Theft Deterrent Composite Cable
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1 Theft Deterrent Composite Cable
2 Title Theft Deterrent Composite Cable Theft deterrent composite cables are bare or insulated concentric stranded conductors that consist of peripheral galvanized steel stranding, which protects and conceals the internal tinned copper strands. These conductors are ideal for exposed electrical distribution grounding leads where copper theft may occur. These conductors are difficult to cut with hand tools and the outer steel stranding is magnetic, which further deters thieves looking for copper. The conductors are suited for use in substation risers to connect the grounding grid to substation equipment and structures. The insulated conductors can be used on power and grounding connections to rail tracks. The CC5A04 (7-strand) and CC5A05 (19-strand) are electrical equivalents to a 4 AWG (16 mm²) and are ideal for transmission tower, distribution pole and street-light, bridge-light or platform-light grounding. The CC5A04 and CC5A05 have the same outside cable diameter and are compatible with connectors and cable lugs designed for use with 1 AWG (35 mm²) copper cable. The CC5A30 and the cable core of, as well as K, have the same outside diameter as 2 kcmil (equivalent diameter to 120 mm² copper cable). They offer an equivalent fusing capacity to 70 mm² copper cable and are compatible with connectors and cable lugs designed for use with 2 kcmil / 120 mm² copper cable. The black jacket of the insulated cable is a thermoplastic elastomer with UV absorber. The insulation meets 600 V usage and UL 80 C requirements at a minimum. Features Copper stranding inside of conductor increases conductivity and conductor flexibility Copper stranding is tinned for superior corrosion resistance Copper strands are hidden by outer galvanized steel strands Outer strands comprised of galvanized steel for corrosion resistance Insulation meets 600V usage and UL 80º C resistance Insulated version is popular for railway applications and is DB approved Available in four configurations 2
3 Cable s Overview Title Global Stranding Cross Section Resistance Outside Diameter of Bare Conductor Fusing Capacity Equivalency Standard Packaging Quantity Net CADWELD Connection Cable Code CC5A04 (1) Tinned Copper, (6) Galvanized Steel Ω/1,000 ft; Ω/km in (0.838 cm) 112% of 4 AWG (100% of 16 mm²) 2 ft (76 m) 57 lbs (26 kg)* S1 CC5A05 (3) Tinned Copper, (16) Galvanized Steel Ω/1,000 ft; Ω/km in (0.848 cm) 113% of 4 AWG (100% of 16 mm²) 2 ft (76 m) 58 lbs (27 kg)* S1 CC5A20 (21) Galvanized Steel Ω/1,000 ft; Ω/km in (1.336 cm) 100% of 2/0 AWG (> mm²) 109 lbs ( kg)* S5 (21) Galvanized Steel Ω/1,000 ft; Ω/km in (1.336 cm) 100% of 2/0 AWG (> mm²) 135 lbs (62 kg)* S5 CC5A30 (24) Galvanized Steel Ω/1,000 ft; Ω/km in (1.453 cm) 100% of 3/0 AWG (> 70 mm²) 135 lbs (62 kg)* S6 (24) Galvanized Steel Ω/1,000 ft; Ω/km in (1.453 cm) 100% of 3/0 AWG (> 70 mm²) 172 lbs (78 kg)* S6 K (24) Galvanized Steel Ω/1,000 ft; Ω/km in (1.453 cm) 100% of 3/0 AWG (> 70 mm²) 1000 ft (304 m) 678 lbs (368 kg)* S6 CC5A40 (28) Galvanized Steel Ω/1,000 ft; Ω/km in (1.666 cm) 100% of 4/0 AWG (> 95 mm²) 172 lbs (79 kg)* S7 CC5A40INS (28) Galvanized Steel Ω/1,000 ft; Ω/km in (1.666 cm) 100% of 4/0 AWG (> 95 mm²) 199 lbs (91 kg)* S7 * does not include reel. 3
