Digital electropneumatic positioner SideControl

Transcription

1 Digital electropneumatic positioner Type 879 can be combined with Compact and robust design Easy to start using tune function Integrated diagnostic functions for valve monitoring (optional) Dynamic positioning system with no air consumption in controlled state PROFIBUS DP-V1 or DeviceNet (optional) Yoke type actuators Rotary actuators Rotary actuators with remote positioner Process control valve with remote positioner Hygienic process control valve with remote positioner The robust and compact positioner is designed to standardisation acc. to IEC or VDI/VDE 85 (IEC ) for assembly with linear and rotary actuators. In addition, the remote version with the displacement position sensor can be combined with Bürkert process control valves. The digital electropneumatic positioner can be operated with the usual current and voltage standard signals and can also be equipped with the fieldbus interface PROFIBUS DP-V1 or DeviceNet. The positioner is equipped with additional diagnostic functions to monitor the state of the valve. Through status signals, valve diagnostic messages are transmitted according to NAMUR NE 107 recommendations and recorded as history. With the diagnosis, the operating conditions of the control valve can be monitored. This allows planned maintenance and optimises plant availability. Operation occurs via the external operation and display module with a backlit graphical display. The user operation is very simple and clear, identical to the Bürkert positioner or process controller TopControl, Type 869/869. The pilot valve system can be used equally for single and double-acting drives. It is characterised by a defined safety feature in case of failure of the electrical or pneumatic power supply and possesses an enormous air capacity range with pressure supply up to 7 bar. Technical data Material Body Seal Aluminium plastic-coated EPDM, NBR, FKM Operating voltages V DC +/- 10% Residual ripple Max. 10% Setpoint setting 0/ to 0 ma and 0 to 5/10 V Input resistance 0/ to 0 ma: 180 Ω 0 to 5/10 V: 19 kω Analogue feedback -0 ma, 0-0 ma 0-10 V, 0-5 V Binary input Galvanically isolated, 0-5 V = log 0, 10-0 V = log 1 Binary output Current limit Control medium Dust concentration Particle density Pressure condensation point Oil concentration Ambient temperature Outputs (optional), galvanically separated 100 ma, Output will be synchronised when overloaded neutral gases, air, quality classes acc. to ISO Class 7 (<0 μm particle size) Class 5 (<10 mg/m ) Class (<-0 C) Class X (<5 mg/m ) -10 to +60 C (without Ex-Approval) 0 to +60 C (with ATEX / IECEx-Approval) Pilot air ports Threaded ports G 1/ Supply pressure 1) ) 1. to 7 bar Air supply filter Exchangeable (aperture size ~0.1 mm) Actuator system Air capacity Single and double-acting to 150 l N /min. 50 l N /min (with 1. bar ) ) for aeration and ventilation 150 l N /min (with 6 bar ) ) for aeration and ventilation (Q Nn = 100 l N /min (acc. to the defi nition with decrease in pressure from 7 to 6 bar absolute) Position detection module Potentiometer, max. angle 180º Stroke range valve spindle Min. 0º on the rotary shaft, depending on lever Installation As required, display above or sideways 1) The supply pressure has to be bar above the minimum required pilot pressure for the valve actuator ) Pressure specifi cations: Overpressure with respect to atmospheric pressure continued on next page p. 1/17

