dia. XSF-D-GA0-F XSF-A-GB0-F 0. XSF-D-GC0-F XSF-D-G80-F XSF-D-JA0-F XSF-A-JB0-F 0 XSF-D-JC0-F XSF-D-J80-F XSF-D-0 XSF-A-0 XSF-D-0 XSF-A-0 XSF-D-0 XSF-A-0 XSF-D-0 XSF-A-0 XSF-D-DD0 XSF-D-GD0 XSF-D-DD0 XSF-D-GD0 XSF-E-D80-E XSF-E-G80-E XSF-E-D80-E XSF-E-G80-E XSF-D-D80-SA XSF-D-G80-SA UL Yes 6

7 Straight Connectors Fire-retardant, Robot cable Non-polar Connectors with Standard cable EE models with conventional connector pin with Fire-retardant, Robot cable Heat-resistant cable up to 0 C XSF-E-@80-E Spatter-resistant cable XSF-D-@80-SA XS M M dia. dia. 6 dia..9 dia L 0 Right-angle Connectors Fire-retardant, Robot cable XSF-D-@@0-F XSF-A-@@0-F Non-polar Connectors with Standard cable XSF-D-@@0 XSF-A-@@0 EE models with conventional connector pin with Fire-retardant, Robot cable XSF-D-@@0 Heat-resistant cable up to 0 C XSF-E-@80-E Spatter-resistant cable L XSF-D-@80-SA. 6 dia dia. M dia. dia. M Wiring Diagram Fire-retardant, Robot cable Spatter-resistant cable * Heat-resistant cable up to 0 C * XSF-@@-@@0-F XSF-D-@80-SA XSF-E@-@80-E Contact No. Contact No. Two-core model Three-core model Four-core model lead colors Brown Blue () lead colors Brown Blue () Contact No. lead Contact No. colors Brown Blue Black () lead colors Brown White Blue Black (/) Non-polar Connectors with Standard cable EE models with conventional connector pin with Fire-retardant, Robot cable Contact No. XSF-@@-@@0 Contact No. lead colors XSF-D@-@D0 *Spatter-resistant s and Heat-resistant s (0 C) are available only for four cores and. Black White lead colors Blue Brown

8 XS connection direction Straight Right-angle Note: Ask your OMRON representative about other cable lengths. Straight No. of cable cores core crosssectional area (mm ) 0. length L (m) XSF-D-DG0-A XSF-D-GG0-A 0 XSF-D-JG0-A XSF-D-DG0-A XSF-D-GG0-A Note: Use the XSH-D-@G0-A in combination with the XSF-D-@G0-A. M dia..9 dia. 6 dia. 0. Wiring Diagram 0 L 0 Pin Arrangements (Engagement Side) Contact No. lead colors Brown White Blue Black Gray Right-angle XSF-D-@G0-A. L 6 dia M Applicable Proximity Sensors For details on connecting with EE Proximity Sensors, refer to EE Small-diameter Proximity Sensor Data Sheet (Cat. No.: SCEC-0). 8

9 XSF-G/H XS Connectors with s, Socket on One End, Screw Loosening-preventing Structure Type connection direction Straight Right-angle No. of cable cores length L (m) XSF-G-G80-F XSF-H-G90-F 0 XSF-G-J80-F XSF-H-J90-F XSF-G-G80-F XSF-H-G90-F 0 XSF-G-J80-F XSF-H-J90-F Straight Connectors XSF-G-@80-F XSF-G-@90-F M M dia. dia. 6 dia..9 dia L 0 Right-angle XSF-G-@80-F XSF-G-@90-F. L 6 dia dia. M dia. M dia. Screw Loosening-preventing Structure Appearance Black nickel plating Structure Convex and concave portion Ribbed portion By the above structure, the convex and concave portion of the thread bracket and housing ribs interfere with each other at increments to work as a loosening-preventing mechanism when engaged. 9

10 XSF Sockets on One End with Indicator Number Legend XS Use this model number legend to identify products from their model number. Use this model number legend to identify products from their model number. When ordering, use a model number from the table in. XSF-MPVC@A@@M@LED 6 8. Type F: Connector with cables, sockets on one cable end. Connector Poles : poles : poles. Applicable Sensors P: PNP N: NPN. Mating Section Form M: M. Material PVC: PVC. Connection Direction A: Right-angle 6. Length : m : m 0: 0 m 8. With indicator LED: With indicator specifications PVC connection direction Right-angle diameter (mm) No. of cable cores dia.. dia. core crosssectional area (mm ) 0. length L (m) LED UL XSF-MPVCAMPLED PNP XSF-MPVCAMPLED 0 XSF-MPVCA0MPLED XSF-MPVCAMNLED NPN XSF-MPVCAMNLED Yes 0 XSF-MPVCA0MNLED XSF-MPVCAMPLED PNP XSF-MPVCAMPLED 0 XSF-MPVCA0MPLED Right-angle XSF-MPVCA@MPLED XSF-MPVCA@MPLED 8. L dia. M Wiring Diagram poles poles NPN PNP PNP YELLOW + BROWN GREEN + BROWN BLK + BROWN WHITE BLK - BLK BLUE YELLOW GREEN - BLUE R R R D D D - BLUE 0

