Electrostatic Discharge Protection
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1 Electrostatic Discharge Protection ALKON ESD SAFE PRODUCTS CAT.908-C
2 ALKON CONDUCTIVE PROTECT ELECTRO STATIC SENSITIVE DEVICES ABOUT ELECTROSTATIC DISCHARGE (ESD) To a greater or lesser extent all contact between objects, every separation of one item from another, each sliding of one thing on another, causes a disturbance of electrical charge. When charge disturbance take place faster than charge redistribution, static charge accumulates. ESD occurs where charges of different electrostatic potentials meet. The flow of electrons is usually sudden and releases energy that can damage electrostatic sensitive devices (ESDs) This is referred to as tribo electric generations. Static charges of upto volts are not uncommon and can be generated by the simple act of walking across a floor, yet a discharge of only 10 volts can destroy a class 1 ESD sensitive device. A material that inhibits the generation of tribo electric generation is classified as anti static. An anti static material can be 3 5 conductive ( ohms/sq), 6 9 static dissipative ( ohms/sq), antistatic (10-10 ohms/sq) or even 12 insulative (greater than 10 ohms/sq) Only conductive or static dissipative anti static material should be used in ESD protected areas CONDUCTIVE STATIC DISSIPATIVE ANTI STATIC ALKON uses special blended imported raw material to produce permanent ESD safe products like different sizes of bins, trays, containers, component organizers, cabinets, PCB carriers etc INSULATIVE 2
3 PCB CARRIERS ALKON introduces a wide range of fixed and adjustable PCB Carriers to stack and store or transport your PCB's. They are the most modern designed carriers available. They are manufactured in both Conductive and Non-conductive plastic and can handle all sizes of PCB's. Non Conductive Adjustable PCB Carrier NO.5 Conductive Adjustable PCB Carrier NO. 5 ESD SAFE PRODUCTS CONDUCTIVE AND NON CONDUCTIVE ADJUSTABLE PCB CARRIERS ALKON adjustable PCB Carriers can be used for protection of boards during storage or transport in assembly line or integrate with automatic component insertion machines. They can be stacked one on each other. Each PCB Carrier has distinctly numbered on white background, 31 slots which can hold a maximum of 31 PCB's. Special Aluminium Guides have a unique design which remains Flush with PCB Carriers. They help in adjusting the width as per the Size of PCB,s Three lengths of aluminium guides are available i.e. 253 mm, 353mm and 553mm ADJUSTABLE PCB CARRIER NO.: 5 Useful for small to medium Boards Size of sides 350mm x 105mm Use different size of Aluminium guides to make the configuration as per the size of PCB. Conductive Adjustable PCB Carrier NO.: 5 Set of 2 pcs. - Colour Black Art No.: APCR5 - C Non Conductive Adjustable PCB Carrier NO.: 5 Set of 2 pcs. - Colour Grey Art No.: APCR5 - N Order aluminium guides separately. Multi Use Non Conductive Adjustable PCB Carrier No.6 MULTI USE Different sizes of PCB's can be fitted in two PCB Carriers as shown in the picture ALUMINIUM GUIDES Three Standard lengths Aluminium anodized guides are available Longer lengths useful for handling different sizes of PCB's are available on request. LENGTH 253 mm Set of 2 pcs. Art No.: APCRG mm Set of 2 pcs. Art No.: APCRG mm Set of 2 pcs. Art No.: APCRG -5 ADJUSTABLE PCB CARRIER NO.: 6 Useful for medium sized Boards Size of sides 350 mm x 210 mm 2 Sets of Aluminium guides are required for Carrier No. 6 Conductive Adjustable PCB Carrier No.: 6 Set of 2 pcs. - Colour Black. Art No.: APCR6 - C Non Conductive Adjustable PCB Carrier No.: 6 Set of 2 pcs. - Colour Grey. Art No.: APCR6 - N Order Aluminium guides separately. 3
