REMOTE I/O excom F 395/08

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1 REMOTE I/O excom F 9/0

2 Intrinsically Safe Remote I/O System Intrinsically safe remote I/O system for use in zone and zone Redundant power supplies and gateways Intrinsically safe connection to PROFIBUS-DP with V functionality Online programming and configuration of all parameters Consistent HART parameterisation from the process control system to the field device Temperature range from C Exchange and extension of all components during operation Simple manual insertion and removal of modules without tools binary or analogue intrinsically safe channels via a single bus address "Forcing" and substitute value programming of analogue and binary I/O /00 Hans Turck GmbH & Co.KG Mülheim an der Ruhr Germany Tel. 00/9-0 Fax 00/9- more@turck.com

3 Intrinsically Safe Remote I/O System excom General excom System overview System overview and System confi guration Required components for system assembly Connection and Diagnosis Adressing, Transmission rates/cycle times, Software/System fi les PROFIBUS-DP (structure) Model system structure Installation guidelines Confi guration and parameterisation via DTM 9 excom Components Gateway GDP, Input/output module Input module DF0Ex Input module DI0Ex Output module DO0Ex 0 Input module AI0Ex Input module AIEx Output module AO0Ex Input module AIH0Ex Input module AIHEx 0 Output module AOH0Ex Input module TI0Ex Module racks MT... and MT9 Power supply PSDEx 0 AC/DC converter PPSA0VAC PPSAVAC Coupler PROFIBUS-DP Segment coupler (RS-IS) SCEx PROFIBUS-DP Fibre-optic coupler for zone OCEx/G PROFIBUS-DP Fibre-optic coupler for zone OCEx/G Fibre-optic cable, pre-assembled Cable LWL-ST/SY-...M 0 EEx e stainless steel enclosure for use of excom in zone EG-VA/... EG-VA/BV... EG-VA/BV... PROFIBUS-DP bus connectors RS D9T-RS D9T-RSPG D9T-RSIS D9S-RS Accessories Dummy module BM Power supply cover for module rack MT BM-PS MODEX fi lter MODEX switching terminal MODEX isolating relais Phoenix shield terminal SK Plastic M0 venting pipe ELST-M0Ex Stainless steel M0 venting pipe ELVA-M0Ex Twin sealing insert for M0 cable gland DE-V0BU-TWIN PROFIBUS-DP bus terminal connector RS-IS D9T-Ex Hans Turck GmbH & Co.KG Mülheim an der Ruhr Germany Tel. 00/9-0 Fax 00/9- more@turck.com /00

4 Intrinsically Safe Remote I/O System excom System Overview Device Feature Short Description Type Page Input type Output type Number of inputs/ outputs Galvanic isolation between channels Device type Device Spectrum GDP, DF0Ex DI0Ex DO0Ex AI0Ex AIEx AO0Ex AIH0Ex AIHEx AOH0Ex TI0Ex MT/9-...0, MT-C0 PSDEx PPSA0Ex PPSAEx NAMUR NAMUR NAMUR analogue ) analogue ) analogue ) analogue ) analogue binary binary analogue analogue I/O I I O I I O I I O I Gateway PROFIBUS-DP interface -channel digital input/output module -channel frequency module -channel digital input module -channel digital output module -channel analogue input module -channel analogue input module -channel analogue output module -channel analogue input module, HART -channel analogue input module, HART -channel analogue output module, HART -channel input module for temperature sensors module rack for / modules VDC power supply unit 0 VAC/DC converter VAC/DC converter ) current sourcing (active) ) current sinking (passive) /00 Hans Turck GmbH & Co.KG Mülheim an der Ruhr Germany Tel. 00/9-0 Fax 00/9- more@turck.com

5 System Overview excom is a remote I/O system for use in potentially explosion hazardous locations. It provides bus-compatible, decentralised input and output modules in protection degree IP0 for connection of binary and analogue intrinsically safe fi eld devices. The explosion protection type of the systems allows use in zones and. The fi eldbus circuits are approved for use in zone 0. The system consists of power supplies, gateways, I/O modules and a module rack to accommodate all components. The backplane is integrated into the module rack. The backplane serves to distribute energy, to transmit data and to connect fi eld devices. The power supply units ensure reliable supply of the entire system. A single power supply is suffi cient for correct system operation. In order to enhance system availability, it is possible to connect a second supply unit (redundancy) when using the module rack type MT... The gateways fulfi l both master and slave functions: as a master they control the internal data bus and as a slave they communicate with the higher level fi eldbus. The gateways control the entire data communication between an I/O module and the process control system (PLC). Redundancy of gateways is also possible when using the module rack MT-...0, thus increasing availablity and fail-safety of the system. The I/O modules are the interface to the periphery. The inputs and outputs serve to connect fi eld devices in protection type EEx ia IIC. Up to I/O modules may be operated in conjunction with a single module rack. The backplane provides the intrinsically safe supply of the I/O modules - an additional power supply is not needed. Connection of modules is easily accomplished: gateways, power supplies and I/O modules are simply plugged into the rack. After establishing the internal connections, the fi eld components are connected. Modules can be plugged into and removed from the rack during operation (hot swapping). Defect devices can be exchanged during operation. The system automatically checks whether the new module accords to the defi ned slot assignment. The system supports substitute value programming. The internal cycle time of a fully assembled system is below ms for binary processing and below 0 ms for analogue signals. The response time also depends on the type of PLC and fi eldbus used in the application. The system supports connection of HART -compatible fi eld devices. Consistent HART communication up to the PLC is possible via the PROFIBUS-DPV. System Configuration redundant power supply bus address setting via coded rotary switches open I/O modules in various designs integrated rails for module mounting, coding module rack with backplane LEDs for status/ I/O status indications two redundant gateways possible connection of external power supply connection of higherlevel fi eld bus connection of EEx i fi eld devices module front cap with mechanical coding Hans Turck GmbH & Co.KG Mülheim an der Ruhr Germany Tel. 00/9-0 Fax 00/9- more@turck.com /00

6 Intrinsically Safe Remote I/O System Required components for system assembly In order to assemble a system, it is required to use at least the following components: MT module rack without redundancy function or MT-...0 module rack with redundancy function PSDEx VDC power supply unit GDP, PROFIBUS-DP gateway. MBaud RS I.S. coupler I.S. coupler for Profi bus Binary or analogue input and output modules (depending on the kind of application) from our selection of excom devices: DF0Ex DI0Ex DO0Ex AI0Ex AIEx AO0Ex AIH0Ex AIHEx AOH0Ex TI0Ex binary input/output module for connection of NAMUR sensors and low voltage actuators binary input module for frequency measurements or as a counter module binary input module for connection of NAMUR sensors binary output module for connection of EEx i magnetic valves < 0. W analogue input module for connection of -wire transmitters analogue input module for connection of -wire transmitters analogue output module for connection of analogue actuators analogue input module for connection of -wire transmitters with HART functionality analogue input module for connection of -wire transmitters with HART functionality analogue output module for connection of analogue actuators with HART functionality analogue input module for connection of temperature detectors PLC/SPC connection excom may be connected to all systems with PROFIBUS-DP interface (master functionality). In order to obtain access to the full fuction range it is required to use a master with PROFIBUS-DPV functionality. Connections Bus: Depending on the kind of module rack, there are either one or two 9-pole D-SUB connectors (redundancy) for bus connection. An explosion proof bus connector (D-SUB connector) must be used, e.g. TURCK type D9T-Ex (see page ). It is permitted to use copper cables conform to PROFIBUS-DP or fi bre optics (with matching transducers, see pages to 9). Due to the RS Ex-i layer, it is required to use a segment coupler (RS I.S. coupler see page ) for mounting. Power supply: The module rack contains EEx e terminals for connection of the power supply. Modules: The modules are connected via two connectors ( poles/ poles) with the backplane. Inputs/outputs: The module rack contains four -pole connectors or cage clamp terminals for connection of fi eld devices. Attention: It is indispensable to observe and follow the respective regulations of the various protection classes. The components may only be used in combination with the excom system. Diagnosis The gateway provides extended PRO- FIBUS-DP diagnostics, i.e. the user is provided with the full range of diagnosis data including channel-specifi c error indications. Additionally, each module is equipped with LEDs for error indications directly in the fi eld. Moreover, all I/O modules feature LEDs for input/output diagnosis and status indications. All LED indications accord to NAMUR NE or DIN EN 00, i.e. green = operational readiness (power on/module function) red = error yellow = switching status of binary inputs/outputs Further details are contained in the operation manual. /00 Hans Turck GmbH & Co.KG Mülheim an der Ruhr Germany Tel. 00/9-0 Fax 00/9- more@turck.com

7 Addressing The modules are addressed in accordance to the slot they are inserted in. Thus it is not necessary to carry out address settings on the modules. A module inserted into slot 0 has the internal address 0, a module in slot is assigned to address,... a module in slot has address. Setting of the PROFIBUS-DP address is carried out via three coded rotary switches. The maximum address of a rack is therefore address. According to PROFIBUS-DP, the system is confi gured as a modular slave and therefore only the actually present I/O modules are assigned to addresses of the programmable logic control or the process control system. Transmission rates/ Cycle times The PROFIBUS-DP master determines the system-specifi c transmission rate. Admissible baud rates range from 9. to 00 kbaud. The internal cycle time for processing of binary signals is below ms and for analogue signals below 0 ms. The cylce time of the higher-level bus and the process control system must be added to the response time of the entire system. The general formula is: T R = (T I T B T PLS ) T R T I T B = response time = internal cycle time Ex link = cycle time of higher level bus T PLS = cycle time of the process control system. Software/System files Included in delivery Device data base fi le (GSD-File) Download from: Headquarters Download Confi guration PROFIBUS-DP (structure) Up to stations with user data can be operated within a PROFIBUS network. However, the specifi c transmission characteristics limit the number of stations to. If more than stations are to be operated within the network, it must be divided into several segments by installing repeaters and/or segment couplers. The specifi c task of a repeater is to segment the network, but it can also be used to extend the network by connecting several repeaters in series. The maximum number of series-connected repeaters depends on the manufacturer s technical specifi ca- tions. When using a segment coupler, the physical bus characterisics are limited to intrinsically safe electrical values. The maximum number of stations in an RS-Ex i segment is. The network expansion accords to that of a non-safe network. Since it is permitted to operate the excom system in zone and to disconnect the gateway from the bus during operation, the RS-Ex i layer is applied. Due to the special characteristics of the RS-Ex i layer, excom may only be operated with this type of segment coupler. Segment couplers and repeaters require a physical address on the bus because of their emitter/receiver circuitry and must therefore be counted to the number of stations within the segment. Baud rate Bus Segment (Length of bus line) 9, kbps 00 m 9, kbps 00 m 9, kbps 00 m, kbps 000 m 00 kbps 00 m, Mbps 00 m Tab.: Maximum line lengths and various transmission speeds according to EN 00- when using type A cables. Hans Turck GmbH & Co.KG Mülheim an der Ruhr Germany Tel. 00/9-0 Fax 00/9- more@turck.com /00