2 Technical data, continued Technical data Type of protection Power consumption Electrical connection Multipole connection Cable gland IP65/IP67 acc. to EN 6059, Type X acc. to NEMA 50 standard < 5 W M1, 8-pin/-pin; M8, -pin x M0x1.5 (cable Ø 6-1 mm) on screw terminals ( mm ) 1x M1x1.5 (cable Ø -6.5 mm) Remote version Bus communication PROFIBUS DP-V1 or DeviceNet Protection class III acc. to DIN EN 6110 Conformity EMC directive 01/0/EU CSA approval information Product category code Considered standards CAN/CSA-C No. 19 UL 9 CSA trademark Class 1 8-VALVES - Actuators - Certifi ed to US standards Class 1 0-VALVES - Actuators Ex-Approval ATEX IECEx II G Ex ec ic IIC T Gc / II D Ex tc IIIC T15 C Dc Certifi cate; BVS 16 ATEX E 118 X Ex ec ic IIC T Gc / Ex tc IIIC T15 C Dc Certifi cate; IECEx BVS X Technical data - Linear Remote Position Sensor (ELEMENT) Electrical connection Cable gland Connection cable length 1x M16x1.5 (cable Ø 5-10 mm) on terminal screws ( mm²) 10 m Operating voltage V DC ± 10 % Power consumption < 0. W Sensor measurement range to 5 mm (Stroke range valve spindle) Actual position signal digital (RS85) Ambient temperature -5 to +80 C Protection class III acc. to DIN EN 6110 Type of protection IP65 and IP67 acc. to EN 6059, Type X acc. to NEMA 50 standard Type of Ignition protection II D Ex tc IIIC T15 C Dc II G Ex na IIC T Gc Conformity EMC directive 01/0/EU Approvals culus Certifi cate no Technical data - rotative Remote Position Sensor (NAMUR) Electrical connection m round cable (shielded) Operating voltage 10 to 0 V DC Residual ripple < 0.8 W Sensor measurement range 0º to 60º Actual position signal digital (RS85) Ambient temperature -5 to +80 ºC Protection class III acc. to DIN EN 6110 Type of protection IP65 acc. to EN 6059 Conformity EMC directive 01/0/EU Approvals UL (culus) Certifi cate no. E6909 Technical data - Position feedback with proximity switches (Accessory) Electrical connection M1, -pin Output function -wire, normally open contact, PNP Operating voltage 10 to 0 V DC Residual ripple 10% U ss DC rated current 100 ma Type of protection IP65 and IP67 Protection class III acc. to DIN EN 6110 Conformity EMC directive 01/0/EU Approvals ccsaus Using a remote positioner the length of the control air pipes influences the dynamics and attainable accuracy of the position control loop. The length of the control air pipes therefore should be as short as possible. Note: The position feedback has two proximity switches which are independently adjustable via switch lugs. p. /17

3 Example of assembly variations of positioner Positioner Type NAMUR 879 Remote Positioner 879 Linear actuators IEC Rotary actuators VDI/VDE 85 (IEC ) Type Type 879 Linear actuators IEC Rotary actuators VDI/VDE 85 (IEC ) Type 8798 Sensor Remote NAMUR + Type 879 Remote Control valve system Type 00 + Type 8798 Remote Position Sensor + Type 879 Remote p. /17

4 Assembly options NAMUR Version (Positioner with integrated position sensor, assembly acc. to NAMUR/IEC and VDI/VDE 85 (IEC )) Assembly on linear actuator Assembly on rotary actuator Description Adapter kit Description Adapter kit Assembly bridge Dimensions [mm] Adapter kit 5 Assembly bridge 1 R 0 50 R7 19,5 Actuator shaft A B C height ( B ) 107,6 A C Position feedback with proximity switches (upgrade feature for NAMUR) External position indicator Cover for standard display element Housing cover Description C ti t l iti i di t Position feedback p. /17

5 Assembly options continued Remote version (Displaced positioner with external remote position sensor) Assembly with accessory brackets Dimensions [mm] Description Assembly bracket for wall mounting Assembly on DIN-Rail Dimensions [mm] x 90º The adapter can be turned every 90º on the DIN-Rail Description DIN rail assembly kit p. 5/17

6 Assembly options continued Remote version (Remote position sensor for displaced positioner) Type 8798 Description Standard ATEX II GD Remote Position Sensor Control valves ELEMENT Types xx Description Remote Position Sensor NAMUR Dimensions For mounting on Control valves ELEMENT Types xx p. 6/17

