TÜV SÜD Explosion Testing and Certification in Greater China

Transcription

1 Hazloc TÜV SÜD Explosion Testing and Certification in Greater China Testing and certification of protective devices according the EN standards and ATEX 2014/34/EU Dust Explosion And Prevention Forum Ing. Kristof De Gersem, MSc. Industrial Products (IDP), Explosion Protection TÜV SÜD Greater China Slide 1

2 Topics 1 Short introduction TÜV SÜD 2 ATEX 2014/34/EU and ATEX 1999/92/EU 3 Testing and certification procedures 4 Updates standardization 5 Practical cases Slide 2

3 150 years TÜV SÜD 150 years of inspiring trust Inspiring trust since 1866 The year 2016 marks the 150th anniversary of TÜV SÜD. Since 1866, the company has been partnering businesses and inspiring people to trust in new technologies. Today, TÜV SÜD has grown into an international service company with global representation in over 850 locations, and with over 50 per cent of its employees working outside Germany. In the decades to come, it will continue to make the world a safer place as a future-oriented company shaping the next practice in safety, quality and sustainability. TÜV SÜD AG TÜV SÜD Corporate presentation Folie 3

4 TÜV SÜD in numbers: Growing from strength to strength 1 One-stop technical solution provider 150 years of experience 850 locations worldwide 2,220 24,000 million Euro in sales revenue for 2015 employees worldwide as of February 2016* Note: Figures have been rounded off. *As of : Inclusive of acquisition in January TÜV TÜV SÜD SÜD TÜV SÜD Corporate presentation Slide 4

5 Our asset. Your advantage. TÜV SÜD: A brand synonymous with quality and safety. Our certification marks certificates are excellent marketing tools for our customers. Our test reports provide customers with the confidence to market their products safety, quality and sustainability attributes. Our personnel certificates provide our customers with greater market opportunity. > 500,000 product certificates > 54,000 system certificates > 20,000 personnel certificates > 160,000 participants TÜV SÜD TÜV SÜD Corporate presentation Slide 5

6 TÜV SÜD is the largest TÜV company worldwide, and ranks sixth among the biggest global players in the field of technical safety Sales revenue in Euro million (figures are based on available public data) 6,000 5,000 5,349 4,635 4,000 3,000 2,000 1,000 2,985 2,588 2,720 2,222 1,881 1,702 1,492 1,117 - SGS (2015) BV (2015) Intertek (2015) DNV GL (2014) Dekra (2015) TÜV SÜD (2015) TÜV Rheinland (2015) Applus+ (2015) UL (2011) TÜV Nord (2015) TÜV SÜD TÜV SÜD Corporate presentation Slide 6

7 TÜV SÜD, more than 20 years hina TÜV SÜD in Greater China Changchun Beijing Tianjin Dalian Shenyang Qingdao Chengdu Chongqing Wuhan Changsha Nanjing Hefei Wuxi Suzhou Hangzhou Yongkang Ningbo Xiamen Changzhou Shanghai Taizhou Wenzhou Taipei Guangzhou Hongkong Dongguan Shenzhen Taichung North Region Central Region South Region Taiwan Region Branches Offices Laboratories Material Lab Railway Fire Testing Lab Mechanical safety Lab Electrical & Electronics Lab Toys & Children Products Lab Automotive Lab Battery Lab Softlines Lab Hardgoods Lab EMC Lab Food, Health & Beauty lab TÜV SÜD Greater China TÜV SÜD Corporate presentation Slide 7

8 Service portfolio of IDP (Industrial Products) in Greater China Machinery Safety Explosion Protection Industrial Automation CE EMC certification for production machines CE EMC certification for engineering machines Robot CE certification, Machinery safety and functional safety. GS/CE EMC certification and constrcution check for DIY machines, e.g. Welding machine, Generating sets. Chemical, emission, noise testing and certification. NRTL certification and FES for North American End user services and manufacturer services (Safety assessment and labelling for machines in domestic market, MCOM report) Functional Safety for Machinery Smart Factory safety (Machinery safety for Industrie 4.0 Solutions), Modular certification for smart factory SEMI evaluation. GMA services Product certification ATEX 2014/34/EU certifcation IECEx certification HAZLOC services (North America) GB / TS certification GMA Electrical and non-electrical equipments Protective devices (eg. Vent panels, isolation flaps,...) Test report Pre-testing, pre-evaluation services End user services, plant safety (Ex safety inspection) Explosion safety documents Zoning classification Process safety Training Personnel training and qualification Quality Auditing (QAN/QAR) Functional safety of Industrial products (e.g. SIL certification) Certification for industrial components. e.g. Variable-frequency drives, Wind converter, servo driver, Controller etc. (CE, CB, TUV certification) Robots GMA services TÜV SÜD Greater China TÜV SÜD Corporate presentation Slide 8