4 ALKON R PCB CARRIERS NON SKID FITTING Non Skid fitting available to fit at the bottom on Aluminum guides to keep the PCB carriers at a taper for horizontal storage of PCB's. Set of- 2 pcs. Art No.: NSF Non Skid Fitting Conductive & Non Conductive Fixed PCB Carriers CARRY HANDLE Carry handle can be provided to carry the PCB's in horizontal position in the racks. Handle 1 pc. Art No.: PCB-H CONDUCTIVE & NON CONDUCTIVE FIXED PCB CARRIERS Economical carriers for handling clinched SMD's, Soldered or bare boards of any Size. Tapered slots to keep PCB's in taper position. Easy to carry. Size 458 mm x 140 mm 25 Slots Black Colour for conductive. Art No.: APCR1-C Grey Colour for non conductive. Art No.: APCR1-N Packing : Fixed PCB Carrier are packed 5 pcs. in a box. PCB CARRIER DOUBLE WIDE Two PCB Carriers can be connected with Aluminium connectors for very wide PCB's upto 600mm. Conductive : Art No.: APCR 1-WC Non Conductive : Art No.: APCR 1-WN PCB Carrier Double Wide 4
5 FIXED PCB CARRIERS - L TYPE ESD SAFE PRODUCTS It is a two side support PCB carrier of conductive or non conductive material for stronger card holding. Conductive PCB carrier are excellent PCB carrier for work benches. Easy to handle and does not occupy much space. Electrically conductive models are wholly earthed only by placing them on an earthed table. Art No.: APCR 4 - C ( Conductive Black ) Holds boards on two contigious edges. Nestable when not in use. Conductive PCB carrier in Black colour. Non conductive PCB carriers in Grey colour. Size : 207 x 273 x 95 mm. 25 grooves, 9mm Pitch, 3mm width. Art No.: APCR 4 - N ( Non Conductive Grey ) CONDUCTIVE COMPONENT ORGANlSER COMPONENT ORGANlSER Conductive Component Organiser provides systematic storage of electrostatic sensitive devices. It consists of a cabinet with 25 small drawers. Size of Cabinet: 400mm x 250mm x 160mm Size of the Drawers: 150mm x 75mm x 35mm. Non Conductive Component Organisers are also available Art No.: ACO 25 - C Conductive Art No.: ACO 25 Nonconductive Conductive Component Organiser 5
6 ALKON R MODULAR SYSTEM-CONDUCTIVE Modular system is an ideal storage system for Electrostatic sensitive devices based on standard modules which can be interlocked and stacked one on top of each other. The basic system is around four drawer sizes which can be interchanged in the ratio of : 1 : 2: 3: 4. All cabinets can be supplied with / without central lock. 6
7 ESD SAFE PRODUCTS AD1-C AD2-C AMS6L-C STOPPER AD3-C SPECIAL STOPPERS Special stoper is provided to stop the drawers when opened fully.to remove drawer from the cabinet lift the drawer up & remove from cabinet. AD4-C AMS4L-C BASE UNIT -ABU-C 310 mm CENTRAL LOCK 322 mm 380 mm AMS12L-C INTERNAL SIZE OF DRAWERS AD1-C 360 mm x 265 mm x 16 mm AD2-C 360 mm x 265 mm x 39 mm AD3-C 360 mm x 265 mm x 62 mm AD4-C 360 mm x 265 mm x 87 mm AMS12-C Modular system with 12 AD1-C Drawers AMS6-C Modular system with 6 AD2-C Drawers AMS4-C Modular System with 4 AD3-C Drawers AMS3-C Modular System with 3 AD4-C Drawers AMS3L-C MIXED DRAWER SYSTEM Modular System can be fitted with different size of drawers in the same cabinet. For