SINUMERIK 840D/840Di/810D

Transcription

1 SINUMERIK 840D/840Di/810D Operator's Guide Edition Handheld Programming Unit User Documentation

2 Overview of SINUMERIK 840D/840Di/810D/FM-NC Documentation (04.00) General Documentation User Documentation SINUMERIK 840D/810D/ FM-NC SINUMERIK 840D/840Di/ 810D/ FM-NC/611 SINUMERIK SIROTEC SIMODRIVE Accessories SINUMERIK 840D/810D/ FM-NC SINUMERIK 840D/810D SINUMERIK 840D/840Di/ 810D/ FM-NC SINUMERIK 840D/810D/ FM-NC Brochure Catalog Ordering Info NC 60.1 *) Technical Info. NC 60.2 User Documentation Catalog Accessories NC-Z AutoTurn Short Guide Programming (1) Setup (2) Operator s Guide Unit Operator Panel HPU HT 6 Diagnostics Guide *) Manufacturer / Service Documentation Operator s Guide Short Guide Operator s Guide *) SINUMERIK 840D/840Di/ 810D/ FM-NC SINUMERIK 840D/810D SINUMERIK 840Di SINUMERIK 840D/810D SINUMERIK 840D/840Di/ 810D SINUMERIK 840D/810D SINUMERIK Program. Guide Short Guide Fundamentals *) Advanced *) Cycles Measuring Cycles Operator s Guide ManualTurn Short Guide ManualTurn ShopMill Short Guide ShopMill System Overview Description of Functions ManualTurn ShopMill Description of Functions Synchronized Actions Wood, Glass, Ceramics Descr. of Functions Computer Link Tool Data Information System Configuring (HW) *) FM-NC 810D 840D Manufacturer / Service Documentation SINUMERIK SINUMERIK SIMODRIVE SINUMERIK SINUMERIK SINUMERIK SINUMERIK SINUMERIK 840D/840Di/ 810D/ FM-NC 611D 840D/810D 840D/840Di/ 810D/ FM-NC 840D/810D/ FM-NC 840D/810D/ FM-NC 840D/810D 840D/810D/ FM-NC Operator Components (HW) *) Description of Functions Drive Functions *) Description of Functions Basic Machine *) Extended Functions Special Functions Configuring Kit MMC 100/101 Configuring Syntax Development Kit Screen Kit MMC 100/101 SW Update and Configuration Description of Functions Tool Management Description of Functions Operator Interface OP 030 Manufacturer / Service Documentation SINUMERIK SIMODRIVE SINUMERIK 840D SINUMERIK SIMODRIVE SINUMERIK SIMODRIVE 840D/840Di/ 810D FM-NC 611D SINUMERIK SIMODRIVE 840D 611D SINUMERIK SIMODRIVE 840D 611D SINUMERIK SIMODRIVE SIROTEC Description of Functions SINUMERIK Safety Integrated Description of Functions Digitizing Electronic Documentation Installation & Start-up Guide *) FM-NC 810D 840D/611D MMC Lists *) Description of Functions Linear Motor Description of Functions Hydraulics Module Analog Module Manufacturer / Service Documentation EMC Guidelines SINUMERIK SIMODRIVE 840D/810D/ FM-NC 611, Motors SINUMERIK 840D/810D SINUMERIK SINUMERIK 840Di DOC ON CD *) The SINUMERIK System *) These documents are a minimum requirement for the control Descr. of Functions ISO Dialects for SINUMERIK Descr. of Functions CAM Integration DNC NT-2000 Manual (HW + Installation and Start-up)

3 Introduction 1 User Interface 2 SINUMERIK 840D/840Di/810D Setup 3 Handheld Programming Unit Part Programming 4 Manual Mode 5 Operator's Guide Automatic Mode 6 Teach-In 7 Services 8 Diagnosis 9 Valid for Control Software version SINUMERIK 840D 5 SINUMERIK 840Di 5 SINUMERIK 840DE (export version) 5 SINUMERIK 810D 3 SINUMERIK 810DE (export version) 3 Signals 10 System 11 Appendix A Edition

4 SINUMERIK Documentation Printing history Brief details of this edition and previous editions are listed below. The status of each edition is shown by the code in the "Remarks" column. Status codes in the "Remarks" column: A... B... C... New documentation. Unrevised reprint with new Order No. Revised edition with new status. If factual changes have been made on the page since the last edition, this is indicated by a new edition coding in the header or that page. Edition Order No. Remarks FC5298-4AD20-0BP0 A FC5298-5AD20-0BP FC5298-5AD20-0BP1 This manual is included in the documentation available on CD-ROM (DOCONCD) Edition Order No. Remarks FC CA00-0BG1 C Trademarks SIMATIC, SIMATIC HMI, SIMATIC NET, SIROTEC, SINUMERIK and SIMODRIVE are Siemens trademarks. The other designations in this publication may also be trademarks, the use of which by third parties may constitute copyright violation Further information is available on the Internet under: This publication was produced with WinWord V 8.0 and Designer V 6.0. The reproduction, transmission or use of this document or its contents isnot permitted without express written authority. Offenders will be liable for damages. All rights, including rights created by patent grant or registration of a utility model or design, are reserved. Other functions not described in this documentation might be executable in the control. This does not, however, represent an obligation to supply such functions with a new control or when servicing. We have checked that the contents of this document correspond to the hardware and software described. Nonetheless, differences might exist and therefore we cannot guarantee that they are completely identical. The information contained in this document is, however, reviewed regularly and any necessary changes will be included in the next edition. We welcome suggestions for improvement. Siemens AG All rights reserved Subject to change without prior notice. Order No. 6FC5298-5AD20-0BP1 Printed in the Federal Republic of Germany Siemens Aktiengesellschaft