8 Intrinsically Safe Remote I/O System Model system structure Master RS Slave Repeater DP-Exi coupler excom excom RSEx-i DP-Exi coupler excom excom Repeater RS excom RS excom Repeater RSEx-i excom RS DP-connector DP connector with integrated terminating resistor Installation guidelines excom is a remote I/O system for installation in explosion hazardous areas, zone. The connection to the SPC or PLC is carried out via PROFIBUS-DP. When using copper cables it is required to use an approved segment coupler. The use of fi bre-optics (together with a corresponding transformer) is also permitted. If redundancy is needed, it is possible to install two gateways (module rack MT... only). These may be exchanged during operation. The external power supply is connected via EEx e terminals (increased safety) located on the module rack and fed to the VDC power supply modules. Please observe the standard safety regulations for all terminal connections. It is permitted to exchange the power supply modules in zone during operation. If redundancy is required, two power supply units may be employed, provided module rack MT... is used. The fi eld components, i.e. sensors and actuators located in the explosion hazardous area, are connected via terminals on the module rack. The modules feature protection type "intrinsic safety" and provide secure galvanic isolation. As a result, the modules, sensors and actuators may be exchanged during operation (hot-swapping). If the system is to be installed in zone, appropriate fi eld enclosures must be used (see page ). The customer is responsible for safe fi eld enclosure in accordance to the requirements of EN 00 and in compliance with the respective operation manuals. Alternatively, factory-assembled systems in special fi eld housing can be ordered from the manufacturer to ensure that protection type IP is fulfi lled. All modules, the gateway to the higher level fi eldbus, and the power supply feature separate approvals. They may only be used in conjunction with the module rack. /00 Hans Turck GmbH & Co.KG Mülheim an der Ruhr Germany Tel. 00/9-0 Fax 00/9- more@turck.com

9 Configuration and parameterisation via DTM The excom DTM is both device driver and commissioning tool. If the DTM is used in the engineering tool, it can be used for the confi guration and parameterisation of the excom systems. In standalone tools such as PACTware it is used for commissioning and monitoring. It is based on FDT specifi cation... Structure of the excom DTM The excom DTM has a modular design. Every excom module is assigned to a separate DTM. The PACTware project in Fig. shows the essential components. The excom DTM Setup contains all the necessary DTMs for confi guration and operation. After installation, these DTMs can be accessed via the frame application. In the confi guration, access to PRO- FIBUS-DP is provided via the communication DTM excom DP. This also has a gateway function for the integration of the excom modules. The module DTMs are available in two categories: device DTMs and gateway DTMs. All modules that do not implement any other communication to the connected fi eld devices are declared as device DTMs. Modules can also contain a gateway function. These are excom modules with integrated HART functionality. They feature a HART master functionality that enables the establishment of bidirectional HART communication between the module and the connected fi eld devices. This therefore enables HART instrumentation to be parameterised via excom from a central location. Fig. : excom device DTM excom device DTM and communication DTM Field device DTM excom DTM Elements of a PACTware project Operation A parameter view is provided for every excom module. Each view shows the module-specifi c settings for each channel. An incorrect parameter setting (as possible with the GSD fi le based confi guration) is not possible here since a plausibility check is directly performed on each entry (see Fig. ). Fig. : Dialog window Parameter view Hans Turck GmbH & Co.KG Mülheim an der Ruhr Germany Tel. 00/9-0 Fax 00/9- more@turck.com 9 /00

10 Intrinsically Safe Remote I/O System Monitoring Each DTM provides a view of the I/O level for visualising the peripheral devices and for displaying the actual process data. The status also provides information on the validity of the data. The data is shown as a bar display, value window or illuminated display (see Fig. ). Fig. : View of the I/O level and process data Simulation The Simulation dialog window considerably simplifi es commissioning of excom, including the peripheral devices used. Input data can be overwritten in order, for example, to simulate benchmark values for the fi eld instrumentation. The actuators can be switched to the required status by means of the output data. Analogue values as shown in Fig. are displayed as a percentage value or in ma. The simulation value for display can be set by means of a slider or as a numerical value. Fig. : Dialog window Simulation of analogue values 0 /00 Hans Turck GmbH & Co.KG Mülheim an der Ruhr Germany Tel. 00/9-0 Fax 00/9- more@turck.com

11 Diagnostics and identification Two other useful views are provided for diagnostics and identifi cation. The diagnostics view shows the channel errors of the peripheral devices. In the event of a fault, this is indicated in plain text with the channel number. The associated terminals are marked in red (see Fig. ). The identifi cation view (see Fig. ) supplies the data required for managing the system such as: Device type Order number Lot code Revision levels And other device information. Fig. : Diagnostics view Licensing The excom DTM is available in three license versions: Demo mode, Standard and Professional. Turck The Demo mode is available free of charge and can be downloaded from The DTM is fully functional, including the HART communication. It is permanently assigned to a PROFIBUS address defi ned during the installation. Only one demo DTM can therefore be implemented in a project. The Standard DTM should be used for applications in which individual components of the installation have to be modifi ed or reconfi gured occasionally. Like the Demo DTM, the Standard DTM is also restricted to one station address, however, this can be selected in a project as required. The Professional license version is the full version and therefore allows an unrestricted number of station addresses. Both the Standard version and the Professional version are restricted to one computer. Fig. : Identifi cation view Hans Turck GmbH & Co.KG Mülheim an der Ruhr Germany Tel. 00/9-0 Fax 00/9- more@turck.com /00

12 DO0Ex DO0Ex DO0Ex DO0Ex PTB 00 ATEX 0000 X PTB 00 ATEX 0000 X PTB 00 ATEX 0000 X PTB 00 ATEX 0000 X PTB 00 ATEX 0000 X PTB 00 ATEX 0000 X PTB 00 ATEX 0000 X PTB 00 ATEX 0000 X PTB 00 ATEX 0000 X PTB 00 ATEX 0000 X PTB 00 ATEX 0000 X PTB 00 ATEX 0000 X PTB 00 ATEX 0000 X PTB 00 ATEX 0000 X PTB 00 ATEX 0000 X PTB 00 ATEX 0000 X PTB 00 ATEX 0000 X PTB 00 ATEX 0000 X DO0Ex DO0Ex DO0Ex DO0Ex PTB 00 ATEX 0000 X PTB 00 ATEX 0000 X PTB 00 ATEX 0000 X PTB 00 ATEX 0000 X PTB 00 ATEX 0000 X PTB 00 ATEX 0000 X PTB 00 ATEX 0000 X PTB 00 ATEX 0000 X PTB 00 ATEX 0000 X PTB 00 ATEX 0000 X PTB 00 ATEX 0000 X PTB 00 ATEX 0000 X PTB 00 ATEX 0000 X PTB 00 ATEX 0000 X PTB 00 ATEX 0000 X PTB 00 ATEX 0000 X PTB 00 ATEX 0000 X PTB 00 ATEX 0000 X DO0Ex DO0Ex Intrinsically Safe Remote I/O System The GDP, serves to connect the excom system to PROFIBUS-DP networks. Connections to the PROFIBUS-DP can be established via fi bre optics (additional module, see pages to 9) or copper cables. When using copper cables it is required to use a segment coupler (RS I.S. coupler, see page ) on the PROFIBUS-DP side to ensure explosion protection. The gateway may be confi gured for a maximum transmission rate of 00 kbaud. The bus is connected via a standard miniature D-SUB connector on the module rack. A device date base fi le (DDBF) for system confi guration is available. This fi le contains all confi guration fi les and parameter sets needed by the system. When connected to certain host systems, it is possible to alter the system confi guration during operation. The gateway provides the entire range of PROFIBUS diagnostic functions including channel-related diagnosis. Additional manufacturer-specifi c error codes are generated, e.g. HART communication errors, power supply errors, confi guration errors as well as information on simulators, internal communication and redundancy status. Redundancy: The use of two gateways and two bus lines ensures error-free and continuous communication in case of the failure of one of the gateways or bus lines. If one of the components fails, the other immediately takes over (module rack MT... only), this is called line redundancy. System redundancy (two masters, each with their own segment coupler connected to a gateway) is also supported. GDP, Intrinsically safe gateway for PROFIBUS-DPV Redundant confi guration possible Up to I/O modules per gateway Cycle times: < ms (binary) < 0 ms (analogue) LED indications for operational readiness CAN PROFIBUS-DP communication redundancy stand-by confi guration errors PLC segment coupler Ex separation Connections PROFIBUS-DP via D-SUB connectors on module rack Recommended connector D9T-Ex, ident-no.: 909 /00 Hans Turck GmbH & Co.KG Mülheim an der Ruhr Germany Tel. 00/9-0 Fax 00/9- more@turck.com

13 Gateway GDP, PROFIBUS-DP interface Type GDP, Ident-no. 00 Power supply Internal power consumption Connections PROFIBUS-DP Supply from central power supply via module rack < W 9-pole D-SUB connector on module rack via connectors on module rack Ex Approval PTB 00 ATEX Marking II G SYST EEx ib IIC T RS field bus connection (terminal pair) Protection type EEx ib IIC/IIB Maximum values No-load voltage U 0. V Short-circuit current I 0 ma Max. power P 0 mw Typical curve linear U i. V LED indications Power on CAN PROFIBUS-DP communication Redundancy stand-by Confi guration error x green/red (dual colour LED) x yellow x yellow x yellow x red General data Galvanic isolation to PROFIBUS-DP acc. to EN 000 (U m = 0 V) Degree of protection IP0 Operating temperature C Relative humidity 9 % at C according to EN 00- Vibration and shock testing according to IEC -- und IEC -- External RS field bus system: Protection type SYST EEx ib IIC/IIB Maximum values per terminal pair: U i. V Accumulated max. value of terminal pairs: I i. A Cables: cable type A or B to EN 009 L'/R':. µh/ω / µh/ω / (loop resistance) C': 0 nf/km Litz wire diameter 0. mm lumped inductances and capacitances within the fi eldbus system are not admissible Hans Turck GmbH & Co.KG Mülheim an der Ruhr Germany Tel. 00/9-0 Fax 00/9- more@turck.com /00

14 Intrinsically Safe Remote I/O System The is designed for connection of NAMUR sensors (EN 09--) and actuators. If mechanical contacts are connected when wire-break and short-circuit monitoring is activated, it is required to integrate a resistor circuitry (WM, ident-no. 090). The module features protection type EEx ib II C and can thus be used in combination with excom in explosion hazardous locations, zone. The inputs/outputs feature protection type EEx ia IIC. When connecting fi eld devices, please observe that all inputs/outputs feature a common potential. The input and output performance is programmed via the PROFIBUS master. Possible parameters are: switching performance, input delay, substitute values, wire-break and short-circuit monitoring. User-defi ned input/output confi guration of the connection points is also possible. The following arrangements are permitted: inputs/0 outputs, inputs / outputs..., 0 inputs/ outputs (see device data base fi le, mode ). Therefore the system can be adjusted optimally to specifi c application needs. Input/output module for NAMUR sensors and actuators Protection type of fi eld circuits: EEx ia IIC For connection of up to proximity switches according to NAMUR or mechanical contacts For connection of up to low power consumers (low-power valves) Short-circuit and wire-break detection Galvanic isolation between input and output block, bus and power supply All inputs/outputs on one common plus potential, i.e. no galvanic isolation between channels Confi gurable input or output function for groups of two channels terminal configuration channel channel channel channel connection possibilities (selectable) BN BU BN BU BN WM Connections Inputs and outputs via connections on module rack channel channel BU BN BU channel channel /00 Hans Turck GmbH & Co.KG Mülheim an der Ruhr Germany Tel. 00/9-0 Fax 00/9- more@turck.com