example, One AD4-C drawers can be replaced by two AD2-C drawer or one AD1-C drawer and one AD3-C drawer INDICATOR Name plate can be changed by pushing out the paper from the indicator as shown. Combination of Containers in AD3-C drawers BASE UNIT Base unit can be used with casters to make a mobile unit. One or more base unite can be used (Joined by set of four dowels provided ) under the Modular system to raise the cabinet from the floor. Height of base unit is 35mm. CENTRAL LOCKING SYSTEM Is provided OPTIONALLY. Product numbers for cabinet with locks will be AMS12L-C, AMS6L-C, AMS4L-C etc. CONDUCTIVE UTILITY CONTAINERS : FOR STORAGE OF SMALL PARTS THREE SIZES OF CONTAINER IN BLACK COLOUR ARE AVAILABLE TO FIT IN AD3-C DRAWERS AND ONE SIZE TO FIT IN AD2-C DRAWER SIZES OF CONTAINERS : Art No. UC1-C Size 82 x 82 x 55 mm 12 CONTAINERS FIT IN ONE AD3-C DRAWER Art No. UC2-C Size 170 x 82 x 55 mm 6 CONTAINERS FIT IN ONE AD3-C DRAWER Art No. UC3-C Size 255 x 82 x 55 mm 4 CONTAINERS FIT IN ONE AD3-C DRAWER Art No. UCD 2-C Size 258 x 85 x 37 mm with 2 partition 6 CONTAINERS FIT IN ONE AD2-C DRAWER Art No. UC6-C Size 95 x 90 x 45 mm This container is designed to be used in USE ALL BOX 7
8 ALKON R USE ALL BOX CONDUCTIVE MULTIPURPOSE USE ALL BOX Big drawer size 195mm 273mm 110mm WITH ONE OR TWO DRAWERS Cabinet : Black conductive Plastic Size : 215 x 282 x 242 Drawers : Black conductive Plastic Big Drawer : 195 x 273 x 110 mm Small Drawer : 195 x 273 x 55 mm. 55mm Multipurpose use all box cabinet can be interlocked both vertically and horizontally. Assemble cabinets from left to right and bottom to top. 273mm 195mm 6 nos. Of UC 6-C Containers can fit in one small drawer. Small drawer size with 2 partitions ART No.: MUB-1 C with one big drawer ART No.: MUB- 2 C with two small drawers. ART No.: UC6-C Conductive Container. Size : 90 x 95 x 45 mm 6Nos. UC 6-C Containers can fit in one small drawer. Art No.: MUB-2 CP Vertical Partition. Two Vertical Partition can fit in one small drawer in the slots provided. Non Conductive Use all box available : Cabinet Grey colour. Drawers Transparent Two cabinets fitted one on top of the other or side by side. 8
9 SUPRA BINS CONDUCTIVE ESD SAFE PRODUCTS SUPRA BIN PARTITIONS SB5-C with vertical partition SB5-C SB7-C SB4-C with horizontal / vertical partition SB3-C SB4-C SB2-C Supra Bins Dimensions in mm SB6-C SB1-C Horizontal partition for SB4-C & SB6-C Art No.: HP SB4-C / HP SB6-C Vertical partition for SB4-C & SB5-C Art No.: VP SB4-C / VP SB5-C Vertical partition for SB6-C Art No.: VP SB6-C Vertical partition for SB7-C Art No.: VP SB7-C Louvre Panels 9 Made from Polypropylene Copolymer. Strong rear lip for use with louvred panels. Strong heavy duty, with reinforced base side & stacking rim. Resistant to most industrial solvents, withstands higher temperatures. Clear access to contents. All bins with identification card holder slots. Incorporates a safety stop feature in SB 4-C, SB 5-C, SB 6-C, at the back for use in shelves. Colour - BLACK. STACKING Supra Bins are designed to be stacked one on top of each other. LOUVRE PANELS They are made from Conductive Galvanized steel and come in four sizes. They can be fitted on walls or on stand on table with our special stands. Art No.: SB LP1 Size 457mm x 457mm Art No.: SB LP2 Size 457mm x 61Omm Art No.: SB LP3 Size 457mm x 915mm Art No.: SB LP6 Size 457mm x 1830 mm Different Types of Stands & Trolleys are available.