11 XS XSH Plugs on One End Number Legend Use this model number legend to identify products from their model number. When ordering, use a model number from the table in. XSH-@@-@@0-@@ Type H: Connector with cables, plug on one cable end. / A: For D: For. Connector Poles : poles : poles. Contact Plating : 0.-μm gold plating. Connection Direction : Straight 6. Length A: 0. m B: 0. m C: m D: m G: m. Connections Terminal No. Terminal No. Terminal No. ➀ ➁ ➂ ➃ ➀ ➁ ➂ ➃ ➀ ➁ ➂ ➃ ➄ 8: Brown White Blue Black (for ) A: Brown Blue (for ) G: Brown White Blue Black Gray 9: Brown White Blue Black (for ) B: Brown Blue (for ) C: Brown --- Blue Black (for ) 8. Connectors on One End/Both Ends 0: One end 9. Specifications A: Standard cable F: Fire-retardant, Robot cable SA: Spatter-resistant cable

12 XS XSH Plugs on One End specifications Fire-retardant, Robot cable Spatterresistant cable Standard cable Note: Ask your OMRON representative about other cable lengths. No. of connector poles connection direction diameter (mm) No. of cable cores core crosssectional area (mm ) length L (m) XSH-D-AA0-F XSH-A-AB0-F 0. XSH-D-0-F XSH-D-A80-F XSH-A-A90-F 0. XSH-D-B80-F 6.0 dia. XSH-D-CA0-F XSH-A-CB0-F 0. XSH-D-CC0-F Straight XSH-D-C80-F XSH-A-C90-F Connectors XSH-D-D80-F XSH-D-G80-F 6.6 dia. 0. XSH-D-A80-SA XSH-D-C80-SA 6.0 dia XSH-D-AG0-A XSH-D-CG0-A Straight ( poles) Fire-retardant, Robot cable XSH-@-@@0-F Spatter-resistant cable XSH-D-@80-SA UL Yes M dia. dia.. 6 dia..9 dia. Wiring Diagram 0 L 0 Contact No. Contact No. lead colors Brown Blue () lead colors Brown Blue () Contact No. lead colors Brown Blue Black () Contact No. Two-core Three-core Four-core lead colors Brown White Blue Black (/) Straight ( poles) Standard cable XSH-D-@G0-A (For ) M dia..9 dia. 6 dia. Note: Use the XSF-D-@G0-A in combination with the XSH-D-@G0-A. Wiring Diagram. 0 L 0 Pin Arrangements (Engagement Side) Contact No. Five-core lead colors Brown White Blue Black Gray

13 Sensor I/O Connectors on s (8-pole) XS Connector type Panel-mounting socket Panel-mounting Plug Plug on one cable end Socket on one cable end Plug and socket on both cable ends connection direction Note: Ask your OMRON representative about other cable lengths. Ask your OMRON representative about robot cable models (-R). Number of cores length L (m) Applicable wire diameter AWG to 8 XSP-D8- XSP-D8- XSM-D8-0. XSH-D8-AH0-C XSH-D8-CH0-C Straight 8 XSF-D8-DH0-C XSF-D8-GH0-C XSW-D8-DH-C XSW-D8-GH-C Pins and Lead Colors XSF/XSH/XSW cable lead colors Pin No. 6 8 White Brown Green Yellow Gray Pink Blue Shield Ratings and Specifications Materials and Finish Rated current Rated voltage Contact resistance Insulation resistance Dielectric strength Degree of protection Insertion tolerance Ambient operating temperature range. A 6 V 0 m max. (at 0 mv max. and 00 ma max.),000 M min. (at 00 V),000 V for min (leakage current: ma max.) IP6 00 times min. to 0 C Contacts Thread Bracket, body, M6 nuts Pin block Cover * Seal rubber and O-ring * Standard cable (8 core) *. XSF/XSH/XSW only. *. O-rings are on sockets only. Brass/nickel base, 0.-μm gold plating Brass/nickel plated PBT resin (UL9V-0), light gray Soft PBT resin (UL9V-0) Rubber 6 mm dia. AWG (0. mm ) Structure: 0. mm/0 wires Wiring Example Sensor, actuator, etc. Relay box, In-panel terminal block XSM XSW XSP XSH XSF