9 Contactdetails of our offices in Greater China TÜV SÜD Greater China Contactdetails Slide 9

10 Topics 1 Short introduction TÜV SÜD 2 ATEX 2014/34/EU and ATEX 1999/92/EU 3 Testing and certification procedures 4 Updates standardization 5 Practical cases Slide 10

11 ATEX 2014/34/EU directive: Definitions and scope Equipment and protective systems intended for use in potentially explosive atmospheres Equipment, protective systems, components With own potential source of ignition Safety, controlling and regulating devices Installed in the safe area Potentially explosive atmospheres Which could become explosive Equipment groups and categories Group I M1 / M2 Group II cat 1 / 2 / 3 - G/D Manufacturer Natural or legal person who manufactures a product or has a product designed or manufactured, and markets that product under his name or trade mark or uses it for his own purposes Slide 3

12 Electrical Ex equipment: Examples Ex d Ex ic Ex na Electrical Enclosure Lighting (E.g. LED Light) Mobile Phone Ex ia Ex e Ex e Motor / Rotating Machinery Pressure Transmitter Junction Boxes Slide 4

13 Mechanical Ex equipment: Examples Shaft Coupling Rotary Valve Pump Fluid Bed Dryer Gas Compression Station Exhaust Fan Slide 5

14 Protective devices: Examples Isolation Flaps Explosion vent panels Rotary valves as isolation valves Slide 14

15 Protective devices: Examples Flameless venting Slide 15

16 ATEX 2014/34/EU Conformity procedures Slide 16

17 The ATEX 1999/92/EU directive Minimum requirements for improving the safety and health protection of workers potentially at risk from explosive atmospheres The objective of the directive: Protect employees against explosion hazards and set harmonised minimum requirements inside the European Union for all factories. Slide 17

18 The ATEX 1999/92/EU directive Flammable substances? Explosion protection document is needed (HSE QM) Hazardous zoningsplan when applicable Final responsibility = employer External expertise when applicable EX Slide 18

19 The ATEX 1999/92/EU directive Explosion Protection Document 1. Define the workplaces and working areas 2. Written process description (drawings, PID,...) 3. Substances used / safety parameters (MSDS, ) 4. Zoning classification study and report 5. When applicable: Hazardous zonings plan 6. Initial Ignition Hazard Risk Analysis 7. Explosion protection measures taken 7.1 Technical measures 7.2 Organisational measures 8. Final conclusion Ignition Hazard Risk Analysis 9. Implementation who will be responsible for what? 10. Coordination duties 11. Annexe(s) EX Approved By Employer: GM - Date + signature TÜV SÜD Greater China Slide 19

20 Topics 1 Short introduction TÜV SÜD 2 ATEX 2014/34/EU and ATEX 1999/92/EU 3 Testing and certification procedures 4 Updates standardization 5 Practical cases Slide 20

21 ATEX 2014/34/EU certification procedure EU Type Examination by Notified Body Quality Audit (QAN) by Notified Body CE by Manufacturer Process of EU-Type Examination Certificate: 1. Design review and approval of design. 2. Test plan and approval by ExNB. 3. Building of test sample(s). 4. Testing (1-2 months). 5. Interpretation of test results. 6. Final documentation review and approval. 7. End-reporting. 8. Certification after a succesfull testing & evaluation. Alternative procedures: 1. Unit Verification (Annex IX) 2. Type Examination (voluntary) 3. Product verifications after EU-Type Examination (V) Slide 21

22 Topics 1 Short introduction TÜV SÜD 2 ATEX 2014/34/EU and ATEX 1999/92/EU 3 Testing and certification procedures 4 Updates standardization 5 Practical cases Slide 22

23 Latest harmonised standards for ATEX 2014/34/EU Slide 23

24 Latest harmonised standards for ATEX 2014/34/EU Slide 24

25 Latest harmonised standards for ATEX 2014/34/EU Slide 25

26 Latest harmonised standards for ATEX 2014/34/EU Slide 26

27 Topics 1 Short introduction TÜV SÜD 2 ATEX 2014/34/EU and ATEX 1999/92/EU 3 Testing and certification procedures 4 Updates standardization 5 Practical cases Slide 27

28 ATEX 2014/34/EU Testing on fast closing valve: EN Slide 28

29 ATEX 2014/34/EU Testing on fast closing valve Slide 29

30 ATEX 2014/34/EU Testing on fast closing valve Slide 30

31 ATEX 2014/34/EU Testing on fast closing valve Slide 31

32 ATEX 2014/34/EU Marking of isolation flap Slide 32

33 ATEX 2014/34/EU Marking of ventex isolation valve Slide 33

34 ATEX 2014/34/EU Marking of isolation flap Slide 34

35 ATEX 2014/34/EU Marking of flameless vent Slide 35

36 END PRESENTATION ATEX 2014/34/EU Protective Devices Suzhou Dust Explosion And Prevention Forum 2017 Slide 36