Uninterruptible Power Supply (UPS) S8BA

Transcription

1 New Value For Control Panels Uninterruptible Power Supply (UPS) S8BA Backup Power for 24VDC Devices in Control Panels for Instantaneous Voltage Drops or Power Interruptions Smallest DIN railmounted UPS in its class The S8BA solves problems with power supply DCDC UPS for efficient backup

2 2 New Value For Control Panels Control Panels: The Heart of Manufacturing Sites. Evolution in control panels results in large evolution in production facilities. And if control panel design, control panel manufacturing processes, and human interaction with them are innovated, control panel manufacturing becomes simpler and takes a leap forward. OMRON will continue to achieve a control panel evolution and process innovation through many undertakings starting with the shared Value Design for Panel * 1 concept for the specifications of products used in control panels. *1 Value Design for Panel Our shared Value Design for Panel (herein after referred to as "Value Design") concept for the specifications of products used in control panels will create new value to our customer s control panels. Combining multiple products that share the Value Design concept will further increase the value provided to control panels. Innovation for panel building Process Further Evolution for Panels New Value For Control Panels Simple & Easy for panel business People

3 Backup Power for 24VDC Devices in Control Panels for Instantaneous Voltage Drops or Power Interruptions 3 Smallest *1 DIN Railmounted UPS in Its Class Impressive Space Saving. Downsize Panels Even Further by Also Using Slim Power Supplies. Easy installation and wiring let you reduce assembly work. Smallest in its class* 1 Uninterruptible Power Supply (UPS) S8BA24D24D120LF (120 W) Lightweight at Only 800 g *2 Light enough to mount directly on DIN Rail. Support Exporting Overseas. Lithiumion Batteries *3 Life Expectancy: 10 yrs. (replaceable battery) Switch Mode Power Supply S8VKS (120 W) Life Size mm pushin Terminal Block Enables easy wire insertion. Antivibration *1. In comparison of S8BA to products of the same class from other companies. According to OMRON investigation in April *2. For the S8BA24D24D120LF (120 W). *3. Replacement Battery Pack sold separately. *4. Refer to page 6. Connections through USB, RS232C, and I/O ports enable interlock shutdown with an industrial PC (IPC) or controller. Use any of 3 connection methods. *4

4 4 Uninterruptible Power Supply (UPS) S8BA Customers' Voice Compact, Lightweight Design, Long Service Life, and HighTemperature Support Line Stop Due to Lost Process Data Problems with power lines caused instantaneous voltage drops in a factory, which reset the power supply to the Wireless Communications Unit that connects the with the production management system and interrupted communications. This in turn caused the production management system to miss data, which resulted in line stops until the data could be recovered. Interruptions in Communications Prevented with the S8BA The S8BA was used to back up the power supply to the Wireless Communications Unit and. This let process data be reliably communicated to the production management system, and lowered the risk of line stops. The compact, lightweight design of the S8BA allows for installation in compact production management systems along the production line. Production Management System Location: Automobile factory Equipment: Production management system Connected devices: Wireless Communications Unit and Loss of PC Data Due to Operating Errors Maintenance technicians in a semiconductor manufacturing plant made operational errors when stopping a device during equipment maintenance, causing the main power supply to suddenly turn OFF. The power supply to the PC used for SECS communications was turned OFF without shutting down the PC normally. This caused important data to be lost, and the factory suffered a long production stop. S8BA Used to Enable Normal PC Shutdown The S8BA was used to back up the power supply to the PC used for communications, and then the Simple Shutdown Software was installed on that PC. This prevented data losses during unexpected power interruptions by enabling the PC to shut down normally when power is lost. Also, the combination of a compact embedded PC with a compact UPS promoted device downsizing. Compact (ideal for embedding) PC Location: Semiconductor manufacturing plant (postprocess) Equipment: Semiconductor manufacturing device Connected device: PC Safety Relay Malfunction Due to Momentary Power Interruption Safety relays are included in the emergency stop safety circuit in the production line at an automobile tire factory. The safety relays malfunction when an instantaneous voltage drop occurs, initiating an emergency stop of the production line and causing downtime. Prevent Malfunctions Due to Momentary Power Interruption The S8BA was installed on the panel to prevent malfunction of the safety relays during momentary power interruption. This allowed production downtime to be prevented. Safety relay unit The S8BA supports temperatures of 55 C (ambient temperature: 50 C). Compact and lightweight design (installable on narrow panels) Location: Automobile tire factory Equipment: Tire production line Connected device: Safety relay unit