14 6 6 6 XS Plug on One End (M) XSH 6 dia..9 dia. 6 8 M. L 0 0 Socket on One End (M) XSF 6 dia..9 dia. 6 8 M 0. L 0 0 Socket and Plug on Both Ends (M) XSW 6 dia. 6 M 8.9 dia. 6 8 M 0. L..9 dia. Panel-mounting Socket (M) Rear Lock XSP-D8- (with Solder Cup Pins) Panel-mounting Plug (M) Front Lock XSM-D8- (with Solder Cup Pins). Seal rubber Panel M6 nut Panel dia. 0 dia. dia dia. M. 0. M6 0. M M6 M6 nut Seal rubber Panel-mounting Socket (M) Front Lock XSP-D8- (with Solder Cup Pins) Panel Cutout Connector Terminal Numbers (from Connection Side) dia. Panel M6 nut 0 dia. dia. Seal rubber. dia. 6 min Plug Socket M M Note:. Mounting panel thickness: to mm.. Applicable core wire size for solder cup pins: 0. mm max.. The M6 nut and seal rubber are included.

15 XS XSG Crimping/Soldering Plug Assemblies Suitable cable (mm) 6 dia. ( to 6 dia.) dia. ( to dia.) dia. ( to dia.) Core conductor size (mm ) 0.8 to to 0.* Suitable sheath material connection direction Connection method *There are two types of contacts. Note: Crimping plug pins are sold separately. Use a cable of mentioning. If you do not use one of these cables, there is a possibility that the performance can t be met. Ask your OMRON representative about selecting a cable of other than above. Crimping XSG- XSG- Straight XSG-D XSG-A 0. max. Soldering Right-angle XSG-D 0.8 to 0. Crimping XSG- XSG- 0. to 0.* Straight PVC, PE, PUR XSG-D XSG-A 0. max. Soldering Right-angle XSG-D 0.8 to 0. Crimping XSG- XSG- 0. to 0.* Straight XSG-D XSG-A 0. max. Soldering Right-angle XSG-D6 Straight Connectors XSG-@C@ (Crimping ) XSG-@@ (Soldering ) dia. dia. M.9 dia.. dia.. Right-angle XSG-D@ (Soldering ) dia...9 dia. M XSU Crimping Pin for XSG Suitable core size (mm ) 0.8 to 0. XSU- 0. to 0. XSU- XSU-@ * A special tool must be used for crimping. For details, refer to page 6. Slit dia. A. B C dia. dia.. dia. Suitable core Dimension (mm) No. of size (mm ) A B C slits XSU- 0.8 to XSU- 0. to

16 XSC Crimping/Soldering Socket Assemblies Suitable cable (mm) 6 dia. ( to 6 dia.) dia. ( to dia.) dia. ( to dia.) *There are two types of contacts. Note: Crimping plug contacts are sold separately. Use a cable of mentioning. If you do not use one of these cables, there is a possibility that the performance can t be met. Ask your OMRON representative about selecting a cable of other than above. Straight Connectors Core conductor Suitable sheath connection Connection size (mm ) material direction method 0.8 to to 0.* Straight Crimping XSC- XSC- 0. max. Soldering XSC-D XSC-A 0.8 to to 0.* Right-angle Crimping XSC- XSC- 0. max. Soldering XSC-D XSC-A 0.8 to to 0.* Straight Crimping XSC- XSC- 0. max. Soldering XSC-D XSC-A PVC, PE, PUR 0.8 to 0. Crimping XSC- XSC- 0. to 0.* Right-angle 0. max. Soldering XSC-D XSC-A 0.8 to to 0.* Straight Crimping XSC- XSC- 0. max. Soldering XSC-D XSC-A 0.8 to to 0.* Right-angle Crimping XSC-6 XSC-6 0. max. Soldering XSC-D6 XSC-A6 XS dia. M dia. M.9 dia.. dia.. Right-angle Connectors dia. dia..8 M M.9 dia. XSU Crimping Pin for XSC Suitable core size (mm ) 0.8 to 0. XSU- 0. to 0. XSU- Socket Pin * A special tool must be used for crimping. For details, refer to page 6. Slit A. B C dia. dia.. dia. Suitable core Dimension (mm) No. of size (mm ) A B C slits XSU- 0.8 to XSU- 0. to