10 ALKON R HINGED BOXES APPBM-C APPBS-C APSB-C ATBS-C CONDUCTIVE / NONCONDUCTIVE HINGED BOXES SMALL SIZE Two Sizes of hinged boxes are available in conductive and nonconductive Black Colour with conductive foam. Ideal for shipping and long term storage of sensitive devices with foam acting as a cushioning material for components. 1) Small Box: Size 180mm x 95mm x 22mm Art No.: APPBS-C Conductive Art No.: APPBS Nonconductive 2) Medium Box: Size 190mm x 120mm x 40mm Art No.: APPBM -C Conductive Art No.: APPBM Nonconductive BIG BOX WITH FOAM Big size box with cover available in conductive and nonconductive plastic with foam inside for protection of all sensitive devices. Size: 333mm x 133mm x 40mm Art No.: APSB -C Conductive Art No.: APSB Nonconductive HINGED BOX WITH HANDLE & LOCKING FACILITY Big Size hinged box is very useful for storage and transport of delicate electronic device which can also be locked. Alternatively it can be used as a tool box. It has a small parts tray inside the box. Size of Box: 280mm x 125mm x 95mm Art No.: ATBS - C Conductive Art No.: ATBS NonConductive CONDUCTIVE WASTE PAPER BIN Excellent conductive waste paper bin for use in clean rooms. Made from conductive polypropylene. Art No.: AWPBS-C SIZE TOP DIA BOT. DIA HEIGHT Small 210 mm 170 mm 240 mm 10 CONDUCTIVE FOAM Availability : Conductive Hard Foam Conductive Soft Foam Thickness : 10 mm & 20 mm Ideal for long term storage of critical devices as it is low charging and conductive. Will protect the long term solderability of device lead as it is corrosion resistant.
11 ALKON ESD SAFE PACKAGING ESD SAFE PRODUCTS Alkon designs & fabricates Conductive & Non Conductive Boxes & Trays which are made from Conductive & Non Conductive Fluted plastic PP corrugated sheets & Conductive paper corrugated sheets as per customer requirements FLUTED PLASTIC PP CORRUGATED SHEETS Thickness : Sheets are available in 3mm & 5mm Conductive : Colour Black Non conductive : Colour Blue Size : 2000 x 1300mm Fluted Plastic PP Corrugated Sheets Fluted Plastic Conductive / Nonconductive Trays FLUTED PLASTIC CONDUCTIVE / NONCONDUCTIVE TRAYS Conductive/ Nonconductive Trays of various sizes are available for handling of PCB's and components. They can be stacked one on top of the other keeping the PCB,s safe from damage. Made from Conductive/ Nonconductive fluted plastic PP sheets. OD Size 410 mm x 310mm x 65mm Art. No.: FPTl -C Conductive Colour Black Art. No.: FPTl Nonconductive Colour Blue Other sizes of Trays on order. FLUTED PLASTIC BOX WITH LID CONDUCTIVE / NONCONDUCTIVE BOX Conductive & Nonconductive boxes with lid can be made in different sizes OD Size 390mm x 290mm x 160mm Art No.: BL 1-C Conductive Colour Black Art No.: BL1 Nonconductive Colour Blue Other sizes of Boxes on order Fluted Plastic Conductive Box With Lid Slotted Dividers SLOTTED DIVIDERS Slotted dividers are available to make compartments in crates or any container. STANDARD : The smallest compartment is 20mm x 20mm this can be expanded in each side by 20mm ie. 20mm x 40mm, 20mm x 60mm, 40mm x 60mm, 80mm x 80m etc. They are made from conductive and non conductive plastic. Any other size is available. 11
