T49 - Discovering the Functionality of the Rockwell Automation Library of Process Objects

Transcription

1 CO900H T49 - Discovering the Functionality of the Rockwell Automation Library of Process Objects PUBLIC

2 Agenda Overview How to Install and Use the Library What s in the Library of Process Objects? What s Coming? Demos, Discussion, Questions

3 3 Plantwide Control and Optimization SCALABLE and Modular SECURE Open and Information-enabled FLEXIBLE Delivery and Support

4 Overview

5 5 Reusable Library for Design Productivity Suite of control and HMI objects to accelerate project engineering Role-based feature set for Operation Maintenance Engineering Rockwell Automation Standard Library Out of the Box

6 Library Philosophy Library Hierarchy Included in base system System Add-On Custom Purchase Example Standard Applications Mixer/Reactor, etc. Control Strategies (Control Modules) Level control, temperature control, etc. Devices (Process Objects) Devices (valves, motors / drives, control algorithms, transmitters, etc.) Logix Programming and Visualization Tools Logix5000 function blocks, faceplates and graphic objects

7 7 Key Benefits Improvements in: System out-of-the-box experience Engineering efficiency, plus tools, for solution providers Lets you focus on application engineering rather than building base blocks Consistency of application solutions from multiple delivery partners Predictability of system behavior Library managed by Rockwell Automation Consistent engineering library framework In line with customer expectations TechConnect support Ask for PlantPAx Support

8 How to Install and Use the Library

9 9 Demonstration Over the next few slides, we ll present and demonstrate how to: Add a P_Motor instance in Logix, connect its I/O Add a motor graphic symbol to a display Link the HMI to Logix via Global Object Parameter Start and stop the motor Add blocks to build up functionality, and add related devices Items marked DEMO! (see below) can be demonstrated on the PlantPAx Maintenance Trainer during or at the end of the session Let s get moving so there s time to show the demo items!

10 10 Where Do I Get the Library? Library of Process Objects Product Compatibility and Download Center URL: Search Process Solutions or PlantPAx Library, tools, sample projects Templates Samples App Pipeline Pump Station

11 11 Install the Logix Components For Add-On Instructions (AOIs), import only the ones you need.

12 12 All Dependencies Are Imported IMPORTANT: All dependencies are included in the AOI import file Embedded AOIs and all required data types (UDTs, STRINGs) Example: the P_Motor instruction uses P_Alarm and P_Mode

13 13 Use RUNG Imports if Available Some instructions provided with both AOI import and RUNG import files A RUNG import includes all the associated Tags and UDTs for In/Out Parameters Example: Fault Code Lookup Tables Import the RUNG (to a Ladder Diagram routine) Do this once, even if you are implementing in Function Block Diagram Then simply delete the rung of logic All the other stuff you need stays

14 14 Install the HMI Components First, add the library components to your HMI application (FactoryTalk View Site Edition or FactoryTalk View Machine Edition) 1. Import the Images all the.png files 2. Import the Global Objects all the.ggfx files 3. Import the Displays only the.gfx files you need The order is important: each item depends on the previous items Add any platform-required items (Tags, Macros, etc.) See Release Notes.

15 15 Displays: Only the Ones You Need Each faceplate, Quick or Help popup counts as only one Display even though the faceplate has multiple tabbed views. Many instructions use P_Mode, P_Alarm, P_Gate...so don t forget to include their Help and Configuration Displays. Include common Displays Common Analog Edit (SE)

16 16 Create an Instance in Logix Add the instruction Ladder (LD), Function Block Diagram (FBD), Structured Text (ST) Create its backing tag Controller or Program scope You can do this online Actually, you can do all of this online, including importing AOIs and graphics!