17 XS XSG Screw-on Plug Assemblies No. of poles Suitable cable (mm) Core conductor size (mm ) Suitable sheath material Straight connectors (for ) Right-angle connectors (for ) 8 dia. ( to 8 dia.) XSG-DS dia. (6 to dia.) XSG-DS9 6 dia. ( to 6 dia.) XSG-DS XSG-DS 8 dia. ( to 8 dia.) XSG-DS 0.8 to 0. PVC, PE, PUR dia. (6 to dia.) XSG-DS9 6 dia. ( to 6 dia.) XSG-DS XSG-DS dia. ( to dia.) XSG-DS XSG-DS dia. ( to dia.) XSG-DS XSG-DS6 Note: XSG Screw-on Plugs cannot be connected to side by side to the CN and CN connectors of XSR Y-Joint Sockets/Plugs. Use a cable of mentioning. If you do not use one of these cables, there is a possibility that the performance can t be met. Ask your OMRON representative about selecting a cable of other than above. Straight Connectors Applicable Outer Diameter: 8 mm XSG-DS (poles) XSG-DS ( poles) Applicable Outer Diameter: mm XSG-DS9 (poles) XSG-DS9 ( poles) M 0 dia..9 dia dia. Straight Connectors Applicable Outer Diameter: 6 mm XSG-DS (poles) XSG-DS ( poles) Applicable Outer Diameter: mm XSG-DS ( poles) Applicable Outer Diameter: mm XSG-DS ( poles) M 0 dia..9 dia. 8. dia. Right-angle Connectors Applicable Outer Diameter: 6 mm XSG-DS (poles) XSG-DS ( poles) Applicable Outer Diameter: mm XSG-DS ( poles) Applicable Outer Diameter: mm XSG-DS6 ( poles) M 0 dia..9 dia dia.

18 XS XSC Screw-on Socket Assemblies No. of poles Suitable cable (mm) Core conductor size (mm ) Suitable sheath material Straight connectors (for ) Right-angle connectors (for ) 8 dia. ( to 8 dia.) XSC-DS dia. (6 to dia.) XSC-DS9 6 dia. ( to 6 dia.) XSC-DS XSC-DS 8 dia. ( to 8 dia.) XSC-DS 0.8 to 0. PVC, PE, PUR dia. (6 to dia.) XSC-DS9 6 dia. ( to 6 dia.) XSC-DS XSC-DS dia. ( to dia.) XSC-DS XSC-DS dia. ( to dia.) XSC-DS XSC-DS6 Note: Use a cable of mentioning. If you do not use one of these cables, there is a possibility that the performance can t be met. Ask your OMRON representative about selecting a cable of other than above. Straight Connectors Applicable Outer Diameter: 8 mm XSC-DS ( poles) XSC-DS ( poles) Applicable Outer Diameter: mm XSC-DS9 ( poles) XSC-DS9 ( poles) M.9 0 dia..9 dia. 6 dia. Straight Connectors Applicable Outer Diameter: 6 mm XSC-DS ( poles) XSC-DS ( poles) Applicable Outer Diameter: mm XSC-DS ( poles) Applicable Outer Diameter: mm XSC-DS ( poles) M.9 0 dia..9 dia. dia. Right-angle Connectors Applicable Outer Diameter: 6 mm XSC-DS ( poles) XSC-DS ( poles) Applicable Outer Diameter: mm XSC-DS ( poles) Applicable Outer Diameter: mm XSC-DS6 ( poles) M 0 dia..9 dia dia. 8

19 XSP Panel-mounting Sockets for Terminal Boxes XS No. of poles Lock method Rear lock Front lock Front lock Pin shape* Applicable wire diameter Solder cup pin XSP-D- XSP-A- Solder cup pin XSP-D- XSP-A- DIP pin AWG0 to 8 XSP-D- XSP-A- Solder cup pin XSP-D- DIP pin XSP-D- *The solder cup pin is for wire mounting and the DIP pin is for PCB mounting. Rear Lock XSP-@- (with Solder Cup Pins) M M Rubber bushing Panel M6 0 dia..6 dia Front Lock XSP-@- (with DIP Pins) XSP-@- (with Solder Cup Pins) M M With Solder Cup Pins Panel M6 Rubber bushing With DIP Pins Panel M6 Rubber bushing dia. dia. dia. 0 dia. dia. 6 dia Front Lock XSP-D- (with DIP Pins) XSP-D- (with Solder Cup Pins) With Solder Cup Pins With DIP Pins M M6 nut M6. dia. M6 nut M6. dia. 0.8 dia. dia. dia. 6 dia Panel Cutout dia. PCB-mounting With DIP Pins Land min. Note: The panel thickness is to mm. min. Four,.-dia.holes 9