15 Input/output module inputs/outputs for NAMUR sensors/actuators Type Ident-no. 00 Power supply Internal power consumption from central power supply via module rack <. W Inputs sensors acc. to NAMUR (EN 09--) No-load voltage VDC Short-circuit current approx. ma per input Switch-on/off threshold. ma/. ma Switching frequency < 00 Hz Short-circuit R a < Ω Wire-break < 0. ma Outputs No-load voltage Nominal current Internal resistance Switching frequency Short-circuit Wire-break actuators VDC approx. ma per output 0 Ω < 00 Hz R a < Ω < 0. ma Ex Approval PTB 00 ATEX Marking II (GD) G EEx ib [ia] IIC T Max. Ex values (fi eldbus circuits) EEx ia IIC/IIB No-load voltage U 0 9. V Short-circuit current I 0 ma Max. power P 0 0 mw Typical curve linear Max. internal capacitances L i negligible Max. internal capacitances C i negligible Max. external capacitances L 0 L 0 (mh) C 0 (µf) Max. external capacitances C 0 IIC IIB Parameterisation/configuration Bounce time Inputs/outputs Wire-break monitoring Short-circuit monitoring Function mode Substitute value programming LED indications Power on/module function Input/output status 0, 0, 0, 0 ms, for groups of two channels for groups of two channels for groups of two channels for groups of two channels inputs separately programmable for groups of two channels for groups of two channels x green/red (dual colour LED) x yellow/red (dual colour LED) General data Galvanic isolation to bus and to supply Degree of protection IP0 Operating temperature C Relative humidity 9 % at C according to EN 00- Vibration and shock testing according to IEC -- and IEC -- Hans Turck GmbH & Co.KG Mülheim an der Ruhr Germany Tel. 00/9-0 Fax 00/9- more@turck.com /00

16 Intrinsically Safe Remote I/O System The input module DF0Ex is equipped with eight channels according to NAMUR which are divided into two blocks. Per block there are one frequency input and three control inputs/outputs. The module features protection type EEx ib II C and can thus be used in combination with excom in explosion hazardous locations, zone. When connecting fi eld devices, please observe that all inputs/ outputs feature a common potential. The inputs/outputs feature protection type EEx ia IIC. The counting direction can either be set externally via the control input or parameterised internally. The maximum frequency of one block is khz; with blocks the maximum frequency is reduced to khz. The input and output performance is programmed via the PROFIBUS master. Each channel is equipped with a parameterisable wire-break and short-circuit monitoring function. The module can be used as counter or frequency input module and is thus suited for pulse counting of binary input signals or frequency measurements of binary pulse sequences of NAMUR sensors. DF0Ex Intrinsically safe frequency module for connection of intrinsically safe NAMUR sensors Protection type of fi eld circuits: EEx ia IIC Operating modes: counter and frequency input Control inputs for direction detection, usable as a reset or enable input Short-circuit and wire-break detection Galvanic isolation between input and output block, bus and power supply All inputs/outputs on common plus potential, i.e. no galvanic isolation between channels terminal configuration channel channel channel channel connection possibilities (selectable) BN BU IN A BN BU IN B counter frequency DIR A DIR B DIR A DIR B Connections Inputs and outputs via connections on module rack channel channel GATE A GATE B DIR-OUT A DIR-OUT B channel RST A ZERO A channel RST B ZERO B /00 Hans Turck GmbH & Co.KG Mülheim an der Ruhr Germany Tel. 00/9-0 Fax 00/9- more@turck.com

17 Input module DF0Ex inputs for frequency generators Type DF0Ex Ident-no. 0 Power supply Internal current consumption from central power supply via module rack <. W Inputs/Ouputs channels according to NAMUR (EN 09--) No-load votlage VDC Short-circuit current/nominal current approx. ma Switch-on/off threshold. ma/. ma Internal channel resistance 0 Ω Min switching frequency > 0. Hz Max. switching frequency < khz/ khz Short-circuit R a < Ω Wire-break < 0. ma Ex Approval PTB 00 ATEX Marking II (GD) G EEx ib [ia] IIC T Max. Ex values (fi eldbus circuits) EEx ia IIC/IIB No-load votlage U 0 9. V Short-circuit current I 0 ma Max. power P 0 0 mw Typical curve linear Max. internal capacitances L i negligible Max. internal capacitances C i negligible Max. external capacitances L 0 L 0 (mh) C 0 (µf) Max. external capacitances C 0 IIC IIB ,.. 0,.. Parametersation/configuration Operating mode counter or frequency input, per module Wire-break monitoring Short-circuit monitoring Substitue value programming per block Counting direction per block Direction detection per block Inversion Damping of control signals per block Gate input per block Average forming per block Accuracy per block Resolution 0.% of actual measuring value with a peak time of 00 ms or % of actual measuring value with a peak time of 0 ms LED indications Power on/module function Input/output status x green/red (dual colour LED) x yellow/red (dual colour LED) General data Galvanic isolation to bus and to supply Degree of protection IP0 Operating temperature C Relative humidity 9 % at C according to EN 00- Vibration and shock testing according to IEC -- and IEC -- Hans Turck GmbH & Co.KG Mülheim an der Ruhr Germany Tel. 00/9-0 Fax 00/9- more@turck.com /00

18 Intrinsically Safe Remote I/O System The DI0Ex is designed for connection of sensors according to NAMUR (EN 09--) or mechanical contacts. If mechanical contacts are connected and wire-break and short-circuit monitoring is activated, it is required to implement an appropriate resistor circuitry (WM, Identno. 090) The inputs are galvanically isolated from each other. The input performance is programmed via the PROFIBUS master. Possible parameters are: switching performance, input delay, substitute values, wire-break and short-circuit monitoring. The module features protection type EEx ib II C and can thus be used in explosion hazardous locations, zone, in combination with the excom system. The inputs feature protection type EEx ia IIC. DI0Ex Input module for connection of intrinsically safe sensors Protection type of fi eld circuits: EEx ia IIC For connection of up to four proximity switches according to NAMUR or mechanical contacts Wire-break and short-circuit monitoring Galvanic isolation between input, bus and power supply Galvanic isolation between channels Connections Inputs via connections on module rack terminal configuration channel channel connection possibilities (selectable) BN BU BN BU channel BN BU channel BN BU /00 Hans Turck GmbH & Co.KG Mülheim an der Ruhr Germany Tel. 00/9-0 Fax 00/9- more@turck.com

19 Input module DI0Ex inputs for NAMUR sensors Type DI0Ex Ident-no. 00 Power supply Internal power consumption from central power supply via module rack < W Inputs sensors acc. to NAMUR (EN 09--) No-load voltage VDC Short-circuit current approx. ma per input Switch-on/off threshold. ma/. ma Switching frequency (binary input) < 0 Hz Short-circuit R a < Ω Wire-break < 0. ma Ex approval PTB 0 ATEX 0 Marking II (GD) G EEx ib [ia] IIC T Max. Ex values (fi eld circuits) EEx ia IIC/IIB No-load voltage U 0. V Short-circuit current I 0 9. ma Max. power P 0 mw Typical curve linear Max. internal inductances L i negligible Max. internal capacitances C i 0 nf EEx ia and EEx ib IIC IIB Max. external inductances L 0 L 0 (mh) Max. external capacitances C 0 C 0 (µf).. Parameterisation/configuration Bounce time Wire-break monitoring Short-circuit monitoring Function mode Substitute value programming 0, 0, 0, 0 ms LED indications Power on/module function Input status x green/red (dual colour LED) x yellow/red (dual colour LED) General data Galvanic isolation complete channels Degree of protection IP0 Operating temperature C Relative humidity 9 % at C according to EN 00- Vibration and shock testing according to IEC -- and IEC -- Hans Turck GmbH & Co.KG Mülheim an der Ruhr Germany Tel. 00/9-0 Fax 00/9- more@turck.com 9 /00

20 Intrinsically Safe Remote I/O System The DO0Ex is designed for connection of intrinsically safe actuators. The module features protection type EEx ib IIC and can thus be used in combination with excom in explosion hazardous locations, zone. The protection type of the outputs is EEx ia IIC. The outputs are galvanically isolated from each other. The values of the solenoid drive are shown in the table on the right. The admissible limit values can be taken from the respective Ex approvals of the valve manufacturers. The following variations are possible: V/ ma V/ ma V/ ma V/ ma One actuator can be connected. By selection the connection, each channel has two intrinsically safe circuits with different Ex data. DO0Ex Output module for connection of intrinsically safe actuators Protection type of fi eld circuits: EEx ia IIC For connection of up to four valves or displays Wire-break and short-circuit monitoring Galvanic isolation between output, bus and power supply Galvanic isolation between channels terminal configuration channel connection possibilities (selectable) U 0 <.0 V Connections Outputs via connections on module rack channel U 0 <.9 V channel U 0 <.9 V channel U 0 <.0 V 0 /00 Hans Turck GmbH & Co.KG Mülheim an der Ruhr Germany Tel. 00/9-0 Fax 00/9- more@turck.com

21 Output module DO0Ex outputs for actuators 0... VDC Type DO0Ex Ident-no. 00 Power supply Internal power consumption from central power supply via module rack <. W Outputs actuators actuators No-load voltage VDC VDC Nominal current V/ ma; V/ ma V/ ma; V/ ma Internal resistance 00 Ω 00 Ω Switching frequency < 00 Hz < 00 Hz Short-circuit (cyclic) R a < 0 Ω R a < 0 Ω Wire-break < ma < ma Ex Approval PTB 0 ATEX 0 PTB 0 ATEX 0 Marking II (GD) G EEx ib [ia] IIC T II (GD) G EEx ib [ia] IIC T Maximum Ex values (fi eld circuits) EEx ia IIC/IIB EEx ia IIC/IIB Short-circuit current I 0 00 ma 00 ma No-load voltage U 0.9 V V Max. power P 0 mw mw Typical curve trapezoidal linear Max. internal inductances L i nf nf Max. internal capacitances C i negligible negligible Max. external inductances L 0 Max. external capacitances C 0 L 0 (mh) IIC C 0 (nf) IIB C 0 (nf) L 0 (mh) IIC C 0 (nf) IIB C 0 (nf) Parameterisation/Configuration Wire-break monitoring Short-circuit monitoring Substitute value programming Line of action LED indications Power on/module function Output status x green/red (dual colour LED) x yellow/red (dual colour LED) General data Galvanic isolation complete isolation Degree of protection IP0 Operating temperature C Relative humidity 9 % at C according to EN 00- Vibration and shock testing according to IEC -- and IEC -- Load curve V 0 0 Uo < V Uo <,9 V ma Hans Turck GmbH & Co.KG Mülheim an der Ruhr Germany Tel. 00/9-0 Fax 00/9- more@turck.com /00

