AS-i 3.0 EtherNet/IP + Modbus TCP-Gateways with integrated Safety Monitor
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1 AS-i 3.0 -Gateways 2 / 1 AS-i Master, -Slave 1 switch integrated up to 32 release circuits up to 6 release circuits SIL 3, cat. 4 on the Monitor Safe AS-i outputs are supported up to 32 independent AS-i outputs Multiple safe AS-i outputs possible via a single AS-i address Applications up to category 4/PLe/SIL 3 Chip card for storage of data (figure similar) AS-i Power24V capable The device can be operated directly on a 24 V (PELV) power supply with integrated data coupling coils and adjustable self-resetting fuses for safe use also of powerful 24 V power supplies 1 from Ident.no.: (see lateral label). Figure Type Inputs expandable to Safety EtherNET/IP + channels channels, max in max. channels, max in max. max. 31 x 2 channels, max in max. Outputs SIL 3, cat. 4 6 release circuits; 6 x fast 6 release circuits; 6 x fast 6 release circuits; 6 x fast 6 release circuits; 6 x fast safe outputs Safety outputs, independent according to SIL 3, expandable to max. 64 max. 32, max. 992 in max. max. 32, max. 992 in max. max. 31, max. 991 in max. Safety communication CIP Safety over EtherNet/IP Safe Link Safe Link Safe Link Number of AS-i networks, number of AS-i Master 1 1 AS-i network, 1 AS-i master 1 power supply, 1 gateway for 2 AS-i networks, inexpensive power supplies 2 yes, max. 4 A/AS-i network yes, max. 4 A/AS-i network no, max. 8A/AS-i network, redundant supply Diagnostic and interface 3 fieldbus, fieldbus, fieldbus, yes, max. fieldbus, 4 A/AS-i network Art. no. BWU2742 BWU2821 BWU3079 BWU We reserve the right to change any data Mannheim, page 1
2 Figure Type Inputs expandable to channels, max in max. channels channels channels Outputs SIL 3, cat. 4 4 release circuits; 2 x relay, 2 x fast 4 release circuits; 2 x relay, 2 x fast 4 release circuits; 2 x relay, 2 x fast 4 release circuits; 2 x relay, 2 x fast Safety outputs, independent according to SIL 3, expandable to max. 32, max. 992 in max. max. 16 max. 16 max. 16 Safety communication Safe Link Number of AS-i networks, number of AS-i Master 1 1AS-i Masters 1 power supply, 1 gateway for 2 AS-i networks, inexpensive power supplies 2 yes, max. 4 A/AS-i network fieldbus, yes, max. fieldbus + 4 A/AS-i network RS 232 no, max. 8A/AS-i network, redundant supply no, max. 8A/AS-i network, redundant supply Diagnostic and interface 3 fieldbus + RS 232 fieldbus + RS 232 Art. no. BWU2579 BWU2267 BWU2317 BWU Number of AS-i networks, number of AS-i Master "Single Master": 1 AS-i network, 1 AS-i Master. "Double Master":. "Optional AS-i Safety coupling circuit": 1 AS-i Master. 2 1 power supply, 1 gateway for inexpensive power supplies "yes, max. 4 A/AS-i network": Cost-effective power for 2 AS-i networks with 1 power supply (optionally supply of multiple Single Gateways by 1 power supply). Operation with short cable lengths with standard 24 V power supply possible. "no, max. 8 A/AS-i network, redundant supply": 1 power supply per AS-i network. Gateway is powered in normal operation from one of the two AS-i power supplies. Should one AS-i power supply fail, switching to the other AS-i power supply allows all the s functions to be maintained and the unaffected AS-i network continues to operate. 3 Diagnostic and interface " fieldbus + ": Access to AS-i Master and Safety Monitor with Bihl+Wiedemann software by using the interface or fieldbus interface. " ": Access to AS-i Master and Safety Monitor with Bihl+Wiedemann software by using the interface. " fieldbus + RS 232": Access to AS-i Master and Safety Monitor with Bihl+Wiedemann software by using the fieldbus interface or by using an adapter cable via RS 232 interface. (GSD, GSDML,... file for the Gateway is built into the web server) page 2 Mannheim, We reserve the right to change any data