20 XS XSR Y-Joint Plug/Socket Connectors With cable Without cable Connector Connectors on both cable ends Connector on one cable end Connector Connectors on both cable ends length L (m) 0. XSR-D6-B-F XSR-D6-C-F XSR-D6-D-F XSR-D6-E-F XSR-D6-D0-F XSR-D6-G0-F length L (m) XSR-D6- XSR-D6- XSR-D6-8 XSR-D6-8 Note: XSG Screw-on Plugs cannot be connected side-by-side to the CN and CN connectors. Consider using a crimping or soldering model instead. Refer to page for details. Connectors on Both Ends (Y-Joint Plug/Socket) XSR-D6-@-F Wiring Diagram.0.0 M Socket CN dia..9 dia. CN..6 dia. Blue marking 8..6 L 6 dia.. Plug.9 dia. M CN CN Connectors on One End (Y-Joint Socket) XSR-D6-@0-F Wiring Diagram.0.0 M Socket CN dia..9 dia. CN..6 dia. Blue marking 8..6 L 6 dia. 0 0 CN CN Black Blue White Brown Y-Joint Plug/Socket without XSR-D6- Wiring Diagram XSR-D6- XSR-D6- () M Socket CN dia..9 dia. CN 8.. dia. Blue marking CN0 Plug..9 dia.. M CN CN XSR-D6-8 CN CN0 CN CN XSR-D6-8 CN CN0 CN CN0 CN CN0 0

21 XS XSR T-Joint Plug/Socket Connectors Type Aggregate model Bifurcated model Daisy-chain model XSR-D- XSR-D- XSR-D- XSR-D- Aggregate model XSR-D- XSR-D- Wiring Diagram XSR-D- A (Female) B (Female) M dia. A B C M 9 C (Male) XSR-D- A (Female) B (Female) C (Male) Bifurcated model XSR-D Wiring Diagram A (Male) B (Male) A B C M 9.6 dia. C (Female) M Daisy-chain model XSR-D- M Wiring Diagram A (Female) B (Male).6 dia. A B C M 9 C (Female)

22 XS XSR Application Examples XSR-D- (Aggregate ) Sensor XSG/XSH XSR-D- A B C XSG/XSH Sensor A pair of Two-wire Sensors or Three-wire Sensors can be connected as shown in the illustration. The XSR-D- has feed through connections, thus working as a connector for the extension cable. XSW/XSF/XSC Photoelectric sensor Photoelectric sensor XSR-D- (Bifurcated ) XSW/XSF/XSC XSR-D- XSW/XSF/XSC A C B Two or Three-wire Sensor signals can be bifurcated. XSG/XSH Proximity sensor PLC (A) Sensor PLC (B) XSR-D- (Daisy Chain ) A B A B A B C C C Two-wire Sensors with contact output can be connected through a daisy chain to obtain AND output. Sensor Sensor Sensor Sensor Safety Precautions Precautions for Correct Use Do not use the product in atmospheres or environments that exceed product ratings. Before using the XSR for Sensors, make sure that the wiring of the Sensors and the internal connections of the XSR are correct.

23 XS XSM Sensor-embedded Plugs No. of poles Mounting method Embedded with screw threads Embedded without screw threads Pin shape Applicable wire diameter Solder cup pin AWG to 8 XSM-D XSM-D XSM-A XSM-A Embedded with screw threads XSM-D (For ) XSM-A (For ) dia. dia. 6. M O-ring dia. Mounting Resin filled 0. dia. 8 dia. 9. dia min. Note: After mounting, anchor the solder cup pins by injecting resin. Embedded without screw threads XSM-D (For ) XSM-A (For ) dia. dia. 9.6 dia. O-ring Mounting. min. Resin filled 0. dia. 9. dia dia M Note: After mounting, anchor the solder cup pins by injecting resin.

24 XS XSM Panel-mounting Plugs No. of Applicable wire Mounting method Pin shape* poles diameter Flange-mounting Solder cup pin AWG to 8 XSM-D XSM-A DIP pin XSM-D- XSM-A- Screw-mounting Solder cup pin XSM-D- XSM-A- Solder cup pin AWG0 to 8 XSM-D- Screw-mounting Solder cup pin XSM-D- * *. The solder cup pin is for wire mounting and the DIP pin is for PCB mounting. *. XSM-D- plugs have a metal body. Note: -pole screw-mounting models (XSM-D-@) with metal bodies are also available. Ask your OMRON representative for details. Flange-mounting XSM-D (For ) XSM-A (For ) dia. dia.. 6. M Rubber bushing. dia. Panel Cutouts Four,. dia dia. 9. dia.. dia. ± min. ±0. Screw-mounting XSM-@- For DIP (Resin Body) XSM-@- Solder Cup Pins (Resin Body) Panel M6 M Rubber bushing. dia. dia. Panel Cutout dia. 6 dia. 0 dia. min. Note: The panel thickness is to mm PCB-mounting Land min. Four,.-dia. holes Solder Cup Pins (Resin Body) XSM-D- Panel Cutout 6 dia dia Solder Cup Pins (Metal Body) XSM-D- Panel Cutout 6 dia dia M6 nut M. M6 Seal rubber 0 dia. dia. M6 nut M M6 Seal rubber 0 dia. 6 dia. M M

