RCL-I 001)'" MANUAL. MOTE CONTROL SEARCHLIGHT with POINT PAD

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1 MANUAL Y Rev. D RCL-I 001)'" MOTE CONTROL SEARCHLIGHT with POINT PAD ACR Electro 5757 Ravenswood Road Fort Lauderdale, FL USA (954) * Fax (954)

2 RCL-1 OOD TABLE OF CONTENTS SECTION 1.o TlTLE General Searchlight Remote Control System Point Pad, URP-I01 Master Controller Unit, URC-101 Wiring of Unit Specifications Bulb Replacement Remote Control System / Components FIGURES Figure 1 Figure 2 Figure 3 Figure 4 Figure 5 Figure 6 Figure 7 Figure 8 Figure 9 Remote Control Searchlight System Mounting Pattern, Searchlight Functions of Control Panel Installation Template Remote Control System Master Controller Unit Connection Block Diagram Wiring Diagram Searchlight User Replaceable Parts List i

3 REMOTE CO Cable h\ URC-101 Master Controller RG-59 COAX Cable c-- URP-101 Point Pad I.o 2.0 GENERAL FIGURE I. REMOTE CONTROL SEARCHLIGHT SYSTEM The RCL-I 001) was specially designed for mariners who require a high intensity remote controlled searchlight that can stand up to the tough marine environment. The KCL- 1 OOD Searchlight System contains a narrow beam searchlight that produces 200,000 peak candle power by combining two 55W halogen lamps with our unique optical quality parabolic reflectors. All functions of the Searchlight can be electrically operated by remote control from the pilot area of the vessel using the UKP-101 Point Pad remote control panel, master controller and interconnect cable supplied with the RCL-1000 SEARCHLIGHT The sleek design and modern construction ofthe searchlight body makes it attractive for recreational and commercial vessels. The searchlight is totally enclosed and is made of rugged aluminum alloy. It is gasketed and finished to be resistant to the weather. The Searchlight Unit can be mounted where desired, using appropriate length 3116" diameter, stainless steel fasteners. Be sure the 4 nylon shoulder washers, supplied in Kit No. A , have been inserted in the Searchlight base mounting holes lo prevent a galvanic reaction between the mounting hardware and the base of the Searchlight, and that the mounting base gasket is securely in place before bolting down. Siiicone grease should be applied to the bottom ofthe gasket to help in waterproofing the unit. When mounting, be sure that the unit is able to rotate 360 without hitting any obstructions. Refer to Figure 2 for mounting details. 1

4 /--. 12" D I AMETER, LEAR TO ALLOW \ \ /' TOP VIEW / /I.250 D 3 * L

5 3.0 REMOTE CONTROL SYSTEM The Remote Control system consists of the URC-101 Master Controller Unit and the URP-I01 Point Pad and is compatible with 12 VDC and 24 VDC systems without modification. The IJRP- 101 Point Pad communicates with the Master Controller via standard television type RG-59 coaxial cable. The connectors are standard "F" type television connectors. The connector on the hack of the Point Pad is located in the center of the panel for ease of installation. The cable and connectors are available either through ACR Electronics, your local Radio Shack or other sources of electronic hardware. The Remote Control System may be used with 12V or 24 V Light units, ONLY THE L4MPSZN THE LIGHTHEAD ASSEMBLYMUST BE CHANGED TO PROPER VOLTAGE RATING. 4.0 URP-101 POINT PAD The Point Pad can be mounted where desired by drilling 3 holes in the dashboard location using the template supplied in Figure 4. Mount the Point Pad to the dashboard using the washers and nuts supplied with the Installation Kit. Gasketing such as silicone sealant should be applied to the underside of the Point Pad to protect against moisture. Generally, the Point Pad should be mounted in a protected area if possible. Additional Remote Panels (up to 5 Panels) may be used with I Master Controller Unit. Standard 'IT" connectors or RG-59 television type "splitters" as shown in Figure 6 are used for each additional Remote Control Panel. The splitters can be located in any convenient location as shown. The Point Pad can be mounted in existing RCL-100 installations by drilling four (4) holes through the Remote Panel as shown on the template in Figure 4. The holes be sealed with silicone sealant for moisture protection. trol Panel Press the POWER button to turn the unit ON or OFF. Press the SPEED button to toggle between High and Low rotation speed. Press the Right or Left Arrows to rotate Light in that direction. Press the Up or Down Arrows to raise or lower Lightbeam. Press a diagonal arrow for a combined motion. FIGURE 3: FUNCTIONS OF CONTROL PANEL 3 Y Rev. D