12 ALKON R CONDUCTIVE PAPER CORRUGATED PACKAGING APPLICATIONS ALKON uses a proven, versatile cardboard ESD shielding material developed especially for todays electronics industry. Products made of this material include Component boxes, PCB Transit boxes, IC tube boxes, In-plant handlers for PCBs and also for custom applications. CARDBORD DISSIPATIVE COATING SHIELDING To protect electrostatic sensitive devices (ESDs) from the unwanted effects of ESD, two key measures must be taken and applied at all times. ESDs must be handled exclusively in an ESD protected area (EPA) where electrostatic potential differences are minimised. ESDs must be transported from one EPA to another only in shielding packages. ALKON ESD Safe packaging is ideally suited for ESDs and because of its static dissipative skin and buried conductive core, it is an ESD shielding material suitable for use in ESD protected areas (EPA). IEC AND EN STANDARDS Standards play an important part in reducing uncertainties in the valuation, selection and use of ESD protection programs and products. Today in Europe, the operating standard is IEC/EN :2001 Electrostatic part 5-1 protection of electronic devices from electrostatic phenomena - general requirements and the accompanying IEC/EN :1999 Electrostatic part 5-2 protection of electronic devices from electrostatic phenomena - user guide. ALKON meets or exceeds all IEC/EN requirements pertaining to packaging of ESDs THE ENVIRONMENT ALKON packaging can withstand repeated use without loss of electrical properties. In the end, it can be recycled in the waste paper stream. 12
13 ESD SAFE PRODUCTS SHIELDING STATIC-DISSIPATIVE OUTSIDE EPA INSIDE EPA Max. Energy inside the package <50 nj Surface resistance 8 approx. 10 Ohm Charge decay rate T 1000 < 2 sec Technical Data ELECTRICAL Surface resistance - core layer - outer layer DECAY TIME TRIBOCHARGING SURFACE COLOUR ENERGY BAG TEST TO EOS/ESD AND EN CHEMICAL CORROSION GALVANIC POTENTIAL HEAVY METAL CONTENT AMINES MECHANICAL BASE MATERIAL PPUNCTURE RESISTENCE RESISTANCE TO ABRASION PRINTABILITY MOISTURE THICKNESS 2 < 10 OHM <1 second none black 3.4nj NONE NONE NONE NONE 100% KRAFT LINER 5.4 JOULE ON 1.36 B-WAVE GOOD (SURFACE IS COATED) GOOD FAIR 2 OR 3 MM 13
14 ALKON R CONTAINERS FOR SHIPMENT PCB TRANSIT BOXES Art No. Inner Dimensions mm. Board mm. 01 ATB mm 02 ATB mm 05 ATB mm 10 ATB mm 15 ATB mm 20 ATB mm 20 IBM mm 30 ATB mm 40 ATB mm 45 ATB mm 50 ATB mm 55 ATB mm 57 ATB mm 60 ATB mm 65 ATB mm SHIPMENT BOXES Art No. Inner Dimensions Mm Board mm. 10-ASB mm 20-ASB mm 30-ASB mm SOFT FOAM 10 mm & 20 mm HARD FOAM 10 mm & 20 mm. Available on request. COMPONENT BOXES Art No. Inner Dimensions mm. Board mm. 05-ACB mm 10-ACB mm 20-ACB mm 30-ACB mm OPEN STORAGE BOXES FOR PRODUCTION Art No. Inner Dimensions mm. Board mm. 05-AOSB mm. 10-AOSB mm. 15-AOSB mm. 20-AOSB mm. 30-AOSB mm. 40-AOSB mm. 45-AOSB mm. 50-AOSB mm. CONDUCTIVE TAPE Art No. Dimensions mm. ACT 50 mm WIDTH 60 mm SIZES AVAILABLE. OTHER PRODUCTS ONLY ON SPECIAL ORDER AND MINIMUM 100 Pcs. CUSTOM MADE PRODUCTS CAN BE MADE TO MEET YOUR SPECIAL NEEDS. 14