25 XS XSZ Connector Covers Waterproof Covers XSZ- 9. XSZ- M male screw Application Example: XSZ-.9 dia. M (female screw) XSZ- 0.6 dia. 9.. M.9 dia. M XSZ- M M female screw (thread bracket) You can use the Waterproof Cover when the connector is not connected to ensure an IP6 degree of protection. When mounting the Water-resistive Cover to a Connector, be sure to apply a torque range between 0.9 and 0.9 N m to tighten the Water-resistive Cover. Materials Suitable connector Mounting portion XSZ- XSZ- Brass/nickel plated XSG/XSH/XSM/XSR/XSW/XSH/ XSM/XSW XSC/XSR/XSF/XSP/XSW/XWB/ XSF/XSW/XSR/XSP/XWD M male screw M female screw (thread bracket) Dust Covers XSZ- XSZ- M male screw Application Example: XSZ- XSZ-/XSZ- XSZ- XSZ- Pin block (female pins) M female screw (thread bracket) The Dust Cover is for dust prevention and does not ensure IP6 degree of protection. When mounting the Dust Cover to a Connector, be sure to press the Dust Cover onto the Connector until the Connector is fully inserted into the Dust Cover. Materials Suitable connector Mounting portion XSZ- XSG/XSH/XSM/XSR M male screw XSZ- XSZ- Rubber/ black XSC/XSR/XSF/XSP/XWA/XWB Pin block (female pins) M female screw (thread bracket)

26 XS Loosening-preventing C-ring XSZ-8 Cover C ring M (bracket) This C-ring prevents the M connector from becoming loose. When you attach the C-ring, press it securely between the thread bracket and cover. Materials Suitable connector XSZ-8 POM XSF/H/W Sputter Protective Cover XSZ- XSZ- M female screw (thread bracket) Application Example: XSZ- Pin block (female contact) The Sputter Protective Cover protects the connector from weld sputter. Make sure it covers the entire connector. Materials Suitable connector XSZ- Silicone rubber/black XSF/XSH/XSW XSF Tools Torque Wrench XYF-000 Crimp Tool XYF-000 Locator XYF-000 Tool in open position Tool in closed position 90 TO ROTATE INSTALL PUSH POSITIONER AND ROTATE 90 TO INSTALL SEL. NO. RAISE TO ROTATE 8 6 Use the Crimp Tool to crimp a cable core to the XSU Crimping Pin used with the XSC or XSG Crimping Connector. Locator guide Selector dial (Set to 8.) XYF-000 Crimp Tool The XYF-000 Crimp Tool is DMC s AFM8 (M0/ -0). Mount the XYF-000 Locator (sold separately) to the locator guide of the Crimp Tool with a screw provided with the XYF-000 Locator. XYF-000 Locator Pin-block Extraction Tool XYF-000 Use this tool to extract a Pin Block from the covers in order to make wiring changes or corrections after the cover has been mounted to the pin block for Connector Assemblies (XSC/ XSG, soldering/crimping). 6

27 Extraction Procedure XS () Disconnecting Components Disconnect all components on the cap side from the cover. Make sure that the pin block is outside the Tool. Tool Pin block Pin block Cover Rubber bushing clamp Cap Cover Guide Cover Press the Tool so that the guides of the Tool are in close contact. Then pull the pin block straight. () Extracting Pin Block Insert the claws of the Tool into the four holes of the cover. Guide Pin block Holes Extracting direction Precautions for Correct Use Claws The pin block must not be extracted from the same Connector more than times, otherwise the proper degree of protection of the pin block or Connector will not be maintained.

28 Assembly Procedure for XSC/XSG Connector Assemblies XS () Connector and Diameters Connectors for 8,, 6,, and mm diameter s (i.e., s that are to 8, 6 to, to 6, to, and to mm in diameter respectively) are available. When assembling a Connector used with a cable, make sure that the external diameter of the Connector is suited to that of the cable. A waterproof bushing for 6/ mm diameter has no stripe, that for 8/ mm diameter has a single stripe, and that for mm diameter has two stripes. () Component Insertion Crimping/Soldering Connectors Straight Connectors Cover Right-angle Connectors Cover As shown in the above illustration, connect the above components to the with its end processed. Screw-on Connectors Watertight bushing clamp Cap Ring (Right-angle models only) * Watertight clamp Cap bushing *A ring is not required for Screw-on Connectors. Confirm that you have all of the required parts. Cover Cover Watertight bushing Ring * clamp Watertight bushing clamp Cap Insulation caps and insulation tubes are included with -pole Connectors (XSC-DS@ and XSG-DS@). *. Rings are not required with -mm and 8-mm cables. *. Insert the waterproof bushing for -mm and 8-mm cables in the direction shown in the diagram. Cap * () Wiring (Dressing the Ends) Soldering Connectors Strip 0 mm of the sheath and mm of each core. Before soldering cores and solder cup pins together, soldercoat each of them. The following conditions are recommended for soldering each solder cup pin. Soldering temperature: 0± C Soldering period: ± s The length marked *A should be 6. mm max., otherwise the proper degree of protection of the connector will not be maintained. Crimping Connectors Crimping Strip mm of the sheath and mm of each core. Make sure that each core is not damaged and its end strands are not spread out. Mount the XYF-000 Locator to XYF-000 Crimp Tool, both of which are sold separately, and set the selector dial of the Crimp Tool to 8. After mounting the crimping pins to the Locator, fully insert the cores to the crimping pins. Squeeze the handle of the Crimp Tool to press-fit the cores to the crimping pins. (Squeeze the handle firmly until the handle automatically returns to the release position.) Wiring Pin clamp Press 6±0. *A to. After press-fitting the cores to the pins, insert the pins into the pin clamp as shown in the illustration. Then make sure that the lead colors correspond to the pin clamp numbers that are identical to the connector pin numbers. 8