5 5 Image Data Lost Due to Momentary Power Interruptions Image data is saved through a network to a host system to ensure traceability during printing inspection processes in a food factory, but a momentary power interruption due to a lightning strike reset the power supply to the image sensor and communications device, which prevented the image data from being saved to the host system. Server Communications device Image sensor Traceability Ensured with the S8BA The S8BA was used to back up the power supplies to the image sensor and communications device. This allowed the system to continue to operate until the data is saved in the host system, which provided morereliable traceability. Camera The compact, Lightweight design of S8BA allows easy installation alongside NJ Series and FH Series products, allowing a change from visual inspection to image inspection for improved quality. Location: Food factory Equipment: Image inspection devices Connected devices: Image sensor and communications device Loss of Valve Control Due to Power Interruption Caused by Lightning Strike A lightning strike during a summer storm caused a power interruption at a factory. Due to the power interruption, it became impossible to control the valve that maintains sterile conditions in pharmaceutical manufacturing equipment that requires maintenance of sterile conditions. During recovery from the power interruption, the valve opened before the clean fans started normal operation. Sterile conditions were lost, and production stopped for a long time until the sterile conditions could be restored. Control Continued before and after a Power Interruption with the S8BA The S8BA was used to back up the power supply to the and valve. An I/O signal from the S8BA was used to communicate with the to valve open/close control after reaching a specific state during a power interruption or after recovery to enable rapidly restarting production. Compact design with support for high temperatures Valve Location: Pharmaceuticals factory Equipment: Pharmaceutical manufacturing devices Connected devices: and valve Loss of Control for Pumps in remote areas during Power Interruption Many pumps are located somewhere away from the city and usually managed through a remote monitoring system. Such situations make it impossible to ascertain the status of a pump facility if a power interruption occurs. Continue Remote Monitoring during Power Interruption The S8BA was able to compensate for 2 to 3 hours of interrupted power, allowing for maintained communication of remote monitoring systems and for storage of data. S8VK Remote Access Server The long service life and simple maintainability of the S8BA makes it suitable for use in remote locations. Even though outside temperatures can be high, support for temperatures up to 55 C provides increased reliability. The compact design allows for easy installation in a pump control panel. Location: Remote pump facility Equipment: Pump control panel Connected devices:, Internet communication equipment (Remote Access Server, GPRS)

6 6 Uninterruptible Power Supply (UPS) S8BA DCDC UPS for Efficient Backup Three Features of the S8BA Device Safety Cost Reductions and Control Panel Downsizing Reduced Work in Design and Management Using a DC control section and mounting in the power section improves equipment safety. The use of a compact UPS allows you to downsize and mount in the power section, which eliminates the need for a separate panel or wiring rack. All models are for 24 VDC to facilitate design, management, and maintenance. Flexibly design your control panels and equipment. Select the UPS with the optimum output capacity. Greater Design Flexibility/Select the Optimum Output Capacity ACAC UPS DCDC UPS This type of UPS is large, so it must be installed outside the control panel or it requires excessive space inside the control panel. UPS All of the equipment connected to the Installation Switch Mode Power outside the Supply must be backed control panel up, so you must install a UPS with a large output capacity. UPS Installation inside the control panel Mounted to DIN Rail The compact body mounts to DIN Rail to save space. This increases design flexibility. With a DCDC UPS, efficiency is increased because you can back up only the required equipment. You can select the UPS with the optimum output capacity. Use Any of Three Connection Methods USB/RS232C I/O Port USB/RS232C PC USB/RS232C PC I/O Port The Simple Shutdown Software is installed. Setting Utility Software Automatic shutdown software for UPS: Simple Shutdown Software UPS Setting Utility Software Install the Simple Shutdown Software on a PC (Windows, Linux, or other OS) that is connected to the UPS with a USB or RS232C connection to automatically and safely shut down the PC when normal power is interrupted. The UPS Setting Utility is a software application used to set up the UPS. You can use this software to easily change UPS settings.

