Install-It-Yourself Batch Oven Kits

Transcription

1 Install-It-Yourself Batch Oven Kits Flexibility with standard assembled or installit-yourself ovens for preheating, drying and curing for applications up to 00 F (260 C). Durability provided from quality components such as aluminized steel, insulated-panel walls and roofs, industrial grade fans and state-of-the-art controls. Energy-efficient direct-fired burners having a : turndown ratio. Better oven balance, cleanliness and space usage from unique duct design. Dependable operation when installed, used and maintained properly. Lower installation costs by installing it yourself. Versatility provided by custom designs and sizes. Model 880 assembled oven shown You ll Value Our Experience!

2 STANDARD BATCH OVENSS Horizontal (Standard) Supply Fan Motor Wiring Enclosure Optional Rear Doors Gas Train Batch Oven Back Front Doors Burner Filter Box Control Panel (Field Locate) Exhaust Fan Batch Oven Front Standard Features 6" (.2 cm) thick aluminized steel, insulated-panel construction Top mounted burner box system for natural gas or propane Double doors on one end Ceiling-mounted ductwork distribution Powered exhaust fan Automatic purge cycle UL-listed electrical control panel 460 VAC, Ø, 60 Hz Digital temperature controller Batch timer Electronic burner and high-temperature limit controls Flame safety control with UV scanner Controls designed to be Factory Mutual (FM) compliant Automatic shutdown when a pre-set cool down temperature is achieved Designed and built to comply with industry standards Air Flow Design End View Duct Work Nozzles Duct Work and Nozzles Clear Work Area 2