22 Intrinsically Safe Remote I/O System The AI0Ex is designed to connect up to four -wire transducers (active input = source mode/transducer passive). The module features protection type EEx ib IIC and can thus be used in combination with excom in explosion hazardous locations, zone. The inputs feature protection type EEx ia IIC. The inputs are galvanically isolated from each other. The resolution is bits. To simplify data reproduction, 0... ma is then converted in the digitised value range of (irrespective of the measuring range parameters) and transferred to the host system. AI0Ex Intrinsically safe analogue input module for connection of transducers Protection type of fi eld circuits: EEx ia IIC For connection of up to four -wire transducers Wire-break and short-circuit monitoring Galvanic isolation between input block, bus and power supply terminal configuration channel connection I? Connections Inputs via connections on module rack channel I? channel I? channel I? /00 Hans Turck GmbH & Co.KG Mülheim an der Ruhr Germany Tel. 00/9-0 Fax 00/9- more@turck.com

23 Input module AI0Ex analogue inputs Type AI0Ex Ident-no. 009 Power supply Internal power consumption from central power supply via module rack <. W Inputs analogue sensors Input voltage >.0 VDC at ma (at transducer) Input current 0/...0 ma per input Overrange > ma Short-circuit < V (in live zero mode only) Underrange... ma Wire-break < ma (in live zero mode only) Resolution bit Linearity tolerance < 0. % (of fi nal value) Temperature drift < 0 ppm/k Rise/release time < 0 ms ( %) Ex Approval PTB 0 ATEX PTB 0 ATEX Marking II (GD) G EEx ib [ia] IIC T II (GD) G EEx ib [ia] IIC T Max. Ex values (fi eld circuits) EEx ia IIC/IIB EEx ia IIC/IIB connection to passive fi eld device connection to active fi eld device No-load voltage U 0 9. V,0 V Short-circuit current I 0 90 ma ma Max. power P 0 00 mw mw Typical curve trapezoidal linear U 0. V R Ω Max. internal inductances L i negligible negligible Max. internal capacitances C i. nf, nf Max. external inductances L 0 IIC IIB IIC IIB Max. externe Kapazität C 0 L 0 0, mh,0 mh L 0 0 mh 0 mh C 0 nf 0 nf C 0 00 nf 00 nf Parameterisation/Configuration Wire-break monitoring Short-circuit monitoring Substitute value programming Live zero/dead zero Software fi lter 0/0 Hz suppression > 0 db LED indications Power on/module function Input status x green/red (dual colour LED) x red General data Galvanic isolation to bus and to supply Degree of protection IP0 Operating temperature C Relative humidity 9 % at C according to EN 000- Vibration and shock testing according to IEC -- and IEC -- Hans Turck GmbH & Co.KG Mülheim an der Ruhr Germany Tel. 00/9-0 Fax 00/9- more@turck.com /00

24 Intrinsically Safe Remote I/O System The AIEx is designed to connect up to four -wire transducers (passive input = sink mode/transducer active). The module features protection type EEx ib IIC and can thus be used in combination with excom in explosion hazardous locations, zone. The inputs feature protection type EEx ia IIC. The inputs are galvanically isolated from each other. The resolution is bits. To simplify data reproduction, 0... ma is then converted in the digitised value range of (irrespective of the measuring range parameters) and transferred to the host system. AIEx Intrinsically safe analogue input module for connection of transducers Protection type of fi eld circuits: EEx ia IIC For connection of up to four -wire transducers Wire-break and short-circuit monitoring Galvanic isolation between input block, bus and power supply terminal configuration channel connection U I Connections Inputs via connections on module rack U channel I U channel I U channel I /00 Hans Turck GmbH & Co.KG Mülheim an der Ruhr Germany Tel. 00/9-0 Fax 00/9- more@turck.com

25 Input module AIEx analogue inputs Type AIEx Ident-no. 00 Power supply Internal power consumption from central power supply via module rack <.0 W Inputs analogue sensors Input current 0/...0 ma per input Overrange > ma Short-circuit < V (in live zero mode only) Underrange... ma Wire-break < ma (in live zero mode only) Resolution bit Linearity tolerance < 0. % (of fi nal value) Temperature drift < 0 ppm/k Rise/release time < 0 ms ( %) Ex Approval PTB 0 ATEX 0 Marking II (GD) G EEx ib [ia] IIC T Max. Ex values (fi eld circuits) EEx ia IIC/IIB No-load voltage U 0. V Short-circuit current I 0. ma Max. power P 0. mw Typical curve linear Max. internal inductances L i negligible Max. internal capacitances C i negligible Max. external inductances L 0 IIC IIB Max. external capacitances C 0 L 0 (mh) C 0 (µf) C 0 (µf).0. 0,. 0,. 9 Parameterisation/Configuration Wire-break monitoring Short-circuit monitoring Substitute value programming Live zero/dead zero Software fi lter 0/0 Hz suppression > 0 db LED indications Power on/module function Input status x green/red (dual colour LED) x red General data Galvanic isolation to bus and to supply Degree of protection IP0 Operating temperature C Relative humidity 9 % at C according to EN 00- Vibration and shock testing according to IEC -- and IEC -- Hans Turck GmbH & Co.KG Mülheim an der Ruhr Germany Tel. 00/9-0 Fax 00/9- more@turck.com /00

26 Intrinsically Safe Remote I/O System The AO0Ex is designed for connection of intrinsically safe actuators such as control valves or process indicators. The module features protection type EEx ib IIC and can be used in combination with excom in explosion hazardous locations, zone. The protection type of the outputs is EEx ia IIC. The module is suited for connection of HART -compatible actuators. Parameterisation can thus be accomplished with an approved modem directly via the connection level of the module rack. The resolution is bits, i.e. the analogue value of 0... ma is reproduced as a fi g- ure between 0 and 9. To simplify data presentation, the host system operates with a value range of This nonlinearised value is reduced by the AO0Ex to a resolution of bits. Parameters such as line monitoring, substitute values, can be set separately for each channel. They can be set via a PROFIBUS-DP master only. AO0Ex Intrinsically safe output module for connection of 0/...0 ma actuators Protection type of fi eld circuits: EEx ia IIC For connection of up to four actuators Wire-break and short-circuit monitoring Galvanic isolation between output, bus and power supply Galvanic isolation between channels terminal configuration channel connection possibilities 0/...0 ma Connections Outputs via connections on module rack channel 0/...0 ma channel 0/...0 ma channel 0/...0 ma /00 Hans Turck GmbH & Co.KG Mülheim an der Ruhr Germany Tel. 00/9-0 Fax 00/9- more@turck.com

27 Output module AO0Ex analogue outputs for actuators Type AO0Ex Ident-no. 00 Power supply Internal power consumption from central power supply via module rack <. W Outputs analogue actuators No-load voltage < VDC Output current 0/...0 ma per output External load < 00 Ω HART impedance > 0 Ω Short-circuit < 00 Ω (in live zero mode only) Wire-break < ma (in live zero mode only) Resolution bit Linearity tolerance < 0. % of fi nal value Temperature drift < 0 ppm/k Rise/release time < 0 ms ( %) Ex Approval PTB 00 ATEX 9 Marking II () G EEx ib [ia] IIC T Max. Ex values (fi eld circuits) EEx ia IIC/IIB No-load voltage U 0.9 V Short-circuit current I 0 0 ma Max. power P 0 0 mw Typical curve trapezoidal Max. internal inductances L i negligible Max. internal capacitances C i nf Max. external inductances L 0 Max. external capacitances C 0 L 0 (mh) IIC C 0 (µf) IIB C 0 (µf) Parameterisation/configuration Wire-break monitoring Short-circuit monitoring Substitute value programming Live zero/dead zero LED indications Power on/module function Output status x green/red (dual colour LED) x red General data Galvanic isolation complete isolation Degree of protection IP0 Operating temperature C Relative humidity 9 % at C according to EN 00- Vibration and shock testing according to IEC -- and IEC -- Hans Turck GmbH & Co.KG Mülheim an der Ruhr Germany Tel. 00/9-0 Fax 00/9- more@turck.com /00

28 Intrinsically Safe Remote I/O System The AIH0Ex is designed to connect up to four -wire transducers (active input = source mode/transducer passive). The module features protection type EEx ib IIC and can thus be used in combination with excom in explosion hazardous locations, zone. The inputs feature protection type EEx ia IIC. There is no galvanic isolation between the inputs. When connecting fi eld devices, please observe that all inputs feature a common potential. The resolution is bits. To simplify data reproduction, 0... ma is then converted the digitised value range of (irrespective of the measuring range parameters) and transferred to the host system. HART -compatible sensors may be connected to the modules; communication takes place via the integrated HART controller. Up to HART variables (a maximum of four ) can be read via the cyclic user data transfer of the PROFI- BUS-DP. The bidirectional data transfer between the host system and the HART transmitter is enabled by PROFIBUS- DPV services. Parameters such as wire-break and shortcircuit monitoring, measuring range and HART communication parameters can be set separately for each channel. They can be set via the PROFIBUS-DP master only. AIH0Ex Intrinsically safe analogue input module for connection of transducers Protection type of fi eld circuits: EEx ia IIC For connection of up to four -wire transducers Wire-break and short-circuit monitoring Galvanic isolation between input block, bus and power supply Inputs connected to a common plus potential, i.e. no galvanic isolation between channels Transmission of HART data terminal configuration channel channel connection I I?? Connections Inputs via connections on module rack channel I? channel I? /00 Hans Turck GmbH & Co.KG Mülheim an der Ruhr Germany Tel. 00/9-0 Fax 00/9- more@turck.com

29 Input module AIH0Ex analogue inputs (HART ) Type AIH0Ex Ident-no. 00 Power supply Internal power consumption from central power supply via module rack <, W Inputs analogue sensors Input voltage >.0 VDC at ma (at transducer) Input current 0/...0 ma per input HART impedance > 0 Ω Overrange > ma Short-circuit < V (in live zero mode only) Underrange... ma Wire-break < ma (in live zero mode only) Resolution bit Linearity tolerance < 0. % (of fi nal value) Temperature drift < 0 ppm/k Rise/release time < 0 ms ( %) Ex Approval PTB 00 ATEX 09 X Marking II () G EEx [ia] ib IIC T Max. Ex values (fi eld circuits) EEx ia IIC/IIB No-load voltage U 0. V Short-circuit current I 0 9 ma Max. power P 0 0 mw Typical curve trapezoidal U 0. V R 9 Ω Max. internal inductances L i 0. mh Max. internal capacitances C i. nf EEx ia EEx ib Max. external inductances L 0 IIC IIB Max. external capacitances C 0 L 0. mh. mh C 0 00 nf 00 nf Parameterisation/Configuration Wire-break monitoring Short-circuit monitoring Substitute value programming Live zero/dead zero Software fi lter HART status polling Mapping of virtual HART variables 0/0 Hz suppression > 0 db LED indications Power on/module function Input status x green/red (dual colour LED) x red General data Galvanic isolation to bus and to supply Degree of protection IP0 Operating temperature C Relative humidity 9 % at C according to EN 000- Vibration and shock testing according to IEC -- and IEC -- Hans Turck GmbH & Co.KG Mülheim an der Ruhr Germany Tel. 00/9-0 Fax 00/9- more@turck.com 9 /00