4 Connections to Theft Deterrent Composite Cable ERITECH HAMMERLOCK Conductor Size Ground Rod EHL58C2G Nominal 5/8" Copper-bonded EHL34C2G Nominal 3/4" Copper-bonded CADWELD Connections Conductor Size Weld CADWELD Mold Ground Rod or Lug Welding Material SSCS1 32 CC5A20 SS SSCS5 90 CC5A30 Style SSCS6 115 CC5A40 SSCS7 1 GRC16S1 Nominal 5/8" Copper-bonded 65 CC5A20 GRC16S5 Nominal 5/8" Copper-bonded 90 CC5A30 GRC16S6 Nominal 5/8" Copper-bonded 90 CC5A40 GR GRC16S7 Nominal 5/8" Copper-bonded 115 Style GRC18S1 Nominal 3/4" Copper-bonded 90 CC5A20 GRC18S5 Nominal 3/4" Copper-bonded 90 CC5A30 GRC18S6 Nominal 3/4" Copper-bonded 90 CC5A40 GRC18S7 Nominal 3/4" Copper-bonded 115 GTC16S1 Nominal 5/8" Copper-bonded 90 CC5A20 GTC16S5 Nominal 5/8" Copper-bonded 115 CC5A30 GTC16S6 Nominal 5/8" Copper-bonded 1 CC5A40 GT GTC16S7 Nominal 5/8" Copper-bonded 200 Style GTC18S1 Nominal 3/4" Copper-bonded 90 CC5A20 GTC18S5 Nominal 3/4" Copper-bonded 115 CC5A30 GTC18S6 Nominal 3/4" Copper-bonded 1 CC5A40 GTC18S7 Nominal 3/4" Copper-bonded 200 GLCCES1 B121CE or B122CE 32 CC5A20 GL GLCCES5 B121CE or B122CE 45 CC5A30 Style GLCCES6 B121CE or B122CE 65 CC5A40 GLCCES7 B121DE or B122DE 65 LACS1CE B101CEOL or B102CEOL 45 CC5A20 LA LACS5CE B101CEOL or B102CEOL 65 CC5A30 Style LACS6CE B101CEOL or B102CEOL 65 CC5A40 LACS7DE B101DEOL or B102DEOL
5 Cable Lugs d2 d1 Tubular Crimping Lugs L Description Inside Dia. d1 Hole Dia. d2 Length L Composite Cable Code Std. Pkg. Unit Approx. 100 pc LUG, CABLE, TUBULAR, RKS35/ mm in 38 mm 1.30 in CC5A kg 4.67 lbs LUG, CABLE, TUBULAR, RKS/ LUG, CABLE, TUBULAR, RKS95/ LUG, CABLE, TUBULAR, RKS120/ LUG, CABLE, TUBULAR, RKS120/ mm in 15.0 mm in 15.0 mm in 13.5 mm 43 mm 1.70 in 49 mm 1.93 in 51 mm 2.00 in 54 mm 2.12 in CC5A kg 7.12 lbs 5.56 kg lbs 6.38 kg lbs 6.51 kg lbs Compression Cable Lugs, Heavy-Duty Version (DIN46235) Description LUG, CABLE, COMP, PKS/12-H LUG, CABLE, COMP, PKS/16-H Inside Dia. d LUG, CABLE, COMP, PKS95/12-H LUG, CABLE, COMP, PKS95/16-H LUG, CABLE, COMP, PKS120/12-H LUG, CABLE, COMP, PKS120/16-H 15.5 mm in 15.5 mm in LUG, CABLE, COMP, PKS1/12-H LUG, CABLE, COMP, PKS1/16-H.67 Hole Dia. d2 Length L 52 mm 2.05 in 52 mm 2.05 in 65 mm 2.56 in 65 mm 2.56 in 70 mm 2.76 in 70 mm 2.76 in 78 mm 3.07 in 78 mm 3.07 in Composite Cable Code CC5A04 & CC5A05 CC5A04 & CC5A05 CC5A40 or CC5A40INS CC5A40 or CC5A40INS Std. Pkg. Unit 10 Approx. 100 pc kg 9.70 lbs 4.57 kg lbs 8.62 kg lbs 9.00 kg lbs kg lbs kg lbs kg Lbs kg lbs 5
6 Cable Connections d1 d4 L Cable Connectors Straight Description Inside Dia. d1 Hole Dia. d4 Length L Composite Cable Code Std. Pkg. Unit Approx. 100 pc CONNECTOR, CABLE, RKC mm in 12.0 mm in 45 mm 1.77 in CC5A kg 4.94 lbs CONNECTOR, CABLE, RKC CONNECTOR, CABLE, RKC CONNECTOR, CABLE, RKC mm in 15.0 mm in 14.0 mm in 18.0 mm in 19.5 mm in mm 1.97 in 60 mm 2.36 in 65 mm 2.56 in CC5A kg 7.41 lbs 5.91 kg lbs 7.00 kg lbs Cable Connectors, Heavy-Duty Version (DIN ) Description Inside Dia. d1 Hole Dia. d4 Length L Composite Cable Code Std. Pkg. Unit Approx. 100 pc CONNECTOR, HEAVY, PKC-H CONNECTOR, HEAVY, PKC95-H CONNECTOR, HEAVY, PKC120-H CONNECTOR, HEAVY, PKC1-H 13.5 mm in 15.5 mm in 0.669in 14.5 mm in 19.0 mm in 21.0 mm in 23.5 mm 0.9 in 56 mm 2.20 in 70 mm 2.76 in 70 mm 2.76 in 80 mm 3.15 in CC5A04 & CC5A05 CC5A40 or CC5A40INS kg 9.39 lbs 8.62 kg lbs 9.66 kg lbs 14.5 kg lbs 6