3 Model STANDARD BATCH OVEN SPECIFICATIONS * Clearance Opening 6 x 6 x 6 (8 x 8 x 8) 6 x 6 x 0 (8 x 8 x 0) 6 x 6 x (8 x 8 x 47) 6 x 6 x (8 x 8 x 60) 6 x 6 x 2 (8 x 8 x 762) 8 x 8 x 0 (244 x 244 x 0) 8 x 8 x (244 x 244 x 47) 8 x 8 x (244 x 244 x 60) 8 x 8 x 2 (244 x 244 x 762) 8 x 8 x 0 (244 x 244 x 94) 8 x 8 x (244 x 244 x 067) 8 x 8 x 40 (244 x 244 x 29) 8 x 8 x 4 (244 x 244 x 72) 8 x 8 x 0 (244 x 244 x 24) 8 x 8 x (244 x 244 x 676) 0 x 8 x 0 (0 x 244 x 0) 0 x 8 x (0 x 244 x 47) 0 x 8 x (0 x 244 x 60) 0 x 8 x 2 (0 x 244 x 762) 0 x 8 x 0 (0 x 244 x 94) 0 x 8 x (0 x 244 x 067) 0 x 8 x 40 (0 x 244 x 29) 0 x 8 x 4 (0 x 244 x 72) 0 x 8 x 0 (0 x 244 x 24) 0 x 8 x (0 x 244 x 676) 0 x 0 x 0 (0 x 0 x 0) 0 x 0 x (0 x 0 x 47) 0 x 0 x (0 x 0 x 60) Outside 8. x 8 x 8 (29 x 244 x 244) 8. x 8 x 2 (29 x 244 x 66) 8. x 8 x 7 (29 x 244 x 8) 8. x 8 x 22 (29 x 244 x 67) 8. x 8 x 27 (29 x 244 x 82) 0. x 0 x 2 ( x 0 x 66) 0. x 0 x 7 ( x 0 x 8) 0. x 0 x 22 ( x 0 x 67) 0. x 0 x 27 ( x 0 x 82) 0. x 0 x 2 ( x 0 x 97) 0. x 0 x 7 ( x 0 x 28) 0. x 0 x 42 ( x 0 x 280) 0. x 0 x 47 ( x 0 x 4) 0. x 0 x 2 ( x 0 x 8) 0. x 0 x 7 ( x 0 x 77) 2. x 0 x 2 (8 x 0 x 66) 2. x 0 x 7 (8 x 0 x 8) 2. x 0 x 22 (8 x 0 x 67) 2. x 0 x 27 (8 x 0 x 82) 2. x 0 x 2 (8 x 0 x 97) 2. x 0 x 7 (8 x 0 x 28) 2. x 0 x 42 (8 x 0 x 280) 2. x 0 x 47 (8 x 0 x 4) 2. x 0 x 2 (8 x 0 x 8) 2. x 0 x 7 (8 x 0 x 77) 2. x 2 x 2 (8 x 66 x 66) 2. x 2 x 7 (8 x 66 x 8) 2. x 2 x 22 (8 x 66 x 67) Total 6,000 (2,722) 7,000 (,7) 8,0 (,79) 9,800 (4,44),000 (4,990) 9,0 (4,7),000 (4,990) (,62) (6,0), (7,22) 7,400 (7,892) 9,00 (8,74),700 (9,89) 22,0 (0,070) 2, (0,84) 0,00 (4,76) (,44),800 (6,260),800 (7,67) 7,00 (7,847) 9,0 (8,709),800 (9,4) 2 (0,297) 24,0 (0,977) 26,00 (,89) (,44), (6,0) (7,27).4 x.7 x 7.2 (6 x x 29).4 x.7 x 8.7 (6 x x 26).4 x.7 x 8.7 (6 x x 26).4 x.7 x 8.7 (6 x x 26) 7.8 x 4. x 2.8 (28 x x 90) 7.8 x 4. x 2.8 (28 x x 90) 7.8 x 4. x 2.8 (28 x x 90) 8. x 4.9 x.8 (2 x 49 x 42) (90),400 (6),400 (6) (86) (726) (9) (,4) (,6) (,6),00 (,406) 2,0 (,000) (,6),00 (,406),800 (,724) 2,000 (907) 2,0 (998) Gas Burner Output Btu/h x 000 (kw) 00 (0.09) 40 (0.) 600 (0.8) 600 (0.8),00 (0.44) (0.62),00 (0.44) (0.62),00 (0.97) Recirculation Fan,700 (2,890) (4,90) 4,000 (6,800),600 (9,) 6,0 (0,40) 4,000 (6,800),600 (9,) 7,00 (2,70) 0,000 (7,000) (2,800) (27,0) 7,000 (28,) 8,000 (0,600),000 (4,000),600 (9,) 7,00 (2,70) 0,000 (7,000) (2,800) (27,0) 8,000 (0,600),000 (4,000) 22,000 (7,400) 24,000 (40,800) 6,0 (0,40) 8,00 (4,40) Motor Size. (.0) 2 (.0) 7. (.0) 7. (.0) 0 (7.0) 0 (7.0) 0 (7.0) (.00) (.00) 7. (.0) 7. (.0) 0 (7.0) 0 (7.0) (.00) (.00) (.00) (.00) 7. (.0) * Specifications subject to change based on final engineering, specific applications and/or specific installations. S * 400 (680) 70 (969) 70 (969) (,9) (,9) 70 (969) (,9) (,479),0 (,74) (2,) (2,) (,) (,9) (,479),0 (,74) (2,) (2,) (,) (,) (,70) (,9) (,479) (2,) Exhaust Fan Motor Size (.0) (.0).0 (.0).0 (.0)