29 XS Insertion Pin Block Pin Clamp Key groove Key groove Bend the cable as shown below, attached the enclosed insulation cap, and then strip the other cores. Key XSC use XSG use Tentatively insert the pins to the pin block holes so that the key on the pin block will coincide with the key groove on the pin clamp. Then insert the cable along with the pin clamp. Screw-on Connectors Dressing the End Four-pole Connectors 8 6±0. Connect the cores to pins to. Insulation cap Connecting Shielded s to Five-pole Connectors Place the insulation tub on the drain line of the shield and connect it to the terminal. Tighten the screw and then check visually to see if there is insulation between the cores. Drain line Insulation tube ±0. Loosen the screws on pins to and insert the cores according to the pin numbers. *When tightening the screws, use the dedicated XWZ-00B Screwdriver that matches with the screw-slot dimensions. Use the dedicated Screwdriver (XWZ-00B)* and tighten the screws securely so that the cores do not pull out. (0. to 0. N m) Five-pole Connectors Strip the cable sheath for a total of mm and strip the core covering for 8 mm for the core to connect to pin. () Inserting Pin Block Pin block (Soldering ) Screwdriver XWZ-00B Lock spring O-ring Cover (Straight ) 8 Conductors for pins to Polarity key Positioning key (triangle mark) Triangle mark 8 Conductors for pin (Crimping ) (Right-angle ) Connect the core to pin (in the center) first. Insert the core from the side of the hold with the tab and tighten the screw securely (tightening torque: Pins to : 0. to 0. N m, Pin : 0.0 to 0.0 N m), and then cut off the excess wire with wire cutters. Screw Special Screwdriver Tab Screw Special Screwdriver Mount the cover to the pin block so that the triangle mark on the pin block will coincide with the triangle mark on the cover. If the cover is used for a Right-angle model, the relationship between the position of the polarity key on the engaged side and cable connection direction will be determined by the direction in which the positioning key is inserted into the cover, which can be rotated by 90. Fully insert the positioning key until the positioning key is hidden by the casing. 9

30 XS Safety Precautions Pin block (Screw-on Connectors) Cover lock Triangle mark Pin block Cover Align the triangular marks on the pin block and cover and insert the pin block into the cover. Press them together firmly until the pin block does not come out of the cover. (0.9 to 0.9 N m) () Mounting Cap After mounting the cover to the pin block and the cover snaps into place, tighten the cap securely by hand (0.9 to 0.9 N m) Note: If the cap is not tighten securely enough, the degree of protection (IP6) may not be maintained or vibration may cause the cap to become loose. Do not tighten the cap with pliers or similar tools; they may damage the cap. Precautions for Correct Use Do not use the product in atmospheres or environments that exceed product ratings. Tightening Cap (Connector Assemblies) ) Do not use pliers to tighten caps, otherwise the caps may be damaged. Use your fingers to tighten the Connectors sufficiently. (0.9 to 0.9 N m) ) If caps are not tightened securely, the Connectors may not maintain their proper degree of protection (i.e., IP6) or the caps may become loose due to vibration. Connector Connection and Disconnection When connecting or disconnecting Connectors, be sure to hold the Connectors by hand. Do not hold the cable when disconnecting Connectors. Connectors mating with sockets must be fully inserted into the mating sections. Tighten the thread bracket carefully so that the threads will not be damaged. Fully tighten thread bracket within a torque range between 0.9 and 0.9 N m and be sure that the threads of the opposite parts are hidden by the thread bracket. When disconnecting Connectors, be sure to loosen the thread brackets first. Do not loosen the caps. Thread brackets must be loosened in the cutout direction. A Cap Cutout After fully tightening the cap, length A should be approximately one of the following according to the cable external diameter and the Connector model. (Use these as a guide.) External diameter of applicable cable (6) After Assembly Confirm the insulation between cores after completing assembly. Recommended s external diameter (mm) 6 mm mm mm mm For 6-mm-dia. cable 0 For -mm-dia. cable For -mm-dia. cable When connecting a commercially available cable to a connector assembly, use a cable with an outside diameter of to 6 mm and core conductor sizes of 0.8 to 0. mm for crimping connectors and 0. mm maximum for soldering connectors. Loosen Thread bracket Degree of Protection Do not impose external force continuously on the joints of pin blocks and covers, otherwise the Connectors may not keep its proper degree of protection (i.e., IP6). The degree of protection of connectors (IP6) is not for a fully watertight structure. Do not use them underwater. Connectors are of resin mold construction. Do not impose excessive force on them. Setup Do not make any cable bends near the base of the Unit. Any bends made must have a minimum radius of 0 mm. Connector Arrangement For safety, when constructing a connection system between a Sensor and panel with a connector, make sure that the connector plug is on the Sensor side and the connector socket is on the panel side (i.e., the female pins are located on the power-supply side). Sensor Side Connecting Panel Side (Power-supply Side) (Plug) (Socket) (Plug) (Socket) 0

