WFF Pad 0A Universal Ground Fluid Control System
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1 WFF Pad 0A Universal Ground Fluid Control System Executive Overview March 2012
2 Command and Control Technologies Corporation CCT is under contract to the Mid-Atlantic Regional Spaceport to build, install, & validate the WFF Pad 0A Universal Ground Control System Command and Control Technologies Corporation (CCT) is a Florida based small business specializing in decision focused situation awareness and automation for space, defense, and security Applications Chaffee Drive, Suite 1 Titusville, Florida TEL , x120 FAX WEB davisrd@cctcorp.com
3 Background The Virginia Commercial Space Flight Authority (VCSFA) is developing a new launch pad to support mid-class, liquid oxygen(lo2)/kerosene (RP-1) fueled launch vehicles NASA Wallops Flight Facility (WFF) Launch Pad 0A Planned Completion: April 2012 Multi-use launch facility Orbital Sciences Corp will be the 1st user of the new launch complex, flying the newly developed Antares launch system in support ISS cargo and resupply Orbital is a key stakeholder and is substantially contributing to the technical requirements/features of the pad. A key feature of the new launch complex is a Universal Control System (UGFCS). Provides automated remote control and monitoring of all pad systems Reconfigurable/Extensible for vehicle and mission specific requirements 3
4 4
5 UGFCS Scope Summary Remote control and monitoring of pad systems Automatic fill/drain of liquid and gas commodities LO2, RP-1, GHe, GN2, LN2 Automatic sequencing of Deluge Systems Supervisory control of Vehicle & Payload Env Control Sys (ECS) Supervisory control of Vehicle Transporter/Erector (TEL) Operator situation awareness: Systems Health & Status, Caution & Warning, Alerts/Advisories. Mode Control: Automated and Manual operation Time synchronization/correlation and Control Historical data archive and data reduction services Integrated interactive pad simulation Remote web based NRT pad monitoring Capable of operating stand alone or in concert with launch vehicle command and control Includes extensible features to support vehicle specific Conops 5
6 FCS Architecture Overview Software architecture based on COTS Command and Control Toolkit TM C 2 Framework Orbital selected same framework for vehicle launch ops command and control COTS T-Zero Sequencer provides Timeline management COTS servers and workstations interconnected via standard network communications COTS distributed industrial I/O for GSE and Vehicle interfaces PROFINET Industrial Ethernet Ground Control Network Gateways to other protocols EtherNet/IP ModBus Fault Tolerant / Redundancy / Bumpless Failover Software, Servers, Workstations, Networks, Critical I/O Significantly leverages COTS redundancy technology Development limited to UGFCS specific adaptations 6
7 Integrated Launch/Fluid Ops ECS / Deluge Fluid/Gas GSE Ground Control Network Vehicle / Mount Ground Control Network Range Electrical GSE Special Test Equipment Fluid Control System Transporter / Erector 7
8 Physical Architecture Taurus-II Pad Area TEL ECS FMS EGSE Master Control UTC / PT Range Timing Launch Control Center Video Switch Voice TEL ECS LO2 TMS Flight Computer PHS FCS/OCCS Control Server Fiber Propellant Farm Redundant Managed Networks SAN Utility Workstation Display Network Firewall Ground Control Network Ground Control Network Deluge RP-1 Launch Mount RP Pad LO2 Pad LN2/GHe Universal Skid Simulator RP1 LN2 LO2 GHe / GN2 Stage Test Sim RP1 Skid LN2 Skid LO2 Skid GHe Skid GN2 Skid BPSS RP1 Pad Skid RP Cond MPFSS Deluge Sub-Cool LN2/GHe Pad Skid Control Zones 8
9 Launch Site Control Zones To LCC & Pad Support Facility RP1 RP1 FCS Control Server Display Net GHe GN2 GHe/GN2 TEL Ground Control Net ECS LN2 LN2 Deluge RP1 Pad RP1 Pad GHe/LN2 Pad Launch Mount Mount STE GHe/LN2 Pad LO2 Pad LO2 Pad LO2 LO2 9
10 FCS Locations To LCC & Pad Support Facility RP1 FCS Control Server Display Net GHe/GN2 TEL Ground Control Net ECS LN2 Deluge RP1 Pad Mount STE GHe/LN2 Pad LO2 Pad LO2 10
11 End-Item Control is Modal: Autonomous or Human In-The-Loop Decision Makers Can Drill Down To System/Subsystem Details as Required FCS Information Processing Concept Vehicle Operator Ground Safety Decisions Ops Process Control FCS Operator C 2 Services Communications Sustainer / Maintainer Situation Awareness Role Players Observer Visualization & Advisory System / Subsystem Control & Monitoring Distributed Role Players Nominal Situation Awareness Abstracts Details & Provides Priority Focus on State, Events, & Constraints Command / Control Data Distributed End-Items End-Item Interfaces Range Vehicle & Vehicle GSE Pad Facility Environmental Control System Fluid / Gas GSE Water Deluge Transporter / Erector 11
12 FCS Modes and States Operation Execution Post-Mission Operations Pre-Mission Operations Safe Analyze Configuration Startup Op-Safe (Standby) Shutdown Archive Maintenance Fail-Safe Logoff Development Power Down Logon Manual Auto-Sequence Power Up Interlock Disabled Fill Drain Power Off Power On Abort Fail Launch Abort Transition to Safe Mode - Startup/Shutdown - Failure Test Hardware Emulation Simulation Execution Train - Operator Initiated Emergency Safe - Operator initiated Hold/Standby - End of Sequence 12
13 FCS Software Structure Overview Uses Configures Analyzes T-Zero Process Visualization Gets Process Status Operator (0..n) Login Controls & Monitors Gets Health & Status Visualization & Advisory Developer / Maintainer / Sustainer (0..n) Uses Configuration Publishes Acks Process Status FCS Applications Subscribes Commands Development Environment Configuration Database Historical Repository Archive Legend COTS Custom Uses Records Process Control Uses Time Control Controls & Synchs Subscribes Time Interface Controls (0..n) COTS System and Application Services Sends CDT Sends Linked Time Measurements Subsystem Sequencer Subscribes Publishes Data Data Processing Sequences End-Item Interface Applications Sends Linked Measurements Packet Decom Sends Frames Subscribes Publishes Derived Data Polls Subsystem Sends Simulated Linked Measurements Commands End-Item Interface Commands Produces Application Development Library Scripting Display Builder Uses Simulation Environment Simulation Engine Uses Extended FCS HW Gets UTC Gets PT End-Item Models Subsystem Model External Gets Instr Data Commands Controls Independent Safing Control Master Time End-Item Subsystem End-Item (HW) Simulator Safes 13
14 BACKUP 14
15 Sample Screenshots LO2 Display ECS Display RP1 Display TEL Gripper Arm Display 15
16 TEL Gripper Arm Testing TEL Hydraulics Testing 16
17 Deluge Testing FCS 17
18 OCCS Workstation FCS Utility Workstation FCS Workstation 18
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