3 Article no. BWU2267 BWU2273 BWU2317 BWU2579 BWU2742 BWU2818 BWU2821 BWU3079 Interface interface RJ-45: 10/100 MBaud EtherNet + according to IEEE 802.3, switch integrated Baud rates 10/100 MBaud AS-i Cycle time 150 μs * (number of slaves + 2) Operating voltage AS-i voltage 30 V DC Display LCD LED power LED net LED config error LED U AS-i LED AS-i active LED prg enable LED prj mode LED AUX LEDs 1.Y1, 1.Y2, 2.Y1, 2.Y2 (EDM/Start) LEDs K1... K4 indication of slave addresses and error messages in plain text power on network active error AS-i voltage o.k. AS-i normal operation active automatic addresses programming enabled mode active auxiliary power state of inputs: LED off:open LED on:closed state of outputs: LED off: open LED on: closed LEDs SI1... SI6 state of inputs: LED off: open LED on: closed LEDs SO1... SO6 state of outputs: LED off: open LED on: closed UL-specifications (UL508) External protection an isolated source with a secondary open circuit voltage of 30 V DC with a 3 A maximum over current protection. Over current protection is not required when a Class 2 source is employed. In general UL mark does not provide UL certification for any functional safety rating or aspects of the above devices. ctüvus the devices BWU2267 BWU2273 BWU2317 BWU2579 from Bihl + Wiedemann GmbH were safety certified by TÜV Rheinland of North America, Inc. according to UL-standards and meet the safety requirements for the North American market. Standards EN EN EN 62061, SIL 3 EN 61508, SIL 3 EN ISO , PLe Environment Operating altitude 2000 m Ambient temperature 0 C +55 C Storage temperature -25 C +85 C Housing stainless steel, for DIN rail mounting Protection category IP20 (EN 60529) Maximum tolerable shock and according to EN vibration stress Voltage of insulation 500 V Weight 800 g Dimensions (W / H / D in mm) 109 / / 120 / We reserve the right to change any data Mannheim, page 3
4 Article no. BWU2267 / BWU2273 / BWU2317 / BWU2579 Safety monitor Start delay Max. turn-off time Card slot Connection Connection < 10 ms < 40 ms chip card for storage of data BWU2742 / BWU2818 / BWU2821 / BWU3079 COMBICON Length of connector cable I/O: max. 15 m unlimited 2 Input Inputs SIL3, cat. 4 3 x 2 channels or Inputs digital, EDM 4 up to 6 standard inputs Switching current statical 4 ma at 24 V, dynamic 30 ma at 24 V (T=100 μs) 2 loop resistance 150 Ω statical 4 ma at 24 V, dynamic 15 ma at 2 4V (T=100 μs) Power supply out of AS-i out of AUX Tolerated test pulse adjustable Output Number of release circuits on 4 6 the monitor Outputs relay outputs (output circuits 1 and 2) max. contact load 1 : 3 A AC-15 at 30 V, 3A DC-13 at 30 V Power supply (semiconductor outputs) Test pulse (semiconductor outputs) 1 Protection via external fuse, max. 4 A semi time-lag. semiconductor outputs (output circuits 3 and 4): max. contact load: 0,5 A DC-13 at 30 V if output is on: minimum interval between 2 test pulses: 250 ms (as from Safety Version 4.3); maximum pulse width 1,5 ms out of AUX semiconductor output max. contact load: 1,2 A DC-13 at 30 V, = 7,2 A in sum 3 if output is on: minimum interval between 2 test pulses: 250 ms; maximum pulse width 1 ms 3 BWU2742, BWU2818, BWU2821, BWU3079 Derating output current I AUX [A] 7,2 5 T amb [ C] page 4 Mannheim, We reserve the right to change any data