17 Connect to I/O

18 18 Create a FactoryTalk View Instance Open your Display Drag and drop the graphic symbol From the appropriate Graphics Library GGFX file Note the use of.png images

19 19 Link to Tag in Controller Just one Global Object Parameter

20 20 Add Run Feedback Link the run feedback input in the code Open the faceplate and enable Run Feedback checking Engineering tab: Has Run Feedback Maintenance tab: Use Run Feedback

21 21 Default Configuration IMPORTANT: Every instruction defaults to the simplest, basic device configuration. Motors: outputs only with no run feedback Valves: outputs only with no limit switches PID: Cascade / Ratio loop mode not enabled Additional features are used if you configure / enable them Defaults are listed in the Reference Manual for each instruction

22 22 HAS and USE Has: the function exists, is coded Under control of Engineering If an AOI does not have a function, it is not visible to operators or maintenance Use: the function should be used as intended Under control of maintenance Allows bypassing or disabling a function temporarily Maintenance Bypass Indicator Has but not Used

23 What s in the Library of Process Objects?

24 Library of Process Objects Add-On Instructions for Logix V18 or later Graphic Symbols and faceplates for FactoryTalk View SE and FactoryTalk View ME V7.0 or later Reference Manuals Additional AOIs, Tools, Reference Information Current Release: V V3.5 coming SOON! Analog inputs with scaling and threshold alarms: single, dual, multiple; input channel diagnostics Advanced analog input adds rate of change, square root extraction, and deviation alarms Analog output (manual loading station) Control valve (analog or pulse, with feedback) Flowmeter or weigh scale dosing, with dribble and self-tuning preact Simple sequencer, manual prompt Continuous Control: PIDE (wrapper AOI), Hi/Low Select, Fanout Motors: Single speed, two speeds, reversing, hand-operated (monitor) Variable Speed Drives: PowerFlex 753, 755, 523, 525 Generic VSD for PF4 / 40 / 70 / 700 / DC / 7000 Valves: Solenoid-operated, motor-operated, mix-proof, hand-operated (monitor)

25 25 Library of Process Objects Discrete Logic with snapshot Discrete Input with alarm Discrete 2-, 3- or 4-State Device n-position Device (up to 8) Discrete Output (with Pulsing) Tank Strapping Table Logix Diagnostics CPU Utilization Monitor Task Monitor Controller Redundancy Monitor Change Detector Faceplates for built-in instructions: PIDE RMPS TOT IMC CC MMC Updated graphics: Softer images Even gray when normal Enhanced navigation Both upstream and downstream Permissives with bypass Interlocks with First-Out indication and Bypass Motor runtime, Starts, Restart Inhibit 2-state Valve Statistics Standard Modes and Alarms Better alignment with ANSI/ISA and FactoryTalk View 8.0, including Operator Shelving, Program Suppression and Maintenance Disable

26 Designed Around User Roles Operation, maintenance, engineering tabs Predefined security model User profiles for: operator operating supervisor maintenance maintenance supervisor manager engineer administrator

27 27 Simple Sequencer Shows Waiting For conditions Detail scrolls steps Shows Input, Output states, values Manual Prompt capability

28 28 Operator Prompt Multiple capabilities Message to operator Data to operator Selection by operator Data from operator Text from operator

29 29 PID Enhanced Wrapper for PIDE PlantPAx Modes, Alarms Hi-Hi deviation, Hi deviation, Lo deviation, Lo-Lo deviation, Interlock Trip, Fail PlantPAx parameter naming All PIDE capabilities Latest release: End user can enable Autotune Plus: Powerup Loop Mode, CV, SP Interlock with CV and trip alarm Override Mode is a full owner

30 30 High / Low Override Selector For CV High-Select or Low-Select (CV Override) applications Up to 6 primaries (upstream CV sources PIDE, P_PIDE) Kp * E offset calculation for each primary Avoids winding up due to noisy PVs Highest or Lowest CV is selected, others biased so error must change sign on another loop before it can become selected.

31 Enhanced Navigation Enhanced navigation in faceplates Motor, Valve, etc.: to Interlocks, Permissives Interlocks / Permissives to conditions Conditions can be inputs, P_Logic instance, whatever P_PIDE: Back to PV source Forward to CV destination Analog Inputs: to source input channel for diagnostics

32 Enhanced Alarms Library requires Logix 18 or later, FactoryTalk View 7.0 or later Alarms and Events support for ANSI/ISA : Suppression by Design (Program Suppress) Out of Service (Maintenance Disable) Shelving (Operator Shelve) with Shelf Time Handshaking with FTAE Server New Alarm Configuration popup Shelf Timer, Auto Un-shelve, Program Un-shelve e.g., shift change Custom Alarm text

33 IMC Integration Add-On Instructions for Overload Relays P_E3Ovld E3 and E3 Plus Overloads, DeviceNet or EtherNet/IP (via 2100-ENET) P_E1PlusE E1Plus Overload communication module on EtherNet/IP (193-ETN) P_E300Ovld E300 Overload on EtherNet/IP Current, Voltage, Ground Fault sensing

34 IMC Integration SMC -50, SMC-Flex, PowerFlex 525, 753 and 755 PUBLIC Copyright 2015 Rockwell Automation, 52 Inc. All Rights Reserved.