30 Intrinsically Safe Remote I/O System The AIHEx is designed to connect up to four -wire transducers (passive input = sink mode/transducer active). The module features protection type EEx ib IIC and can thus be used in combination with excom in explosion hazardous locations, zone. The inputs feature protection type EEx ia IIC. There is no galvanic isolation between the inputs. When connecting fi eld devices, please observe that all inputs feature a common potential. The resolution is bits. To simplify data reproduction, 0... ma is then converted in the digitised value range of (irrespective of the measuring range parameters) and transferred to the host system. HART -compatible sensors may be connected to the modules; communication takes place via the integrated HART controller. Up to HART variables (a maximum of four ) can be read via the cyclic user data transfer of the PROFI- BUS-DP. The bidirectional data transfer between the host system and the HART transmitter is enabled by PROFIBUS- DPV services. Parameters such as wire-break and shortcircuit monitoring, measuring range and HART communication parameters can be set separately for each channel. They can be set via the PROFIBUS-DP master only. AIHEx Intrinsically safe analogue input module for connection of transducers Protection type of fi eld circuits: EEx ia IIC For connection of up to four -wire transducers Wire-break and short-circuit monitoring Galvanic isolation between input block, bus and power supply Inputs connected to a common plus potential, i.e. no galvanic isolation between channels Transmission of HART data terminal configuration channel channel connection Connections Inputs via connections on module rack channel channel 0 /00 Hans Turck GmbH & Co.KG Mülheim an der Ruhr Germany Tel. 00/9-0 Fax 00/9- more@turck.com

31 Input module AIHEx analogue inputs (HART ) Type AIHEx Ident-no. 00 Power supply Internal power consumption from central power supply via module rack <. W Inputs analogue sensors Input current 0/...0 ma per input HART impedance > 0 Ω Overrange > ma Short-circuit < V (in live zero mode only) Underrange... ma Wire-break < ma (in live zero mode only) Resolution bit Linearity tolerance < 0. % (of fi nal value) Temperature drift < 0 ppm/k Rise/release time < 0 ms ( %) Ex Approval PTB 00 ATEX 09 X Marking II () G EEx ib [ia] IIC T Max. Ex values (fi eld circuits) EEx ia IIC/IIB No-load voltage U 0. V Short-circuit current I 0 ma Max. power P 0 9 mw Typical curve linear Max. internal inductances L i 0. mh Max. internal capacitances C i. nf Max. external inductances L 0 see tables on page Max. external capacitances C 0 see tables on page Parameterisation/Configuration Wire-break monitoring Short-circuit monitoring Substitute value programming Live zero/dead zero Software fi lter HART status polling Mapping of virtual HART variables 0/0 Hz suppression > 0 db LED indications Power on/module function Input status x green/red (dual colour LED) x red General data Galvanic isolation to bus and to supply Degree of protection IP0 Operating temperature C Relative humidity 9 % at C according to EN 00- Vibration and shock testing according to IEC -- and IEC -- Hans Turck GmbH & Co.KG Mülheim an der Ruhr Germany Tel. 00/9-0 Fax 00/9- more@turck.com /00

32 Intrinsically Safe Remote I/O System Input module AIHEx analogue inputs (HART ) Max. external inductances L 0 For active intrinsically safe transducers with linear output curve (I i = 00 ma), Max. values Max. external capacitances C 0 EEx ia EEx ib IIC EEx ia EEx ib IIB U i L 0 C 0 L 0 C 0 V, mh, µf 9, mh µf V, mh, µf 9, mh, µf 0 V, mh nf 9, mh, µf V, mh nf 9, mh, µf, V, mh nf 9, mh 90 nf 0 V, mh nf 9, mh nf V, mh nf 9, mh 9 nf V,0 mh nf 9,0 mh nf 0 V,0 mh nf 9,0 mh nf For active intrinsically safe transducers with trapezoidal output curve, Max. values EEx ia EEx ib IIC EEx ia EEx ib IIB U i I i L 0 C 0 L 0 C 0, V 9 ma 0, mh 0 nf mh 0 nf For active intrinsically safe transducers with rectangular or trapezoidal output curve, Max. values EEx ia EEx ib IIC EEx ia EEx ib IIB U i I i L 0 C 0 L 0 C 0 V 00 ma,99 mh 00 nf,9 mh µf V 00 ma,99 mh 00 nf,9 mh, µf 0 V 90 ma,99 mh 00 nf,9 mh µf V ma 0,99 mh 00 nf,9 mh 00 nf, V 9 ma 0,99 mh 00 nf,9 mh 00 nf 0 V ma 0,99 mh 0 nf,9 mh 00 nf, V 9 ma,99 mh 00 nf 0 V 0 ma 0,99 mh 00 nf V ma 0,99 mh 00 nf V 0 ma 0,99 mh 0 nf /00 Hans Turck GmbH & Co.KG Mülheim an der Ruhr Germany Tel. 00/9-0 Fax 00/9- more@turck.com

33 Hans Turck GmbH & Co.KG Mülheim an der Ruhr Germany Tel. 00/9-0 Fax 00/ /00

34 Intrinsically Safe Remote I/O System The AOH0Ex is designed for connection of intrinsically safe actuators such as control valves or process indicators. The module features protection type EEx ib IIC and can be used in combination with excom in explosion hazardous locations, zone. The protection type of the outputs is EEx ia IIC. The module is suited for connection of HART -compatible actuators which communicate directly with the HART controller. The resolution is bits, i.e. the analogue value of 0... ma is reproduced as a fi gure between 0 and 09. To simplify data presentation, the host system operates with a value range of This non-linearised value is reduced by the AOH0Ex to resolution of bits. Parameters such as line monitoring, substitute values, can be set separately for each channel. They can be set via a PROFIBUS-DP master only. AOH0Ex Intrinsically safe output module for connection of 0/...0 ma actuators Protection type of fi eld circuits: EEx ia IIC For connection of up to four actuators Wire-break and short-circuit monitoring Galvanic isolation between output, bus and power supply Outputs connected to a common frame potential, i.e. no galvanic isolation between channels Transmission of HART data terminal configuration channel channel connection possibilities 0/...0 ma 0/...0 ma Connections Outputs via connections on module rack channel 0/...0 ma channel 0/...0 ma /00 Hans Turck GmbH & Co.KG Mülheim an der Ruhr Germany Tel. 00/9-0 Fax 00/9- more@turck.com

35 Output module AOH0Ex analogue outputs for actuators Type AOH0Ex Ident-no. 00 Power supply Internal power consumption from central power supply via module rack <. W Outputs analogue actuators No-load voltage < VDC Output current 0... ma per output External load < 00 Ω HART impedance > 0 Ω Short-circuit < 0 Ω (in live zero mode only) Wire-break > V (in live zero mode only) Resolution bit Linearity tolerance < 0. % of fi nal value Temperature drift < 0 ppm/k Rise/release time < 0 ms ( %) Ex Approval PTB 00 ATEX 0 Marking II () G EEx ib [ia] IIC T Max. Ex values (fi eld circuits) EEx ia IIC/IIB No-load voltage U 0. V Short-circuit current I 0 9 ma Max. power P 0 0 mw Typical curve trapezoidal Max. internal inductances L i 0. mh Max. internal capacitances C i. nf EEx ia und EEx ib Max. external inductances L 0 Max. external capacitances C 0 IIC IIB L 0, mh, mh C 0 00 nf 00 nf Parameterisation/configuration Wire-break monitoring Short-circuit monitoring Substitute value programming Live zero/dead zero LED indications Power on/module function Output status x green/red (dual colour LED) x red General data Galvanic isolation to bus and to supply Degree of protection IP0 Operating temperature C Relative humidity 9 % at C according to EN 00- Vibration and shock testing according to IEC -- and IEC -- Hans Turck GmbH & Co.KG Mülheim an der Ruhr Germany Tel. 00/9-0 Fax 00/9- more@turck.com /00

36 Intrinsically Safe Remote I/O System The TI0Ex is designed for connection of, and -wire temperature detectors, types Pt00, Pt00, Pt00, Pt000, Ni00 and Cu00, as well as for connection of thermo-element types B, E, D, J, K, L, N, R, S, T and U. The module may also be used for measuring low voltage signals (-... mv, -,..., V) and for resistance measurements (0...0 Ω, Ω, 0... kω). The module features protection type EEx ib IIC and can thus be used in combination with excom in explosion hazardous locations, zone. The inputs feature protection type EEx ia IIC. When connecting -wire temperature detectors, compensation is accomplished during on-line parameterisation. The measuring circuits as well as the two additional terminals are short-circuited and compensation is carried out automatically. When using thermo-elements, cold junction compensation can be accomplished separately for each channel by connecting resistance detectors as specifi ed above, e.g. Pt00 resistors, to the two unused terminals. Selection and parameterisation of internal compensation via an integrated Pt00 resistance detector affects all channels. The resolution is bits, i.e. the analogue value is reproduced as a fi gure between 0 and. The temperature is indicated as a value in Kelvin. For conversion to C, please observe an offset of.. Parameters such as line monitoring, substitute values, can be set separately for each channel. They can be set via a PROFIBUS-DP master only. TI0Ex Intrinsically safe analogue input module for connection of temperature detectors such as Pt00, Pt00, Pt00, Pt000, Cu00 and Ni00 as well as thermo-elements, types B, E, D, J, K, L, N, R, S, T, U Protection type of fi eld circuits: EEx ia IIC For connection of up to four -, - or -wire detectors Wire-break and short-circuit monitoring Galvanic isolation between input, bus and power supply Galvanic isolation between channels Connections Inputs via connections on module rack terminal configuration channel channel connection possibilities (selectable) RTH-L RTH-L channel RTH-L channel TC PT00-VG /00 Hans Turck GmbH & Co.KG Mülheim an der Ruhr Germany Tel. 00/9-0 Fax 00/9- more@turck.com

37 Input module TI0Ex inputs for thermo-elements Type TI0Ex Ident no. 000 Power supply Internal power consumption from central power supply via module rack < W Inputs four -/-/-wire resistance temperature detectors Input (resistance temperature detector) types Pt00, Pt00, Pt00, Pt000, Ni00 and Cu00 Line resistance (-wire) < 0 Ω Line resistance (-wire) < 0 Ω Line resistance (-wire) < Ω Resolution bits Short-circuit < Ω Wire-break > 00 Ω measuring range Ω > 000 Ω measuring range 0... kω Input (thermo-element) types B, E, D, J, K, L, N, R, S, T and U Resolution bits Wire-break < 00 na / > 0 mv Calibration accuracy < 0, K; < 0 mω; < 0.0 mv Linearity tolerance < 0.0 % (of fi nal value), min. 0 µv Temperature drift < 0 ppm/k Rise/release time <. s ( %) Ex Approval PTB 00 ATEX PTB 00 ATEX Marking II () G EEx ib [ia] IIC T II () G EEx ib [ia] IIC T Max. Ex values (fi eld circuits) EEx ia IIC/IIB EEx ia IIC/IIB connection to passive fi eld device connection to active fi eld device (e.g. resistance detectors) (e.g. thermo-elements) No-load voltage U 0. V. V Short-circuit current I 0 ma 0 ma Max. power P 0 mw 0 mw Typical curve linear Max. internal inductances L i negligible negligible Max. internal capacitances C i 0 nf negligible Max. external inductances L 0 Max. external capacitances C 0 L 0 (mh) IIC C 0 (µf) IIB C 0 (µf) L 0 (mh) IIC C 0 (µf) IIB C 0 (µf) Parameterisation/configuration Wire-break monitoring Short-circuit monitoring Substitute value programming Software fi lter 0/0 Hz suppression > 0 db LED indications Power on/module function Input status x green/red (dual colour LED) x red General data Galvanic isolation complete isolation Degree of protection IP0 Operating temperature C Relative humidity 9 % at C according to EN 00- Vibration and shock testing according to IEC -- and IEC -- Hans Turck GmbH & Co.KG Mülheim an der Ruhr Germany Tel. 00/9-0 Fax 00/9- more@turck.com /00

38 Intrinsically Safe Remote I/O System MT9-R0 MT9-C0 MT-R0 MT-C0 MT-C0 Module rack for connection of up to / I/O modules, / gateways and / power supply units Protection type EEx e, EEx i Up to binary or analogue inputs/outputs Connection of two (redundant) gateways (rack MT only) Connection of two (redundant) power supply units (rack MT only) Connections Inputs and outputs via plug-in terminals, system MINI COMBICON or fi rmly soldered cage clamp terminals counter parts in screw technology, see identifi er in type designation: R = MINI COMBICON screw terminals C = Cage-clamp terminals (soldered) Bus connection via miniature 9-pole D-SUB connector Power supply via EEx e screw terminals The module racks MT-R0, MT- C0 and MT-C0 consist of the backplane and the actual rack system. It accommodates two gateways, two power supplies or AC/DC converter and sixteen I/O modules. Up to binary inputs/outputs or analogue inputs/outputs can be connected to the rack. Any combination is possible. A further module rack version such as the MT9-R0 or MT9-C0 is also available. The module rack allows connection of one power supply unit, one gateway and up to eight I/O modules. In contrast to the MT-... module rack, it is not possible to confi gure a redundant system with double gateways or power supplies. Modules can be inserted and removed during operation without interruption of data communication (gateways and power supplies may only be "hot-swapped" in case of a redundant system design). The module rack features a combined protection type: EEx e and EEx i. It is thus suited for installation in zone. The power supply for the modules is located on the backplane. Its energy is limited to avoid sparking. Therefore modules can be plugged into or removed from the rack in zone during operation. The rack system is made of extruded aluminium sections to increase robustness and ensure shielding. The module racks are suited for wall mounting and 9 rail mounting. /00 Hans Turck GmbH & Co.KG Mülheim an der Ruhr Germany Tel. 00/9-0 Fax 00/9- more@turck.com

39 Module Rack MT9/-...*)0 / MT-C*)0 Module rack for / modules Type MT9-R0 MT-R0 MT-C0 MT9-C0 MT-C0 Connections Bus (D-SUB, miniature 9-pole version) Supply (EEx e dual screw terminals) Connection profi le 0... mm², rigid, or 0... mm² with wire sleeve Field devices per module: x terminals Connection profi le 0... mm² with wire sleeve (without plastic sleeve) Slots Power supply AC/DC converter Gateway I/O module Adjustments Bus address decimal-coded rotary switches Ex Approval PTB 00 ATEX 9 U PTB 00 ATEX 9 U PTB 00 ATEX 9 U Marking II () G EEx e ib [ia] IIC II () G EEx e ib [ia] IIC II () G EEx e ib [ia] IIC Power supply connection EEx e IIC EEx e IIC EEx e IIC U in V V 0 V I in A A A P in 00 W 00 W 0 VA General data Degree of protection IP0 Operating temperature C Relative humidity 9 % at C acc. to EN 00- Vibration and shock testing acc. to IEC -- and IEC -- Dimensions (w x h x d) [mm]. x 0 x 0 9. x 0 x 0 9. x 0 x 0 (without mounting brackets) *) R = MINICOMBICON screw terminals C = Cage-clamp terminals (soldered) Hans Turck GmbH & Co.KG Mülheim an der Ruhr Germany Tel. 00/9-0 Fax 00/9- more@turck.com 9 /00

40 Intrinsically Safe Remote I/O System The power supply unit PSDEx is designed to power the excom system and is suffi cient for a fully assembled system. The power supply features a protection type combining EEx m, EEx e and EEx i and can thus be installed in zone. Power supplies are integrated into protective aluminium housings and are fully encapsulated. If the system is confi gured with redundant power supplies, a defect power supply may be removed from the rack for replacement during operation (provided module rack MT-...0 is used). Connection of the external supply is established via Ex e terminals. It is not permitted to access live terminals of this kind. They are located under a protective cap and may only be accessed after suspending the power supply. Redundancy: Two power supplies may be used. If one of the devices or the incoming line fails, the second power supply immediately takes over the supply of the entire system. It is possible to use different potentials for supply. The PSDEx provides a supply voltage of... VDC. PSDEx DC power supply unit for supply of a fully assembled module rack Redundant operation possible Protection type EEx m, EEx e, EEx i Supply of up to binary or analogue inputs/outputs Aluminium housing Complete encapsulation Connections Via module rack 0 /00 Hans Turck GmbH & Co.KG Mülheim an der Ruhr Germany Tel. 00/9-0 Fax 00/9- more@turck.com

41 Power supply PSDEx VDC Ex power supply Type PSDEx Ident-no. Power supply External... VDC (ripple W pp < 0 %) Power output 0 W LED indications Power on/module function Supply x green x green Ex Approval PTB 00 ATEX 9 Marking II G EEx m [ib] e IIC T U m 0 V General data Galvanic isolation complete isolation Degree of protection IP0 Operating temperature C Relative humidity 9 % at C according to EN 00- Vibration and shock testing according to IEC -- and IEC -- Mounting fl ange, x M screws Dimensions (w x h x d) mm x mm x 0 mm Hans Turck GmbH & Co.KG Mülheim an der Ruhr Germany Tel. 00/9-0 Fax 00/9- more@turck.com /00

42 Intrinsically Safe Remote I/O System The AC/DC converters PPSA0Ex and PPSAEx are designed to power the excom system and is suffi cient for a fully assembled system. The power supply features a protection type combining EEx m and EEx e and can thus be installed in zone. Power supplies are integrated into protective aluminium housings and are fully encapsulated. If the system is confi gured with redundant AC/DC converters, a defect AC/DC converter may be removed from the rack for replacement during operation. Connection of the external supply is established via Ex e terminals. It is not permitted to access live terminals of this kind. They are located under a protective cap and may only be accessed after suspending the power supply. Redundancy: Two AC/DC converters may be used. If one of the devices or the incoming line fails, the second converter immediately takes over the supply of the entire system. It is possible to use different potentials for supply. The PPSA0VAC provides a supply voltage of 0 VAC, the PPSAEx provides VAC. PPSA0Ex PPSAEx AC/DC converter for supply of a fully assembled module rack Supply voltage: PPSA0Ex: 0 VAC PPSAEx: VAC Redundant operation possible Protection type EEx m, EEx e Supply of up to binary or analogue inputs/outputs Aluminium housing Complete encapsulation Connections Via module rack /00 Hans Turck GmbH & Co.KG Mülheim an der Ruhr Germany Tel. 00/9-0 Fax 00/9- more@turck.com

43 AC/DC converter PPSA0Ex/PPSAEx 0/ VAC Ex AC/DC converter Type PPSA0Ex PPSAEx Ident-no Supply voltage Input voltage 0 VAC VAC Power consumption VA VA Output voltage VDC VDC Power output 0 W 0 W Ex Approval PTB 0 ATEX 0 PTB 0 ATEX 0 Marking II G EEx e m IIC T II G EEx e m IIC T U m 0 V 0 V General data Galvanic Isolation complete isolation complete isolation Degree of protection IP0 IP0 Operating temperature C C Relative humidity 9 % at C acc. to EN 00-9 % at C acc. to EN 00- Vibration and shock testing acc. to IEC -- and IEC -- acc. to IEC -- and IEC -- Mounting fl ange, x M screws (Torx) fl ange, x M screws (Torx) Dimensions (w x h x d) [mm] x x 0 x x 0 Hans Turck GmbH & Co.KG Mülheim an der Ruhr Germany Tel. 00/9-0 Fax 00/9- more@turck.com /00

44 Intrinsically Safe Remote I/O System The segment coupler SCEx is mounted in the non-hazardous area and features protection rating IP0. The coupler enables redundant power supply. The two operating voltage inputs are isolated by diodes. Load distribution depends on the supply voltage rating. The operational voltage range is specifi ed with... VDC. If the rotary switch is set to 0 (see Tab. on the other page), the baud rate is detected automatically by the coupler. For this, the start delimiter of the PROFI- BUS messages is evaluated. System construction with a segment coupler SCEX Three subsequent valid start delimiters must be received in order to determine the fi nal baud rate value. All messages are checked for plausibility by means of the start delimiter. Baud rate detection is started by a Reset. If no messages are received by the interface for a period of. s, the baud rate detection starts again. Alternatively, it is possible to set a fi xed baud rate value using a rotary switch. The coupler features one status LED for each of the three PROFIBUS segments, one LED for each power line and one status LED for automatic baud rate detection. DP-V- Master SCEx RS Non-Ex-area SCEx I.S. barrier between RS and RS-IS x RS-IS for up to additional modules or modules in case of line redundancy All segments are equal communication channels Automatic baud rate detection (selection of baud rate via rotary switch) Regeneration of amplitude and phase Ex-area DP-connector DP-connector with integrated terminating resistor RS-IS excom excom Pin configuration (SUB-D connectors see page ) The PROFIBUS-DP segment coupler SCEx by TURCK is designed for intrinsically safe PROFIBUS-DP interfacing. Equipped with a standard RS interface and two RS-IS interfaces, this coupler is designed to cover various applications in explosion hazardous areas. The coupler is capable of working with both lines of the intrinsically safe I/O system excom (line redundancy). Thus only a single device is needed to provide intrinsically safe separation and line redundancy. RS-IS = Shield = n. c. = RxD/TxD-P (Received/transmitted data P, wire B) = n. c. = ISGND (Bus termination ground) = ISP (Bus termination plus) = n. c. = RxD/TxD-N (Received/transmitted data N, wire A) 9 = n. c. 9 RS = n. c. = n. c. = RxD/TxD-P = n. c. = DGND = DP = n. c. = RxD/TxD-N 9 = n. c. /00 Hans Turck GmbH & Co.KG Mülheim an der Ruhr Germany Tel. 00/9-0 Fax 00/9- more@turck.com

45 PROFIBUS-DP Segment coupler (RS-IS) SCEx Type SCEx Ident-no. 0 Operational voltage U B Current consumption Transmission rate Galvanic isolation (acc. EN 000) Between RS-IS and RS Between RS-IS and input voltage Between RS-IS segments... VDC < 00 ma 9. kbps... Mbps (self-detecting) V V 0 V Ex-Approval acc. EC type examination certificate PTB 0 ATEX Maximum nominal values RS-IS(a)/RS-IS(b) fi eld bus connection: No load voltage U 0, V Short-circuit current I 0 9 ma Power P 0 0 mw Characteristic curve linear Internal Inductances/Capacitances L i /C i negligible External RS fi eld bus system: SYST EEx ib IIC U i, V I i, A Ambient temperatur T u C Marking of the device II () GD [EEx ib] LED indications Operation of PS and PS x green green input voltage o.k. off input voltage too low PROFIBUS segments x red/yellow (dual colour LED) red wrong start delimiter received yellow receipt of valid data off no data exchange Automatic baud rate detection x yellow permanent yellow baud rate detected yellow fl ashing baud rate detection active off baud rate setting via rotary switch Housing Dimensions (L x W x H) x 0, x mm Housing material Aluminium, anodized Cover material FR, grey/blue Protection degree IP0 Operating temperature C Tab. : Rotary switch position Position 0 Automatic baud rate detection Position 9.0 kbps Position 9.0 kbps Position. kbps Position 9. kbps Position.0 kbps Position kbps Position.0 Mbps Position not assigned Position 9 not assigned Hans Turck GmbH & Co.KG Mülheim an der Ruhr Germany Tel. 00/9-0 Fax 00/9- more@turck.com /00

46 Intrinsically Safe Remote I/O System OCEx/G The fi bre-optic coupler OCEx/G converts the electrical PROFIBUS-DP signals from copper cables to optical signals for fi bre-optic transmission. The fi bre-optic coupler ensures potential-free and fail-safe transmission of bus signals from the safe to the explosion hazardous area, even over very long distances. In zone the OCEx/G receives the optical signals via its fi bre-optic interface and converts these for output by the RS-IS interface at intrinsically safe signal levels to the TURCK zone coupler OCEx/G (see page and Fig. below). The RS-IS interface complies fully with the PROFIBUS guidelines of the PNO. The fi bre-optic coupler OCEx/G is equipped with an intrinsically safe PROFIBUS interface RS-IS (according to the RS-IS guideline of the PNO committee). an intrinsically safe optical interface with ST connectors for emitter and receiver connection. Up to bus devices can be connected to the fi bre-optic coupler. Baud rates of 9. kbps up to, Mbps can be set and are automatically detected by the device. For diagnostics, there are status LEDs to indicate the active power supply, the fi bre-optic segment, the RS-segment and the baud rate status. The device is equipped with an M communication interface. Line errors (wire-break/short-circuit) are not transferred from one segment to the other, so that fail-safe and independent operation of all segments is ensured. In order not to restrict the maximum system expansion and line length of a PRO- FIBUS segment, amplitude and phase are regenerated by the coupler. With the coupler OCEx/G, the shield is always capacitively coupled to the equipotential bond (PA). Pre-assembled fi bre optic cables are provided on page 0. Data exchange between electrically wired and optical PROFIBUS-DP via fi bre-optics Fibre-optic coupler OCEx/G for Zone RS-IS interface for up to nodes Transmission of bus signals over long distances Fail-safe communication Automatic baud rate detection (selection of baud rate via rotary switch) Regeneration of amplitude and phase System construction with coupler OCEx/... Non-Ex-area DP-V- Master Ex-area zone RS OCEx/G Ex-area zone max. distance between the fibre-optic couplers, km fibre-optic connection OCEx/G DP-connector RS-IS DP-connector with integrated terminating resistor Slave excom Slave /00 Hans Turck GmbH & Co.KG Mülheim an der Ruhr Germany Tel. 00/9-0 Fax 00/9- more@turck.com

47 PROFIBUS-DP Fibre-optic coupler for zone OCEx/G Type OCEx/G Ident-no. 90 Operating voltage Current consumption Transmission rate Galvanic isolation from supply voltage (to EN 000) Ex-approval Marking of device Max. Ex values according to PNO work group "RS-IS... VDC < 00 ma 9, kbit/s..., Mbit/s (auto-detection) 0 V PTB 0 ATEX 0 X EEx e mb ib [ib op is] IIC T U 0 =, V; I 0 =, A LED indications Operation green green input voltage o.k. off input voltage too low PROFIBUS segments red/yellow (dual colour LED) red error in PROFIBUS/fi bre-optic segment yellow receipt of valid data off no data transmission Automatic baud rate detection yellow permant yellow baud rate detected yellow fl ashing baud rate detection active off baud rate setting via rotary switch Connection technology PROFIBUS-DP SUB-D connector, 9-pole A special PROFIBUS SUB-D connector, approved for intrinsically safe applications (e.g. D9T-RSIS, with the TURCK ident-no. 909, see page ) is required; standard connectors may not be used! Fibre-optic ST connectors Voltage supply EEx e terminal, -pole Communication interface M connector Equipotential bond (PA) M earthing stud Housing Dimensions [mm] 0, Housing material Aluminium, anodized Cover Material FR, grey Deggree of protection (IEC 09/EN 09) IP0 Ambient temperature C Wiring diagram (SUB-D connectors see page ) 9 RS-IS = Shield = n. c. = RxD/TxD-P (received/transmitted data P, wire B) = n. c. = ISGND (Bus termination ground) = ISP (Bus termination plus) = n. c. = RxD/TxD-N (received/transmitted data N, wire A) 9 = n. c. Hans Turck GmbH & Co.KG Mülheim an der Ruhr Germany Tel. 00/9-0 Fax 00/9- more@turck.com /00

48 Intrinsically Safe Remote I/O System OCEx/G The fi bre-optic coupler OCEx/G converts the electrical PROFIBUS-DP signals from copper cables to optical signals for fi bre-optic transmission. The fi bre-optic coupler ensures potential-free and fail-safe transmission of bus signals from the safe to the explosion hazardous area, even over very long distances. The fi bre-optic coupler OCEx/G is installed in the non-explosion hazardous area or zone. The coupler s standard RS interface receives the PROFIBUS- DP signals, whereas its intrinsically safe fi bre-optic interface provides the optical signals to the TURCK zone coupler OCEx/G (see page and Fig. below). The fi bre-optic coupler OCEx/G is equipped with an RS interface a standard PROFIBUS interface with RS levels according to EIA (the control line for direction reversal is not connected) an intrinsically safe optical interface with ST connectors for emitter and receiver connection. Up to bus devices can be connected to the fi bre-optic coupler. Baud rates of 9. kbps up to, Mbps can be set and are automatically detected by the device. For diagnostics, there are status LEDs to indicate the active power supply, the fi bre-optic segment, the RS-segment and the baud rate status. The device is equipped with an M communication interface. Line errors (wire-break/short-circuit) are not transferred from one segment to the other, so that fail-safe and independent operation of all segments is ensured. In order not to restrict the maximum system expansion and line length of a PROFIBUS segment, amplitude and phase are regenerated by the coupler. Internally, the shield is connected capacitively to the equipotential bond (PA). However, the user may choose an appropriate shielding concept that suits his specifi c installation requirements and actual causes of interference. Pre-assembled fi bre optic cables are provided on page 0. Data exchange between electrically wired and optical PROFIBUS-DP via fi bre-optics Fibre-optic coupler OCEx/G for Zone RS interface for up to nodes Transmission of bus signals over long distances Fail-safe communication Automatic baud rate detection (selection of baud rate via rotary switch) Regeneration of amplitude and phase System construction with coupler OCEx/... Non-Ex-area DP-V- Master Ex-area zone RS OCEx/G Ex-area zone max. distance between the fibre-optic couplers, km fibre-optic connection OCEx/G DP-connector RS-IS DP-connector with integrated terminating resistor Slave excom Slave /00 Hans Turck GmbH & Co.KG Mülheim an der Ruhr Germany Tel. 00/9-0 Fax 00/9- more@turck.com

49 PROFIBUS-DP Fibre-optic coupler for zone OCEx/G Type OCEx/G Ident-no. 90 Operating voltage Current consumption Transmission rate Galvanic isolation from supply voltage (to EN 000) Ex-approval Marking of device... VDC < 00 ma 9, kbit/s..., Mbit/s (auto-detection) 0 V PTB 0 ATEX 0 X / PTB 0 ATEX 0 X [Ex ib op is] IIC / EEx na II T LED indications Operation green green input voltage o.k. off input voltage too low PROFIBUS segments red/yellow (dual colour LED) red error in PROFIBUS/fi bre-optic segment yellow receipt of valid data off no data transmission Automatic baud rate detection yellow permant yellow baud rate detected yellow fl ashing baud rate detection active off baud rate setting via rotary switch Connection technology PROFIBUS-DP SUB-D connector, 9-pole Fibre-optic ST connectors Voltage supply COMBICON screw connector, -pole Communication interface M connector Equipotential bond (PA) M earthing stud Housing Dimensions [mm] 0, Housing material Aluminium, anodized Cover Material FR, grey Deggree of protection (IEC 09/EN 09) IP0 Ambient temperature C Wiring diagram (SUB-D connectors see page ) 9 RS = n. c. = n. c. = RxD/TxD-P = n. c. = DGND = DP = n. c. = RxD/TxD-N 9 = n. c. Hans Turck GmbH & Co.KG Mülheim an der Ruhr Germany Tel. 00/9-0 Fax 00/9- more@turck.com 9 /00

50 Intrinsically Safe Remote I/O System PROFIBUS-DP Fibre-optic cable, pre-assembled CABLE LWL-ST/SY-*...M, -wire fi bre-optic cable for optical signal processing Suited for application in dry and humid environments High fl ame retardance acc. to IEC 0-, category C Colour of outer jacket: yellow» 00 ø»,», Types and ident-no. see table on other page Cable construction Fibre graded-index optical waveguide G,/ µm Conductor compact conductor, Ø 0.9 mm Strain relief Aramid fi bre over conductor s Inner jacket halogen-free compound, Ø approx.. mm Colour yellow with consecutive numbering Stranding fi bre-optic elements and blind elements stranded via central strain relief component Wrapping at least one layer of fl eece foil Outer jacket polyvinyl chloride (PVC) Colour yellow Imprint TURCK LWL cable KL-AT-V(ZN)HY-fl G,/ C Year of Manufacture Geometric data Diameter across fi bre-optic element Tensile load capacity lnsulation thickness (outer jacket) Outer diameter Weight approx.. mm 00 N nom..0 mm approx.. mm approx. 0 kg/km Ambient temperature stationary/at rest C moving C Minimum bending diameter 0 cable Ø Flame retardance to IEC 0-, category C Fibre qualities (optical fibre) Fibre type G,/ Attenuation coeffi cient at 0 nm max..0 db/km at 00 nm max. 0. db/km Band width at 0 nm min. 0 MHz km at 00 nm min. 00 MHz km Numerical aperture (nominal rating) 0. Refractive index at 0 nm (nominal value).9 at 00 nm (nominal value).9 Test load 00 kpsi Fibre-optic cable connection ST connectors 0 /00 Hans Turck GmbH & Co.KG Mülheim an der Ruhr Germany Tel. 00/9-0 Fax 00/9- more@turck.com