4 Model STANDARD BATCH OVEN SPECIFICATIONS * Clearance Opening Outside Total S * Gas Burner Output Btu/h x 000 (kw) Recirculation Fan Motor Size 0 (7.0) (.00) (.00) (.00) (.00) (.00) (.00) 7. (.0) 7. (.0) 0 (7.0) (.00) (.00) (.00) (.00) (.00) (.00) 2 (8.0) 7. (.0) 0 (7.0) (.00) (.00) (.00) (.00) 2 (8.0) 2 (8.0) 0 (22.0) 40 (0.00) x 0 x 2 (0 x 0 x 762) 2. x 2 x 27 (8 x 66 x 82) 7,800 (8,074) (,22) (0.62) (2,800) x 0 x 0 (0 x 0 x 94) 2. x 2 x 2 (8 x 66 x 97) 9, (9,026),00 (,406) 7,000 (28,) 00 0 x 0 x (0 x 0 x 067) 2. x 2 x 7 (8 x 66 x 28) 2 (9,94) 9,000 (2,00) x 0 x 40 (0 x 0 x 29) 2. x 2 x 42 (8 x 66 x 280) 2 (0,70) 22,000 (7,400) x 0 x 4 (0 x 0 x 72) 2. x 2 x 47 (8 x 66 x 4) 2,700 (,67) 8. x 4.9 x.9 (2 x 49 x 424),800 (,724),00 (0.97) 2,000 (4) x 0 x 0 (0 x 0 x 24) 2. x 2 x 2 (8 x 66 x 8) 27,400 (2,428) 8. x 4.9 x.9 (2 x 49 x 424),800 (,724) 28,000 (47,600) 00 0 x 0 x (0 x 0 x 676) 2. x x 7 (8 x 96 x 77),000 (4,06) 8. x. x 4.7 (2 x 62 x 448) 4,00 (,90) 0,000 (,000) 0 2 x 0 x 0 (66 x 0 x 0) 4. x 2 x 2 (442 x 66 x 66),0 (,987).2 (80 x 0 x 4) (9) 7,00 (2,70) 2 x 0 x (66 x 0 x 47) 4. x 2 x 7 (442 x 66 x 8),00 (7,0),00 (0.44),000 (8,700) 2 x 0 x 4. x 2 x 22 7,00 (66 x 0 x 60) (442 x 66 x 67) (7,847) (,22) (0.62) (2,800) 2 2 x 0 x 2 (66 x 0 x 762) 4. x 2 x 27 (442 x 66 x 82) 9,600 (8,890),0 (,4) 7,000 (28,) 0 2 x 0 x 0 (66 x 0 x 94) 4. x 2 x 2 (442 x 66 x 97) 2,700 (9,84),00 (,88) 9,000 (2,00) 2 x 0 x (66 x 0 x 067) 4. x 2 x 7 (442 x 66 x 28) 2,00 (0,69),00 (,88) 22,000 (7,400) 40 2 x 0 x 40 (66 x 0 x 29) 4. x 2 x 42 (442 x 66 x 280) 2,700 (,67) 8. x 4.9 x.9 (2 x 49 x 424), (,769),00 (0.97) 2,000 (4) 4 2 x 0 x 4 (66 x 0 x 72) 4. x 2 x 47 (442 x 66 x 4) 27,00 (2,474) 8. x 4.9 x.9 (2 x 49 x 424), (,769) 28,000 (47,600) 0 2 x 0 x 0 (66 x 0 x 24) 4. x x 2 (442 x 96 x 8),00 (4,07) 8. x. x 4.7 (2 x 62 x 448) 4,00 (,90) 0,000 (,000) 2 x 0 x (66 x 0 x 676) 4. x x 7 (442 x 96 x 77) (,0) 8. x. x 4.7 (2 x 62 x 448) 4,700 (2,2) 4,0 (.2) (6,00) 2 2 x 2 x 0 (66 x 66 x 0) 4. x 4 x 2 (442 x 427 x 66),00 (6,849) (,4) 8,000 () 22 2 x 2 x (66 x 66 x 47) 4. x 4 x 7 (442 x 427 x 8) 7,400 (7,89) 2, (,) 22 2 x 2 x (66 x 66 x 60) 4. x 4 x 22 (442 x 427 x 67) 9, (9,027) (27,0) x 2 x 2 (66 x 66 x 762) 4. x 4 x 27 (442 x 427 x 82) 22,0 (0,070),700 (,678) 9,000 (2,00) 2 2 x 2 x 0 (66 x 66 x 94) 4. x 4 x 2 (442 x 427 x 97) 24,00 (,) 8. x 4.9 x.9 (2 x 49 x 424) 4,000 (,84) 2 (9,00) 2 x 2 x 4. x 4 x 7 26, x 4.9 x.9 4,000,00 26, (66 x 66 x 067) (442 x 427 x 28) (,97) (2 x 49 x 424) (,84) (0.97) (44,0) x 2 x 40 (66 x 66 x 29) 4. x 4 x 42 (442 x 427 x 280) 28,700 (,08) 8. x 4.9 x 4 (2 x 49 x 427) 4,00 (,90) 29,000 (49,00) x 2 x 4 (66 x 66 x 72) 4. x x 47 (442 x 47 x 4) (4,787) 8. x. x 4.8 (2 x 62 x 4) 4, (2,22) 4,0 (.2) 2,000 (4,400) 2 2 x 2 x 0 (66 x 66 x 24) 4. x x 2 (442 x 47 x 8) 4,800 (,78) 8. x. x 4.8 (2 x 62 x 4),000 (2,268) 4,0 (.2),000 (9,00) 22 2 x 2 x (66 x 66 x 676) 4. x x 7 (442 x 47 x 77) 6, (6,78) 8. x. x 4.8 (2 x 62 x 4),00 (2,) 7,800 (2.29) 8,000 (64,600) * Specifications subject to change based on final engineering, specific applications and/or specific installations. Exhaust Fan (2,) (,) (,) (,70) 0 (70) (479) 0 (74) 00 (2) (,) (,) (,70) (,70) (4,) (,479) (2,) (,) (,) (,70) (4,) (4,) 2,800 (4,760) Motor Size 0.7. (.0). (.0). (.0). (.0) (.0). (.0). (.0). (.0). (.0) (.0). (.0). (.0). (.0). (.0). (.0) 4