35 Color Change Tool Export displays and global objects from FactoryTalk View Studio Modify using the color change tool One color palette By function e.g., Running, Energized, Fault Apply to all exported displays and global objects at once Import modified displays and global objects into FactoryTalk View Studio

36 Online Instance Configuration Tool Microsoft Excel workbook Uses RSLinx Classic to configure controller online Requires RSLinx activation (Gateway, OEM); cannot use RSLinx Lite Preconfigured sheets (tabs) for PlantPAx AOIs All configuration parameters, including local tags Read configuration from controller Store as archive for disaster recovery Modify configuration using Excel (32-bit!) Tab for each AOI (class) Write configuration to controller: ONLINE (! )

37 37 Alarms Builder and Tag Data Editing Tool Alarms builder Creates alarm XML import files: for FactoryTalk Alarms and Events polling-based tags for FactoryTalk View ME Preconfigured definitions for Rockwell Automation Process Library V3.0 AOIs Alarm tag parameters use underlying Logix tag parameter values Tag data editing tool Edit multiple tag data values Including AOI Local Tags (strings) In spreadsheet-like table Copy / paste / import / export / filter functions Use with any Logix data types: UDTs, AOIs, etc. Alarms builder and tag data editing tool can be used independently

38 Where Do I Get More Information? Online Literature Library Rockwell Automation Library of Process Objects Product Profile: Pub. PROCES-PP008 Rockwell Automation Library of Process Objects Reference Manual: Pub. PROCES-RM002 Rockwell Automation Library of Logix Diagnostic Objects Reference Manual: Pub. PROCES-RM003 Add-On Instruction Reference Manuals: Pub. SYSLIB-RMxxx

39 What s Coming?

40 3.5: Application Strategy Templates Pre-configured function block diagrams of common process control strategies Fully documented and tested Reduce implementation time Minimize risk Template categories I/O Processing Regulatory Control Procedural Control Motors, and Valves

41 Copyright 2015 Rockwell Automation, 41 Inc. All Rights Reserved. 3.5: Language Switching Use native FactoryTalk View language switching capability Translated versions of Process Library will be provided Static (non-controller) text on HMI displays will be language switchable

42 3.5: Premier Integration Supported HART modules: 1756: IF8H, IF16H, OF8H, IF8IH, OF8IH 1794: IF8IH, OF8IH, IF8IHNFXT 1734sc: IE2CH, IE4CH, OE2CIH 1769sc: IF4IH, OF4IH Foundation Fieldbus: EN2FFR PROFIBUS PA: EN2PA-R/A, EN2PAR/B Endress + Hauser EtherNet/IP: Promag 53, 100, 400 Promass 83, 100 Liquiline CM44x, Liquistation CSFxx

43 43 3.5: Lead / Lag / Standby Control a group of parallel pumps, fans, or motors First on / Last off, or First on / First off Configurable Preference, Priority User input for Dynamic Priority Rotate command to switch lead Rotate on all-stop Alarm if demand cannot be met Up to 30 Pumps / Blowers / Motors

44 44 3.5: Deadband (Bang-Bang) Controller On-Off control of analog PV Raise and Lower Setpoints Raise and Lower Outputs Q and Q-not Outputs Deviation Alarms High Deviation above Lower SP Low Deviation below Raise SP Deadband for each threshold Auto and Manual Loop Modes Full PlantPAx ownership Mode model

45 45 Studio 5000 Object Configuration Intuitive design-time configuration interface Consistent experience for objects and firmware instructions Eliminate need for disparate tools Store control, alarm, and historian configuration in one place using extended memory

46 46 Studio 5000 Architect : Library Integration Rockwell Automation Library of Process Objects included Drag and Drop to HMI and Controller Projects Content supported in first release will be Graphics, Global Objects, Images, Macros, and View ME Tags

47 47 Post-3.5: What Do You Need?

48 THANK YOU for Your Interest! PUBLIC