5 Contents 0 Contents Introduction Functionality General notes Operating areas Notes on handling User Interface Display and operating elements Display area Status line Message line Key groups Softkeys Triangular keys Function keys Cursor keys Start/stop keys JOG keys Assigning the Tool/Workpiece Parameters Operating Area Parameter Preliminary remarks Settable zero offset General notes Offset/Rotate, Scale/Mirror Tool offset General notes Select/New/Delete tool Correct tool data R parameters User data General notes Display, change and find user data Part Programming Operating Area Program Directories Create a new workpiece SINUMERIK 840D/840Di/810D Operator's Guide HPU (BAP) Edition 0-5

6 0 Inhalt Create new file Editor in normal mode Manual Mode Operating Area Machine General notes JOG mode Reference point approach Repositioning Increment MDA mode Automatic Mode Operating Area Machine General notes Current block Block search Program control Single block mode Overstore Correction block Teach-In Operating Area Correction General notes Correction mode Block selection Inserting teach blocks Teach-in circular blocks (CIP) Cartesian PTP traversing (option) Selecting axes Editing teach blocks Example: Create a new program with teach Data Transmission Operating Area Services General notes Reading in data Output data Siemens AG 2000 All rights reserved. 0-6 SINUMERIK 840D/840Di/810D Operator's Guide HPU (BAP) Edition

7 Contents Parameterize interface Messages/Machines and Setting Data Operating Area Diagnosis General notes Alarms Messages Machine data Setting data Service displays PLC Data, Date/Time Operating Area Signals General notes PLC status Date/time Switching Languages and Editing Passwords System Operating Area General notes Display MMC/NCK version Language switchover Channel switchover Editing passwords Activating/deactivating the system error display Appendix A-111 A Abbreviations... A-111 B Terms... A-117 C References... A-137 D Index... A-149 SINUMERIK 840D/840Di/810D Operator's Guide HPU (BAP) Edition 0-7

8 0 Preface Structure of the manual 0 NCU D NCU572 NCU D i Preface Structure of the documentation The SINUMERIK documentation is organized in 3 parts: General Documentation User Documentation Manufacturer/Service Documentation Target group This documentation is intended for machine-tool user. This publication provides detailed information that the user requires for operating the SINUMERIK 840D/840Di and SINUMERIK 810D. Standard scope This Programming Guide describes the functionality included in the standard scope. Extensions or changes made by the machine tool manufacturer are documented by the machine tool manufacturer. More detailed information on SINUMERIK SINUMERIK 840D/840Di and 810D and publications that apply to all SINUMERIK controls (e.g. Universal Interface, Measuring Cycles...) can be obtained from your local Siemens branch office. Other functions not decribed in this documentation might be executable in the control. This does not, however, represent an obligation to supply such functions with a new control or when servicing. Applicability This Operator's Guide applies to: SINUMERIK 840D SW 5 SINUMERIK 840Di SW 5 SINUMERIK 810D SW 3 with the handheld programming unit HPU. Siemens AG 2000 All rights reserved. 0-8 SINUMERIK 840D/840Di/810D Operator's Guide HPU (BAP) Edition

9 Vorwort Structure of the manual 0 NCU D NCU572 NCU D i Structure of the descriptions All functions and operations have been laid out according to the same structure, as far as possible and practicable. The various levels of information have been structured so that you can find the information you are looking for quickly. 1. Function This theoretical section provides learning material for the NC beginner. This section explains the operations to the user. You should work through the manual at least once to get an idea of the scope of the functions and capability of your SINUMERIK control. 2. Operating sequence This section shows you which sequence of keys you have to press. If additional entries have to be made in the various operating sequences or if you require additional information, this is supplied next to the illustrations of the keys. 3. Further notes For safety reasons, some of the functions are protected from access by unauthorized persons. The machine-tool manufacturer can influence or modify the described functions. Please consult the information provided by the machine-tool manufacturer. SINUMERIK 840D/840Di/810D Operator's Guide HPU (BAP) Edition 0-9

10 0 Preface Structure of the manual 0 NCU D NCU572 NCU D i Explanation of the symbols Function Operating sequence Further notes Cross-references to other documentations or sections Danger notes Additional notes or background information Ordering data option Description of Functions for handheld programming unit PHG Siemens AG 2000 All rights reserved SINUMERIK 840D/840Di/810D Operator's Guide HPU (BAP) Edition

11 Preface Rules for proper use 0 NCU D NCU572 NCU D i The following notes with special significance are used in the documentation: Notes This symbol always appears in this documentation to draw your attention to an important item of information. In this documentation you will encounter the symbol shown on the left with a reference to an ordering data option. Please note that the function described can operate only if the specified option is installed in the control. Warning notes The following warning notes with graded degrees of importance are used in this documentation. Caution This symbol appears whenever minor personal injury can occur if the appropriate precautions are not taken. Warning This symbol appears whenever death, serious personal injury or substantial material damage can occur if the appropriate precautions are not taken. Danger This symbol appears whenever death, serious personal injury or substantial material damage will occur if the appropriate precautions are not taken. References This symbol always occurs when specific information is given in other literature. A complete list of available literature is to be found in the Appendix of this Operator's Guide. SINUMERIK 840D/840Di/810D Operator's Guide HPU (BAP) Edition 0-11