31 Terms and Conditions Agreement Read and understand this catalog. Please read and understand this catalog before purchasing the products. Please consult your OMRON representative if you have any questions or comments. Warranties. (a) Exclusive Warranty. Omron s exclusive warranty is that the Products will be free from defects in materials and workmanship for a period of twelve months from the date of sale by Omron (or such other period expressed in writing by Omron). Omron disclaims all other warranties, express or implied. (b) Limitations. OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, ABOUT NON-INFRINGEMENT, MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OF THE PRODUCTS. BUYER KNOWLEDGES THAT IT ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE. Omron further disclaims all warranties and responsibility of any type for claims or expenses based on infringement by the Products or otherwise of any intellectual property right. (c) Buyer Remedy. Omron s sole obligation hereunder shall be, at Omron s election, to (i) replace (in the form originally shipped with Buyer responsible for labor charges for removal or replacement thereof) the non-complying Product, (ii) repair the non-complying Product, or (iii) repay or credit Buyer an amount equal to the purchase price of the non-complying Product; provided that in no event shall Omron be responsible for warranty, repair, indemnity or any other claims or expenses regarding the Products unless Omron s analysis confirms that the Products were properly handled, stored, installed and maintained and not subject to contamination, abuse, misuse or inappropriate modification. Return of any Products by Buyer must be approved in writing by Omron before shipment. Omron Companies shall not be liable for the suitability or unsuitability or the results from the use of Products in combination with any electrical or electronic components, circuits, system assemblies or any other materials or substances or environments. Any advice, recommendations or information given orally or in writing, are not to be construed as an amendment or addition to the above warranty. See or contact your Omron representative for published information. Limitation on Liability; Etc. OMRON COMPANIES SHALL NOT BE LIABLE FOR SPECIAL, INDIRECT, INCIDENTAL, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR PRODUCTION OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED IN CONTRT, WARRANTY, NEGLIGENCE OR STRICT LIABILITY. Further, in no event shall liability of Omron Companies exceed the individual price of the Product on which liability is asserted. Suitability of Use. Omron Companies shall not be responsible for conformity with any standards, codes or regulations which apply to the combination of the Product in the Buyer s application or use of the Product. At Buyer s request, Omron will provide applicable third party certification documents identifying ratings and limitations of use which apply to the Product. This information by itself is not sufficient for a complete determination of the suitability of the Product in combination with the end product, machine, system, or other application or use. Buyer shall be solely responsible for determining appropriateness of the particular Product with respect to Buyer s application, product or system. Buyer shall take application responsibility in all cases. NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY OR IN LARGE QUANTITIES WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCT(S) IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM. Programmable Products. Omron Companies shall not be responsible for the user s programming of a programmable Product, or any consequence thereof. Performance Data. Data presented in Omron Company websites, catalogs and other materials is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of Omron s test conditions, and the user must correlate it to actual application requirements. Actual performance is subject to the Omron s Warranty and Limitations of Liability. Change in Specifications. Product specifications and accessories may be changed at any time based on improvements and other reasons. It is our practice to change part numbers when published ratings or features are changed, or when significant construction changes are made. However, some specifications of the Product may be changed without any notice. When in doubt, special part numbers may be assigned to fix or establish key specifications for your application. Please consult with your Omron s representative at any time to confirm actual specifications of purchased Product. Errors and Omissions. Information presented by Omron Companies has been checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical or proofreading errors or omissions. OMRON Corporation Industrial Automation Company In the interest of product improvement, specifications are subject to change without notice. (c)copyright OMRON Corporation 08 All Right Reserved.