15 CONTAINERS FOR STORAGE & SHIPMENT IN PLANT HANDLER WITH LID Erected Partitions available Art No. 48-AIPH mm 50-AIPH mm PARTITIONS Inner Dimensions mm. Board mm. Art no. Dimensions mm. Slots Board mm. 48-AIPHL L 552 W mm. 48-AIPHW L 352 W mm. 50-AIPHL L 550 W mm. 50-AIPHW L 352 W mm. ESD SAFE PRODUCTS MULTIBOX STORE WITH LID Art No. Outer Dimensions mm. Board mm. 10-AMBS mm. 20-AMBS mm. PARTITION FOR CELL SIZE 50 X 20 mm. OR MULTIPLIES. Art No. Dimensions mm. Slots Board mm. 10-AMBSPL L 560 W mm. 10-AMBSPW L 360 W mm. 20-AMBSPL L 560 W mm. 20-AMBSPW L 360 W mm. STORAGE CONTAINER Art No. Inner Dimensions mm. Board mm. 20-ASC ASC STACKABLE TRAYS Can fit 48-aiph & 50-aiph boxes Foams are available to fit in the trays Art No. Inner Dimensions mm. Board mm. 20-AST mm. 25-AST mm. 30-AST mm. PARTITIONS Art No. Inner Dimensions mm. 20-ASCPL ASCPW ASCPL ASCPW Containers are with lids Partitions Smallest cell size 20 x 18 x 80 mm. Larger cells are obtained by removing partitions. Slots mm. SIZES AVAILABLE. OTHER PRODUCTS ONLY ON SPECIAL ORDER AND MINIMUM 100 Pcs. CUSTOM MADE PRODUCTS CAN BE MADE TO MEET YOUR SPECIAL NEEDS. 15
16 ALKON R Special Boxes made & supplied as per customers specifications IBM - Bangalore ITI LTD - Mankapur TCS - Goa JABIL - Pune BHEL- Bangalore Reel Bin 7 50 AOSB Reel Bin 13 16
17 ESD SAFE PRODUCTS ALKON ESD CONTROL PRODUCTS ESD MAT BLACK CONDUCTIVE MATS ANTISTATIC MATS CORDLESS WRIST STRAPS ELASTIC WRIST STRAPS MAT GROUNDING CORDS PACKAGING BAGS BLACK CONDUCTIVE BAGS CONDUCTIVE GRID BAGS 17
18 ALKON R ESD SAFE PRODUCTS ALKON ESD CONTROL PRODUCTS ESD FOOTWEARS ESD APRONS SURFACE RESISTIVITY METER ESD GLOVES ESD CHAIRS ESD BRUSHES WORK STATIONS ESD FINGER COTS 18
19 NEW ALKON R ESD WORKSTATION Today s tech and electronics manufacturers need a workstation designed to help reduce harmful discharges from reaching vulnerable parts and assemblies. Part of the overall solution is to have a workstation designed with the proper grounding to dissipate any discharge away from the product you re producing. Our custom (ESD) workstations are designed to withstand the toughest of environments, allow total flexibility for future upgrades and meet your organization s ESD needs. ART NO. AWS AWS Available in two sizes SIZE Table Top Size 1200mm X 600mm over all height 1800mm Table Top Size 1500mm X 750mm over all height 1800mm Standard Features Workstation structure made from 40 x 20mm rectangular powder coated steel pipe. ESD Mat for table top with grounding cord. Universal spike protector 230V / 50Hz, 15 Amps with four sockets. Four leveling screws for base with height adjustment facility. Foot rest for user convenience Optional Accessories 28 W flicker free swivel Light. Louver panel. Conductive Bins as required. Pin-up board of size 435 x 275mm. Writing board of size 435 x 315mm. Tool Tray with option of fitting on Left or Right side. Special powder coated 3 drawer cabinet with central lock & drawer slides fitted on two horizontal pipes Special size Available on Request. 19
20 NEW ALKON R ESD SAFE GRID BAGS ESD SAFE GRID BAGS are extensively used for packaging or transportation of sensitive electronic devices. Available in about 350 gauge Polyethylene plastic in 6 widths and lengths as per order. Following widths are available 100, 150, 200, 250, 300, 350, 400 mm. 100 Bags are packed in a printed carton 6 7 Surface Resistivity 10 to 10 O per square Use Printed Carton for 100 Bags 20
21 ALKON PLASTICS PVT. LTD. Corporate off.:- 58 DD, Govt. Industrial Estate, Kandivli (W), Mumbai INDIA Tel.: / Fax: sales@alkonplastics.com Works :- Plot No. 94(PT), Survey No. 75, Waliv Phata, Near IPOL, Waliv, Vasai (E) Dist. Thane INDIA. Tel.: / 25. Fax : Web Site :
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