12 0 Preface Rules for proper use 0 NCU D NCU572 NCU D i Principle Your SIEMENS 840D, 840Di, 810D and FM-NC have been designed and constructed to the latest standards of technology and recognized safety rules, standards and regulations. Additional equipment The applications of SIEMENS controls can be expanded by adding special additional devices, equipment and expansion units supplied by SIEMENS. Personnel Only authorized and reliable personnel who have been trained in the use of the equipment must be allowed to work with this equipment. Nobody without the necessary training must be allowed to operate the control, even temporarily. The responsibilities of the personnel who set up, operate and maintain the equipment must be clearly defined and adherence to these responsibilities monitored. Behavior Before the control is started up, the personnel who are to work on the control must be thoroughly acquainted with the Operator's Guides. It is also the duty of the operator of the equipment to carry out continuous observation of the technical state (detectable defects or damage as well as changes in the operating behavior) of the control. Siemens AG 2000 All rights reserved SINUMERIK 840D/840Di/810D Operator's Guide HPU (BAP) Edition

13 Preface Rules for proper use 0 NCU D NCU572 NCU D i Service Repairs must only be carried out by special personnel who have been trained and qualified in the relevant technical subject according to information supplied in the service and maintenance guide. All relevant safety regulations must be followed. The following is considered to be improper usage and exempts the manufacturer from any liability: Any applications that deviate from the points mentioned above or applications over and above those described. If the control is not in technically perfect condition, is not operated with the necessary observance of safety regulations and accident prevention and instructions given in the Instruction Manual. If faults that might affect the safety of the equipment are not eliminated before the control is started up. Any alteration to, bypassing or disabling of the equipment on the control necessary for faultless functioning, unlimited use and active and passive safety. Unpredictable dangers to: life and limb of personnel, the control, machine and other assets of the owner and the user may result. SINUMERIK 840D/840Di/810D Operator's Guide HPU (BAP) Edition 0-13

14 0 Preface Rules for proper use 0 NCU D NCU572 NCU D i Siemens AG 2000 All rights reserved SINUMERIK 840D/840Di/810D Operator's Guide HPU (BAP) Edition

15 Introduction 1 Introduction 1.1 Functionality General notes Operating areas Notes on handling SINUMERIK 840D/840Di/810D Operator's Guide HPU (BAP) Edition 1-15

16 1 Introduction Functionality 1 NCU571 NCU572 NCU D i 1.1 Functionality General notes SINUMERIK 840D, 840Di and 810D are CNC systems (Computerized Numerical Control) for machine tools, handling systems and special purpose machines. The HPU (handheld programming unit) provides MMC and MCP functionality and may be connected either instead of, or in addition to, an MMC/MCP. (MMC = Human Machine Communication, MCP = Machine Control Panel) MMC functions that can be implemented: Display of states and messages, Programming of part programs in the editor, Changing machine data, Actual value display, Part program selection, Program sequence display, Teaching via teach forms, Editing, restarting programs Program control (SBL1, SBL2), Data archiving and loading via RS 232C. Acknowledgment of messages and alarms. Machine control panel functions that can be implemented: Starting and stopping programs, Changing the operating mode, Jog mode (continuous or incremental), Changing the override factor, Resetting of programs SINUMERIK 840D/840Di/810D Operator's Guide HPU (BAP) Edition

17 Introduction 1.1 Functionality D i Operating areas The basic functions are combined in the controller to produce the following operating areas (grayed out): Operating areas MACHINE Execution of part programs, manual control PROGRAM Development and adaptation of part programs CORRECTION Program correction; insertion, modification, deletion in the editor PARAMETERS Editing data for programs / tool management SYSTEM Display version text for control software; set password DIENSTE SERVICES Reading in/out programs and data DIAGNOSIS Alarm displays, service displays, machine data SIGNALS Modification of PLC data, date/time Fig. 1.1 Operating areas The user can access all the functions via the user interface of the handheld programmer. The user interface (see Fig. 2.1) consists of the following: One display unit displaying 8 lines of 40 characters each, various input keypads and an EMERGENCY STOP button. SINUMERIK 840D/840Di/810D Operator's Guide HPU (BAP) Edition 1-17

18 1 Introduction Notes on handling D i 1.2 Notes on handling Caution The handheld programmer must only be opened by service personnel. Warning The electronic components inside the handheld programmer may be damaged if handled by personnel not qualified to do such work. Before you operate the controls on the handheld programmer: First read the explanations provided in this document (most importantly Chapter 2 "User Interface", as all other chapters assume this knowledge)! 1-18 SINUMERIK 840D/840Di/810D Operator's Guide HPU (BAP) Edition

19 User Interface 2 User Interface 2.1 Display and operating elements Display area Status line Message line Key groups Softkeys Triangular keys Function keys Cursor keys Start/stop keys JOG keys SINUMERIK 840D/840Di/810D Operator's Guide HPU (BAP) Edition 2-19

20 2 User Interface Display and operating elements D i 2.1 Display and operating elements Structure Depending on the functions it provides, the user interface of the handheld programmer (see Fig. below) comprises the following: 1. Operator area (left half), 2. Machine control panel (right half), 3. Special equipment. The operator part consists of: Display Softkey block Triangular keypad Cursor block, The machine control part consists of: EMERGENCY STOP button, Function keypad, Block for start/stop and setting override, Jog Special equipment (not visible in Fig.) consists of: RS 232C interface, Confirm switch, Second start switch in addition to start button. EMERGENCY Function keypad Start keypad STOP Softkeyblock Triangular keypad Cursor pad Jog keypad Fig. 2.1 User interface of the handheld programmer 2-20 SINUMERIK 840D/840Di/810D Operator's Guide HPU (BAP) Edition

21 User Interface 2.2 Display area D i 2.2 Display area The display consists of 8 lines of 40 characters each (in text mode): 1st line: Status line (see 2.2.1), 2nd line: Message line (see 2.2.2), 3rd to 7th line: Program lists, programs, operating window, etc. 8th line: Softkey bar Status line Structure Co AUTO M 1 stop 100 S PROG Field No Explanation 1. Abbreviations used for operating areas Ma Machine Pr Program Co Correct Pa Parameter Sy System Sv Services Dg Diagnosis Si Signals 2. Operating mode (AUTO, JOG, MDA, REPOS, REFER, TEACH), 3. JOG mode M or W for JOG in machine coordinate system or tool coordinate system, 4. Channel number, 5. Process status of channel (active, stop, reset), 6. Override, 7. Single block (on = Step / off = Go), 8. Name of the selected program (interpreter or editor, depending on the context, max. 9 characters), 9. Alarm number, displayed inversely, 10. Arrow that indicates that more messages are pending Message line The message line displays: Program status messages, Configuration error messages (e.g. illegal inputs), Channel status messages. SINUMERIK 840D/840Di/810D Operator's Guide HPU (BAP) Edition 2-21

22 2 User Interface Key groups D i 2.3 Key groups Softkeys The keys of the softkey block control the display functions: Recall: Jump from a submenu to the parent menu Softkeys: Activate the function displayed directly above each key Etc. (extend the softkey bar): Displays additional softkey functions (if more than 5 exist) Triangular keys INSERT ^ A If the softkey bar If the softkey bar Key function Remarks displays 1 ): Execute large key function 2 ) One function per key (e.g. INSERT) displays 1 ): Enter alphanumeric characters Three functions per key (e.g. ^, A, ) Legend: 1) Use the Shift key (s. Section 2.3.3) to switch between the large keys and alphanumeric function, or implicitly via configuration 2 ) Top row Operating areas (see Fig. )2.1 2) Bottom row INSERT Insert teach block (see ), Section 7.3), MODIFY Modify teach block( see Section 7.4), STEP Single step (corresponds to MCP button "single block ), F1,...,F5 in the standard configuration no function SINUMERIK 840D/840Di/810D Operator's Guide HPU (BAP) Edition

23 User Interface 2.3 Key groups D i Function keys Explanation of the function keys (from left to right): 1st row Toggle between MCS/WCS (machine/tool coordination system; display M/T in 3rd field in the status line), Initiate Reset (red), Acknowledge alarm. 2nd row Activate JOG mode, Activate MDAmode, Activate AUTOmatic mode. 3rd row Activate TEACH IN mode, Activate REF(approach reference point) mode, Activate REPOS (repositioning) mode. 4th row [.] Activate incremental mode in operating modes JOG and AUTO TEACH IN; display in editing window Actual values in MCS/WCS), U1 has no function in the standard configuration (manufacturer assignment). U2 has no function in the standard configuration (manufacturer assignment). 5th row Toggle between large keys/alphanumeric function (yellow, see Section 2.3.2), U3 has no function in the standard configuration (manufacturer assignment). U4 has no function in the standard configuration (manufacturer assignment). SINUMERIK 840D/840Di/810D Operator's Guide HPU (BAP) Edition 2-23

24 2 User Interface Key groups D i Cursor keys The cursor key group contains all the keys required for programming: Four direction keys, Page back, Page forward, Backspace (Backspace), Toggle between insert and overwrite mode, Selection (Selection), Terminate input (Input key) Start/stop keys The start/stop key group (see Fig. 2.1) consists of: Start key (green), Stop key (red), S1 S2 Keys S1 and S2 (not used in standard configuration), Plus and minus keys (override keys, see below). Key Effect Corresponding action of the feedrate override switch on the machine control panel Minus key Plus key Set override to previous value set in the machine data. Set override to next value set in the machine data. Turn one step on the rotary switch. Turn one step on the rotary switch. Both keys Set override to the second value (standard 1%) set in the machine data SINUMERIK 840D/840Di/810D Operator's Guide HPU (BAP) Edition

25 User Interface 2.3 Key groups D i JOG keys - X / 1 + With the Jog keys (also referred to as traverse keys), you can traverse up to six axes that either exist or which have been parameterized via Start-up. You can press the left (minus direction) or the right (plus direction) of this rocker switch. Note In contrast to the MCP, all axes can be traversed simultaneously. On the MCP an axis must be selected and only this axis can be traversed. SINUMERIK 840D/840Di/810D Operator's Guide HPU (BAP) Edition 2-25

26 2 User Interface Key groups D i 2-26 SINUMERIK 840D/840Di/810D Operator's Guide HPU (BAP) Edition

27 Assigning the Tool/Workpiece Parameters Operating Area Parameter 3 Assigning the Tool/Workpiece Parameters Operating Area Parameter 3.1 Preliminary remarks Settable zero offset General notes Offset/Rotate, Scale/Mirror Tool offset General notes Select/New/Delete tool Correct tool data R parameters User data General notes Display, change and find user data SINUMERIK 840D/840Di/810D Operator's Guide HPU (BAP) Edition 3-27

28 3 Assigning the Tool/Workpiece Parameters Operating Area Parameter Preliminary remarks 3 NCU D NCU572 NCU D i 3.1 Preliminary remarks Before you can start work with your CNC, set up the machine, tools etc. on the CNC with: Enter/Modify zero offset, Enter/Modify tooldata (tooloffset), Enter/Modify the R parameters, Enter the user data. PARAM 6^ T Y The setup functions are grouped together in the operating area Parameter. To call this operating area, press the triangular key PARAM. The first time you select this operating area the editing window R Parameter (see Section 3.4) appears. Whenever you next switch to this operating area the last editing window to be selected appears SINUMERIK 840D/840Di/810D Operator's Guide HPU (BAP) Edition

29 Assigning the Tool/Workpiece Parameters Operating Area Parameter 3.2 Settable zero offset 3 NCU D NCU572 NCU D i 3.2 Settable zero offset General notes Functionality The actual value memory and therefore the actual value display refer to machine zero after reference point approach. The machining program of the workpiece however refers to workpiece zero. This offset must be entered as a settable zero offset (ZO) via the functions (as described in Section 3.2.2): Offset, Rotate, Scale and Mirror. PARAM 6^ T Y Requirements You have pressed triangular key PARAM and (if editing window ZO overview does not appear) Softkey ZO has been pressed. The following editing window appears: Pa AUTO M 1 stop 100 S PROG Settable zero offset $P_UIFR[Index] 1 Identifier G G55 G56 4 G57 go to R-para ZO tool userdat Fig. 3.1 Editing window Zero offset overview Sequence of operation Select the required zero offset using the cursor keys Jump to the required ZO with Input. Additional keys Go to Select editing window Zero offset (procedure analogous with Fig. 3.5) (As an alternative to the sequence of operations described above if the ZO number is too far away to page to it and is already known). SINUMERIK 840D/840Di/810D Operator's Guide HPU (BAP) Edition 3-29

30 3 Assigning the Tool/Workpiece Parameters Operating Area Parameter Settable zero offset 3 NCU D NCU572 NCU D i Offset/Rotate, Scale/Mirror Functionality The parameters Offset, Rotate, Scale and Mirror can be entered or modified for each of the three coordinate axes. In order to save space the four functions have been distributed between two editing windows which you can switch back and forth via softkey. Requirements You have selected the required ZO as described in Section 3.2.1, from the editing window Zero offset overview with the softkey ZO or alternatively from the editing window Select ZO. The following editing window appears: Pa AUTO M 1 stop 100 S PROG G54 Offset Rotate (deg.) X mm Y mm Z mm ^offs/rot scal/mir cancel ok Fig. 3.2 Editing window ZO: Offset/Rotate Sequence of operation Select Parameter with the cursor, change with a numerical entry, jump with Input to the next input field SINUMERIK 840D/840Di/810D Operator's Guide HPU (BAP) Edition

31 Assigning the Tool/Workpiece Parameters Operating Area Parameter 3.2 Settable zero offset 3 NCU D NCU572 NCU D i Additional keys offs/rot switch to the specified work area scal/mir without storing changes, Cancel ok Recall as for Recall key (see below), Switch to the other editing window storing your changes, Return to editing window Zero offset overview (Fig. 3.1). SINUMERIK 840D/840Di/810D Operator's Guide HPU (BAP) Edition 3-31

32 3 Assigning the Tool/Workpiece Parameters Operating Area Parameter Tool offset 3 NCU D NCU572 NCU D i 3.3 Tool offset General notes Functionality The offset data consist of a series of data that describe the geometry, wear, the tool number and the tool type. Each tool contains a fixed number of parameters depending on its type. Tools are identified by a T number. PARAM 6^ T Y Requirements You have pressed triangular key PARAM and (if editing window Tool overview does not appear immediately) You have pressed softkey Tool. The following editing window appears: Pa AUTO M 1 stop 100 S PROG T No. Name TO area manage R-para ZO tool Fig. 3.3 Editing window Tools overview userdat Sequence of operation Select required tool with the cursor, Jump with Input to the editing window Correct tool data (see Section 3.3.3). Additional keys manage editing window Tool administration (see Section 3.3.2), userdat Editing window User data overview (Fig. 3.8) SINUMERIK 840D/840Di/810D Operator's Guide HPU (BAP) Edition

33 Assigning the Tool/Workpiece Parameters Operating Area Parameter 3.3 Tool offset 3 NCU D NCU572 NCU D i Select/New/Delete tool Functionality Tool management consists of the following functions Select tool, Create new tool and Delete tool. They are handled in the same way and are therefore not described separately. Requirements In the Tools overview (Fig. 3.3) editing window, you have pressed the admin softkeys. The following editing window appears: Pa AUTO M 1 stop 100 S PROG T No. Name TO area ^go to tool new Fig. 3.4 Editing window Manage tools cancel Sequence of operation Press the relevant softkey, e.g. go to. The corresponding editing window then appears: Pa AUTO M 1 stop 100 S PROG Go to Tool No. 14 ^ Fig. 3.5 Editing window Select tool Enter the number of the tool, Jump with Input to window Correct tool (see Section or delete the selected tool and return to editing window Manage tool. Additional keys Recall Editing window Manage tool (see above). SINUMERIK 840D/840Di/810D Operator's Guide HPU (BAP) Edition 3-33

34 3 Assigning the Tool/Workpiece Parameters Operating Area Parameter Tool offset 3 NCU D NCU572 NCU D i Correct tool data Functionality Tool data can be displayed and changed. Requirements You have selected the required tool with the cursor in editing window Tool overview (Fig. 3.3) and jumped to it with the Input key. The layout of the editing window Offset data depends on the tool type. An example: Pa AUTO M 1 stop 100 S PROG T: 2 D: 1 TO area 1 Tool type: 100 Tool point direction: 1 Length 1: Length 2: ^ d- d+ d new Fig. 3.6 Editing window Tool offset Sequence of operation Select Parameter with the cursor, change with a numerical input (numbers, decimal points and minus signs are allowed), accept the with Input and then jump to the next input field. Additional keys d - Offset data of the next lowest tool edge d+ Offset data of the next highest tool edge d new Create offset data of a new tool edge (D numbers are automatically incremented), Recall Editing window Tool overview (Fig. 3.3) SINUMERIK 840D/840Di/810D Operator's Guide HPU (BAP) Edition

35 Assigning the Tool/Workpiece Parameters Operating Area Parameter 3.4 R parameters 3 NCU D NCU572 NCU D i 3.4 R parameters Functionality R parameters can be displayed and changed. Requirements PARAM 6^ You have pressed triangular key PARAM and (if editing window R T Y parameter overview does not appear immediately) Softkey R_para has been pressed. The following editing window appears: Pa AUTO M 1 stop 100 S PROG R[0] R[1] R[2] R[3] R[4] ^gehe zu R-para NPV WKZ userdat Fig. 3.7 Editing window R parameter overview Sequence of operation Select R parameter with the cursor, change with a numerical input (numbers, decimal points and minus signs are allowed), accept with Input (also when you exit the field). Additional keys go to Select editing window R parameter (as an alternative to the procedure described above, if the R parameter is too far away and is known, the procedure is the same as for Fig. 3.5). userdat Editing window User data overview (Fig. 3.8). SINUMERIK 840D/840Di/810D Operator's Guide HPU (BAP) Edition 3-35

36 3 Assigning the Tool/Workpiece Parameters Operating Area Parameter User data 3 NCU D NCU572 NCU D i 3.5 User data General notes Functionality User data can be displayed and changed. This applies to all three types: global, channel-specific and local user data. Requirements PARAM 6^ You have pressed the PARAM triangular key and T Y (if editing window User data overview does not appear immediately) Softkey userdat has been pressed. The following editing window appears: Pa AUTO M 1 stop 100 S PROG globud: kanud: LUD: Global user data Channel-spec. user data Local user data ^ globud canud LUD Fig. 3.8 Editing window User data overview Sequence of operation Select the required user data type with the softkey: globud Editing window Global user data (Fig. 3.9). kanud Editing window Channel-specific user data (see Section 3.5.2), LUD Editing window Local user data (see Section 3.5.2) SINUMERIK 840D/840Di/810D Operator's Guide HPU (BAP) Edition

37 Assigning the Tool/Workpiece Parameters Operating Area Parameter 3.5 User data 3 NCU D NCU572 NCU D i Display, change and find user data Functionality The procedure for displaying and changing global, channel-specific and local user data is similar and is therefore described once only. Requirements As desired, one of the following keys was pressed in the editing window User Data Overview (see Section 3.5.1) Softkey globud, kanud or LUD. The following editing window appears when you press, for example, globud: Pa AUTO M 1 stop 100 S PROG Global user data GUD 3 GVAR_ GVAR_2 05 GVAR_3 0 GVAR_ ^ GUD + GUD - find cont. Fig. 3.9 Editing window Global user data Sequence of operation Select required variable with the cursor, change with a numerical entry, accept with Input (also when you exit the field). Additional keys (not applicable for local user data!) GUD + next user data set, GUD - previous user data set, Find editing window Find user variable (Fig.3.10), Continue continue search, Recall editing window User data overview (Fig. 3.8) SINUMERIK 840D/840Di/810D Operator's Guide HPU (BAP) Edition 3-37

38 3 Assigning the Tool/Workpiece Parameters Operating Area Parameter User data 3 NCU D NCU572 NCU D i Functionality In order to find a user variable enter the complete name or part of it (as a "string"). Requirements You have pressed softkey Find in the editing window Global/Channel-specific user data (Fig. 3.9). The following editing window appears: Pa AUTO M 1 stop 100 S PROG find user data Globvar23 ^ Fig.3.10 editing window Find user data Sequence of operation Enter variable name (in full or part of it) in alphanumeric characters, Start search with Input. Additional keys Recall Jump back to initial window SINUMERIK 840D/840Di/810D Operator's Guide HPU (BAP) Edition

39 Part Programming Operating Area Program 4 Part Programming Operating Area Program 4.1 Directories Create a new workpiece Create new file Editor in normal mode SINUMERIK 840D/840Di/810D Operator's Guide HPU (BAP)

40 4 Part Programming Operating Area Program Directories D i 4.1 Directories When you first select the operating area Programming an overview of the standard directories is displayed (Fig. 4.1). In this directory, you can perform the following actions on files for programs that are required for processing workpiece: create, manage, copy, rename, delete and edit. Pr AUTO M 1 stop 100 S PROG WPD:Workpiece directory MPF:Global main program directory SPF:Global subroutine program directory CST:Standard cycle directory CUS:User cycle directory WPD MPF SPF CST CUS Fig. 4.1 Editing window Overview of standard directories Note When you exit the programming level for the Programming operating area and then call this level again, you are returned to the directory last selected. Requirements PROG 3# W E If you want to execute the management and edit function for part programs described in the this section: Activate the triangular keys for the operating area, press the triangular key PROG and select one of the functions WPD, MPF, SPF, CST or CUS, to call up the contents of a particular directory. For example WPD, the following window appears: Pr AUTO M 1 stop 100 S PROG Workpieces TASK_1 WPD X TASK_2 WPD X TASK_3 WPD TASK_4 WPD X ^ new Admin Rel Select Fig. 4.2 Editing window Workpiece directory 4-40 SINUMERIK 840D/840Di/810D Operator's Guide HPU (BAP) 04.00

41 Part Programming Operating Area Program 4.1 Directories D i Sequence of operations Activate one of the following functions via the corresponding softkey: New Manage Enable Select Create a new tool directory Administration info about the workpieces Adds/removes the release flag to/from the selected file (indicated by a cross) Selection of the main program in the selected workpiece, which has the same name as the directory. After successful selection, the system switches to the operating area machine. Additional keys Recall Editing window Overview of standard directories (Fig. 4.1) Input Editing window: Pr AUTO M 1 stop 100 S PROG Workpiece: TASK1 TASK_1 MPF X TASK_1 INI LOAD SPF X UNLOAD SPF X ^ new manage enable select Fig. 4.3 Editing window Directory of the selected workpiece Softkeys Analogous to the editing window Workpiece directory (Fig. 4.2) Additional keys Input Editor (Fig. 4.6) Recall Editing window Overview of standard directories (Fig. 4.1) SINUMERIK 840D/840Di/810D Operator's Guide HPU (BAP)

42 4 Part Programming Operating Area Program Create a new workpiece D i 4.2 Create a new workpiece Functionality This section describes how to create a new workpiece directory. A window appears requesting you to input the name of the workpiece. You can use this empty directory to create files for programs that are required to process the workpiece (see Section 4.3 Create new file). Requirements You have selected the function new (Fig. 4.2) in the workpiece directory window. The following editing window then appears (initially without program name): Pr AUTO M 1 stop 100 S PROG Name: Type: Create new workpiece TASK_6 Workpiece directory (WPD) ^ Fig. 4.4 Editing window Create new workpiece Sequence of operations Activate the triangular key for the ASCII character and enter the new name (TASK_6 in the example), Press the Input key to create the new workpiece directory. You can create a new file and edit an existing file in this directory (see Section 4.3 Create new file) Additional keys Recall to close the editing window without creating a new workpiece directory SINUMERIK 840D/840Di/810D Operator's Guide HPU (BAP) 04.00

43 Part Programming Operating Area Program 4.3 Create new file D i 4.3 Create new file Functionality This section describes how to create a new file in a workpiece directory. A window appears requesting you to input the file name. In this new empty file, you can edit the programs that are required to process the workpiece. To determine the particular type, use the softkeys. Requirements You have selected a workpiece in the Workpiece directory (Fig. 4.2) editing window with the cursor keys and have placed it in the directory of the selected workpiece with Input (Fig. 4.3). When you activate the New function, an editing window appears (initially without file name): Pr AUTO M 1 stop 100 S PROG Create new file: Name: Type: TASK_1 Part program(mpf) ^ MPF SPF INI COM GUD Fig. 4.5 Editing window Create new file Sequence of operations Use the functions MPF (part program), SPF (subroutine), INI (initialization file), COM (comment file) or TEA (channel-specific user data). Activate the triangular keys for the ASCII characters and enter the new name. Press the Input key to create a new file. This file is empty; you can now use the editor (see Section 4.4) to write to this file. Additional keys Recall to exit the editing window without creating a file. SINUMERIK 840D/840Di/810D Operator's Guide HPU (BAP)

44 4 Part Programming Operating Area Program Editor in normal mode D i 4.4 Editor in normal mode Functionality You can make all alphanumeric changes in the editor. The standard editor operations are available for this purpose. The selected program can also be opened in the active state. Blocks that are not locked, i.e. not yet interpreted, can be modified online. Requirements You have pressed the Inputkey in a directory (e.g. Fig. 4.3, Fig. 4.5). If started from a program directory (MPF or SPF in Fig. 4.1), the following editing window could appear for example: Pr AUTO M 1 stop 100 S PROG PROC Hand_1 ; Program for... ; Author:... ; Date:... L F DEF INT IVAR_1 = 1 L F ^ edit find close Fig. 4.6 Editing window Editor in normal mode Sequence of operations Activate the editor functions with the softkeys and other keys as described below: Edit Edit mode (Editing window Edit text, Fig. 4.7), Find Search mode (not described, since self-explanatory), Softkeys 3 and 4 not assigned in the standard configuration; may be assigned on an application-specific basis however, Close Close the editor and return to previously selected directory SINUMERIK 840D/840Di/810D Operator's Guide HPU (BAP) 04.00

45 Part Programming Operating Area Program 4.4 Editor in normal mode D i Additional keys Cursor keys Navigating through the text Each time you leave the line, modifications and inputs are accepted. Backspace Deletes the character to the left of the cursor. Toggle key Toggle between insert and type-over mode Input Recall New line after the cursor No reaction; you cannot exit the editor with Recall. Editor functions Pr AUTO M 1 stop 100 S PROG PROC Hand_1 ; Program for... ; Author:... ; Date:... L F DEF INT IVAR_1 = 1 L F ^ mark copy insert delete positio Fig. 4.7 Editing window Edit text Mark Copy Insert Delete Start/discard text marking, the softkey is inverted while marking mode is activated, Save the marked text; stop marking Insert the stored text Delete and save the marked text Position Editing window Position the cursor (not described, since self-explanatory) Recall Discard marking; Editing window Editor (Fig. 4.6). SINUMERIK 840D/840Di/810D Operator's Guide HPU (BAP)

46 4 Part Programming Operating Area Program Editor in normal mode D i 4-46 SINUMERIK 840D/840Di/810D Operator's Guide HPU (BAP) 04.00

47 Manual Mode Operating Area Machine 5 Manual Mode Operating Area Machine 5.1 General notes JOG mode Reference point approach Repositioning Increment MDA mode SINUMERIK 840D/840Di/810D Operator's Guide HPU (BAP) Edition 5-47

48 5 Manual Mode Operating Area Machine General notes D i 5.1 General notes The NC can be controlled manually to traverse the axes incrementally (JOG mode, see Section 5.2), synchronize the control and machine (reference point approach function, see Section 5.3), reposisiton the axes(e.g., after they have been traversed during a program interruption REPOS function, see Section F 3> 5.4), modify a subroutine/program (TEACH operating mode, see Chapter 7). In manual mode, you can set the increment size of the Jog keys (incremental traverse function, see Section 5.5), set the traversing speed (Override function, see Section 2.3.5). Requirements Put the system in the Stop or Reset state SINUMERIK 840D/840Di/810D Operator's Guide HPU (BAP) Edition

49 Manual Mode Operating Area Machine 5.2 JOG mode D i 5.2 JOG mode Functionality After a program interruption in automatic mode (e.g. in order to take measurements on the workpiece and correct the tool wear values or after a tool break) the tool can be retracted from and then traversed back to the Jog mode manually from the contour. Requirements You have pressed function key JOG (see Section 2.3.3): The 2nd field in the status line of the editing window then changes to "JOG". MACHINE 1! 2@ Q If you then pressed the rectangular key MACHINE, the Actual values MCS (Fig. 5.1, or WCS, depending on the selected coordinate system) editing window appears as default. If you change to this operating area at a later stage not the editing window described above appears but the last window that you selected. Caution When you switch on, the actual value display does not correspond to the actual position of the axes. Ignore the actual value display if the axes have not yet been referenced (see Section 5.3)! SINUMERIK 840D/840Di/810D Operator's Guide HPU (BAP) Edition 5-49

50 5 Manual Mode Operating Area Machine JOG mode D i Ma JOG M 1 stop 100 S PROG Actual values in MCS X1 Y1 Z1 WCS mm mm mm A1 B1 C1 Distance to go grd grd mm Fig. 5.1 Editing window Actual values in MCS You can see the first six axes in the coordinate system MCS. You can scroll if there are more than six axes. The axis designations are defined by the machine manufacturer in the machine data. Sequence of operations - X / 1 + Traverse one of the axes with the corresponding JOG key by pressing either the + or side. The axis is traversed and the corresponding value is updated on the display. The axis stops traversing when you release the key or when the preset increment (see Section 5.5) has been reached. In this way you can traverse several axes simultaneously, which is not possible with the MCP (see Section 2.3.6). You can influence the traversing speed with the Override keys (see Section 2.3.5). Additional keys WCS Editing window Actual values WCS Distance Editing window Distance to go MCS 5-50 SINUMERIK 840D/840Di/810D Operator's Guide HPU (BAP) Edition

51 Manual Mode Operating Area Machine 5.3 Reference point approach D i 5.3 Reference point approach Functionality When you switch on, the actual value display does not correspond to the actual position of the axes. The function Ref (reference point approach) is used to synchronize the control and the machine. Requirements MACHINE 1! 2@ Q You are in the operating area Machine You have pressed the REF key in the function key group (see Section 2.3.3). The following editing window appears: Ma Refer M 1 stop 100 S PROG X1 Y1 Z1 Reference point approach A1 B1 C Fig. 5.2 Editing window Reference point approach Submenu Confirm only for option Safety Integrated and at least on axis that requires confirmation (see below) The editing window corresponds to the Actual Value MCS window (reference point approach is not possible for tool axes). No icon The axes can also be assigned symbols: Axis already referenced, Axis not yet referenced, Referencing not obligatory for axis. Sequence of operations - X / 1 + Traverse one of the axes with the corresponding JOG key by pressing either the + or side. The key only responds if the direction corresponds with that programmed in the PLC. The axis is then traversed to the reference point and the actual value display updated. Here again you can traverse several axes simultaneously. SINUMERIK 840D/840Di/810D Operator's Guide HPU (BAP) Edition 5-51

52 5 Manual Mode Operating Area Machine Reference point approach D i Additional keys Confirm Calls the Confirm machine position (only for option Safety Integrated): Ma Refer W 1 Reset 100 G Prog Confirm machine position MCS SI position Aceptance Y mm X Z mm A Fig. 5.3 Editing window Confirm machine position The machine data, the current position and a checkbox are displayed in the MCS for you to accept or reject. Sequence of operations Position the cursor at the desired machine axis. Activate/deactivate the acceptance for the selected machine data with the Select key. Check whether the axis has also been reference. If not,the error message "Please reference axis first" is issued. You cannot confirm an axis unless the axis has been referenced. The user confirmation function is offered only if user confirmation is required for at least on axis of the channel. For further information, please refer to the documents: /BA/ SINUMERIK Operator's Guide, "Machine Operating Area" and /FBSI/ SINUMERIK Functional Description, "Safety Integrated" SINUMERIK 840D/840Di/810D Operator's Guide HPU (BAP) Edition

53 Manual Mode Operating Area Machine 5.4 Repositioning D i 5.4 Repositioning Functionality In JOG mode the control stores the coordinates of the point of interruption. You can display the position difference traversed between the axes in JOG. After the interruption, the distance traversed with the JOG keys is reversed again (repositioned). Requirements You have pressed the Repos key in the function key group (see Section 2.3.3). The following editing window appears: Ma JOG M 1 stop 100 S PROG Actual values in MCS REPOS Incr: 1000 A1 A2 A3 ^ mm mm mm Fig. 5.4 Editing window Repos offset Sequence of operations - X / 1 + Traverse one of the axes with the corresponding JOG key by pressing either the + or side. The axis stops when the Reposvalue zero has been reached. Here, again you can traverse several axes simultaneously. SINUMERIK 840D/840Di/810D Operator's Guide HPU (BAP) Edition 5-53