6 I i- --t l.0 FIGURE 4: INSTALLA TION TEMPLATE 4 Y Rev. D

7 P

8 5.0 URC-101 MASTER CONTROLLER UNIT The Master Controller Unit can be mounted in any position near the searchlight. Route RG-59 coaxial cable from the Master Controller Unit to the Remote Panel. The Master Controller Unit is connected to the searchlight per the following chart: NOTE: Failure to follow this arrangement may damage components. Master Controller Unit Orange Blue + 12 or +24 VDC ** Ground RCL-100 Ground Power Source +12 V or +24 VDC** Green Red White Black Brown Yellow Lamp Ground UP Down Right Left Lamp Power Green Red White Black Brown Yellow ** NOTE: This wire MUST be fused. < FEMRLE TYPE F /'- conxini C O ~ E ~ ~ O R 2, i PlHSTEH CONTROL UNIT A ACR ELECTRONICS, INC. FT. LAUUEKUALE, FL. MRDE IN U.S.A. FIGURE 6: MASER CONTROLLER UNIT 6

9 6.0 WIRING OF UNIT The power source must he a fused 12 VDC, 10 amp supply or 24 VDC, 5 amp supply. The RG-59 coaxial cable is to he attached to the Remote Control Panel as shown in the connection diagrams, Figures 6 & 7. Refer to Table 1-1 for proper wire size for connection of the input power lines. Observe polarities when attaching wires! Wire Size #8 AWG #I 0 AWG #I2 AWG Maximum Cable Length 12v System 24v System 25 ft. 100 ft. 15ft. 60 R. 10 ft. 40 ft. URC-101 Master Controller Unit URC-101 Master Controller Unit RG-59 Coaxial Cable RG-59 Coaxial Cable URP-101 Point Pad RG-59 Coaxial Cable Single Point Pad MultiDle Point Pad FIGURE 7: CONNECTION BLOCK DIAGRAM I

10 ~ Master VDC Ground 7 I Blue Orange U R M Controller I 75 0h.m n! Coaxial Cable (RG-59) I Searchlighy Yellow LarnD Power, Green Lam Ground, Red sdot UD White SDOt Down Brown soot Left Black SDOt Riaht 'T" Connector or Optional 75 Ohm Splitter for Multiple RCL-100 Point Pads 1 Other RCL-100 Point Pads > 75 ohm TV Coaxial Cable (RG-59) URP-I01 I Point Pad 1 Note: Wiring must be in accordance with this diagram. Improper wiring may damage components. FIGURE 8: WIRING DIAGRAM 8

11 .' 7.0 RCL-1 OOD SPECIFICATIONS (with URC-I01 Controller) SDecifications 12V UNIT 24V UNIT Mirror Diameter Rated Voltage (Volt) Rated Current (A) Applicable Lamp Peak Beam Candle Power (candela) Beam Spread (degrees) Horizontal Vertical Elevation Angle (degrees) UP Down Turning Angle (degrees) Elevation Speed Turning Speed Fast Slow Weight Interconnect Cable 4" x 2-314" 12 to 16 VDC 10 55W Halogen lamp x 2 (Base-(26.35) JCD12V-55WDX 200,000 Approx. 7' Approx. 5" 9" 17" 360" 2" - 7" per second Approx. 28" per second Approx. 18" per second 7.15 pounds 15 feet 24 to 32 VDC 5 S5W Halogen Lamp x 2 (BasG6.35) JCD24V-55WDX 160,000 5" - 8" per second 9

12 ITEM NO A 38 3c A Front Glass or 8B I YI Rev. D

13 8.0 BULB REPLACEMENT Two 55W, quartz-halogen bulbs are provided with your RCL-IOOD. If they should need replacement, they must be ordered through ACR Electronics, Inc., by Part Number (12V units) or A (24V units). To replace the lamps: Disconnect unit from power source and allow to cool Remove two screws holding front flange and glass in place. To remove old lamp bulbs, grasp base of lamp and pull straight out. DO NOT TOUCH GLASS PARABOLIC REFLECTORS WITH FINGERS OR TOOLS! Install new lamp bulb using a soft clean cloth to avoid touching the lamp bulb with your fingers. Insert pin of lamp bulb into socket and press firmly in place. i NOTE: If the Lamp Bulb or Reflectors are accidentally touched, carefully clean with a soft rag and alcohol before continuing. 5. Replace front flange and glass and install the two retaining screws. Be sure neoprene gasket is securely in place. 6. Reconnect unit to power source. 9.0 REMOTE CONTROL SYSTEM I COMPO~E PRODUCT NO Master Controller URC-101 Installation Kit includes: Description Ouantity ACR Part Number Master Controller, URC A Connector, "In-Line" 8 A PRODUCT NO URP-I01 Point Pad Installation Kit includes: Description Quantity Point PadTM, URP MkXlual 1 ACR Part Number A Y PRODUCT NO Wiring Kit RCL-50 / 100 Series Search Lights Inclhdes: Description Quantity ACR Part Number Connector, "F" 2 A Cable, Coaxial 15' A

14 PRODUCT NO URP-101 Point PadTM Secondary Station Installation Kit includes: Descriution Quantity Point Padrn, URP Splitter, 2-Way Signal 1 Screw #6 2 Cable, Coaxial 15' Connector. "F" 4 ACR Part Number A A A A A PRODUCT NO Remote Control Installation Kit Includes: Description Quantity Point PadW, URP Master Controller, URC Connector, "In-Line" 8 Cable, Coaxial 15' Connector. "F" 2 ACR Part Number A A A A A

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