7 UL is a registered trademark of Underwriters Laboratories, Inc. WARNING ERICO products shall be installed and used only as indicated in ERICO s product instruction sheets and training materials. Instruction sheets are available at and from your ERICO customer service representative. Improper installation, misuse, misapplication or other failure to completely follow ERICO s instructions and warnings may cause product malfunction, property damage, serious bodily injury and death. WARRANTY ERICO products are warranted to be free from defects in material and workmanship at the time of shipment. NO OTHER WARRANTY, WHETHER EXPRESS OR IMPLIED (INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE), SHALL EXIST IN CONNECTION WITH THE SALE OR USE OF ANY ERICO PRODUCTS. Claims for errors, shortages, defects or nonconformities ascertainable upon inspection must be made in writing within 5 days after Buyer s receipt of products. All other claims must be made in writing to ERICO within 6 months from the date of shipment or transport. Products claimed to be nonconforming or defective must, upon ERICO s prior written approval in accordance with its standard terms and procedures governing returns, promptly be returned to ERICO for inspection. Claims not made as provided above and within the applicable time period will be barred. ERICO shall in no event be responsible if the products have not been stored or used in accordance with its specifications and recommended procedures. ERICO will, at its option, either repair or replace nonconforming or defective products for which it is responsible or return the purchase price to the Buyer. THE FOREGOING STATES BUYER S EXCLUSIVE REMEDY FOR ANY BREACH OF ERICO WARRANTY AND FOR ANY CLAIM, WHETHER SOUNDING IN CONTRACT, TORT OR NEGLIGENCE, FOR LOSS OR INJURY CAUSED BY THE SALE OR USE OF ANY PRODUCT. LIMITATION OF LIABILITY ERICO excludes all liability except such liability that is directly attributable to the willful or gross negligence of ERICO s employees. Should ERICO be held liable its liability shall in no event exceed the total purchase price under the contract. ERICO SHALL IN NO EVENT BE RESPONSIBLE FOR ANY LOSS OF BUSINESS OR PROFITS, DOWNTIME OR DELAY, LABOR, REPAIR OR MATERIAL COSTS OR ANY SIMILAR OR DISSIMILAR CONSEQUENTIAL LOSS OR DAMAGE INCURRED BY BUYER. 7
8 AUSTRALIA Phone Fax CHINA Phone Fax HUNGARY Phone Fax NORWAY Phone Fax SWITZERLAND Phone Fax BELGIUM Phone Fax DENMARK Phone Fax INDONESIA Phone Fax POLAND Phone Fax THAILAND Phone Fax BRAZIL Phone Fax FRANCE Phone Fax ITALY Phone Fax SINGAPORE Phone Fax UNITED ARAB EMIRATES Phone Fax CANADA Phone Fax GERMANY Phone Fax MEXICO Phone Fax SPAIN Phone Fax UNITED KINGDOM Phone Fax CHILE Phone Fax HONG KONG Phone Fax NETHERLANDS Phone Fax SWEDEN Phone Fax UNITED STATES Phone Fax Copyright 2010, 2011 ERICO International Corporation. All rights reserved. CADDY, CADWELD, CRITEC, ERICO, ERIFLEX, ERITECH, and LENTON are registered trademarks of ERICO International Corporation. ER1083B-WWEN ER1209LT11WWEN 15M1211
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