7 Dimensions Mounting on control valves according to NAMUR (IEC / VDI/VDE 85 (IEC )) SW p. 7/17

8 Ordering Chart (further version on request) Positioner Type 879 Assembly variations Electrical connection Item No. Assembly variations Control function Pilot valve system /Air capacity Communi cation Electrical connection Analogue feedback Binary outputs Binary Input Diagnostic functions* ATEX II GD / IECEx no no yes NAMUR IEC VDI/VDE 85 (IEC ) Single and doubleacting Universal No PROFIBUS DP-V1 DeviceNet Cable gland Multipole no yes yes yes yes yes yes yes yes yes yes yes yes no no yes no yes yes yes yes yes yes yes via Bus no yes via Bus no yes yes via Bus yes yes yes yes via Bus yes yes yes no no yes 9 09 no yes yes yes Assembly variations ELEMENT Actuator size Control function Pilot valve system /Air Capacity Communi cation Electrical connection Analogue feedback Binary outputs Binary Input Diagnostic functions* ATEX II GD / IECEx Ø 70/90 mm Singleacting Low yes yes yes yes 870 no yes yes yes 871 Remote Ø 10 mm Single and doubleacting Universal no Cable gland no no yes 06 6 yes yes yes yes 06 6 no yes yes yes yes yes yes yes yes Remote Position Sensor Standard ATEX II GD/ IECEx ELEMENT Type xx Cable gland - 10 m round cable NAMUR (rotative) Cable gland - m round cable (max. extension 10 m ) *see additional software functions parametrisable diagnostic functions on page p. 8/17

9 Ordering chart for accessories Description Accessories for NAMUR Assembly bridge VDI/VDE 85 (IEC ), stainless steel Adapter kit VDI/VDE 85 (IEC ), stainless steel Adapter kit linear actuators IEC , stainless steel Position feedback with proximity switches (optional upgrade feature) ) Accessories for Remote Bracket for wall mounting, stainless steel DIN rail assembly kit, Aluminium/stainless steel Adapter kit - remote sensor, ELEMENT Type xx control valves Actuator size Ø 70/90/10 mm Sensor Puck (replacement part) 68 0 Standard Accessories USB Interface for serial communication 7 09 M1 socket 8-pin with 5 m cable for power supply and input/output signals M8 plug -pin for binary outputs, with solder joints Silencer G 1/ (spare part) * Related Communication software can be downloaded from (879) ) External end position feedback for upgrading NAMUR p. 9/17

10 Connection options Multi-pin connection Operating voltages and diverse signals Binary output optional Circular connector M1, 8-pin 5 FE Earth plate functions Socket M8, -pin Circular connector M1-8-pin (Setpoint) Pin Configuration External Circuitry / signal level 1 Setpoint + (0/-0 ma or 0-5/10 V) 1 + (-0 ma or 0-10 V) Complete galvanically separated Setpoint GND GND GND V DC ± 10% Max. Residual ripple 10% + V 5 Binary input V (log. 0) 10-0 V (log. 1) 6 Binary input GND 6 GND Optional analogue feedback 8 Analogue feedback (0/-0 ma or 0-5/10 V, ) Complete galvanically separated 7 Analogue feedback GND 7 GND Socket M8, -pin (only with Binary Output Option) Pin Configuration External Circuitry / signal level 1 Binary Output 1 1 V / 0 V, NC / NO relative to operating voltage GND (terminal GND) Binary Output V / 0 V, NC / NO relative to operating voltage GND (terminal GND) Binary Output GND GND Electrical connection Position feedback with proximity switches (accessory for upgrading) Proximity switch 1 Proximity switch 1 Pin Config. External circuit /signal level 1 Supply +10 V V V V Switching output +10 V V Open / V (NO) Proximity switch 1 GND GND GND Switching output (NO) Proximity switch +10 V V Open / V p. 10/17

11 Connection options, continued Connection PROFIBUS DP 5 6 FE Earth plate functions Circular connector M1, 8-pin Socket M1, 5-pin (inverse coded PROFIBUS DP) Circular connector M1, 5-pin (inverse coded, PROFIBUS DP) Operating voltages - Circular connector M1, 8-pin Pin Configuration External Circuitry / signal level 1 Not confi gured Not confi gured GND V DC ± 10 % + V max. Residual ripple 10 % 5 Binary input + 6 Binary input 7 Binary Output 1 (oriented at Pin ) 8 Binary Output (oriented at Pin ) Bus-Connection - socket/circular connector M1, 5-pin Pin Configuration External Circuitry / signal level 1 VP+5 Load resistance supply RxD/TxD-N Receive and send information -N, A Circuitry DGND Information transfer potential (measured to 5 V) RxD/TxD-P Receive and send information -P, B Circuitry 5 Shield Shield / protective earth Bus connection DeviceNet - M1, 5-pole circular connector Pin Signal Colour Configuration 1 Shielding Not used V+ Not used V- Not used 5 CAN H White 1 5 CAN L Blue p. 11/17

12 Connection options, continued Cable gland connection 1 + V GND Optional: S + S A B Terminal Configuration External Circuitry / signal level 11 + Setpoint (-0 ma or 0-10 V) Complete galvanically separated 1 Setpoint GND 1 GND 81 + Binary input V (log. 0) 10 V (log. 1) Obtained at GND operating voltages (GND clamps) + V GND Operating voltages + Operating voltages GND + V GND V DC ± 10 % max. Residual ripple 10 % Terminals 1,,, : not connected Optional Analogue feedback / Binary Output Terminal Configuration External Circuitry / signal level 8 + Binary Output V / 0 V, NC / NO Obtained at GND operating voltages ( GND clamps) 85 + Binary Output 85 + V / 0 V, NC / NO Obtained at GND operating voltages ( GND clamps) 1 + Analogue feedback (0/-0 ma or 0-5/10 V) Complete galvanically separated Analogue feedback GND GND Terminal 1,,, : NC Optional remote version in connection with remote positioner sensor Type 8798 Terminal Configuration External Circuitry / signal level A Serial interface, A cable A A line B Serial interface, B cable B B line S + Supply sensor + S + + S - Supply sensor - S - - For version without remote version: terminals A, B, +, - not connected Remote Sensor Remote Sensor Type 8798 Remote sensor Type 8798 Terminal Wire colour for cable type Configuration External Circuitry 1 1 white black Supply Sensor or brown Supply Sensor / 879 yellow orange Serial Interface, B line 8791 or green red Serial Interface, A line 879 / 879 p. 1/17 Terminal 1,,, : NC

13 Signal flow plan Position control loop Additional software options of the positioner Type 879 (extract) Automatic start of the control system Automatic or manual characteristics curves selection Setting of the seal and the maximum stroke threshold respectively Parameterisation of the positioner Limitation of the stroke range Limitation of the manipulating speed Setting of the moving direction Configuration of the binary input Signal range splitting on several controllers Configuration of analogue or binary outputs Signal fault detection Safety position Code protection Contrast inversion of the display Parametisable diagnostic functions* / Binary output (option) Operating-hours counter Path accumulator Position monitoring Graphical display of the dwell time density and movement range Monitoring of the mechanical end positions in the armature *You will find more diagnostic functions with a detailed description in the operating manual for Type 879/9 p. 1/17

14 Schematic diagram of, Type 879 Without Fieldbus interface Input for Setpoint position value - 0mA, 0-0 ma 0-10 V, 0-5 V Binary input Input Positioner Output Analogue feedback ) -0mA, 0-0mA, 0-10 V, 0-5 V binary outputs V PNP ) V DC 1) Supply Initiator 1/Initiator V PNP NO ) Operation With PROFIBUS DP / DeviceNet Bus Bus Input Positioner PROFIBUS DP/ DeviceNet Output Binary output V PNP ) Binary input Initiator 1 / Initiator V PNP NO ) V DC 1) Supply unit Operation 1) The operating voltage is supplied with a -wire unit independent from the setpoint signal ) Alternative options p. 1/17

15 Dimensions [mm] NAMUR version Cable gland (standard) 7.5 NAMUR version PROFIBUS DP Multipole 17 A1 A A1 7.5 A A NAMUR version Multipole with Binary outputs NAMUR version Multipole Remote version cable gland A1 A1 A1 A A A R A1 P A L Description L A A1 A Standard PROFIBUS DP Multipole Bin. OUT Mulitpole Remote p. 15/17

16 Positioner Dimensions [mm], continued The rotation angle of the sensor must be within a range of 180 With the valve open approx. 50%, the sensor indicator should be in this position. Standard Version Remote version p. 16/17

17 Dimensions [mm], continued ATEX / IECEx version To find your nearest Bürkert facility, click on the orange box In case of special application conditions, please consult for advice Subject to alterations. Christian Bürkert GmbH & Co. KG 1705/15_EU-en_ p. 17/17