5 STANDARD BATCH OVENSS Shipping Configurations Complete assemblies consisting of: Burner box and gas manifold Electrical control panel Side or End Mount Vertical (Optional) Fan Motor Wiring Enclosure Gas Train Burner Filter Box Powered exhaust fan 6" (.2 cm) insulated panels and trim packages are palletized Pre-fabricated doors including all hardware Pre-fabricated, pre-formed and assembled ductwork Fasteners, mounting hardware, as well as complete assembly, start up and operating instructions included Options Floor:.2" (.64 cm) hot roll steel plate or " (7.6 cm) insulated panels with cart wheel slots End or side mounted burner box Air impingement side wall ducts Double doors on both ends Chart recorder Door-activated low-fire switch Programmable logic controller Stack kits Canadian specifications Technical Standards and Safety Authority support documentation Low NOx burners Electric Heat /2 VAC, Ø, 60 Hz 8/240 VAC, Ø, 60 Hz Installation and startup by Rapid Engineering LLC Insulated Oven Panels Batch Oven Applications Pre-heating Curing Drying Off Low Temperature Stress Relieving, Exhaust Fan and Control Panel stacked to ship Prepares metal, medium-density fiberboard or other substrates for the coating process. Elevates part and coating temperatures to achieve the desired coating performance. Efficient air distribution without excessive air turbulence. Drying water or moisture accumulated during the pre-treatment washing process. Used to reduce internal residual stresses in a metal object by heating the object to a suitable temperature and holding at the temperature for a proper amount of time. Out Gassing Aids the release of gasses that are trapped or absorbed in some materials.

6 The RAPID Advantage Quality products and reliable performance Project management support Design, manufacturing, installation and service capabilities Extensive experience Single source supply for components On-time and on-budget delivery For a quote, call us at or send us an at IPFEsales@rapidengineering.com Thank You for Your Business! Installation Code and Annual Inspections: All installation and service of RAPID equipment must be performed by a contractor qualified in the installation and service of industrial processing and finishing equipment and conform to all requirements set forth in the RAPID manuals and all applicable governmental authorities (including but not limited to NFPA-86) pertaining to the installation, service, operation and labeling of the equipment. Refer to the applicable installation, service and operation manual for safety shutoff valve leak test procedure and schedule. To help facilitate optimum performance and safety, Rapid Engineering LLC recommends that a qualified contractor conduct, at a minimum, annual inspections of your RAPID equipment and perform service where necessary, using only replacement parts sold and supplied by Rapid Engineering LLC. Process and finishing equipment must only be used under the supervision of a trained professional and in strict accordance with all applicable government regulations and safety criteria. Further Information: Applications, engineering and detailed guidance on systems design, installation and equipment performance is available through RAPID representatives. Please contact us for any further information you may require, including the Installation, Operation and Service Manual. These products are not for residential use. This document is intended to assist licensed professionals in the exercise of their professional judgment. Rapid Engineering LLC 00 Seven Mile Road NW Comstock Park, MI 492 Telephone: Toll Free: Fax: Rapid Engineering LLC All rights reserved. No part of this work covered by the copyrights herein may be reproduced or copied in any form or by any means graphic, electronic, or mechanical, including photocopying, recording, taping, or information storage and retrieval systems without written permission of Rapid Engineering LLC. Printed in U.S.A. RPBOSNA Rev E