5 Article no. master power supply, approx 300 ma out of AS-i network Operating current master power supply, max. 300 ma out of AS-i circuit 1 (approx. 70 ma ma), max. 300 ma out of AS-i circuit 2 (approx. 70 ma ma); in sum max. 370 ma Version 1 Gateway, 1 power supply for 2 AS-i circuits, ca. 350 ma (PELV voltage) BWU2267 BWU2273 BWU2317 BWU2579 BWU2742 BWU2818 BWU2821 BWU3079 Redundant power supply out of AS-i: all fundamental functions of the device remain available even in case of power failure in one of the two AS-i networks BWU2273 / BWU2317 / BWU3079 BWU2267 / BWU2579 / BWU2742 / BWU2818 / BWU2821 Current measurement of the AS-i circuits Self-resetting adjustable fuses AS-i earth fault monitor distinguishes between AS-i cable and sensor cable In version 1 gateway, 1 power supply for 2 AS-i circuits : only 1 gateway + 1 AS-i power supply is needed for both 2AS-icircuits Safety outputs block diagram BWU2267, BWU2273, BWU2317, BWU2579: 24V Safety outputs block diagram BWU2742, BWU2818, BWU2821, BWU3079: 24 V SO1 0 V SO2 SO3 SO4 SO5 SO6 We reserve the right to change any data Mannheim, page 5
6 Variations of terminal BWU2742, BWU2818, BWU2821, BWU3079: Terminals Safe output Safe input for mechanical contacts in combination with T1, T2 Safe antivalent input Safe input Standard input SI1,2 SI3,4 SI5,6 SO1,2 1 SO3,4 1 SO5,6 1 1 If outputs are configured as inputs, the input current has to be limited by an external element at 100 ma. Connections: Gateway + Safety Monitor: BWU2267 / BWU2579 BWU Y V 2.Y Y V 2.Y ASI Y Y ASI 1 +PWR (max. 8A) Y Y ASI 1 +PWR (max. 8A) +ASI 2 / 24V page 6 Mannheim, We reserve the right to change any data
7 BWU Y V 2.Y ASI 1 +PWR (max. 8A) +ASI Y Y ASI 1 +PWR (max. 8A) BWU2742 Connection Description SI1, SI3, SI5 Safe input terminal (T1) T2 SI2 SI4 SI6 T1 SI1 SI3 SI5 SI2, SI4, SI6 Safe input terminal (T2) safe inputs/ T1 Clock output 1 standard inputs T2 Clock output 2 SO1... SO6 Safe semiconductor outputs V, 0 V Power supply for local I/Os +ASI 1-, +ASI 2- Connection of AS-i circuits ASI +PWR- Power supply for Gateway and AS-i networks +ASI 2 SO5 24V SO6 SO1 SO2 SO3 SO4 ASI +PWR (max. 8A) We reserve the right to change any data Mannheim, page 7
8 BWU2818 Connection Description SI1, SI3, SI5 Safe input terminal (T1) T2 SI2 SI4 SI6 T1 SI1 SI3 SI5 SI2, SI4, SI6 Safe input terminal (T2) safe inputs/ standard inputs T1 Clock output 1 T2 Clock output 2 SO1... SO6 Safe semiconductor outputs V, 0 V Power supply for local I/Os +ASI 1- Connection of AS-i circuit ASI +PWR- Power supply for Gateway and AS-i networks + ASI 1 SO5 24V SO1 SO2 SO3 SO6 SO4 ASI +PWR- (max. 4A) BWU2821 Connection Description SI1, SI3, SI5 Safe input terminal (T1) T2 SI2 SI4 SI6 T1 SI1 SI3 SI5 SI2, SI4, SI6 Safe input terminal (T2) safe inputs/ standard inputs T1 Clock output 1 T2 Clock output 2 SO1... SO6 Safe semiconductor outputs V, 0 V Power supply for local I/Os +ASI 1-, +ASI 2- Connection of AS-i circuits ASI +PWR- Power supply for Gateway and AS-i networks +ASI 2 SO5 24V SO1 SO2 SO3 SO6 SO4 ASI +PWR (max. 8A) BWU3079 Connection Description T2 SI2 SI4 SI6 SI1, SI3, SI5 Safe input terminal (T1) T1 SI1 SI3 SI5 SI2, SI4, SI6 Safe input terminal (T2) safe inputs/ T1 Clock output 1 standard inputs T2 Clock output 2 SO1... SO6 Safe semiconductor outputs V, 0 V Power supply for local I/Os +ASI 1-, +ASI 2- Connection of AS-i circuit ASI1 +PWR-, Power supply for Gateway and AS-i networks ASI2 +PWR- +ASI1 ASI1 +PWR (max. 8A) +ASI2 SO5 24V SO1 SO2 SO6 SO3 SO4 ASI2 +PWR (max. 8A) page 8 Mannheim, We reserve the right to change any data
9 Accessories: Safe contact expander, 1 or 2 independent channels (art. no. BWU2548 / BWU2539) ASIMON 3 G2 and AS-i Control Tools with serial cable for AS-i Master/Monitors in Stainless Steel (art. no. BW2071) AS-i Power Supply 4 A (art. no. BW1649) / AS-i Power Supply 8 A (art. no. BW We reserve the right to change any data Mannheim, page 9
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