51 PROFIBUS-DP Fibre-optic cable, pre-assembled CABLE LWL-ST/SY-*...M Type * Cable length [m] Ident-no. CABLE LWL-ST/SY-,M. 00 CABLE LWL-ST/SY-,0M.0 0 CABLE LWL-ST/SY-0M 0 0 CABLE LWL-ST/SY-M 0 CABLE LWL-ST/SY-0M 0 0 CABLE LWL-ST/SY-00M 00 0 CABLE LWL-ST/SY-0M 0 0 CABLE LWL-ST/SY-00M 00 0 CABLE LWL-ST/SY-000M CABLE LWL-ST/SY-00M Hans Turck GmbH & Co.KG Mülheim an der Ruhr Germany Tel. 00/9-0 Fax 00/9- more@turck.com /00

52 Intrinsically Safe Remote I/O System EEx e stainless steel enclosure for use of excom in zone EG-VA/... EG-VA/BV... EG-VA/BV... EEx e stainless steel housing with a hinged cover, inspection window (EG- VA/... and EG-VA/BV...) and fl ange plate is designed for insertion of the excom module rack Base part with drain, welded clips on the outside mounting rails (C-rails) on rubber padding for mounting the module racks CU rails (nickel-plated) as shielding bus for termination of cable shields M earting studs welded to the inside, M earthing studs welded to the outside EG-VA/...: The fl ange plate and front cover delivered with the base housing EG-VA/BV...: The front cover delivered with the base housing, factory-mounted module rack and fi lter EG-VA/BV...: The fl ange plate and front cover delivered with the base housing, factory-mounted module rack and fi lter The type EGVA/... EEx e range of stainless steel housings offer an outstandingly comprehensive housing concept. TURCK also offers customised solutions enabling the user to confi gure the housing as required. The housings are made from ruggedised stainless steel, so that they can be installed in zone, even in hostile and corrosive environments. The same housing types with the dimensions mm are available for the MT9... module rack. Type EG-VA/... EG-VA/BV... EG-VA/BV... Ident-no. on request on request on request Ex-Approval acc. to CE examination PTB 00 ATEX 0 U PTB 0 ATEX 0 PTB 0 ATEX 0 Marking II G EEx e II II G EEx em ib [ia] IIC T II G EEx em ib [ia] IIC T Housing material stainless steel.0/aisi L stainless steel.0/aisi 0 stainless steel.0/aisi L Thickness. mm. mm. mm Surface grinded (grain 0) grinded (grain 0) grinded (grain 0) Seal materials Acrylic, Silicone, CR cellular Acrylic, Silicone, CR cellular Acrylic, Silicone, CR cellular caoutchouc caoutchouc caoutchouc Inspection window ESG safety glass with seal ESG safety glass with seal Degree of protection (IEC/EN 09) IP IP IP Inpact strength (EN 00) > Joule > Joule > Joule Vibration test acc. to IEC -- acc. to IEC -- acc. to IEC -- Shock testing acc. to IEC -- acc. to IEC -- acc. to IEC -- Operating temperature C C C Dimensions mm mm mm Flange plate.0 mm stainless steel Cable glands used.0 mm stainless steel with mounting holes in the housing fl oor with mounting holes and drillings for cable (fi xed M0 hole and factory-mounted glands pattern) cable glands /00 Hans Turck GmbH & Co.KG Mülheim an der Ruhr Germany Tel. 00/9-0 Fax 00/9- more@turck.com

53 PROFIBUS-DP Bus connectors RS Type D9T-RS D9T-RSPG D9T-RSIS D9S-RS Ident-no Manufacturer Siemens Siemens Siemens Siemens Manufacturer designation ES 9-0BA0-0XA0 ES 9-0BB0-0XA0 ES 9-0DA0-0XA0 ES 9-0BA0-0XA0 Cable exit for soldering for soldering for soldering 0 for soldering Transmission rate 9. kbps... Mbps 9. kbps... Mbps 9. kbps... Mbps 9. kbps... Mbps Interface type RS RS RS-IS RS / RS-IS Node connector 9-pole SUB-D connector 9-pole SUB-D connector 9-pole SUB-D connector 9-pole SUB-D connector Bus cable connection insulation piercing insulation piercing insulation piercing insulation piercing connections connections connections connections (FastConnect technology) (FastConnect technology) (FastConnect technology) (FastConnect technology) for wires for wires for wires for wires Ø 0, ± 0,00 mm Ø 0, ± 0,00 mm Ø 0, ± 0,00 mm Ø 0, ± 0,00 mm Terminating resistor Integrated termination Integrated termination Termination resistor No integrated combination can be combination can be integrated and termination resistor switched-in via switched-in via switched-in via slide switch slide switch slide switch Disconnection function The outgoing bus is The outgoing bus is No disconnection No disconnection disconnected when disconnected when function function the resistor is the resistor is activated activated Power supply U N.0 VDC.0 VDC. VDC Ambient temperture T A 0 0 C 0 0 C - 0 C 0 0 C Storage temperature - 0 C - 0 C - 0 C - 0 C Relative humidity max. % at C max. % at C max. % at C max. % at C Dimensions (W x H x D) in mm Weight ca. 0 g ca. 0 g ca. 0 g ca. 0 g Degree of protection IP0 IP0 IP0 IP0 PG connection socket no yes no no Ex marking II G EEx ib IIC T Notes Connector can be used Connector can be used, Only use on devices Connector can be used, on the non-intrinsically instead of the D9T-RS, with an RS-IS instead of the TURCK safe side of the SCEx on the non-intrinsically safe interface! connector D9T-Ex and OCEx/G side of the SCEx and Connector must be used (see page ), segment coupler! OCEx/G segment coupler on the intrinsically safe on the intrinsically safe side of the SCEx terminal of the GDP,! and OCEx/G segment coupler! Hans Turck GmbH & Co.KG Mülheim an der Ruhr Germany Tel. 00/9-0 Fax 00/9- more@turck.com /00

54 Intrinsically Safe Remote I/O System Accessories BM Dummy module for empty slots Ident-no.: 0 Dummy module for unused slots in the module rack 0 x M BM-PS Power supply cover (MT...) Ident-no.: 0 Power supply cover for the unused slot of the power supply MODEX filter Ident-no.: 0 Capacitor for improving startup behaviour/ increasing operational reliability 9 0 MODEX switching terminal Ident-no.: 09 Switching terminal for manual switching in hazardous area (enabling of downstream devices) /00 Hans Turck GmbH & Co.KG Mülheim an der Ruhr Germany Tel. 00/9-0 Fax 00/9- more@turck.com

55 Accessories MODEX isolating relay Ident-no.: 00 Isolating relay for isolating intrinsically safe and non-intrinsically safe circuits 9 0 SK Phoenix shield terminal Ident-no.: 9000 Shield terminal for connecting the shield to the shield bus 0 ø ELST-M0Ex IP plastic M0 venting pipe Ident-no.: 0 Pressure compensation element for preventing condensation water in the device ELVA-M0Ex IP stainless steel M0 venting pipe Ident-no.: 0 Pressure compensation element for preventing condensation water in the device ø ø DE-V0BU-TWIN Twin sealing insert for blue M0 cable gland Ident-no.: 0 Multi-sealing insert ( mm) for Ex standard M0 cable gland D9T-Ex Bus connector RS-IS bus connector on excom Ident-no.: 909 gateway GDP,, Hans Turck GmbH & Co.KG Mülheim an der Ruhr Germany Tel. 00/9-0 Fax 00/9- more@turck.com /00

56 TURCK WORLD-WIDE HEADQUARTERS GERMANY Hans Turck GmbH & Co. KG Witzlebenstraße Mülheim an der Ruhr P. O. Box Mülheim an der Ruhr Tel Fax more@turck.com BAHRAIN TURCK Middle East S.P. P.O. Box 0 Manama - Kingdom of Bahrain Tel Fax 9 9 bahrain@turck.com HUNGARY TURCK Hungary kft. Könyves Kalman Krt. 0 Budapest Tel. 0-0 Fax 0- hungary@turck.com THE NETHERLANDS TURCK B. V. Postbus AG Zwolle Tel. -0 Fax - info@turck.nl BELGIUM Multiprox N. V. P. B. Lion d Orweg 900 Aalst Tel. Fax 9 mail@multiprox.be INDIA TURCK India Automation Pvt Ltd. International Convention Centre, A-0/0, th Floor, ICC Trade Towers, Senapati Bapat Road, Pune - 0, Maharashtra - India Tel Fax india@turck.com POLAND TURCK sp.z o.o Zeromskiego -0 Opole Tel. -00 Fax -0 poland@turck.com CZECH REPUBLIC TURCK s.r.o. Hradecká 00 0 Hradec Králové Tel Fax czech@turck.com ITALY TURCK Process Automation Via Torta 0/A 0 Treviglio (GB) Tel. 9 0 Fax pa-italy@turck.com ROMANIA TURCK Automation Romania SRL Str. luliu Tetrat nr. Sector 09 Bukarest Tel Fax romania@turck.com PR OF CHINA TURCK (Tianjin) Sensor Co. Ltd.,th Xinghuazhi Road, Xiqing Economic Development Area, 00 Tianjin Tel Fax 9- turcktj@public.tpt.tj.cn JAPAN TURCK Japan Corporation #0 MBD Bldg. F, --, Minami-Aoyama, Minato-ku, 0-00, Tokyo, Japan Tel. 0 Fax 0 info@turck.jp RUSSIA TURCK Rus O.O.O. Altufyevskoe shosse, / 0 Moskau Tel. 9 Fax 9 russia@turck.com FRANCE TURCK BANNER S.A.S, Rue de Courtalin Magny-Le-Hongre 0 Marne-La-Vallee Cedex Tel Fax 0-0 info@turckbanner.fr GREAT BRITAIN TURCK BANNER LIMITED Blenheim House Hurricane Way Wickford, Essex SS YT Tel. Fax info@turckbanner.co.uk KOREA TURCK Korea Co. Ltd. Room No 0, Gyeonggi Technopark -, Sa -Dong, Sangnok-Gu, Ansan-city, Gyeonggi-Do, Korea Tel. 00- Fax 00- sensor@sensor.co.kr MEXICO TURCK Mexico S. DE R.L. DE C.V. Carr. Saltillo-Zacatecas km. s/n Parque Industrial La Angostura Saltillo, COAH. 00 Tel. -9 Fax -9 ventasmexico@turck.com SINGAPORE TURCK Singapore Pte. Ltd. International Business Park #0-/ German Centre 099 Singapore Tel. Fax 9 singapore@turck.com USA TURCK Inc. 000 Campus Drive Minneapolis, MN - Tel Fax -00 mailbag@turck.com D and more than 0 representatives and agencies world-wide. *D009ßß00* Subject to change without notice

Sense it! Connect it! Bus it! Solve it! REMOTE I/O excom

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