The efficiency program for your production

Transcription

1 Solutions for process control Industrial process control with HBM The efficiency program for your production - Transducer - Measurement electronics - Software - Service

2 Industrial process control Quality, time and costs in an optimal relationship The efficiency program for your Three success factors count in your production: quality, time and cost. An intelligent process control system from HBM brings these three key factors together in an optimal relationship ensuring efficient production. - Maximum product quality control thanks to seamless monitoring of the production process - Total cost control thanks to integrated systems Assembly _ Riveting and clinching of components and sheets _ Punch riveting, blind riveting _ Press fitting of bearings in gear units _ Assembly of valve seats and guides in cylinder heads _ Multi-component force monitoring during assembly of aircraft components Metal working _ Measuring press forces when stamping coins, sheets, washers _ Steel or cellulose rolling _ Monitoring large presses in the automotive industry Primary shaping of base materials _ Process control in tablet pressing _ Production monitoring in CD production _ Process control in vehicle inner cladding production With the performance features of the MP85A and customized solutions, HBM helps us monitor the fitting processes for our customers with high precision and reproducibility. Chartered engineer Adnan Kolac, Development, Böllhoff Systemtechnik, Bielefeld, Germany 2

3 in your application production Machine control _ Displacement and yarn tension measurement in textile machinery _ Web tension measurement in printing presses _ Measurement of very high pressures in waterjet cutting _ Control / monitoring of filling systems _ Load monitoring in cranes and lifting equipment Functionality testing _ Testing of switches and operating elements in vehicle cockpits _ Switch testing of door systems, locking systems and high-quality domestic appliances _ Force/displacement measurement in steering column assembly _ Testing of springs and shock absorbers for the automotive industry _ Use of pressure transducers for testing injection nozzles Energy production _ Pressure monitoring of power lines _ Force monitoring in wind power systems _ Torque monitoring in generators _ Overload control in heavy diesel motors Deviations that are detected immediately after individual process steps allow us to implement specific corrections. This leads to greater accuracy in the processing process and therefore increases economic efficiency for our customers. EngD Carsten Bye, Technical application consultation and planning, Gebr. Titgemeyer GmbH & Co. KG, Osnabrück, Germany 3

4 Industrial Anwendung process control Process control with HBM Complete security with the complete Only HBM offers you a completely integrated solution for your process control comprising transducers, measurement electronics, software and services. Your production will profit from the all-round competence of the global technology leader in measurement technology. With perfectly matched components, rapid and easy set up, HBM provides know-how that you can trust Transducers Reliable and robust: High quality transducers from HBM are perfectly suited to the harsh industrial environment Measurement electronics HBM measurement electronics ensure measured values are acquired rapidly and safely during production: _ Industrial amplifiers for the following measured quantities: _ Operator terminals _ Force _ Process controllers _ Torque Numerous application examples and _ Displacement useful information at: _ Pressure Also available in customized versions, developed and produced according to your individual requirements. To design your transducer, use the 3D database at: 4

5 the complete Anwendung solution from HBM measurement chain Software Specially developed for industrial production requirements: HBM Industrial Software with professional tools for intelligent process Service Before, during and after purchase: Our measurement technology experts are at your side whenever you set up and operate your process controls. control. _ Application consultation _ Individually upgradable _ On-site services and training FASTpress Suite _ Comprehensive support services _ Intuitive Assistant software _ Calibration _ INDUSTRYmonitor for numerous _ Re-calibration applications. Academy dates and on-site offers at: Helpful program examples to download at: 5

6 HBM transducers Force transducers HBM force transducers measure static and dynamic tensile and compressive loadings and are almost displacement-free. Force transducers U2B U9B U3 U93 SLB700A C9B Principle of measurement Direction of force Strain gages Tensile and compressive Design Linearity error Nominal (rated) force 50 N 50 N N 500 N 500 N 50 kn 1 kn 50 kn 500 µm/m 50 kn kn 100 kn 200 kn Special characteristics Versatile applications, main use: test benches Miniature force transducer Insensitive to lateral force Very compact Robust TEDS Hermetically encapsulated Miniature force transducer for your applications Safely and reliably determining forces a must in numerous applications. Error-free tablet pressing Cracking components Safe loading of large masses 6

7 for industrial Anwendung process control Torque transducers Reliable and always unbeaten technologically: analog and digital torque transducers from HBM. Torque transducers T20 T22 T40 CFT CFW Principle of measurement Signal transmission Strain gages Contactless Piezoelectric Design Compressive Shaft stub Friction locking Shaft stub Friction locking Flange Nominal (rated) speed 10,000 rpm 9,000 rpm 15,000 rpm 1 1 Output signal: Torque Output signal: Speed/angle of rotation Option, Coupling ± 10 V ± 5 V; 10 ± 8 ma increments/ revolution 5/30/120 khz or 10 V Linearity error kn 120 kn 50 kn Nominal (rated) torque N m kn m 0.1 N m 200 N m 5 N m 1 kn m 500 N m 140 kn 3 kn m Extremely stiff No nominal (rated) displacement TEDS Extremely compact No nominal (rated) displacement Special characteristics Torque and speed measuring system Voltage output Current output Digital transmission of measured values High measuring bandwidth Measurement flange for your applications Smooth production for you: Torque recording in process control. Ensuring product quality with piezoelectric sensors Traceable and reliable: Function testing of components 7

8 HBM transducers Displacement transducers Robust, precise, reliable: Inductive displacement transducers, ideal for use in industry. Displacement transducer WA-T WA-L WI Principle of measurement Design Inductive Probe Plunger Probe Linearity error 0.2 % or 0.1 % 0.2 % or 0.1 % 0.2 % Cable electronics, 0.5 V 10 V output Nominal (rated) measuring range (displacement) optional optional no 2 mm 2 mm 2 mm 10 mm mm 100 mm 500 mm Special characteristics Good temperature stability Large measuring range Good temperature stability Very compact design for your applications Important in numerous applications of process control: measuring displacement quantity accurately. Production of switching elephants for automotive suppliers: HBM monitors assembly Quality assurance in electromechanical press systems 8

9 for industrial Anwendung process control Pressure transducers For safe measurement of pressure: HBM pressure transducers, available in special versions for industrial applications Pressure transducer P3 Industrial Class P2V P8AP P15 Principle of measurement Strain gages Linearity error 0.1 % or 0.2 % 0.2 % 0.3 % 1 % Integrated electronics 0.5 V 10 V 0.5 V 10 V or 4 ma 20mA Nominal (rated) measuring range 10 bar 10 bar 10 bar bar 500 bar 500 bar 500 bar 3,000 bar 3,000 bar Special characteristics Pt100 for temperature compensation Analog output Compact design Low mass Analog output Compact design for your applications Used in numerous industrial areas: Pressure measurement during process monitoring Testing of injection nozzles Bystronic Precise control of extreme pressures in waterjet cutting 9

10 HBM measurement electronics Safe measurement results with added value HBM measurement electronics for industrial process control The use of powerful measurement electronics converts your transducer signals into accurate production data. HBM has developed measurement electronics specifically for industrial use that feature unique technology advantages for greater safety and reliability in process control. Producing and measuring without errors! HBM uses carrier frequency technology in its measurement electronics with clear advantages for you because the carrier frequency method systematically masks interference frequencies. In demanding industrial environments, where there are frequent electromagnetic interferences from the surroundings, HBM measurement electronics deliver first class results. EMC safety applies in both directions. With our Greenline concept we ensure that no electromagnetic interference is emitted by HBM products. 100% Thermal voltages Mains Magnetic fields The carrier frequency amplifier signal systematically masks interferences f T f M Electric fields f Connect and measure immediately! Don t lose any time when setting up your process control with TEDS, the electronic data sheet in the transducer. With TEDS, the transducer and measurement electronics communicate fully automatically. Your process control can be set up within a few minutes without extensive synchronization and parameterization. Plug & Measure thanks to TEDS sensor detection TEDS: This is Plug & Measure in your production! 10

11 for industrial process control for you! Rapid forwarding You want to rapidly process the data from your process control? HBM measurement electronics support all common standard interfaces such as ProfibusDP, CANopen or Fast Ethernet and can therefore be seamlessly integrated in your processes. Connected with a click: I/O modules and PLC mini-controller Wireless flexibility in your production Wireless solutions ensure greater flexibility and lower costs making them suitable for use in increasing numbers in production systems. HBM measurement electronics support common wireless technologies for wireless and reliable transmission of data from production monitoring. HBM measurement electronics, wireless for on the go 11

12 HBM measurement electronics Modular and good: Measurement electronics Electronics PACEline digiclip CMA DF30 DF31 MP01 MP30 Connection, transducer: Piezoelectric transducer SG transducer SG transducer DC voltage Direct current SG transducer Thermocouples Resistance thermometer Integrated signal processing Accuracy class Filter frequency (1 db) Limit value switch (per channel) 4 Peak value memory, current value memory (per channel) 2 Parameter sets (measurement programs) Factory setting 1 + Factory setting 4 + Factory setting 4 + Factory setting Interfaces CANbus (CANopen) CANbus or CANbus or Profibus DP Profibus (DPV 1) Profibus (DPV 1) Interbus S Ethernet (TCP/IP) RS232 / RS485 Analog output: current, voltage Digital inputs Digital outputs Channels per enclosure Operation Control inputs digiclip Assistant digiclip Assistant PME Assistant or front-side keyboard Special characteristics TEDS Two measuring ranges Galvanic isolation of all electric signals TEDS Hot swapping Modular plug-in enclosures TEDS Hot swapping Modular plug-in enclosures PME Assistant or front-side keyboard 12

13 for industrial process control for use in process control PME FASTpress EASYswitch MVD Scout MP55 MP60 MP70DP MP85A DT85 MP85A-S MVD2555 Scout55 SG transducer Inductive (LVDT) Piezoresistive Potentiometric Impulses, incremental encoder Frequency signals CAN signals max. 8 channels (MP01, MP30, MP55, MP60) SG transducer Inductive (LVDT) Piezoresistive Potentiometric DC voltage CAN signals max. 10 devices of type MP85A (-DP) SG transducer Inductive (LVDT) Piezoresistive Potentiometric DC voltage SG transducer Inductive (LVDT) Piezoresistive Potentiometric SG transducer Inductive (LVDT) Piezoresistive Potentiometric Direct current Direct current Impulses, incremental encoder Impulses, incremental encoder Serial, SSi Serial, SSi (per channel) 4 (per channel) Factory setting 4 + Factory setting 4 + Factory setting 31 in Flash memory, 1000 on MMC card in device 31 in Flash memory, 1000 on MMC card in device 8 + Factory setting 8 + Factory setting (DPV 1) (DPV 1) 100 Mbit/s 100 Mbit/s /5 1/ /8 4/ channels 2 10 modules PME Assistant or front-side keyboard PME Assistant or front-side keyboard PME Assistant or front-side keyboard PME Assistant or INDUSTRYmonitor Keys and encoder wheel PME Assistant or INDUSTRYmonitor Setup software or front-side keyboard Setup software or front-side keyboard Direction of rotation detection Gateway from CANopen to Profibus DP TEDS Module for fitting monitoring LCD display ¼ VGA No fan needed Module for haptic and switch testing 10 digit LCD display with background illumination Remote control via remote contacts 10 digit LCD display with background illumination Remote control via remote contacts 13

14 HBM software Professional tools for even more security User-friendly, powerful: HBM software for industrial applications Specially developed for use in process control: the powerful HBM Industrial Software supplies you with valuable professional tools for your production tasks. HBM s software not only supports you with a complete set of essential standard functions but also allows individual customizing of the software, thanks to its modular structure, to meet your production line requirements. PACKAGES PME-Assistant Add-on modules for PME-Assistant Professional visualization Programming tools FUNCTIONS - Numerous functions for setting up and monitoring production processes - Data storage - Visualization - Report printout - Diagnostic tool EASYsetup User administration and profile storage in PME Assistant EASYmonitor Applications for visualization and storage of process data on operator terminals and industrial PC s under Windows XP, CE, Mobile (Touch-capable) (created with MP85A toolkit) MP85A Toolkit MP85A Toolkit Programming library for creating own applications and inclusion of process controls from an existing software interface using Microsoft.NET technology EASYteach - Comfortable process evaluation for process control - Statistics for downstream processing - Generation of optimized evaluation criteria for MP85A - Report builder and file export INDUSTRYmonitor Application for comprehensive process monitoring and visualization. Automatic generation of envelope curve tolerance windows. Data backup and report printing (created with MP85A toolkit) MP85A Runtime Single software license for unlimited use of a toolkit application under.net FASTpress Suite powered by HBM Industrial Software The star in the HBM Industrial Software range: FASTpress Suite, ideal in combination with the industrial amplifier MP85A FASTpress and MP85A-S EASYswitch. FASTpress Suite is a complete software package for your process control. Visualization, evaluation, further processing: FASTpress Suite offers you exactly the performance that you require for your process control. PME Assistant For simple setup and reliable monitoring of production systems Add-on modules With extra tools for automatic optimization of your evaluation criteria, for statistical process control and for simplified user administration. Programming tool The solution for system integrators with a programming tool for individual customization of the operating and control software. 14

15 for industrial process control Process control and visualization on a machine controller Can be integrated into existing systems Measurement electronics or software: Products and solutions from HBM can be integrated into existing systems without difficulty, for example, software interfaces to PLC systems. PLC configuration with Step7 from SIEMENS Always in the picture about your production You want to access the actual key data of your production line at any time? Regardless of where you are: HBM Industrial Software is also available for mobile end units such as handheld computers. Process control on mobile operating units 15

16 HBM Anwendung software Monitoring, visualization, analyzing Software PME Assistant EASYsetup Usage and application areas Setup and monitoring Service tool User administration Setting up functions Industry electronics (PME modules): MP01, MP30, MP55, MP60, MP70DP Basic settings Signal selection /Measured value display Keyboard locking User management User profiles / Password protection Module configuration Sensor settings, signal conditioning Analog output, digital inputs/outputs Limit value monitoring, peak-value memory Measurement programs Parameter selection Parameter set storage Flash memory Flash memory, memory card, external PC Process evaluation Envelope curve / Tolerance window MP85A FASTpress Haptic tests / Switch tests MP85A-S EASYswitch Statistic process control / Statistical evaluation Automatic envelope curve / tolerance window generation Data backup Measured value curves / Workpiece name Results / Statistics Process visualization, display of: Measured value / Total result Measured value curves / Peak values Process status Saved processese Report printout of individual processes Hardware platform PC, laptop, IPC min x 768 pixels Host system min. 20 MB hard disk memory Operating system Windows2000 / XP / Vista with.net Framework 2.0 or higher Operation Mouse/keyboard Interfaces USB/CAN Ethernet (10/100 MBit/s) 16

17 for industrial Anwendung process control HBM software for process control EASYteach EASYmonitor EASYmonitor CE EASYmonitor Mobile INDUSTRYmonitor Analysis and process evaluation Statistic process control Report builder Prozess monitoring Process data storage for Touch operator panels MP85A FASTpress, MP85A EASYswitch High quality process monitoring Automatic evaluation generation and additional features Graphic panel min. 640 x 480 pixels min. 2 MB RAM PDA, Pocket PC min. 2 MB RAM PC, laptop, IPC min x 768 pixels min. 20 MB hard disk memory Windows CE 5.0 with.net CompactFramework 2.0 or higher Windows2000 / XP / Vista with.net CompactFramework 2.0 or higher Touchscreen/Keyboard Touchscreen Touchscreen/Keyboard WLAN (Wi-Fi) Ethernet (10/100 MBit/s) 17

18 HBM Support & Service Expert know-how for your production Globally near you HBM Support: Immediate. Competent. Reliable. Process control with HBM is the ultimate in efficiency for your production. And that means you profit before, during and after the set up of your process control system from an entire team of experts know-how. A complete team of experts at your side HBM supports you with expert knowledge at every phase of your project: _ During project planning and offer creation with sound advice regarding the necessary specifications _ During the setup of your process control, for example with on-site commissioning _ With competent support by the experts of our Technical Support Centers. As global as your production You produce globally, in various countries or on various continents? Work with a top global partner for your process control as well. The HBM Support network covers over 60 countries around the world, across all continents. This means that regardless of where your production sites are HBM offers you superior support with assured HBM quality. _ On-site seminars regarding basics and working in industrial process control with software production (Microsoft.Net / Siemens Step7) Process control with HBM is one of the main factors of our success. This guarantees that we obtain reliable results across Europe! Richard Winder, Durability PAT Leader, Landrover UK With know-how and competence in application for your production: The HBM Service Team 18

19 globally near you Tailored to your requirements: The HBM Service Portfolio Support Calibrations in the factory/on site Spare part stocking For full details of HBM s service range see Repairs On site commissioning Training Seminars 19

20 Industrial process control with HBM Products, knowledge, applications at Always up to date and accurate: comprehensive information about process control on our website. _ Product information with complete technical documentation, free to download _ Interesting application reports and technical articles _ Regular updates in our newsletter about process control HBM GmbH info@hbm.com Tel Fax measure and predict with confidence S en