7 Ordering Information 7 Uninterruptible Power Supplies (UPSs) Input voltage Output voltage Output current / Power rating 24 VDC 24 VDC Connection Cable 5 A/120 W 10 A/240 W 15 A/360 W 20 A/480 W Specifications Type Length For RS232C port RJ45/Dsub 9pin 2 m For CONTACT port RJ45/Discrete wire * Model S8BA24D24D120LF S8BA24D24D240LF S8BA24D24D360LF S8BA24D24D480LF * The values are 16.7 A/400 W for use under UL standards. Model S8BWC01 S8BWC02 Replacement battery pack Rated voltage Rated capacity Weight Model 14.4 VDC 1600 mah 0.3 kg S8BAB120L Dimensions (Unit: mm) S8BA24D24D120LF (120 W) Weight: Approx. 0.8 kg S8BA24D24D240LF (240 W) Weight: Approx. 1.3 kg S8BA24D24D360LF (360W) S8BA24D24D480LF (480W) Weight: 360 W: Approx. 2.0 kg 480 W: Approx. 2.3 kg Backup time table (Time unit: minutes) 2.5 Capacity (W) S8BA24D24D120LF S8BA24D24D240LF S8BA24D24D360LF S8BA24D24D480LF Note: The above backup times are for reference only. They may change depending on the battery life and external environment (such as temperature). I/O signal functions Type of output signals Signal Backup signal output (BU) Battery LOW signal output (BL) Trouble signal output (TR) Battery replacement signal output (WB) Type of input signals Description Stays ON during backup operation at a power failure. Goes ON when the battery becomes weak during backup operation at a power failure. Goes ON when an internal failure of the UPS occurs or when the battery life counter expires. Goes ON when the test determines that battery replacement is necessary due to deterioration or when the battery life counter reaches the replacement period. (The life counter operates while input power is being supplied.) Signal Description Backup stop signal input (BS) When the BS signal is ON (High), the output of the UPS is stopped after the time period specified in advance has elapsed. * Remote ON/OFF signals can be used to start and stop the UPS, by using either an externally connected contact or the ON/OFF status of the open collector circuit. When signal is OFF, the UPS will be turned on. Remote ON/OFF signal When signal is ON, the UPS will be turned off. In the factory settings, the UPS stops operation when this is shortcircuited. In addition, it is necessary to turn on the "Power" switch of UPS to use this function. * BS signal delay time: It is possible to set the period of time from when a BS signal is received until the output of the UPS is stopped. The output of the UPS can be stopped by inputting the voltage signal (High). I/O signal port (RJ45 connector) Outlook of the connector Pin number Item Pin number Item Backup signal output (BU) Remote ON/OFF input () Trouble signal output (TR) COMMON (COM) Battery LOW signal output (BL) Backup stop signal input (BS) Battery replacement signal output (WB) Remote ON/OFF input (+)

8 Products That Create New Value in Control Panels Switch Mode Power Supplies S8VKS Uninterruptible Power Supply (UPS) S8BA Power Monitors KMN2/KMN3 Measuring and Solidstate Timers Solidstate Timers Solidstate Timers Liquid Leakage Monitoring Relays H3DT H3Y(N)B H3RNB Sensor Amplifiers K8DT K7LB Sockets for Relays with Common Sokets Common Sokets Slim I/O Relays Slim I/O Relays I/O Relay Terminals Forcibly Guided Contacts (for MY/H3Y(N)B) (for G2RS/H3RNB/K7LB) G2RVSR G3RVSR G70V (for G7SA) PYFPU(L) P2RFPU P7SAPU Pushbutton Switches PushIn Plus Terminal Block Series A22NP/A30NP/M22NP Solid State Relays for Heaters G3PJ DIN Track Terminal Block XW5T Digital Temperature Controllers E5CCB/E5ECB Innovation in Control Panel Building Cat. No. Y218 Refer to the S8BA Uninterruptible Power Supply (UPS) Datasheet (Cat. No. U701) for details. Before you place an order, please read and understand Agreement for Using the Product available on Omron s latest Best control devices Omron, General Brochure or Omron s website. OMRON Asia Pacific Regional HQ T (65) F (65) E apac_enquiry@ap.omron.com W omronap.com Australia TF F E au_enquiry@ap.omron.com W omron.com.au India T (9122) Malaysia T (603) F (603) E my_enquiry@ap.omron.com W omronap.com.my New Zealand T Singapore T (65) F (65) E sg_enquiry@ap.omron.com W omronap.com.sg Thailand T (662) F (9122) F (649) F (662) Get Constant Updates E in_enquiry@ap.omron.com W omronap.co.in E nz_enquiry@ap.omron.com W omronap.co.nz E th_enquiry@ap.omron.com W omronap.co.th facebook.com/omronapac.iab Indonesia Philippines Vietnam T (6221) T (632) T (848) F (6221) F (632) F (848) E id_enquiry@ap.omron.com E ph_enquiry@ap.omron.com E hcm_enquiry@ap.omron.com W omron.co.id W omronap.com.ph W omron.com.vn Cat. No. K1LD17004A Printed in Japan 0517 (0517) For Warranty and Limitation of Liability, please visit: