ADT-HC4500 Flame/Plasma Cutting Machine CNC System. Copyright

Transcription

1 ADT-HC4500 Flame / Plasma Cutting Machine CNC System User s Manual Adtech (Shenzhen) CNC Technology Co., Ltd. Add: F/5, Bldg/27-29, Tianxia IC Industrial Park, Yiyuan Rd, Nanshan District, Shenzhen Postal code: Tel: (20 lines) Adtech@21cn.com Fax:

2 Copyright Adtech (Shenzhen) Technology Co., Ltd. (Adtech hereafter) is in possession of the copyright of this manual. Without the permission of Adtech, the imitation, copy, transcription and translation by any organization or individual are prohibited. This manual doesn t contain any assurance, stance or implication in any form. Adtech and the employees are not responsible for any direct or indirect data disclosure, profits loss or cause termination caused by this manual or any information about mentioned products in this manual. In addition, the products and data in this manual are subject to changes without prior notice. All rights reserved. Adtech (Shenzhen) CNC Technology Co., Ltd

3 Basic Manual Info Item No. First uploaded on Version No. Pages Compiled by Typeset by XT /03/07 A Tan Xiaodan Tan Xiaodan Revision Date Version/Page Result Confirmed by - 2 -

4 Precautions Transportation and storage The packaging boxes shouldn t be stacked more than six layers Do not climb onto, stand on or put heavy objects on the packaging box Do not drag or convey the product with a cable connected to the product Do not impact or scratch the panel and display Keep the packaging box away from moisture, insulation and rain Unpacking and checking Unpack and check whether the product is the one you ordered Check whether the product is damaged during transporting Check whether the parts are complete and intact according to the packing list If the model doesn t match, any accessories are missing or damaged, please contact us immediately Wire connection The personnel for wire connection and checking should be qualified The product must be grounded reliably (resistance < 4Ω) and do not use neutral wire to replace the earth wire The wires must be connected properly and firmly to avoid failures and accidents The surge absorption diode must be connected to the product properly, or else it will damage the product Please cut off the power supply before inserting/removing the plug or opening the enclosure Checking and repairing Please cut off the power supply before repairing or replacing the components Check the failure if short circuit or overload occurs, and restart after eliminating all failures Do not connect/cut off the power supply frequently; wait for at least one minute before restarting Others Do not open the enclosure without permission Please cut off the power supply if it won t be used for a long time Prevent dust and iron powder from entering the controller If non-solid state relay is used for output, please connect freewheeling diode to relay coil in parallel. Check whether the connected power supply is qualified to avoid burning out the controller The lifetime of the controller depends on the environment temperature. If the temperature of processing field is too high, please install cooling fan. The allowable temperature range of the controller is 0-60 Avoid using in the environment with high temperature, moisture, dust or corrosive gas Install rubber cushion if the vibration is severe Maintenance Under normal condition (environment: daily average 30, load rate 80%, running rate 12 hours every day), please perform daily and periodic checking according to the items below. Confirm environment temperature, humidity and dust Daily Daily Whether there is abnormal vibration or sound checking Whether the vent hole is blocked by yarn Periodic checking 1 year Whether the fixed parts are loose Whether the terminal block is damaged - 3 -

5 Contents Chapter I: Introduction Function Features Application environment Chapter II: Quick Guide Get help info Restore default parameters Graphics library Copying processing file Importing processing file Adjusting cutting speed Adjusting manual speed Controlling corner cutting quality Adjusting preheating time while flame cutting Power failure treatment Break point setting Replacing torch nozzle Shift and punch Moving workpiece Selecting line/point Array Mirror Rotate Correct Selecting cutter point Chapter III: Detailed System Operation and Instructions Auto Program running description Submenu description of Auto interface Basic operation Graphics library Simple operation instruction Edit Submenu description Editing processing files Basic operation Parameters System configuration Speed Adjustment Control Precision Storage

6 5. Diagnosis Submenu description Upgrade Submenu description Reset Upgrading through USB disk Connecting to PC and upgrading Burning program BIOS interface connecting to PC and upgrading Help system Using different languages Chapter IV: Instruction Programming System Description of programming symbols Description of coordinates Relative coordinates Absolute coordinates G instruction description G92 reference point setting G21/G20 metric/imperial system setting G00 space shift G01 straight line cutting G02/G03 arc cutting G04 pause/delay instruction G26, G27, G28 returning to reference point G22/G80 circular processing G81 workpiece counting G91/G90 relative/absolute coordinate programming G41/G42/G Common M instructions Chapter V: Hardware Dimensions System I/O connection Rear cover view Electrical specifications Electrical connection Motor connection Differential drive connection Common anode drive connection Panasonic servo drive connection Installation and testing points Requirement of CNC system on pulse equivalent Current adjustment for the drive Testing method of pulse equivalent Measures for anti-interference Chapter VI: Troubleshooting Can t read USB disk

7 2. The cutting isn t accurate The cutting quality of corners is low The cut square becomes rectangle The cut circle becomes ellipse The diagonal has wave jitter while cutting circle The motor doesn t work or is similar to crash in auto mode The motor doesn t work or is similar to crash in manual mode The processing code has returning reference instruction, but doesn t return after running The right angle of the cut square isn t vertical Plasma is poor in anti-interference Certain electromagnetic valve doesn t work Appendix 2: Example of Editing Processing Graphics Standard circle Square Triangle Quincunx Four graphics Appendix 3: G Instruction Fact Sheet Appendix 4: M Instruction Fact Sheet

8 Chapter I: Introduction 1. Function HC4500 is the latest high performance flame/plasma CNC system developed by Adtech (Shenzhen) CNC Technology Co., Ltd. Its control circuit uses ARM9 high speed microprocessor, super-large scale customized IC chip and multilayer PCB. The monitor is 7 color display, and uses SMT process. The hardware of this controller bases on the powerful R&D strength of Adtech for many years, and the software integrates features of many domestic and foreign manufacturers. This controller features high hardware stability, perfect and mature software performance. It is a trustful flame/plasma CNC system with high performance price ratio. 2. Features 1) Use ARM9 high speed microprocessor and super-large scale programmable device FPGA, and use real-time multitask control technology and hardware interpolation technology, featuring fast and stable motion, and faster program running and page refreshing 2) 7 true color display, friendly operation interface, simple operation, and various available interface languages 3) Reasonable structure, full optical coupling isolation control, and strong plasma anti-interference 4) 256MB super-large storage space for processing files meets the running and processing requirement of complicated programs, and processes the running of large programs easily 5) Control three step/servo motor simultaneously, allow two axes synchronization or developing third axis function according to actual requirement 6) Support both plasma and flame cutting, and the system software contains the perfect cutting process of them 7) Graphics library allows selecting hole and slice cutting 8) Graphics processing allows rotation, correction and X/Y mirror of graphics being processed 9) The graphics array makes the batch processing more convenient 10) Process control such as delay, preheating and perforation 11) Plasma arc testing, initial position, corner speed control, supporting height adjuster 12) Replace torch nozzle, displacement perforation, move parts, and adjust torch height freely 13) Breakpoint recovery, power failure protection while processing - 7 -

9 14) Space running, board measuring, knife aligning, and backtracking 15) Slot compensation, backlash compensation for machine tools 16) Graphics display, real-time cutting track display 17) Integrate diagnosis function to help users eliminate machine failures quickly 18) Allow copying the processing files from CNC system to USB disk 19) The file names support Chinese, making users identify the saved files visually 20) The users can download latest update application to USD disk 21) Two modes are available for program input: transfer processing files with USB disk after CAD nesting and write G code manually on site 22) USB, RS232 serial communication control; read files in the USB disk directly, ensuring convenient operation on site 23) The help function makes primary users operation simpler 3. Application environment Weather condition Temperature Operating -5 ~50 Storage -30 ~70 Relative humidity Operating 20%~90% ( ) Storage 10%~95% ( ) Atmospheric pressure 86Kpa~106Kpa Power supply DC 24V 50/60Hz Power consumption <10W - 8 -

10 Chapter II: Quick Guide ADT-HC4500 flame/plasma CNC cutting system controls the flame or plasma torch for cutting on the machine tool. The system displays in progressive windows. In certain interface, you can press [F1] to [F6] to select a function, and press [ ] or [ ] to return to previous menu. This chapter involves the general operation procedure of using this system, and helps you to learn using this system quickly. However, you need to read through this manual to understand every skill and detail. After connecting the power supply, the system enters the main menu, which shows the greetings of the company as in the figure below: 打造数控精品 Create CNC exquisite, 成就客户价值 accomplish customers values 返回 Return / 自动 Auto / 图库 Library / 编辑 Edit / 参数 Parameter / 诊断 Diagnosis / 升级 Upgrade / 返回 Return Fig. 2: Main Menu Interface Press [F1] to [F6] to enter respective interface. Press [F1] to enter automatic processing, manual, graphics display and processing interface. Press [F2] to enter graphics library interface. Press [F3] to enter processing file import, manual edit and copy interface. Press [F4] to enter system parameter setting and adjustment interface. Press [F5] to enter system diagnosis, version query and customized output port interface

11 Press [F6] to enter system parameter reset, software update and help interface. 1. Get help info In most menus, you can press [INS] to get the help information; for example, press [F1] (Auto) in the main menu to enter the Auto interface, and then press [INS] to get the help info about the Auto interface. Main menu Press [F6] Upgrade interface Press [F6] (Help) to search for help info. 2. Restore default parameters If the system parameters are adjusted improperly and cause speed and accuracy abnormal, the user can press [F6] (Upgrade) [F1] (Reset) [F1] (Reset) [OK] to restore the default parameters. 出厂值设置 Reset (F1) 把当前参数还原成系统默认值 (F1) Reset current parameters to default (F2) 把当前参数设置成系统默认值 返回 Return / 还原 Reset / 保存 Save (F2) Set current parameters to default / 返回 Return Fig. 2.2 Reset Parameters Note: If the parameters weren t saved when the product was delivered, the system can t reset and will pop up the prompt dialog box. Please refer to Chapter III: Detailed System Operation and Instructions (6.2) Reset

12 3. Graphics library ADT-HC4500 Flame/Plasma Cutting Machine CNC System To facilitate the processing, reduce the workload and increase system usability, the system embodies 35 common processing part graphics and one test graphics. In the main menu interface, press [F2] (Graphics library) to enter the graphics library interface, and select the corresponding graphics parts in the library to process. Operation mode: press [X+], [X-], [Y+], [Y-] to move the cursor, press [OK] to enter the graphics, modify the parameters and then import the graphics to process. 返回 Return 确定 OK / 返回 Return Fig. 2.3 Graphics Library Interface 4. Copying processing file Insert the USB disk copied with processing files to the USB interface in the front panel of the control system; in the main menu, press [F3] (Edit) [F3] (USB disk); if the USB disk is connected properly, the interface shows the file names saved in the USB disk, as in the figure below:

13 当前目录 Current directory: 返回 Return / 新建 New / 拷贝 Copy / 删除 Delete / 返回 Return Fig. 2.4 Copy Processing Files Then, press [Y+][Y-] to select the processing file to copy, and press [F2] (Copy) or [OK] to copy; after copying, press any key to return to the main menu when the prompt pops up. 5. Importing processing file In the main interface, press [F3] [F2] to enter file importing interface, as in the figure below: 当前目录 Current directory: 名称 Name / 大小 ( 字节 ) Size (byte) / 类型 Type

14 返回 Return / 调入 Import / 删除 Delete / 单拷 Copy / 全拷 Copy all / 返回 Return Fig. 2.5 File Importing Interface In above interface, press [Y+][Y-] to select a processing file and then press [F2] or [OK] to confirm; the system enters processing code edit interface. Press to return to the main menu from the edit interface. Then, press [F1] to enter the Auto interface and process with the selected file. 6. Adjusting cutting speed In the main menu, press [F4] (Parameter) [F2] (Speed) to enter speed setting interface, in which you can set the start speed, acceleration, manual speed and automatic processing speed. Parameter Description Unit Start speed Start speed of X/Y axis mm/min Acceleration The speed added every time from start speed to top speed of X/Y axis mm/min Manual speed X/Y axis speed, G00 and reference returning speed during manual running mm/min Processing speed G01,G02,G03 speed of X/Y axis when the program is running mm/min 速度设置界面 Speed Setting Interface 启动速度 Start speed 加速度 Acceleration

15 手动速度 Manual speed 加工速度 Processing speed 返回 Return / 系统 System / 速度 Speed / 调整 Adjust / 控制 Control / 精度 Precision / 存储 Store / 返回 Return Speed Setting Interface Press [X+], [X-], [Y+], [Y-] to move the cursor to select, and press the number keys in the left to enter the value. After setting the speed, press [F6] (Store) to save the modified parameters. Press to return to the main menu, and then press [F1] to enter the automatic processing interface: 自动 Auto / 速度 Speed: / 程序名 Program name: 全球 GLOBAL 割枪上升 Torch up / 切割控制 Cutting Control 割枪下降 Torch down / 调高控制 Height control 当前坐标 Current coordinates 割缝补偿 Slot compensation 相关提示 Prompt: 工作状态 Working state: 停止 Stopped / 等离子 Plasma 返回 Return / 演示 Demonstrate / 手动 Manual / 后退 Back / 处理 Process / 回参 Return reference / 断点 Break point / 返回 Return Automatic Processing Interface

16 The processing speed depends on the Processing speed limit in Speed Setting interface and Speed percentage in Auto interface. Actual processing speed = Processing speed Speed percentage in Auto interface Note: The speed percentage is adjusted with [F ]/[F ] on the panel or the [F] key. 7. Adjusting manual speed In the main menu, press [F4] (Parameter) [F2] (Speed) to enter Speed Setting interface, which is shown in Adjusting Cutting Speed in above section. Set the manual speed as setting the cutting speed, and press to return to the main menu. In the main menu, press [F1] (Auto) [F2] (Manual) to enter the Manual interface: 手动 Manual / 速度 Speed: / 程序名 Program name: G 切换手动 / 点动 G: switch Manual/Jog X 键设置 X 轴坐标 X: Set coordinates of X axis Y 键设置 Y 轴坐标 Y: Set coordinates of Y axis Shift 设置 Z 轴坐标 Shift: Set coordinates of Z axis 割枪上升 Torch up / 切割控制 Cutting Control 割枪下降 Torch down / 调高控制 Height control 当前坐标 Current coordinates: 预热延时 Preheating delay 相关提示 Prompt: 工作状态 Working state: 停止 Stopped / 等离子 Plasma 返回 Return / 点动 Jog / 断点 Break point / 清零 Clear / 回参 Return reference / 返回 Return 2.7 Manual Interface Actual processing speed = Processing speed Speed percentage in Manual interface

17 Note: The speed percentage is adjusted with [F ]/[F ] on the panel or the [F] key. 8. Controlling corner cutting quality During flame cutting and plasma cutting, the speed should be controlled when cutting the corners. The acceleration/deceleration setting directly affects the quality of corner cutting, especially during the flame cutting, if the speed is too high, the flame may be off or can t cut through the steel plate; if the speed is too low, the corner may be burnt to arc. The acceleration/deceleration of the system is set in main menu [F4] (Parameter) [F2] (Speed) Start speed and Acceleration (as in the figure below). The specific definition follows: 速度设置界面 Speed Setting Interface 启动速度 Start speed 加速度 Acceleration 手动速度 Manual speed 加工速度 Processing speed 返回 Return / 系统 System / 速度 Speed / 调整 Adjust / 控制 Control 精度 Precision / 存储 Store / 返回 Return 2.8 Speed Setting 1. Start speed: The speed when the system starts running is the start speed, e.g. if the Start speed is set to 300, the system starts running at 0.3m speed. The setting of start speed should be adjusted according to the processing speed. The followings are the start speeds for reference, and the actual

18 data are adjusted according to field cutting effect: ADT-HC4500 Flame/Plasma Cutting Machine CNC System Processing speed (mm/min) Start speed (mm/min) Table Acceleration: the average increment that the processing speed is added from start speed to top speed; for example: if the start speed is 300, the acceleration is 100 and the top processing speed is 1000, then the processing speeds are 300, 400, , added to top speed by 100. The acceleration value is affected by Pulse Equivalent (in the main menu interface, press [F4] (Parameter) [F5] (Precision)). Pulse equivalent: the distance that the machine tool moves every time the control system sends a pulse The followings are the pulse equivalent and acceleration for reference, and the actual data are adjusted according to field cutting effect: Pulse equivalent Acceleration (mm/min)

19 Table Adjusting preheating time while flame cutting In the main menu interface, press [F4] (Parameter) [F4] (Control), and set the Preheating delay in the second line to desired time. 火焰控制参数界面 Flame Control Parameters 边缘穿孔提示 Edge perforation prompt: 关闭提示 :OFF 预热延时 Preheating delay: 割枪升延时 Torch up delay: 割枪降延时 Torch down delay: 点火延时 Ignition delay: 穿孔割枪升 Perforation torch up: 穿孔割枪降 Perforation torch down: 穿孔延时 Perforation delay: 割缝补偿 Slot compensation: 返回 Return / 系统 System / 速度 Speed / 调整 Adjust / 控制 Control / 精度 Precision / 存储 Store / 返回

20 Return Control Interface While cutting in Auto interface, the system performs preheating before perforation. At this moment, the lower right of the interface shows the total preheating time and preheated time. In the bottom center, the system prompts: To memorize and stop preheating, press [G]; to stop preheating, press [Start]; to extend preheating, press [Stop]. According to the prompt, if you press [Start], the system stops preheating immediately and performs next motion; if you press [Stop], the system will extend the preheating time infinitely; if you press [G], preheating stops and the system automatically saves current preheating time as the preheating time later. In the main menu interface, press [F1] (Auto): 自动 Auto / 速度 Speed: / 程序名 Program name 相关提示 Prompt: 记忆并停预热按 GTo memorize and stop preheating, press [G] 停止预热按开始 To stop preheating, press [Start] 延长预热 按停止 To extend preheating, press [Stop] 乙炔控制 Ethyne control / 割枪上升 Torch up 预热控制 Preheating control / 割枪下降 Torch down 切割控制 Cutting Control / 调高控制 Height control 割缝补偿 Current coordinates 预热延时 Slot compensation

21 相关提示 Prompt: 工作状态 Working state: 运行 Running / 火焰 Flame 返回 Return / 演示 Demonstrate / 手动 Manual / 后退 Back / 处理 Process / 回参 Return reference / 断点 Break point / 返回 Return Auto Interface Preheating 10. Power failure treatment To avoid material waste caused by sudden power failure, the system integrates power failure protection function. If the power fails during processing, the system will automatically save the processing track before the power failure as a break point; when the power resumes, if you want to restore the coordinates before power failure, you can press [F1] (Auto) [F6] (Break point) in the main menu (or [F1] (Auto) [F4] (Break point)). Note: When the power fails, do not move the nozzle, and do not set the coordinates when the power resumes, or else the memorized coordinates will be wrong. 11. Break point setting If you want to return to the automatic processing interface after exiting (press [F1] (Auto) in the main menu interface), you need to restore the coordinates when the motion stops. You can press Pause while automatic processing, and then press [F6] (Break point), and the system will save current processing track (nozzle position) as a break point, which will be saved permanently, even when the machine is shut down. When you enter the Auto interface next time, the coordinates will be the saved break point if the current program isn t changed. To restart after power failure, you can press [F6] (Break point) in Auto interface to restore the break point and press [Start] to resume processing. 12. Replacing torch nozzle While processing, if the torch nozzle is damaged, please follow the procedure below to replace the nozzle: 1 in the main menu interface press [F1] (Auto), while processing 2 press [Stop] 3 press [X+], [X-], [Y+], [Y-] respectively to move the torch to the position that can replace the nozzle 4 press [Start] 5 select popup dialog box (as in Fig. 2.12), and select corresponding operation item 6 press [OK] and the coordinates automatically move to program interruption position and continue the processing according to selected item

22 自动 Auto / 速度 Speed: 程序名 / Program name 相关提示 Prompt: 空程返回后切割 Cut after idle stroke return 空程返回后停止 Stop after idle stroke return 直接切割返回 Cut and return directly 当前位置继续 Continue at current position 割枪上升 Torch up / 切割控制 Cutting Control 割枪下降 Torch down / 调高控制 Height control 当前坐标 Current coordinates 割缝补偿 Slot compensation 相关提示 Prompt: 工作状态 Working state: 停止 Stopped / 等离子 Plasma 返回 Return / Demonstrate / Manual / Back / Process / Return reference / Break point / Return 2.12 Replacing Nozzle 13. Shift and punch A B B

23 Fig. 1 Fig. 2 As in Fig. 1, the outer rectangle is steel plate and the inner rectangle is the workpiece to be cut. Suppose cutting from point A, if the steel plate being processed if too thick, it requires rather long time for perforating; however, it will save the preheating time to cut from point B, i.e. edge of the steel plate. The specific procedure follows: 1 during automatic processing 2 press [Stop] 3 press X/Y to move torch to the edge of the steel plate 4 press [Start] 5 select corresponding operation item in the popup dialog box 6 press [OK] and the coordinates move the program interruption position automatically and continue the processing according to the selected item. 14. Moving workpiece 2# workpiece 2# workpiece 1# workpiece 1# workpiece Fig. 1 Fig. 2 To save steel during processing, you can shift the track for certain distance in every direction while cutting graphics and then process, as in the figure above: the outer rectangle indicates the steel plate and the inner rectangle indicates the graphics to be cut. After cutting 1# workpiece, it will cause great waste to cut 2# workpiece directly because they have certain distance. At this moment, you can move the track to appropriate position as shown in Fig. 2. The operation follows: After cutting 1# workpiece, press [Stop] [X+], [X-], [Y+], [Y-] to move torch to appropriate position. 15. Selecting line/point This function allows select and process the any line of G code of the graphics being processed. In the main menu interface, press [F1] (Auto) [F4] (Graphics) [F4] (Process) [F2] (Select line) to enter the following interface to select the positioning mode:

24 当前状态 Current state: 转动 Turning 程序名 / Program name: 请选择选行定位方式 Please select the positioning mode for line selecting: 1. 以当前点定位 1Current point 2. 以原点定位 2Origin 选择完毕请按确定 Press OK after selecting 请输入目标行号 Please enter the target line No.: 返回 Return / 转动 Turn / 选行 Select line / 选点 Select point / 阵列 Array / 还原 Restore / 返回 Return Fig Selecting Positioning Mode Current point: The torch doesn t move, and the coordinates change to the value of this line directly Origin: The torch moves from current position to the coordinates of selected line. Press [Y+], [Y-] to change the positioning mode for line selecting, and press [OK] to select line No. (see Fig below). Press number keys to enter the line No. and then press [OK]. For fine adjustment, press [X+], [X-] to select next line No. 16. Array While cutting, it is usually required to repeat cutting single graphics on a large steel plate, and the array function will make it easier. In the main menu interface, press [F1] (Auto) [F4] (Graphics) [F4] (Process) [F5] (Array) to enter array parameter setting interface

25 当前状态 Current state 阵列 : Array / 程序名 Program name: 请输入相关的参数 Please enter the parameters: 1. 行数 1Line No. 2. 列数 2Row No. 3. 行距 3 Line space 4. 列距 4Row space 5. 板宽 5Plate width 6. 板高 6Plate height X 直排 X. Vertical Y 错排 Y. Staggered 宽 Width: 高 Height: 返回 Return / 转动 Turn 选行 / Select line / 选点 Select point / 阵列 Array / 还原 Restore / 返回 Return Fig Before Array (Processing Interface) The default offset is the size covered by the picture element, i.e. height and width of single graphics; adjust these two values to make the array more reasonable. Press the number keys to enter the parameter value, press [Y+], [Y-] to select a parameter, enter the valid parameter, and then press [OK] to select array direction

26 当前状态 Current state: 阵列 Array / 程序名 Program name 请输入相关的参数 Please enter the parameters: 1. 行数 1 Line No. 2. 列数 2Row No. 3. 行距 3Line space 4. 列距 4Row space 5. 板宽 5Plate width 6. 板高 6Plate height 选择阵列方向按确定 Select array direction and then press [OK] 宽 Width: 高 Height: 返回 Return / 转动 Turn / 选行 Select line / 选点 Select point 阵列 / Array / 还原 Restore / 返回 Return Fig Array Parameter Setting Press [X+], [X-], [Y+], [Y-] to move cursor to the direction for array, select the direction and then press [OK] to complete all array steps and start array processing

27 当前状态 Current state: 阵列 Array / 程序名 Program name 请输入相关的参数 Please enter the parameters: 1 行数 1Line No. 2 列数 2Row No. 3 行距 3 Line space 4 列距 4Row space 5 板宽 5Plate width 6 板高 6Plate height X 直排 X. Vertical Y 错排 Y. Staggered 返回 Return / 转动 Turn / 选行 Select line / 选点 Select point / 阵列 Array / 还原 Restore / 返回 Return Fig Graphics after Array During array, please pay attention to the following notice: 1) After array, all the processing states won t be saved, e.g. pause coordinates, etc. 2) After array, press [Return] to check whether the size is suitable for the steel plate in the processing interface; press [F6] (Restore) for re-array. 17. Mirror Mirror is to symmetrize the graphics to be cut by X or Y axis to get a new processing file. In the main menu interface, press [F1] (Auto) [F4] (Graphics) [F4] (Process) [F1] (Turn), and then

28 press [F1] (X mirror) or [F2] (Y mirror) or [F3] (XY mirror), as in the figure below: 当前状态 Current state: 转动 Turn / 程序名 Program name 当前图形尺寸 Current graphics size 高 Height 宽 Width 返回 Return /X 镜像 X mirror / Y 镜像 Y mirror/ XY 像 XY mirror / 旋转 Rotate / 校正 Correct / 还原 Restore / 返回 Return Fig Before X Mirror 当前状态 Current state: X 镜像 X mirror / 程序名 Program name 当前图形尺寸 Current graphics size

29 高 Height 宽 Width 返回 Return / X 镜像 X mirror /Y 镜像 Y mirror/xy 像 XY mirror / 旋转 Rotate / 校正 Correct / 还原 Restore / 返回 Return Fig After X Mirror 18. Rotate While cutting, the position and angle of steel plate should coincide with XY axis of the cutter; during the actual processing, offset is inevitable, and XY axis on the steel plate shifts the moving angle relative to the XY axis of the machine tool. This system can correct the steel plate automatically through the rotation function, so that the user doesn t need to move the steel plate or cutter. The operation follows: in the main menu interface, press [F1] (Auto) [F4] (Graphics) [F4] (Process) [F1] (Turn) [F4] (Rotate), and enter the rotation angle to rotate the graphics. By default, the positive angle is counterclockwise, and the negative angle is clockwise. 当前状态 Current state: 旋转 Rotate / 程序名 Program name 请输入旋转的角度 Please enter the rotation angle: 返回 Return / X 镜像 X mirror / Y 镜像 Y mirror/ XY 像 XY mirror / 旋转 Rotate / 校对 Correct / 还原 Restore / 返回 Return Fig Rotate

30 19. Correct If the rotation angle isn t determined while correcting, we can get the rotation angle through the correction function. First, a reference axis is required for correction, and the graphics rotate for certain angle around this axis. In the main menu interface, press [F1] (Auto) [F4] (Graphics) [F4] (Process) [F1] (Turn) [F5] (Correct) to pop up the Correct interface. 当前状态 Current state: 校正 Correct / 程序名 Program name 请选择校正基准轴 Please select the reference axis for correction: 1. 以 X 轴为基准 1 Axis X 2. 以 Y 轴为基准 2Axis Y 3. 请按 X+, X-, Y+ 移动 Please press X+, X-, Y+ or Y- to move X 偏移 X offset: Y 偏移 Y offset: 角度 Angle: 移动完成后按确定 Press [OK] after moving 返回 Return /X 镜像 X mirror /Y 镜像 Y mirror/ XY 像 XY mirror / 旋转 Rotate / 校正 Correct / 还原 Restore / 返回 Return First, press [Y+][Y-] to select the reference axis for correction. If axis X is the reference axis: the offset angle of the steel plate is the angle between axis X of the steel

31 plate and axis X of reference coordinates. If axis Y is the reference axis: the offset angle of the steel plate is the angle between axis Y of the steel plate and axis Y of reference coordinates. After selecting, press [OK] to confirm. Press [X+][X-][Y+][Y-] to move the torch, and the system will calculate the angle automatically. The following correction principle will describe how to move the torch and calculate the correct angle. 当前状态 Current state: 校正 Correct / 程序名 Program name 请选择校正基准轴 Please select the reference axis for correction: 1. 以 X 轴为基准 1Axis X 2. 以 Y 轴 2Axis Y 请按 X+, X-, Y+ Y- 移动 Please press X+, X-, Y+ or Y- to move X 偏移 X offset: Y 偏移 Y offset: 角度 Angle: 移动完成后按确定 Press [OK] after moving 返回 Return /X 镜像 X mirror / Y 镜像 Y mirror/xy 像 XY mirror / 旋转 Rotate / 校正 Correct / 还原 Restore / 返回 Return Fig Correct The following correction principle is to correct with axis X as the reference. The correction principle with axis X as the reference axis follows:

32 A Fig. 1 Fig. 2 1) In Fig. 1 above, the bigger frame (real line) is the steel plate, the smaller frame (broken line) is the graphics to be cut, and point A is the start position of the torch. If cutting according to the position in Fig. 1, certain part of the graphics can t be cut; if cutting according to Fig. 2, move the start point to the center of the steel plate and cut; in this way, the steel plate can t be utilized reasonably and will cause waste. 2) At this moment, calculate the inclination of the steel plate without moving it, and then incline the processing graphics for corresponding angle to utilize the steel plate effectively. Steel plate correcting method follows: 割枪原位置 Original position of torch / 移动后位置 Position after moving 1) As in the figure above, point A is the start point of torch; just move the torch to any point in the base side of the steel plate to calculate the inclination of the plate, press [X+] and then [Y-], or press [Y-] and then [X+], and then press [OK]. 2) At this moment, the graphics displayed by the controller will be rotated for certain angle, and the

33 relationship between the graphics to be processed and the steel plate follows: 3) If the steel plate inclines to the left as in the figure below, the correcting method follows: 原割枪位置 Original position of torch / 移动后位置 Position after moving Press [X+] and then press [Y+], or press [Y+] and then [X+], and then press [OK]. The relationship between the graphics to be processed and the steel plate follows: 20. Selecting cutter point In the Auto interface, press [F4] (Graphics) to enter graphics display and processing graphics tracking interface

34 In pause state, press [G], and the start point moves to the lower left of the graphics automatically; press [G] again, and the start point moves to the lower right. Press it repeatedly, and the start point appears in the four corners of the graphics in sequence. You can select appropriate corner as the start point. 自动 Auto / 速度 Speed: / 程序名 Program name 乙炔控制 Ethyne control / 割枪上升 Torch up 预热控制 Preheating control / 割枪下降 Torch down 切割控制 Cutting Control / 调高控制 Height control 当前坐标 Current coordinates 割缝补偿 Slot compensation 预热延时 Preheating delay 相关提示 Prompt: 工作状态 Working state: 停止 Stopped / 火焰 Flame 返回 Return / 演示 Demonstrate / 手动 Manual / 后退 Back / 处理 Process / 回参 Return reference / 断点 Break point / 返回 Return Fig Locate the Start Point to the Lower Right of the Graphics With this function, the program will reset automatically. After selecting the alignment point, press Start to move the torch from alignment point to the original start of the program, and then start processing

35 Chapter III: Detailed System Operation and Instructions 1. Auto In the main menu interface, press [F1] (Auto) to enter automatic processing interface, as shown below: 自动 Auto / 速度 Speed: / 程序名 Program name 乙炔控制 Ethyne control / 割枪上升 Torch up 预热控制 Preheating control / 割枪下降 Torch down 切割控制 Cutting Control / 调高控制 Height control 当前坐标 Current coordinates 割缝补偿 Slot compensation 预热延时 Preheating delay 相关提示 Prompt: 工作状态 Working state: 停止 Stopped / 火焰 Flame 返回 Return / 演示 Demonstrate / 手动 Manual / 后退 Back / 处理 Process / 回参 Return reference / 断点 Break point / 返回 Return Fig Flame mode

36 自动 Auto / 速度 Speed: / 程序名 Program name: 全球 GLOBAL 割枪上升 Torch up / 切割控制 Cutting Control 割枪下降 Torch down / 调高控制 Height control 当前坐标 Current coordinates 割缝补偿 Slot compensation 相关提示 Prompt: 工作状态 Working state: 停止 Stopped / 等离子 Plasma 返回 Return / 演示 Demonstrate / 手动 Manual / 后退 Back / 处理 Process / 回参 Return reference / 断点 Break point / 返回 Return Fig Plasma mode Fig Flame mode interface description: 1 Speed percentage, which is adjusted with [F ], [F ]; 2 Current moving speed; 3 Name of processing file; 4 ON/OFF state of electronic valves; 5 Current coordinates of X, Y, Z; 6 Slot radius compensation of current torch; 7 Oxygen preheating time for perforating during flame cutting;

37 8 Current function, mode and state of the system; 9 Cutter model; 10 Current working state of the system; ⑾ Code run by current processing program; ⑿ Tracking of current processing graphics; The differences between plasma and flame processing interface are that plasma doesn t have preheating time and certain electronic valves are different. 1.1 Program running description In the Auto interface shown in Fig and Fig above, press [Start] button to run current program. Press [Start], and the torch starts perforating in the steel plate in any cutting mode (M07 is the perforating instruction by default), and cuts after perforating; cuts off the oxygen after cutting. Please refer to Chapter 4.4 for the specific content of M07 perforating instruction. If you press Pause while cutting, the interface shown in Fig will appear. [F2] turns into [Forward] from [Manual]; if you press [F2][ Forward], the machine will move forward along the track; if you press [ ] or [ ], [Forward] turns into [Manual]. 自动 Auto / 速度 Speed: / 程序名 Program name: 割枪上升 Torch up / 切割控制 Cutting Control 割枪下降 Torch down / 调高控制 Height control 当前坐标 Current coordinates

38 割缝补偿 Slot compensation 相关提示 Prompt: 工作状态 Working state: 暂停 Paused / 等离子 Plasma 返回 Return / 演示 Demonstrate / 手动 Manual / 前进 forward/ 后退 Back / 处理 Process / 回参 Return reference / 断点 Break point / 返回 Return Fig Pause during Automatic Processing Treatment while pause (shift perforating and torch replacing function): 自动 Auto / 速度 Speed: / 程序名 Program name 相关提示 Prompt: 空程返回后切割 Cut after idle stroke return 空程返回后停止 Stop after idle stroke return 直接切割返回 Cut and return directly 当前位置继续 Continue at current position 割枪上升 Torch up / 切割控制 Cutting Control 割枪下降 Torch down / 调高控制 Height control 当前坐标 Current coordinates 割缝补偿 Slot compensation 相关提示 Prompt: 工作状态 Working state: 停止 Stopped / 等离子 Plasma

39 返回 Return / 演示 Demonstrate / 手动 Manual / 后退 Back / 处理 Process / 回参 Return reference / 断点 Break point / 返回 Return Fig Pause Treatment While cutting, if you press [Pause], the following treatment is available according to whether the torch is moved manually: 1) If the torch isn t moved manually after pause, you can press the [Start] button directly to make the controller start perforating and continue to run the program. 2) If someone moves the torch out of the track of the processing file when the program paused, you can press the [Start] button to pop up the interface shown in Fig. 3. [1]. The controller runs idle and returns to the pause position of the processing program, starts cutting cycle and then runs processing program. [2]. The controller runs idle, returns to the pause position of the processing program and then stops. [3]. The controller starts cutting at current position, returns to the pause position of the processing program and then runs processing program. For these three functions, press [Y+] or [Y-] to move cursor up/down to select, and press [OK] to perform the function after selecting. [4]. Continue running program code on the offset position, but do not return to the track position when it paused. Press [ESC], the controller cancels returning and waits in current position for the user deciding whether continue processing or not. 3) After selecting, the perforating instruction will perform automatically according to program state; you can press Pause to stop performing M07 instruction. 1.2 Submenu description of Auto interface Run idle (Auto) [F1] (Run idle): The system only runs X, Y tracks, the switches for preheating oxygen, ethyne, cutting oxygen, starting arc and corner won t be turned on, used to forecast whether the track and steel plate size are proper. The run idle speed is the maximum manual speed, which isn t controlled by the percentage

40 1.2.2 Manual In the main menu, press [F1] (Auto) [F2] (Manual) to enter Manual interface: 手动 Manual / 速度 Speed: / 程序名 Program name: G 切换手动 / 点动 G: switch Manual/Jog X 键设置 X 轴坐标 X: Set coordinates of X axis Y 键设置 Y 轴坐标 Y: Set coordinates of Y axis Shift 设置 Z 轴坐标 Shift: Set coordinates of Z axis 乙炔控制 Ethyne control / 割枪上升 Torch up 预热控制 Preheating control / 割枪下降 Torch down 切割控制 Cutting Control / 调高控制 Height control 当前坐标 Current coordinates: 预热延时 Preheating delay: 相关提示 Prompt: Manual 工作状态 Working state: 停止 Stopped / 火焰 Flame 返回 Return / 点动 Jog 断点 Break point / 清零 Clear / 回参 Return reference / 返回 Return Fig Flame Manual Interface

41 手动 Manual / 速度 Speed: / 程序名 Program name: G 切换手动 / 点动 G: switch Manual/Jog X 键设置 X 轴坐标 X: Set coordinates of X axis Y 键设置 Y 轴坐标 Y: Set coordinates of Y axis 割枪上升 Torch up / 切割控制 Cutting Control 割枪下降 Torch down/ 调高控制 Height control 当前坐标 Current coordinates: Shift 设置 Z 轴坐标 Shift: Set coordinates of Z axis 预热延时 Preheating delay: 相关提示 Prompt: 工作状态 Working state: 停止 Stopped / 等离子 Plasma 返回 Return 点动 / Jog / 断点 Break point / 清零 Clear / 回参 Return reference / 返回 Return Fig Plasma Manual Interface

42 Jog 手动 Manual / 速度 Speed: / 程序名 Program name: G 切换手动 / 点动 G: switch Manual/Jog X 键设置 X 轴坐标 X: Set coordinates of X axis Y 键设置 Y 轴坐标 Y: Set coordinates of Y axis Shift 设置 Z 轴坐标 Shift: Set coordinates of Z axis 乙炔控制 Ethyne control / 割枪上升 Torch up 预热控制 Preheating control / 割枪下降 Torch down 切割控制 Cutting Control / 调高控制 Height control 当前坐标 Current coordinates: 预热延时 Preheating delay: 相关提示 Prompt: 输入值 Enter value: 工作状态 Working state: 停止 Stopped / 火焰 Flame 返回 Return / 点动 Jog / 断点 Break point / 清零 Clear / 回参 Return reference / 返回 Return Fig Jog Setting Interface In Fig Manual interface above, press [F1] (Jog) to have the interface above; at this moment, Jog is highlighted, and Input value L= in the bottom of the screen; press number keys to enter the length (unit: mm) of jogging. After that, press [X+], [X-], [Y+] or [Y-], and the corresponding motor moves the entered length. The plasma has the same function (the figure is omitted). If Jog isn t highlighted, press and release [X+], [X-], [Y+] or [Y-], and every axis performs continuous motion; when you press [X+], [X-], [Y+], [Y-] again or press [Stop], the system will decelerate and stop motion. If you press [G], the system will switch between Manual and Jog. In jog state, if you press and hold [X+],

43 [X-], [Y+], [Y-], the respective axis performs continuous motion; when you release [X+], [X-], [Y+], [Y-], the system will decelerate and stop motion Breaking point 手动 Manual / 速度 Speed: / 程序名 Program name: G 切换手动 / 点动 G: switch Manual/Jog 乙炔控制 Ethyne control / 割枪上升 Torch up X 键设置 X 轴坐标 X: Set coordinates of X axis 约热控制 Preheating control / 割枪下降 Torch down Y 键设置 Y 轴坐标 Y: Set coordinates of Y axis 切割控制 Cutting Control / 调高控制 Height control Shift 设置 Z 轴坐标 Shift: Set coordinates of Z axis 当前坐标 Current coordinates: 预热延时 Preheating delay: 相关提示 :Prompt: 断电记忆启动 Start from power failure memory 工作状态 Working state: 停止 Stopped / 火焰 Flame 返回 Return / 点动 Jog / 断点 Break point / 清零 Clear / 回参 Return reference / 返回 Return Fig Break Point Interface It has the same function as [F6] (Break point) in Auto interface. Please refer to Section Break point in this chapter

44 Clear In the manual interface, press [F5] to clear the parameters in memory; if you press [X] or [Y] [F5] (Clear) [OK], the X, Y coordinates of the entire line will be cleared; to clear the last digit only, press [DEL] on the panel Returning reference point In the manual interface, press [F6] to return X, Y coordinates in the manual interface to the reference coordinates X/Y coordinates setting In the manual interface, press [X], [Y] on the panel to modify or clear X, Y values. Press [X], [Y] to show current coordinates in the lower left of the interface, e.g. Enter X: X= ; at this moment, you can press [DEL] to clear the coordinates, press [F5] (Clear) to clear the entire line; press [OK] after setting above values Backward In Auto manual, this function is used to back the plate along original track if it isn t cut through. Follow the procedures below: During automatic processing, press [Stop] to stop running press [F3] (Back) to backing function while backing, press [Stop] when it reaches desired position press [F1] (Run idle) to move forward if it backed in excess press [Start] again when the system is stable, and the system runs M07 perforating instruction again and processes according to the program. The plate only can be backed to previous perforating hole Forward In Auto interface, if you press [Stop] to stop running while processing, run idle or backing, the Manual menu will turn into Forward ; if you press [F2] at this moment, the system goes forward at actual processing speed and doesn t run M switch instruction, equivalent to running idle at processing speed Graphics processing function In the graphics interface as in Fig , press [F4] (Process) to enter graphics processing interface, as in

45 the figure below 请选择相应的图形处理功能 Please select corresponding graphics processing function 程序名 / Program name 当前图形尺寸 Current graphics size 宽 Width 高 Height 返回 Return / 转动 Turn / 选行 Select line / 选点 Select point / 阵列 Array / 还原 Restore / 返回 Return Fig Graphics Processing Interface Turn In above processing interface, press [F1] (Turn) to enter the interface

46 当前状态 Current state: 转动 Turn / 程序名 Program name 当前图形尺寸 Current graphics size 高 Height 宽 Width 返回 Return / X 镜像 X mirror /Y 镜像 Y mirror /XY 像 XY mirror / 旋转 Rotate / 校正 Correct / 还原 Restore / 返回 Return Fig Graphics Processing Interface X/Y mirror Please refer to Chapter II Section 17: Mirror Rotate Please refer to Chapter II Section 18: Rotate Correct Please refer to Chapter II Section 19: Correct Reset In the Rotate interface, press [F6] to restore current graphics to the one before processing immediately Selecting line Please refer to Chapter II, Section 15: Selecting Line

47 Selecting point ADT-HC4500 Flame/Plasma Cutting Machine CNC System In the processing interface shown in Fig , press [F3] (Select point) to enter point selecting. 当前状态 Current state: 选点 Select point / 当前点 Current point: / 程序名 Program name 请选择选点定位方式 Please select the point selecting mode 1. 直接改变坐标 1Change coordinates directly 2. 自动移动割枪 Move torch automatically 选择完毕请按确定 Press [OK] after selecting 请输入目标穿孔点 Please enter the target perforating point: 返回 Return / 转动 Turn / 选行 Select line / 选点 Select point / 阵列 Array / 还原 Restore / 返回 Return Fig Select Point Press [Y+][Y-] to change the mode of selecting perforating point. Changing coordinates directly indicates that the torch doesn t move, and the coordinates change to the perforating point coordinates directly; Moving torch automatically indicates that the torch moves to the perforating point from current position. As shown in the figure after selecting the perforating mode, select the position of any M07 perforating point to process during the graphics processing, enter the perforating point and press [OK]; for fine adjustment, press [X+][X-] to select next perforating point

48 Array ADT-HC4500 Flame/Plasma Cutting Machine CNC System Please refer to Chapter II Section 16: Array Restore In processing and turn interface, press [F6] (Restore) to restore the graphics after array, selecting point and line to the graphics before being imported Returning reference point In the Auto interface, press [F5] to return the torch to the origin at current manual speed; during automatic running, press the [Stop] key first and then press [F5] when the system is stable Breaking point The main functions of breaking point follow: 1) When the power resumes from failure, search for the coordinates before power failure 2) Set a point memory in current track to replace torch nozzle 3) Set a point memory in current track for displacing and perforating 自动 Manual / 速度 Speed: 程序名 / Program name: 乙炔控制 Ethyne control / 割枪上升 Torch up 预热控制 Preheating control / 割枪下降 Torch down 切割控制 Cutting Control / 调高控制 Height control

49 当前坐标 Current coordinates: 割缝补偿 Slot compensation: 预热延时 Preheating delay: 相关提示 Prompt: 断电记忆启动 Start from power failure memory 工作状态 Working state: 停止 Stopped / 火焰 Flame 返回 Return / 演示 Demonstrate / 手动 Manual/ 后退 back / 处理 process / 回参 Return reference / 断点 Break point / 返回 Return Start from Power Failure Memory If the automatic processing is paused manually, press [F6] (Break point), and the system will save current track (torch position) as a break point automatically. This break point will be saved permanently even the machine is turned off. When the machine is restarted or enters auto mode again, you can press [F6] (Break point) in Auto interface to restore the break point if only current program isn t changed; when the break point is found, press [Start] again, and the system continues processing from the break point; plasma has the same function. 1.3 Basic operation 1) I/O Flame: Before the machine processing, you can select strong current key manually to control ignition, ethyne, preheating oxygen, cutting oxygen, or torch up/down/stop. Note: when you press the ignition key, if the ethyne isn t turned on, please open the ethyne valve first and then turn on the ignition switch, and delay for an ignition delay (see Parameter Control Ignition Delay) to turn off the ignition switch; press [Perforate] to perform a preheating and perforating process (see Section 3, Point 4: M07 Fixed Preheating and Perforating Cycle); press [General Switch] to turn off the IO outputs. Plasma: Before the machine processing, you can select the strong current arc switch (cutting oxygen (switch) of flame) to control the start arc; if initial positioning has been set, the system starts initial positioning; if the system is installed with and has enabled the height adjustment system, the system will send a start arc signal to the height adjustment system; if no height adjustment system is installed, the system will turn on the start arc switch; press [Perforate] to perform a start arc and perforating process (see Section 3, Point 4: M07 Start Arc Perforating Cycle); press [General Switch] to turn off the outputs. 2) Press [F ] and [F ] to increase or decrease the rate of moving speed; in standby state, press and

50 hold this key to increase or decrease the speed continuously; if during processing, press the key to increase or decrease the speed percentage by 1 every time. 3) Press [Pgup/S ] and [Pgdn/S ], which are composite key. Press [Pgup/S ] (or [Pgdn/S ]) to move the torch upwards (or downwards); while editing, press the keys to turn pages. 4) Press [F] to switch the speed rate quickly; if the rate is 50%--100%, press [F] to switch the speed rate to 5%; if the rate is 1%--50%, press [F] to switch the speed rate to 80%. 5) In graphics interface: press the number keys to zoom in the graphics: 0 resume original size of the graphics; 1 9: zoom in the graphics; 1 zoom in the graphics for one time; 2 zoom in the graphics for two times and so on. For example: press [2] to zoom in the graphics for two times; press [0] to resume the original size; press [2] twice consecutively to zoom in the graphics for 2*2=4 times. Others are same. 6) [INS] key: Activate the help of current interface. 2. Graphics library 2.1 Simple operation instruction In the main interface, press [F2] to enter the graphics library interface (as shown in Fig. 2.1). In this interface, 35 graphics are available. You can press [Y+], [Y-], [X+], [X-] to select the graphics and press [OK] to enter the settings. 返回 Return / 确定 OK / 返回 Return

51 Fig. 2.1 We will take Circle as an example for description. Move the blue frame to the circle and press [OK] to enter the graphics. 图库参数设置 Graphics Library Parameters Settings 零件类型 Part type: 片 piece 圆半径 Radius 引入线 Lead-in wire 引出线 Lead-out wire 空移 X :Place shit X 空移 Y:Place shift Y 返回 Return / 预览 Preview / 导入 Import / 返回 Return Fig. 2.3 By setting the parameters, the user can get different processing graphics. Part type: Select to cut into pieces or holes; for pieces, the part inside the graphics frame is the desired workpiece; for holes, the part outside the graphics frame is the desired workpiece. Lead-in/out wire: Lead-in wire (arc) is the wire (arc) reserved to prevent over-burning of perforating point. Lead-out wire (arc) is used for plasma cutting process, during which the lead-out wire (arc) will cause arc breaking. The lead-in/out wire (arc) for holes cutting is inside the graphics, while the lead-in/out wire (arc) for pieces cutting is outside the graphics. Space shift wire: the run idle distance from processing start to perforating point

52 The parameter settings of the graphics library are limited: the circle radius shouldn t exceed the radius of outer arc, or the height from circle center to base side of the trapezium; base side length of the trapezium shouldn t be smaller than two times of top arc radius. If the parameters exceed the range, they can t form a correct graphics combination. After setting the parameters, press [F5] to preview. If the parameters exceed the range, the system will prompt and restore the original parameters. If the parameters do not have mistake, you can press [F6] Import to enter the Auto interface. At this moment, the processing file in the system has changed into the selected graphics library file. While setting parameters, press [DEL] to delete the last digit of current last parameter, press number keys to enter the values, press [Cancel] to clear the parameters, and press [Y+], [Y-] to select setting parameters. 3. Edit In the main interface, press [F3] to enter Fig. 3.1 Edit Menu Option Window, which displays the code of current processing file. The code is read-only. If there are more than one page, press [pgup ][pgdn ] to turn pages. 返回 Return / 新建 New / 调入 Import /U 盘 USB disk / 定义 Custom / 返回 Return Fig. 3.1 Edit Menu Option Window

53 3.1 Submenu description ADT-HC4500 Flame/Plasma Cutting Machine CNC System New 输入法 Input method: 数字 digital 123 请输入文件名字 Please type the file name: 返回 Return / 保存 Save / 返回 Return Fig New File Interface In Fig. 3.1 edit interface, press [F1] to enter new file interface as shown in Fig At this moment, you can press the number keys directly to edit the file name, and press [F5] to save, or press [shift] to switch the input method. ABC and pinyin are available. The operation of pinyin method follows: 1. Press [OK] to select current character 2. Press [Cancel] to delete all current characters 3. Press [shift] to switch the input method 4. Press [DEL] to delete the last character 5. Press [Y+], [Y-] to select characters up/down 6. Press [X+], [X-] to turn pages 7. The letters on the panel are defined as below

54 删除 Delete 换输入法 Switch input method / 确定 OK / 取消 Cancel 上选 Up 上翻页 Page-up / 下选 Down / 下翻页 Page-down After entering, press [OK]; if the file name already exists in the system, press [OK], and the system will prompt, as shown in Fig below, or else enter the file edit interface, as in Fig ;

55 输入法 Input method: digital:123 提示 Prompt 文件已存在, 是否覆盖此文件 The file exists. Overwrite? 确定 OK / 取消 Cancel 返回 Return / 保存 Save / 返回 Return Fig File Name Already Exists in the System In this prompt interface, press [OK] to overwrite the original file and enter the interface shown in Fig , or press [Cancel], and the system returns to the interface shown in Fig 返回 Return / 图形 Graphics / 检测 Test / 保存 Save / 增行 Add line / 删行 Delete line / 返回 Return Fig Edit New File Interface After creating a new processing file, you can edit desired processing file code. Please refer to 3.2 Edit Processing File for the specific operation of editing the code Import 1) In Fig. 3.1 Edit Menu Option Window, press [F2] to enter file importing interface, as shown below:

56 当前目录 Current directory: 名称 Name / 大小 ( 字节 ) Size (byte) / 类型 Type 返回 Return / 调入 Import / 删除 Delete / 单拷 Copy / 全拷 Copy all / 返回 Return Fig File Importing Interface In above interface, press [F ][F ] to select a processing file, and then press [F2] or [OK] to select, and then enter the processing code edit interface. Please refer to 3.2 Edit Processing File for file editing. 2) [INS] key: Activate the help of current interface Copy In Fig File Importing interface, press [F5] Copy to copy current selected processing file from the controller to USB disk; press [F6] Copy all to copy all processing files from the controller to the USB disk. Prompt: To exit when copying all files, press and hold the Cancel key until exit the copy interface (as shown in Fig )

57 当前目录 Current directory: 数据拷贝中 Copying data. 请稍等 Please wait 返回 Return / 新建 New / 拷贝 Copy / 删除 Delete / 返回 Return Fig File Copy Function Delete In processing file importing interface, you can select to delete the files in system directory. The system will ask you to confirm, you can press [OK] --- Delete; press [Cancel] --- Do not delete 当前目录 Current directory: 名称 Name / 大小 Size ( 字节 byte) / 类型 Type

58 提示 Prompt 确定要删除该文件吗?Delete this file? 确定 OK / 取消 Cancel 返回 Return / 调入 Import / 删除 Delete / 单拷 Copy / 全拷 Copy all / 返回 Return Fig Delete Interface USB disk In Fig. 3.1 Edit Menu Option Window, press [F3] to enter USB connection. If the USB disk isn t connected properly or is incompatible with the system, the system will pop up the interface below: 当前目录 Current directory: 未找到 U 盘 Can t find USB disk. 按任意键返回 Press any key to return 返回 Return / 新建 New / 拷贝 Copy / 删除 Delete / 返回 Return Fig USB disk isn t connected successfully If the USB disk is connected successfully, the interface will show the file names saved in the USB disk after initializing, as shown below:

59 当前目录 Current directory: 返回 Return / 新建 New / 拷贝 Copy / 删除 Delete / 返回 Return Fig USB disk is connected successfully Press [Y+][Y-] to select the processing file to copy, and then press [F2] (Copy) or [OK]. After that, the system will prompt Copy data successfully. Press any key to return Definition 返回 Return / 清除 Clear / 增行 Add line / 删行 Delete line / 保存 Save / 返回 Return Definition Interface In Fig. 3.1 Edit Menu Option Window, press [F4] to enter the definition interface. 1) In this interface, press [F1] to customize M07 instruction, and the default perforating flow is:

60 Flame: 1 Fixed ignition cycle M52 2 Fixed torch down cycle M71 3 Fixed preheating cycle M74 4 Fixed perforating torch up cycle M72 5 Cutting oxygen on M12 6 Fixed perforating torch down cycle M73 Plasma: A. When height adjustment system is integrated: 1 Height adjustment on M22 2 Start arc M12 3 Wait for arc voltage test signal (IN0) When arc starts, the height adjuster initializes positioning automatically (height adjust with initial positioning), perforates, delays, and sends a successful arc voltage test signal to the controller. B. When height adjustment system isn t integrated: 1 Start arc, start arc delay M12 2 Perforating, perforating delay Actions after starting The user can customize the function of M07 according to actual requirements. 2) [F2] is to customize M08 instruction, and the default M08 is to turn off the cutting oxygen, and the flow is: Flame: 1 Cutting oxygen off M13 2 Fixed torch up cycle M70 Plasma: 1 Turn off arc M13 2 Turn off height control M23 The use can customize M08 to M80 (turn off all outputs) according to requirements. When performing M08, all valves will be turned off to save gas. 3) [F3]: Clear the data of current line 4) [F4]: Add a line below current line 5) [F5]: Delete current line 6) [F6]: Saved the edited content 7) [INS] key: Activate the help of current interface. Note: After customizing M07, M08 instructions, please change [F1] (Configure) in [F4] (Parameter) into Custom

61 3.2 Editing processing files In Fig. 3.1 Edit Menu Option Window, if you create a new file or import a file successfully, the system will enter the edit interface automatically, and then you can edit the processing file, as shown below: 返回 Return / 图形 Graphics / 检测 Test / 保存 Save / 增行 Add line / 删除 Delete line / 返回 Return Fig. 3.2 Processing File Edit Interface Graphics In above Processing File Edit Interface, press [F1] Graphics, and the interface shows the graphics of current code for reference Checking In Fig. 3.2 Processing File Edit Interface, press [F2] to check whether the code of processing file has error after entering the code of processing file or importing the code of nesting software; if yes, the line with error will be highlighted and the bottom prompts the error type; if not, it shows that the coding is correct, as shown below:

62 代码编译完成 Encoding completes. 输入代码正确 Code entered correctly. 返回 Return / 图形 Graphics / 检测 Test / 保存 Save / 增行 Add line / 删行 Delete line / 返回 Return Fig Code Error Check Interface If the check code has error, the cursor will stay in the line with error. You can press [OK] to modify the error, and then press [F2] to check the processing file. The system will pop up the dialog box below: 提示 Prompt 重新检测代码 To re-check the code, 按确定键 press OK 继续代码检测 To continue the checking, 按取消键 press Cancel 返回 Return / 图形 Graphics / 检测 Test / 保存 Save / 增行 Add line / 删行 Delete line / 返回 Return Fig Code Re-check Interface

63 In above interface, press [OK] to re-check from the first line, or press [Cancel] to check from the cursor Save 提示 Prompt 是否另存为其他文件名 Save in another file name? 按确定保存 Press OK to save, 按取消退出 or press Cancel to exit 返回 Return / 图形 Graphics / 检测 Test / 保存 Save / 增行 Add line / 删行 Delete line / 返回 Return Saving Files After entering processing code or checking the code, press [F3] to save before exiting, or the system can t memorize current processing file. When you press [F3], the system will ask whether save as another file (as in Fig ); press [Cancel] to overwrite the original file; press [OK] to enter a file name and then press [F5] to save the file. If you do not need to save current processing file, you can press [ ] or [ ] directly to return to the main interface Add/delete line Add line: While editing processing file, press [F4] or [OK] to add a line of code below the cursor. Delete line: While editing processing file, press [F5] to delete the line of code where the cursor locates. 3.3 Basic operation 1) The panel has two types of keys, composite keys and single function keys. For composite keys, you can

64 press it to execute the lower functions on the keys, or press [Shift] and the composite keys to execute the upper functions. This function is only available in program edit state. 2) When cursor moves up/down, you can locate the cursor at the line end of the program automatically, and press to move the cursor for one line every time. 3) Page up/down: Press [Pagup / S ] or [Pagdn / S ] to turn the page up or down. 4) The line number in the processing program is generated automatically. 5) Press [DEL] on the panel to delete a character where the cursor locates. 6) Press [INS] on the panel to insert a space in the line. 4. Parameters In the main interface, press [F4] to enter parameter settings, as shown below: 请选择要设置的参数 Please select the parameter to set: 返回 Return / 系统 System / 速度 Speed / 调整 Adjust / 控制 Control / 精度 Precision / 保存 Save / 返回 Return Fig. 4 System Parameters Setting Interface 4.1 System configuration In above system parameter setting interface, press [F1] to enter the setting interface:

65 系统配置界面 System Configuration Interface M07 指令 M07 instruction: 默认 Default M08 指令 M08 instruction: 默认 Default 机型 Model: 火焰 Flame 公英制 System: 公制 Metric 语言 Language: 中文 Chinese 返回 Return / 配置 Configure / 调高 Adjust height / 高级 Advance / 火焰 Flame / 保存 Save / 返回 Return Fig. 4.1 Configuration Interface M07, M08 instruction: The user can select Default or Custom for M07, M08 preheating perforating instruction. Please refer to section 3 Definition. Language: Select language from available options. Model: Two cutting processes are available, i.e. flame and plasma. System: This instruction only allows switching metric and imperial system before entering auto mode or checking program. Operating mode: Press [Y+], [Y-] to move cursor up/down, press [X+], [X-] to change the mode, and press [F6] to save the parameters Height adjustment In above system parameter setting interface, press [F2] to enter height adjustment interface:

66 等离子调高设置界面 Plasma Height Adjustment Interface 调高允许 Allow height adjustment: 打开 On 初始定位 Initial positioning: 关闭 Off 弧压检测 Arc voltage test: 关闭 Off 返回 Return / 配置 Configure / 调高 Adjust height / 高级 Advance / 火焰 Flame / 保存 Save / 返回 Return Fig Height Adjustment Allow height adjustment: When the system is installed with arc voltage height adjustment device, this controls when to turn on/off arc voltage height adjustment. Initial positioning: The torch performs a fixed rising height after touching the steel plate. Arc voltage test: The plasma power supply feeds back a signal for start arc. If it is successful, the system executes running track; if not, it stops track running. Operating mode: Press [Y+], [Y-] to move cursor up/down, press [X+], [X-] to change the mode, and then press [F6] or [OK] Flame step height adjustment In parameter setting interface, press [F4] Flame to enter flame step height adjustment interface: Press number keys to enter the parameter values, and press [Y+] [Y-] to select parameters

67 火焰步进调高参数设置 Flame Step Height Adjustment Setting Z 轴调高允许 Allow Z axis height adjustment: Off Z 轴脉冲当量 Z axis pulse equivalent Z 轴启动速度 Z axis start speed Z 轴加速度 Z axis acceleration Z 轴最大速度 Z axis maximum speed: 割枪升降距离 Torch up/down distance 穿孔升降距离 Perforating up/down distance: 返回 Return / 配置 Configure / 调高 Adjust height / 高级 Advance / 火焰 Flame / 保存 Save / 返回 Return Fig Flame Step Height Adjustment Parameter description: 1) Allow Z axis height adjustment: If the state is on, connect to axis Z of the system to adjust the torch height while flame cutting. 2) Z axis pulse equivalent: Z axis precision setting; please refer to section (Pulse equivalent setting) 3) Z axis start speed: Please refer to section (Speed setting) 4) Z axis acceleration: Please refer to section (Speed setting) 5) Z axis end speed: Please refer to section (Speed setting) 6) Torch up/down distance: The distance dropping to preheating height (cutting) for the first time while cutting (the distance that torch rises from cutting height to initial height)

68 7) Perforating up/down distance: the distance that torch rises from cutting height to safe height while perforating (the distance that torch rises from safe height to cutting height), preventing high temperature solution entering the nozzle. Note: If not in flame height adjustment, Z axis is synchronous to Y axis. Y, Z can be used for bilateral drive. After entering the parameters, press [F6] to save. 4.2 Speed In Fig. 4 system parameter setting interface, press [F2] to show the interface below, in which you can set the speed, manual speed, acceleration and deceleration. 速度界面设置 Speed Setting Interface 启动速度 Start speed 加速度 Acceleration 手动速度 Manual speed 加工速度 Processing speed 返回 Return / 系统 System / 速度 Speed / 调整 Adjust / 控制 Control / 精度 Precision / 存储 Store / 返回 Return Fig. 4.2 Speed Parameter Setting

69 4.2.1 Speed setting Parameter Description Unit Start speed Start speed of axis X/Y mm/min Acceleration Manual speed The speed value of axis X/Y added every time from start speed to maximum speed Axis X/Y speed during manual running, G00 and reference returning speed mm/min mm/min Processing speed Axis X/Y speed when program is running, G01, G02, G03 speed mm/min Table Note: During actual cutting, the speed should be controlled when cutting the corners. If the speed is too high, the flame may be off or can t cut through the steel plate; if the speed is too low, the corner may be burnt to arc. Therefore, the Start speed and Acceleration in Speed settings should be adjusted repeatedly to the optimum state. Reference: Processing speed Pulse equivalent Start speed Acceleration 500mm/min (the adjustment of this value should be stressed) 500mm/min (the adjustment of this value should be stressed) Table Adjustment In Fig. 4 system parameter setting interface, press [F3] to the interface below, in which you can set the limit coordinates, origin coordinates and reverse clearance

70 调整参数设置界面 Parameter Setting Interface 软正限位 Soft positive limit 软负限位 Soft negative limit 机床原点 Machine tool origin 反向间隙 Reverse clearance 返回 Return / 系统 System / 速度 Speed / 调整 Adjust / 控制 Control / 精度 Precision / 存储 Store / 返回 Return Fig. 4.3Parameter Setting Interface Adjustment setting Parameter Description Unit Soft positive limit Soft negative limit Machine tool origin Reverse clearance (X) Positive limit of the system; if current position is larger than this value, the system will stop automatically Negative limit of the system; if current position is smaller than this value, the system will stop automatically Origin position of the machine tool Clearance compensation for axis X during reverse direction change mm mm mm mm

71 Reverse clearance (Y) Clearance compensation for axis Y during reverse direction change Table mm 4.4 Control In Fig. 4 system parameter setting interface, press [F4] to show the interface below, in which you can set X, Y motor speed, preheating and torch up/down time during automatic processing. 火焰控制参数界面 Flame Control Parameter Interface 边缘穿孔提示 Edge perforating prompt: 关闭提示 Off 预热延时 Preheating delay 割枪升延时 Torch up delay 割枪降延时 Torch down delay 点火延时 Ignition delay 穿孔割枪升 Perforating torch up 穿孔割枪降 Perforating torch down 穿孔延时 Perforating delay 割缝补偿 Slot compensation 返回 Return / 系统 System / 速度 Speed / 调整 Adjust / 控制 Control / 精度 Precision / 存储 Store / 返回 Return Fig Flame

72 等离子控制参数界面 Plasma Control Parameter Interface 起弧延时 Start arc delay 割枪升延时 Torch up delay 割枪降延时 Torch down delay 穿孔延时 Preheating delay 拐角速度比率 Corner speed ratio 定位上升空间 Positioning up time 割缝补偿 Slot compensation 穿孔上升延时 Preheating up delay 拐角圆弧半径 Corner arc radius 拐角下降速度 Corner down speed 返回 Return / 系统 System / 速度 Speed / 调整 Adjust / 控制 Control / 精度 Precision / 存储 Store / 返回 Return Fig Plasma Parameter Description Unit Edge perforating Enable perforating prompt while perforating prompt Preheating delay The preheating time while perforating steel plate, which 0.01 sec

73 Torch up delay Torch down delay Ignition delay Perforating torch up Perforating torch down Start arc delay Perforating delay Height adjustment control Positioning up time can be adjusted Used before G00 transferring position to raise the torch to an appropriate height, preventing the torch and steel plate from colliding Counter action of torch up delay lowers the torch to an appropriate height; after transferring G00 and before processing, the torch must be lowered; the dropping time of torch is shorter than rising time due to gravity. The time that high voltage ignition coil electrified while igniting In the fixed cycle of preheating perforating, when the preheating ends, torch rises quickly and perforating torch delays. At this moment, cutting oxygen turns on, torch starts dropping, perforating torch down delays. Torch rising before turning on cutting oxygen will prevent the steel chip blocking the torch nozzle while turning on cutting oxygen In the fixed cycle of preheating perforating, torch drops, and the fixed cycle ends after the perforating torch down delay. The dropping time of torch is shorter than rising time due to gravity. After arc switch is started, a delay is required before processing (plasma processing) After arc switch is started, a continuous start arc time is required to avoid unsuccessful arc start If the speed is smaller than this parameter during G01, G02, G03 code motion, height adjustment is turned off (plasma processing) Set initial positioning up time during plasma processing 0.01 sec 0.01 sec 0.01 sec 0.01 sec 0.01 sec 0.01 sec 0.01 sec % 0.01 sec

74 Slot compensation Preheating up delay Corner speed ratio Corner arc radius Corner down speed Flame/plasma radius compensation (Plasma) Torch up time while perforating delay (Plasma) When the processing speed percentage drops to this value, height adjustment control signal is turned off; when the processing speed percentage rises to this value, height adjustment control signal is turned on (Plasma) Set the critical value of arc radius when processing arc The speed drops if the arc radius is smaller than this value (Plasma) Set the speed dropping to this percentage if the radius is smaller than corner arc radius when processing arc Speed = F Processing speed percentage corner descending speed Table 4.4 mm 0.01 sec % mm % 4.5 Precision In Fig. 4 system parameter setting interface, press [F5] to show the interface below, in which you can set the distance (mm) of X, Y axis moving every pulse. The value affects the precision of the track directly

75 脉冲当量设置界面 Pulse Equivalent Setting Interface X 轴脉冲当量 X axis pulse equivalent Y 轴脉冲当量 Y axis pulse equivalent 注意 : 单位为 N 毫米 / 分钟 Note: The unit is N mm/min. 返回 Return / 系统 System / 速度 Speed / 调整 Adjust / 控制 Control / 精度 Precision / 存储 Store / 返回 Return Fig. 4.5 Precision Parameter Interface Pulse equivalent settings 1) In the main interface, press [F4] and then press [F5] to enter precision setting interface, and set the X, Y pulse equivalent to (at this moment, the control system sends a pulse, and the motor moves 0.01MM); after setting, press [F6] to save and exit the main interface. 2) Press [F1] and then press [F2] to enter the manual interface, and then press [F1] to have Jog increment: L= , Enter desired jogging length, and suppose that the jogging unit is 1000MM 3) Press [X+], [X-] or [Y+], [Y-] to start jogging; suppose that the actual moving distance is 578MM, Calculation formula: ( ) 1000 = = Actual moving Pulse equivalent Actual jogging distance of current system data

76 1) Return to the main interface, press [F4] and then [F5] to enter precision setting interface, enter into X, Y axis pulse equivalent coefficient. Note: Generally, the pulse equivalent of X, Y axis has a little error. Please set respectively. 4.6 Storage After modifying every submenu in Parameter, please press [F6] to save before exiting, or else the modified values won t be saved. 5. Diagnosis In the main interface, press [F5] to enter the diagnosis interface, as shown in Fig. 2.6: 相关提示 Prompt 请在下面菜单选择要设置的选项 Please select desired option in the menu below. 返回 Return / 诊断 Diagnosis / 定义 Definition / 更新 Upgrade / 版本 Version / 返回 Return Fig. 5 Diagnosis Main Interface 5.1 Submenu description 1) Diagnosis interface In the Diagnosis interface shown in Fig. 5, press [F1] to enter the Diagnosis interface as shown in Fig ; Operation instructions: Press [F1] to test the forward rotation of X axis Press [F2] to test the reverse rotation of X axis Press [F3] to test the forward rotation of Y axis

77 Press [F4] to test the reverse rotation of X axis Press [F5] to stop current rotation of X/Y axis Press [X+] [X-] [Y+] [Y-] to move output cursor, and press [OK] to output related switching signal. If there is input signal, the red circle below pin mark corresponding input diagnosis will turn into yellow. With this function, you can check whether the I/O port is normal. X 正向运动中 X forward moving 诊断界面 Diagnosis Interface 返回 Return / 停止 Stop / 返回 Return Fig Diagnosis Test Window 2) Defining reserved I/O interface In Fig. 5 Diagnosis interface, press [F2] to show output function customizing interface, and press [X+][X-][Y+][Y-] to set. As in Fig , Default is the default output of the system, while Standby is the standby output connected to the system. Please refer to Chapter 5, 2.3 Electrical Connection for the definition of output. Note: The Standby output is used only when the default output optical coupling has failure, while Default output is used under normal condition

78 请选择你要设置的输出控制口 Select the output port to set 点火控制 :( 默认 )Ignition control: Default 预热氧控制 :( 默认 )Preheating oxygen control: Default 乙炔控制 :( 默认 )Ethyne control: Default 切割氧控制 :( 默认 )Cutting oxygen control: Default 割枪升控制 :( 默认 )Torch up control: Default 割枪降控制 :( 默认 )Torch down control: Default 返回 Return / 返回 Return 1 Flame

79 请选择你要设置的输出控制口 Select the output port to set 奇弧控制 :( 默认 )Start arc control: Default 拐角控制 :( 默认 )Corner control: Default 穿孔割枪升 :( 默认 )Perforating torch up control: Default 穿孔割枪降 :( 默认 )Perforating torch down control: Default 返回 Return / 返回 Return 2 Plasma Fig Customizing Output Port 4) In the Diagnosis interface shown in Fig. 5, press [F5] to show the latest update of the system. 5) In the Diagnosis interface shown in Fig. 5, press [F6] to show current version info. Fig shows the version info of HC4500. 当前版本号 Current version: 4500 V0.1.0 如果你又任何建议或其他使用中的不便, 请及时反馈给我们, 我们将尽一切努力进行改善 谢谢! If you have any suggestion or inconvenience, please contact us, and we will do our best to improve. Thanks! July 19, 2010 返回 Return / 返回 Return Fig HC4500 Version Display

80 6. Upgrade This function is used by the used to upgrade the software. In the main interface, press [F6] to enter the upgrade option window, as shown in Fig. 6: 升级主界面 Upgrade Interface (F1) 系统参数还原 (F1) System parameter reset (F2) 使用 U 盘升级 (F2) Upgrade via USB disk (F5) 连接电脑升级 (F5)Upgrade via PC 返回 Return / 还原 Reset / U 盘 USB disk / 重启 Restart / 电脑 PC / 帮助 Help / 返回 Return Fig. 6.1 System Upgrade Option Window 6.1 Submenu description Press [F1] to restore the default parameters Press [F2] to connect to USB disk [F3] is reserved Press [F4] to restart the control system Press [F5] to connect to computer Press [F6] to enter the help system Press [INS] to activate the help of current interface

81 6.2 Reset ADT-HC4500 Flame/Plasma Cutting Machine CNC System In Fig. 6.1 Upgrade Interface, press [F1] to enter system parameter reset/save interface. Reset (F1) 把当前参数还原成系统默认值 (F1) Reset current parameters to default (F2) 把当前参数设置成系统默认值 (F2) Set current parameters to default 返回 Back / 还原 Reset / 保存 Save / 返回 Back Fig Parameter Reset/Save Interface In this interface, the system will ask the user to reset or set to default. To reset, press [F1], and the system prompts after resetting, as in Fig ; if you press [F1], the system enters the prompt interface, as in Fig , or press [Cancel] to return to previous interface. Note: If the system parameters haven t been saved, the system won t restore the parameters, as shown in Fig

82 提示 Prompt 是否把当前参数还原成系统默认值?Reset current parameters to default? 确认 OK 取消 Cancel 返回 Return / 还原 Reset / 保存 Save / 返回 Return Fig Can t reset the parameters 提示 Prompt 参数还原成功, 请断电重启 Reset parameters successfully. Please restart. 返回 Return / 还原 Reset / 保存 Save / 返回 Return Fig Reset parameters successfully

83 In system parameter reset/save interface, you need to enter the valid password to save the parameters; if you don t want to save, press [ ] or [ ] to return. 提示 Prompt 请输入设置密码 Please type the password 确定 OK 取消 Cancel 返回 Return / 返回 Reset / 保存 Save / 返回 Return Fig Resetting Validation Interface In above interface, type the valid password to have the interface below:

84 提示 Prompt 把当前参数设置成系统出厂值 Set current parameters as default? 确定 OK / 取消 Cancel 返回 Return / 还原 Reset / 保存 Save / 返回 Return Fig Default Setting Prompt Interface In Default Setting Prompt Interface, press [OK] to set current parameters as default, and the parameters will be reset to this default value. After saving, the system pops up a prompt interface, as in Fig If you don t want to set current parameters as default, please press [Cancel] and [ ] or [ ] to return. 提示 Prompt 参数保存成出厂值成功 Save parameters as default successfully 返回 Return / 还原 Reset / 保存 Save / 返回 Return Fig Prompt interface after saving parameters as default successfully 6.3 Upgrading through USB disk 1) USB disk isn t connected successfully

85 当前目录 Current directory 未找到 U 盘, 按任意键返回 Can t find USB disk. Press any key to return 返回 Return / 新建 New / 拷贝 Copy / 删除 Delete / 返回 Return Fig USB disk isn t connected successfully Copy the latest program to USB disk, and insert the disk into USB interface. In the main interface, press [F6] to enter the upgrade interface, and press [F2] to show the interface in Fig if the USB disk isn t connected successfully. Press any key to return to the main interface. 2) USB disk is connected successfully

86 当前目录 Current directory 复件复 :Multiple copies 复件 :copy 复件 :copy 返回 Return / 还原 Reset /U 盘 USB disk / 重启 Restart / 电脑 PC / 帮助 Help / 返回 Return Fig USB disk is connected successfully If the USB disk is connected successfully, press [Y+], [Y-] in the directory to move cursor to 2440TEST.BIN and [OK] to show the interface below: 当前目录 Current directory 正在下载程序文件, 请稍等 Downloading program file. Please wait 返回 Return / 还原 Reset / U 盘 USB disk / 重启 Restart / 电脑 PC / 帮助 Help / 返回 Return Fig Upgrading If the selected file isn t system upgrade file, the system will prompt automatically, as in Fig :

87 当前目录 Current directory 此文件不是系统文件, 系统升级失败 This isn t system file. Upgrade fails 返回 Return / 还原 Reset /U 盘 USB disk / 重启 Restart / 电脑 PC / 帮助 Help / 返回 Return Fig Upgrade fails If the selected file is appropriate, the interface after downloading the program is shown below: 当前目录 Current directory 程序下载完成, 请按 F3 启动键约一秒钟后, 按取消键进入 BIOS 更新界面, 将最新的应用程序烧录到 BIOS 芯片内!After downloading the program, please press and hold F3 for one second and press Cancel to enter BIOS

88 update interface and burn the latest program into BIOS chip. 返回 Return / 重启 Restart / 确定 OK / 返回 Return Fig Upgrade completes At this moment, press [F3] to restart, press [Cancel] after one second to enter the interface shown in Fig , or turn off the power supply, press and hold [Cancel] for several seconds, and connect the power supply to enter the interface shown in Fig Then, update the BIOS in the program burning method described in Chapter Connecting to PC and upgrading In the main interface, press [F6] and then press [F5] to connect to PC: 升级主界面 Upgrade Interface (F1) 系统参数还原 (F1) System parameter reset (F2) 使用 U 盘升级 (F2) Upgrade via USB disk (F5) 连接电脑升级 (F5) Upgrade via PC 返回 Return / 还原 Reset / U 盘 USB disk / 重启 Restart / 电脑 PC / 帮助 Help / 返回 Return Fig Connecting to PC Connect PC and the controller with a USB cable (shown below), press [F5] to connect to PC, and click My Computer to show the controller on PC as a 256MB USB disk. Click Mobile disk and copy the latest software to folder ADT and overwrite original 2440TEST.BIN. After that, turn off the power supply, press and hold

89 [Cancel] and connect the power to burn the latest program into BIOS chip. Refer to 6.6 for specific operation. Fig USB cable 6.5 Burning program After transmitting the latest software to the controller, you need to save the software in the BIOS of the controller, making the controller be able to execute the latest software. Operation procedure: turn off the controller, press and hold [Cancel] on the panel and connect the power to have the interface below:

90 当前日期 Current date: January 13, 2006; 当前时间 Current time: 11:00:00 0 System setting 系统设置 1 BIOS setting 1----BIOS 设置 2 USB disk setting 2---U 盘设置 3 System self test 3--- 系统自检 4 Start mode 4--- 启动方式 5 LCD selection 5--- 液晶屏选择 6 Language 6--- 语言按数字键执行相应操作,(ESC) 返回 Press number keys to perform operations, press [ESC] to return BIOS Password Interface Press [1] to enter BIOS setting interface: 当前日期 Current date: January 13, 2006; 当前时间 Current time: 11:00:00 请选择更新的区域 :Please select the section to update: 0---BIOS 区 0 BIOS section 1--- 程序区 1 Program section 点阵子库区 2 16-dot matrix section 点阵子库区 3 24-dot matrix section 按数字键执行相应操作,(ESC) 返回 Press number keys to perform operations, press [ESC] to return BIOS Setting Interface Press [1] to select 1. Program section and press [OK]; the system asks Confirm to write-in? [y/n]. Press [y]

91 and the system will find the file to update, and prompt NAND Flash programming completes after that. Please cut off the power supply and restart the controller. After updating the program, check whether the start mode is Normal, as shown below: 当前日期 Current date: January 13, 2006; 当前时间 Current time: 11:00:00 0 正常启动 0 Normal 1---U 盘启动 1 USB 当前启动模式 : 正常启动 Current start mode: Normal 按数字键执行相应操作,(ESC) 返回 Press number keys to perform operations, press [ESC] to return Start mode If current start mode isn t Normal, please press [0] to switch to Normal. 6.6 BIOS interface connecting to PC and upgrading In PC, decompress the program file. Connect PC to the control system with the cable. Operation procedure: turn off the power supply first, press and hold [Cancel] on the panel and connect the power supply, as shown below:

92 当前日期 Current date: January 13, 2006; 当前时间 Current time: 11:00: 系统设置 0 System setting 1---BIOS 设置 1 BIOS setting 2---U 盘设置 2 USB disk setting 系统自检 3 System self test 启动方式 4 Start mode 液晶屏选择 5 LCD selection 6--- 语言 6 Language 按数字键执行相应操作,(ESC) 返回 Press number keys to perform operations, press [ESC] to return BIOS Password Interface In above interface, press [2] to enter USB disk setting interface:

93 当前日期 Current date: January 13, 2006; 当前时间 Current time: 11:00: USB 通讯 0 USB communication 格式化 U 盘 1 Format USB disk 2---U 盘数据复制 2 Copy data in USB disk 格式化 YAFFS2 区 3 Format YAFFS2 section 按数字键执行相应操作,(ESC) 返回 Press number keys to perform operations, press [ESC] to return BIOS USB Disk Interface Press [0] to select USB communication, the prompt will prompt USB transmitting Please find the control system in the connected PC. The control system is indicated by a disk symbol in PC as USB disk. Please copy the decompressed folders ADT, PRG and HELP (to copy English, please rename help to help), and then copy them to the control system, and press [Cancel] to exit the communication connection

94 当前日期 Current date: January 13, 2006; 当前时间 Current time: 11:00:00 请选择更新的区域 :Please select the section to update: 0----BIOS 区 0 BIOS section 1--- 程序区 1 Program section 点阵子库区 2 16-dot matrix section 点阵子库区 3 24-dot matrix section 按数字键执行相应操作,(ESC) 返回 Press number keys to perform operations, press [ESC] to return Entering setting interface of BIOS Press [Y+], [Y-] to move cursor to B. BIOS setting and press [OK]. Then, press [X+], [X-] to move cursor to 2. Update program and press [OK]. When the system prompts Confirm to update? Y/N, please press [OK]. The system will prompt that file is found and updating, and prompts update completes; please restart the machine after updating; please cut off the power supply and then restart the controller. 7. Help system To help you to operate the system, we provide the help system: 1) In the main interface, press [INS] to activate the help system of current interface, which provides basic operation instructions and prompts. 2) In the upgrade interface, press [F6] to enter the help system, as shown in Fig With this help system, you can look for basic help topics by entering desired content and pressing [F5]. The system will highlight the first item; if you don t enter the content for search, the system will show

95 the entire help file. Note: The help involves G code, M code and commonly used instructions that are easily to be forgotten. 3) Press [pgup ] [pgdn ] to turn pages, and press [ ] or [ ] to exit the help system and return to current interface. 输入法 Input method: 123 请输入搜索内容 Please type the content to search: 返回 Return / 查找 Search / 返回 Return Fig. 7.1 Help System 8. Using different languages 1. ADTLIB graphics library: The default ADTLIB folder already contains Chinese and English graphics library. 2. Help file only supports ANSI language. 3. Please rename the LOGO picture to LOGOC.BMP in Chinese format, and rename to LOGO.BMP in other languages. 4. Multi-languages in HC4500 system: (default: Chinese and English) Please follow the CONFIG2.INI, CONFIG3. INI files and the instructions provided by us or translated by customers and import the configuration file into the ADT directory of the controller. The files named CONFIG2.INI and CONFIG3.INI in the directory are configuration files in other languages required by

96 customers. When selecting languages in parameter configuration interface, if the required language isn t in the ADT folder or the folder is empty, the controller will be in Chinese by default. Notes for HC4500 language configuration file translation: 1. Please copy the configuration file, and open the copied file with Notepad; 2. If it is in Chinese and one character is two bytes, please name it to config2.ini, If it is English and one character is one byte, please name it to config3.ini. 3. Please translate the content following '=' in the configuration file to Chinese, and keep others unchanged. Note: 1. Character ';' is the end of configuration, and followed by note; 2. The '=' symbol shouldn t exist in notes and configuration values; 3. Do not change the parameter sequence in every interface, and do not use '[]' in notes; 4. To add new parameters, please add to the end of the interface; 5. Due to the small screen of the controller, please control the character quantity when translating the parameters; 6. Please keep the content in '[]' unchanged; 7. If the equal mark isn t followed by any content, which is preserved length of previous line, you can write the excessive part of previous line after translated. For example: (Chinese info) [1]=Adtech (Shenzhen) CNC Technology Co., Ltd.; ( 60 Byte) [2]=; [3]= ; After translated: [1]=ADTECH CNC TECHNOLOGY; [2]= CO., LTD (SHENZHEN); [3]= ; 5. If you have any question, please refer to the translation document or contact the supplier

97 Chapter IV: Instruction Programming System 1. Description of programming symbols Every motion of the CNC processing follows specified procedure, every processing program consists of several instructions, every instruction consists of several function words, and every function word is started with letter and followed by parameter value. Definition of function words: G M L X Y I J R Preparation function Auxiliary function Cycle times or delay time X axis coordinates: relative coordinates under G91 (default), absolute coordinates under G90 Y axis coordinates: relative coordinates under G91 (default), absolute coordinates under G90 When processing arc, circle center coordinates minus X axis start value When processing arc, circle center coordinates minus Y axis start value Arc radius 2. Description of coordinates 2.1 Relative coordinates In the coordinates system, if the position of current coordinates is calculated from previous coordinates position, it is called as relative coordinates, as in the figure below:

98 B C D A Fig. 2.1 As in the figure above, if calculated with relative coordinates, the coordinates of the entire graphics will be: 1. A is the origin, and the coordinates are X0, Y0; 2. B relative to A: X50, Y50; 3. C relative to B: X50, Y50; 4. D relative to C: Y-50; 5. D relative to B: X-50; 2.2 Absolute coordinates In the coordinates system, if the position of current coordinates is calculated from origin coordinates position, it is called as absolute coordinates; as in Fig. 2.1 the coordinates of entire graphics calculated absolute coordinates will be: 1. A is the origin, and the coordinates are X0, Y0; 2. B relative to A: X50, Y50; 3. C relative to A: X100, Y100; 4. D relative to A: X100, Y50; 5. D relative to B: X50, Y50; 3. G instruction description

99 3.1. G92 reference point setting When setting program running, the coordinates of processing start (reference point) must be put at the start of the program. Format: G92 X0 Y0 If G92 isn t followed by X, Y, the current coordinates of X, Y will be the reference point. Generally, if the origin of machine tool is used for positioning, G92 won t be followed by X, Y G21/G20 metric/imperial system setting Set the length unit (default: metric) of program processing G20: imperial (unit: inch) G21: metric (unit: mm) Format: G21 This instruction sets the length unit (mm) of processing. It is usually written in the second line of the program (unless temporary change is required), i.e. next line of G92. The instruction isn t followed by any content, and will persist until next G20 or G G00 space shift This instruction can return the torch to specified position quickly, and the system moves from start to end in linear. The processing is at run idle speed, i.e. maximum manual speed, and isn t controlled by percentage. Format: G00 Xn Yn For example: G92 X0 Y0 G00 X75 Y75 M02 Current position of torch Expected position of torch 3.4. G01 straight line cutting This instruction can feed the torch to specified position in linear and single axis or two axes linear interpolation is allowed as cutting instruction. Format: G01 Xn Yn For example:

100 G92 X0 Y0 G00 X100 Y50 G01 X30 Y90 M02 Current position of torch Expected position of torch 3.5. G02/G03 arc cutting This instruction is used to cut a circle or arc, while circles include G02 (clockwise) and G03 (counterclockwise) Format: G02 [03] In For example (G02): G92 X0 Y0 G00 X55 Y55 G02 I35 M02 For example (G03): G92 X0 Y0 G00 X55 Y55 G03 I35 M02 Current position of torch Expected position of torch Note: I and J are the increment of circle center relative to the start in X, Y axes direction. To simplify the manual programming of processing file, type I50 directly to program a circle with 100MM diameter; type I75 directly to program a circle with 150MM diameter G04 pause/delay instruction This instruction is used to set the delay. When executing this instruction, the program delays the time (unit: sec) specified by L. Format: G04 Ln For example: G04 L3.6 (delay: 3.6sec)

101 If G04 isn t followed by Ln, the system will be delayed without day after executing G04 until you press [Start] to stop the delay G26, G27, G28 returning to reference point This instruction can return the torch to reference point automatically. The processing is at run idle speed, i.e. maximum manual speed, and isn t controlled by percentage. Format: G26 X axis returns to reference point G27 Y axis returns to reference point G28 X and Y axes return to reference point For example: G28 (X, Y axes return to reference point at the same time, which is like G00) 3.8. G22/G80 circular processing This instruction is used for cycle processing, and G22 is the start of cycle and specifies cycle times L. G80 is the end of cycle. G22 and latest G80 downwards constitute a cycle. Format: G22 Ln_ (L specified cycle times) Cycle G80 (cycle ends) For example: 0000 G92 X100 Y : G22 L10000 cycle starts 0002: G00 X50 Y : G01 X80 Y : G80 cycle ends 0005: M G81 workpiece counting This instruction is the total workpieces memorized and processed by the system automatically. Format: G81 For example: 0000 G92 X0 Y0 0001: G22 L3 cycle starts 0002: G01 X50 Y : G81 Count 0004: G80 cycle ends

102 0005: M G91/G90 relative/absolute coordinate programming Relative coordinates under G91 (default), absolute coordinates under G90 Format: G91 G01 X G41/G42/G40 Set the slot compensation, which is set before steel plate perforating and cutting, and canceled by M08 instruction Programming format: G41 G42 G40 Left compensation Right compensation Cancel compensation 4. Common M instructions 1) Commonest M instructions: The user only needs to be familiar with the function of M07, M08 and M02. M07 is the fixed cycle of preheating perforating; after track processing and executing M08, the system will turn off related air valve, and M02 processing ends finally. The specific code functions follow 1 M07 Fixed cycle of preheating perforating; the operation procedure follows: Flame: 1. Ethyne valve open M10; 2. Ignition open M20; 3. Torch down M16; 4. Preheating valve opens, starts preheating M24; 5. Perforating torch up M14; 6. Cutting oxygen valve open M12; 7. Perforating torch down M16; 8. Perforating action completes, performs next action Plasma: A. When height adjustment system is on: 1. Enable height adjustment (corner) M

103 2. Start arc M12 3. Wait for arc voltage test signal (IN0) When arc starts, the height adjuster initializes the positioning automatically (height adjuster with initial positioning, which is disabled in parameters); perforates, delays, and sends a successful arc voltage test signal to the controller. The control system starts next action when detects the arc voltage signal. B. When height adjustment system and initial positioning are disabled: 1. Start arc, start arc delay M12 2. Perforating, perforating delay 3. Torch down 3. Start cutting 2 M08 Turn off fixed cutting cycle, and the operation sequence follows: Flame: Plasma: 1. Turn off cutting oxygen valve; 2. Torch up 1. Turn off arc M13 2. Turn off height control M23 (torch up if height control and initial positioning are not enabled) 3 M02 Program end instruction 2) Other M instructions: 1 M10/M11 2 M12/M13 3 M14/M15 4 M20/M21 5 M24/M25 Ethyne valve switch, M10 (ON), M11 (OFF) Cutting oxygen valve switch, M12 (ON), M13 (OFF) Torch up switch, M14 (ON), M15 (OFF) Ignition switch, M20 (ON), M21 (OFF) Preheating oxygen valve switch, M24 (ON), M25 (OFF) 6 M52 7 M70 8 M71 9 M72 10 M73 Fixed ignition cycle (controlled by time in Control interface) Fixed torch up cycle (controlled by time in Control interface) Fixed torch down cycle (controlled by time in Control interface) Fixed perforating torch up cycle (controlled by time in Control interface) Fixed perforating torch down cycle (controlled by time in Control interface)

104 ⑾ M74 ⑿ M80 Fixed preheating cycle (controlled by time in Control interface) General switch; all outputs will be turned off after performing M

105 Chapter V: Hardware 1. Dimensions Fig. 1.1 Front Appearance Dimensions Fig. 2.1 Side Appearance Dimensions

106 数字输出 Digital output 电机 Motor 数字输入 Digital input USB 通讯串口 USB communication / Serial port Fig. 2.1 Rear Appearance Dimensions Note: The length above is in mm ; 2. System I/O connection 2.1 Rear cover view 数字输出 Digital output 电机 Motor

107 数字输入 Digital input USB 通讯串口 USB communication / Serial port 2.2 Electrical specifications Switching quantity input Channel: 32, all optic coupling isolation Input voltage: 12-24V DC High level>4.5v Low level<1.0v Isolation voltage: 2500V DC Count input: Channel: main axis ABZ phase code input, all optic coupling isolation Maximum counting frequency: 2MHz Input voltage: 5-24V DC High level >4.5V Low level <1.0V Isolation voltage: 2500V DC Pulse output: Channel: 3 pulses, 3 directions, all optic coupling isolation Maximum pulse frequency: 2MHz Output type: 5V differential output Output mode: pulse + direction or pulse + pulse Switching quantity output: Output Channel: 16, all optic coupling isolation Output type: NPN collector open-circuit, 12-24V DC, maximum current: 100mA RS-232 baud rate (bps): 1200, 2400, 4800, 9600, 19200, 38400, 57600,

108 2.3 Electrical connection ADT-HC4500 Flame/Plasma Cutting Machine CNC System Motor control interface 15-port socket (male) XS XDR+ XDR- XPU+ XPU- YDR+ YDR- YPU+ YPU- ZDR+ ZDR- ZPU+ ZPU- PU_COM 5V- 5V- Wire No. Definition Function 1 XDR+ X direction signal + 9 XDR- X direction signal - 2 XPU+ X pulse signal + 10 XPU- X pulse signal - 3 YDR+ Y direction signal + 11 YDR- Y direction signal - 4 YPU+ Y pulse signal + 12 YPU- Y pulse signal - 5 ZDR+ Z direction signal + 13 ZDR- Z direction signal - 6 ZPU+ Z pulse signal + 14 ZPU- Z pulse signal - 7 PU_COM Positive end of internal 5V power supply; can t connect to external power supply (used for signal end input drive) 15 5V- Negative end of internal 5V power supply; can t connect to external power

109 supply 8 5V- Negative end of internal 5V power supply; can t connect to external power supply Wiring mode of pulse output signal: Differential mode: This mode is recommended for step drives with independent pulse and direction input and most servo drives to get better anti-interference. 步进电机驱动器 Step motor drive 伺服电机驱动器 Servo motor drive Single end mode: Suitable for step drives that pulse is connected to anode of direction 步进电机驱动器 Step motor drive Note: Not suitable for step drives that pulse is connected to cathode of direction PU_COM and 5V- are specially designed for step drives or servo drives whose control signals are not differential. The drives are connected in common anode or common cathode. If the control signals of the drive are connected

110 in differential mode, PU_COM and 5V- do not need to be connected. Please note that PU_COM shouldn t be used for any other purpose except non-differential connection of drive pulse, or else the controller may be damaged. Note: Neither two of PU+, PU-, DR+ and DR- can be connected, or else the pulse interface will be damaged Output control interface 25-port socket (male) Wire No. Definition Function 1 IN0 Arc voltage signal test (AVT) (connect only when arc voltage should be tested during plasma cutting) 2 IN1 Original positioning signal test (ORI) (as Z axis negative limit signal during step height adjustment of X axis) 3 IN2 Manual/auto switch (reserved) (HAD) (as Z axis negative limit signal during step height adjustment of X axis) 4 IN3 External pause key (PAU) 5 IN4 External hand control box X positive control (X+) 6 IN5 External hand control box Y positive control (Y+) 7 IN6 External hand control box acceleration key (SP+) 8 IN7 External hand control box torch up control key (UP) 9 IN8 X axis positive limit (>X+) 10 IN9 X axis negative limit (X-<)

111 11 +24V Internal 24V+ of the controller (do not connect any circuit) V Internal 24V+ of the controller (do not connect any circuit) 13 GND Internal 24V+ grounding of the controller 14 IN10 Y axis positive limit (>Y+) 15 IN11 Y axis negative limit (Y-<) 16 IN12 External emergency stop key (STP) 17 IN13 External start key (STA) 18 IN14 External hand control box X positive control (X-) 19 IN15 External hand control box Y positive control (Y-) 20 IN16 External hand control box deceleration key (SP-) 21 IN17 External hand control box torch down control key (DOW) 22 IN18 Forward 23 IN19 Backward V Internal 24V+ of the controller (do not connect any circuit) 25 GND 0V Wiring mode of input signal: 光耦输入 Optical coupling input DICOM terminal is connected to positive end of internal power supply, and the input signal is connected to respective terminal

112 2.2.3 Output control interface 25-port socket (female) ADT-HC4500 Flame/Plasma Cutting Machine CNC System Wire No. Definition Function 1 OUT0 Flame cutting ethyne valve control, M10 (ON), M11 (OFF) 2 OUT1 Torch up control, M14 (ON), M15 (OFF) 3 OUT2 Flame cutting ignition control, M20 (ON), M21 (OFF) 4 OUT3 Plasma height adjustment control, M22 (ON), M23 (OFF) 5 OUT4 Reserved ethyne control, M40 (ON), M41 (OFF) 6 OUT5 Reserved torch up, M28 (ON), M29 (OFF) 7 OUT6 Reserved ignition control, M34 (ON), M35 (OFF) 8 OUT7 Reserved height adjustment control, M38 (ON), M39 (OFF) 9 NC Null 10 NC Null 11 NC Null V Internal 24V+ of the controller (do not connect any circuit) 13 GND Internal 24V+ grounding of the controller (do not connect any circuit) 14 OUT8 Cutting oxygen/plasma (start arc) control, M12 (ON), M13 (OFF) 15 OUT9 Torch down control, M16 (ON), M17 (OFF) 16 OUT10 Reserved, M18 (ON), M19 (OFF)

113 17 OUT11 Flame cutting preheating oxygen valve control, M24 (ON), M25 (OFF) 18 OUT12 Reserved preheating oxygen control, M26 (ON), M27 (OFF) 19 OUT13 Reserved cutting oxygen/start arc control, M32 (ON), M33 (OFF) 20 OUT14 Reserved torch down control, M36 (ON), M37 (OFF) 21 OUT15 Reserved, M42 (ON), M43 (OFF) 22 NC Null 23 NC Null V Internal 24V+ of the controller (do not connect any circuit) 25 GND 0V Wiring mode of output signal: The output is collector open circuit. If the external load is inductance load, e.g. relay, a freewheeling diode should be connected, as shown below: EXTCOM or DOUTnGND EXTCOM terminal is connected to negative end of internal power supply, and output signal is connected to respective terminal. The power voltage should be lower than 24V and shouldn t exceed 30V. Do not connect the anode and cathode reversely or short circuit the load, or else the module will be damaged

114 2.2.4 Serial communication interface 9-port socket (male) ADT-HC4500 Flame/Plasma Cutting Machine CNC System XS NC NC TXD NC RXD NC NC NC GND Wire No. Definition Function 1 NC Null 2 TXD Transmit data (dedicated for software engineer) 3 RXD Receive data (dedicated for software engineer) 4 NC Null 5 GND Grounding 6 NC Null 7 NC Null 8 NC Null 9 NC Null Wiring mode of communication signal: 控制器 Controller 电脑 PC RS-232 通讯方式 RS-232 communication mode Note: IN20 panel stop; IN21 panel start IN22 null; IN23 null

115 2.2.5 Power connection of SX Standard USB interface of SX11 3. Motor connection 3.1 Differential drive connection The following diagram is the controller connected to ADT Q2BYG404MA drive: Controller XS3 plug Q2BYG404MA drive XS XDR+ XDR- XPU+ XPU- YDR+ YDR- YPU+ YPU- ZDR+ ZDR- ZPU+ ZPU- PU_COM 5V- 5V- + PU + DR + MF V+ V- AC BC A+ The following diagram is ADT Q2BYG404MA drive connected to 56BYGH630C step motor

116 Q2BYG404MA drive + PU + DR + MF V+ V- 5V motor locked DC power 18-40V DC power AC BC A+ A- B+ B- Wh Blac Red Gre Blue 56BYGH630C Step motor Yell The following diagram is ADT Q2BYG404MA drive connected to 56BYGH630EJP step motor

117 Q2BYG404MA drive ADT-HC4500 Flame/Plasma Cutting Machine CNC System + PU + DR + MF V+ V- 5V motor locked DC power 18-40V DC power AC BC A+ A- B+ B- Wh Blac Red Oran Coffee Yell 56BYGH630EJP Step motor The following diagram is ADT Q2BYG404MA drive connected to 85BYGH830A step motor

118 Q2BYG404MA drive + PU + DR + MF V+ V- 5V motor locked DC power 18-40V DC power AC BC A+ A- B+ B- Yellow/blue Purple/brown Red Black White 85BYGH830A Step motor Green Remark: 1) Please adjust the drive subsections and current dip switch properly during operating. It is recommended to adjust the drive into 64 subsections, and adjust the current to 1.2 times of motor current. 2) The unlocked power supply after electrified 5V DC power supply. For 12V DC power, please connect a 1K resistor to MF pin in serial and the power is higher than 1/4W; for 24V DC power, please connect a 2K resistor to MF pin in serial and the power is higher than 1/4W. 3.2 Common anode drive connection Controller XS3 plug

119 XS XDR+ XDR- XPU+ XPU- YDR+ YDR- YPU+ YPU- ZDR+ ZDR- ZPU+ ZPU- PU_COM 5V- 5V- X axis drive DIR+ CP+ OPTO EN+ EN- V+ V- A+ A- B+ Motor locked DC power DC power Step motor B

120 3.3 Panasonic servo drive connection XS3 Controller XS3 plug XDR+ XDR- XPU+ XPU- YDR+ YDR- YPU+ YPU- ZDR+ ZDR- ZPU+ ZPU- PU_COM 5V- 5V- ADT-HC4500 Flame/Plasma Cutting Machine CNC System X axis drive CN1/F5 SING1 CN1/F6 SING2 CN1/F3 SING1 CN1/F4 SING2 Servo motor 4. Installation and testing points 4.1 Requirement of CNC system on pulse equivalent To improve the machine precision, please adjust the pulse equivalent of the CNC system to , as below: 1) If step motor is used, please adjust the subsections of the drive to desired value; the bigger the drive subsections, the lower pulse equivalent and the higher the precision. For example, if the step drive is divided into 32 subsections, the pulse equivalent is ; if divided into 64 subsections, the pulse equivalent is , and the precision is improved for one time. 2) If servo motor is used, you can get desired value by adjusting the electronic gear ratio of the drive

121 3) However, if the pulse equivalent is too low, e.g , the processing speed of the system will be reduced although the precision is high. Therefore, low pulse equivalent isn t recommended. 4.2 Current adjustment for the drive Please adjust the current according to the driver manual of the manufacturer. If you use the step motor drive Q2BYG404MA+56BYGH630C provided by Adtech, please adjust the drive current to 1.2 times of motor current. 4.3 Testing method of pulse equivalent Please refer to Chapter II Quick Guide 1. Parameter Settings 1.5 Precision Setting (Page 18) 4.4 Measures for anti-interference Please follow the method below to take the measures for anti-interference: 1) The PE end of 24V power input port of the CNC system, i.e. the grounding end, should be grounded. Connect to earth wire of machine shell 2) A magnetic ring should be added to 24V power input wire of the CNC system, as shown below:

122 Fig Note: Do not reel PE end i.e. earth wire into the magnetic ring. 3) A magnetic ring should be added to the end of X, Y axis signal output wire, as shown below:

123 Chapter VI: Troubleshooting 1. Can t read USB disk A: Insert the USB disk into the controller, but the disk can t be read. To solve this problem, you can modify the File system of USB disk with computer and then format the disk. The specific operation: insert the USB disk into the computer open My Computer find mobile USB disk right click the mouse click Format (A) change the format in File system from FAT32 to FAT click Start to format the disk, copy the processing file to USB disk and then check whether the disk is readable; if not, please replace the USB disk. The capacity of the USB disk shouldn t exceed 2GB. 2. The cutting isn t accurate A: 1. Check whether the pulse equivalent in the precision is modified, or re-correct the pulse equivalent. 2. Check the level of the machine, and check whether the nozzle is vertical to the steel plate. 3. The cutting quality of corners is low A: Please check whether the start speed and acceleration are set appropriately. 4. The cut square becomes rectangle A: Please check whether the pulse equivalent is appropriate and whether the precision of X, Y axes during single axis motion is appropriate; if both are appropriate, please check whether the roller and rail of the machine are damaged. 5. The cut circle becomes ellipse A: Please check whether the pulse equivalent is appropriate and whether the precision of X, Y axes during single axis motion is appropriate; if both are appropriate, please check whether the roller and rail of the machine are damaged. 6. The diagonal has wave jitter while cutting circle A: Please adjust the reverse clearance in Adjustment of Parameters

124 7. The motor doesn t work or is similar to crash in auto mode ADT-HC4500 Flame/Plasma Cutting Machine CNC System A: Please check whether Auto speed limit is set to appropriate speed and whether the manual processing percentage is too low. This will occur if the manual speed is set to The motor doesn t work or is similar to crash in manual mode A: Please check whether Manual speed limit is set to appropriate speed and whether the manual percentage is too low. This will occur if the manual speed is set to The processing code has returning reference instruction, but doesn t return after running A: Please check whether Manual speed limit is set to appropriate speed and whether the manual percentage is too low. 10. The right angle of the cut square isn t vertical A: Re-adjust the start speed and acceleration in Speed of Parameters. 11. Plasma is poor in anti-interference A: Check whether the grounding is proper or isolate the high frequency of external power supply filter. 12. Certain electromagnetic valve doesn t work A: Check whether the problem is caused by system damage, relay or electromagnetic valve damage in the methods below. 1) Replace with an electromagnetic valve of same specifications to check whether the electromagnetic valve is damaged, or press [Ignition][Preheating oxygen][ethyne][cutting oxygen] in the automatic processing interface to output a signal manually, and then check whether the input end of the electromagnetic valve has voltage signal with a multimeter. 2) If the input end of the electromagnetic valve doesn t have voltage signal, open the case and check whether the input end of the relay has voltage signal in the same method to check whether the relay is intact

125 3) If the relay doesn t have input voltage signal, the interior of output end of the CNC system is damaged. Please replace the reversed output according to the procedure below. 4) Open the case, and then open the output ports, as shown below: 5) Find corresponding reserved output pins according to the table below: S/N Default pin Reserved pin Ignition 3 7 Preheating oxygen Ethyne 1 5 Cutting oxygen/start arc Torch up 2 6 Torch down Corner speed ratio 4 8 (height adjustment) 6) Weld the pins in the figure below from default pins to reserved pins according to above wire connection

126 7) After installation, connect the power supply of the system, press [F5] (Diagnosis) [F2] (Define) in the start-up interface, press [Y ], [Y ] to select up/down, press [X ], [X ] to select the state, and then press Save to change corresponding port to reserved