E1110 Digital Indicator System

Transcription

1 E1110 Digital Indicator System E1110 User Instructions NORTH AMERICA V2.0 AWT Issue AB September 2007 *AWT *

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3 Avery Weigh-Tronix LLC, All rights reserved. The information contained herein is the property of Weigh-Tronix, Inc and is supplied without liability for errors or omissions. No part may be reproduced or used except as authorized by contract or other written permission. The copyright and the foregoing restriction on reproduction and use extend to all media in which the information may be embodied. Avery Weigh-Tronix is a trading name of Weigh-Tronix, Inc Trademarks and acknowledgements Avery Weigh-Tronix, Avery Berkel, Dillon, NCI and Salter Brecknell are registered trademarks in certain jurisdictions. All third party brands and product names used within this document are trademarks or registered trademarks of their respective holders. IMPORTANT When programming or configuring the equipment you must ensure that you comply with all relevant standards and legislation. The example settings given in this book may not be legal for trade with the public.

4 Declaration of Conformity Manufacturer Type Avery Weigh-Tronix E1110 No. of EC type approval certificate UK 2694 corresponds to the requirements of the following EC directives: Non Automatic Weighing Instruments 90/384/EEC 1 EMC Directive Low Voltage Directive 89/336/EEC 73/23/EEC The applicable harmonised standards are: EN60950, EN45501, EN55022 Note 1 : This declaration is only valid if the non automatic weighing instrument was verified by the manufacturer or with a certificate of conformity issued by a notified body. A copy of the original signed declaration for this instrument is available from: Avery Weigh-Tronix, Foundry Lane, Smethwick, West Midlands B66 2LP England Agencies NTEP CC# Class III/IIIL:10,000 divisions OIML pending Canadian Weights and Measures pending UL/CUL CE marked

5 Contents page Contents Warnings and safety information Installation and service Electrical installation Routine maintenance Cleaning the machine Training Sharp objects EMC compliance Getting started Description Displays Keyboard Basic weighing Operator mode General weighing General tare and net weighing Weighing errors Totals (Accumulators) PLUs Advanced functions Selecting the options STATUS - Indicator status / test CHECK - Checkweighing PACK - Pack runs PEAK_H - Peak hold MOTION - In motion weighing COUNT - Counting application Introduction Setting the piece weight Dribble sampling Bulk sampling Entering the piece weight Entering a count target Counting Counting using PLUs E1110 User Instructions 5

6 6 TRUCK - Truck scale weighing Introduction In and out weighing Shortcut steps Creating truck records Single outbound weighing Weighing long trucks Printing the report SUPER - Supervisor mode Enter and EXIT supervisor mode PRINT - Print configuration settings ALTER - Configuring the indicator TARES - Stored tares PASSWD - Changing passwords CLOCK - Date and time ACCESS - Password protection LCD - Display contrast FIELDS - User fields CALIB - Calibration report TLOG - Transaction log RECRDS - Truck records AUDIT - Audit log INFO - Information line KEYBRD - Enable and disable keys NETWRK - Network details S_KEY - Remote keyboard emulation PWR UP - Power up mode L.UNIT - Lock Units SUPER PLU MODE Enter and exit SUPER PLU MODE Create and edit PLUs PLU configuration options PLU PRINT MODE Delete PLUs PART NUMBER message RECIPE programming Introduction Creating recipes Other supervisor functions Typical recipe example Using the application E1110 User Instructions

7 10 Alarms Introduction Creating alarms Other functions Typical alarm example Editing a weight target Help Messages Help messages General Data Specifications ASCII codes Index E1110 User Instructions 7

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9 Warnings and safety information 1 THE EQUIPMENT CONTAINS NO USER SERVICEABLE COMPONENTS. Installation and maintenance of the equipment must only be carried out by trained and authorized personnel. Contents Warnings and safety information Installation and service (page 10) Electrical installation (page 10) Routine maintenance (page 10) Cleaning the machine (page 11) Training (page 11) Sharp objects (page 11) EMC compliance (page 11) 9

10 Warnings and safety information 1.1 Installation and service 1.2 Electrical installation THE EQUIPMENT CONTAINS NO USER SERVICEABLE COMPONENTS. Installation and maintenance of the equipment must only be carried out by trained and authorized personnel. The mains lead must be connected to a power / supply outlet with a protective ground / earth contact. The electrical supply at the socket outlet must provide over current protection of an appropriate rating. For your protection all mains (110V or 230V) equipment used out of doors or in wet or damp conditions should be supplied from a correctly fused source and protected by an approved ground fault protection device (RCD, GFCI etc.) IF IN DOUBT SEEK ADVICE FROM A QUALIFIED ELECTRICIAN. Pluggable equipment Permanently wired equipment - Isolator requirements Electrical installation - (supplementary notes for wet conditions) Pluggable equipment must be installed near an easily accessible socket outlet. Permanently connected equipment must have a readily accessible disconnect device incorporated in the fixed wiring. (An isolator or circuit breaker with at least 3mm contact separation). The isolator MUST NOT be installed into the flexible mains cable supplied with the unit. Under wet conditions the plug must be connected to the final branch circuit via an appropriate socket / receptacle designed for wash down use. Installations within the USA should use a Rain tight while in use specification grade cover, such as those manufactured by Leviton. These allow the unit to be plugged in with a rain tight cover fitted over the plug / receptacle allowing it to meet a NEMA 3R rating, as required by the national electrical code under section Note that the particular cover mentioned is listed in UL file #E Installations within Europe must use a socket which provides a minimum of IP56 protection to the plug / cable assembly. Care must be taken to ensure that the degree of protection provided by the socket is suitable for the environment. 1.3 Routine maintenance To avoid the possibility of electric shock or damage to the machine, always switch off the machine and isolate from the power supply before carrying out any routine maintenance. To avoid the risk of the machine falling, where applicable, ensure that it is placed securely on a flat and level surface. 10 E1110 User Instructions

11 1.4 Cleaning the machine 1.4 Cleaning the machine The outside of standard products may be wiped down with a clean cloth, moistened with water containing a small amount of mild detergent. Harsh abrasives, solvents, scouring cleaners and alkaline cleaning solutions, such as washing soda, should not be used especially on the display windows. Under no circumstances should you attempt to wipe the inside of the machine. Do not spray any liquid directly onto the display windows. If you are using a proprietary cleaning fluid ensure you spray the cloth and not the display. 1.5 Training 1.6 Sharp objects 1.7 EMC compliance Do not attempt to operate or carry out any procedure on a machine unless you have received the appropriate training or read the Instruction books. To avoid the risk of RSI (Repetitive Strain Injury) it is important to ensure that the machine is placed on a surface which is ergonomically satisfactory to the user. It is recommended that frequent breaks are taken during prolonged usage. Do not use sharp objects (screwdrivers, long fingernails etc.) to operate the keys. United States Canada EC This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense. This digital apparatus does not exceed the Class A limits for radio noise emissions from digital apparatus set out in the Radio Interference Regulations of the Canadian Department of Communications. Le présent appareil numérique n émet pas de bruits radioélectriques dépassant les limites applicables aux appareils numériques de Classe A prescrites dans le Règlement sur le brouillage radioélectrique edicté par le ministère des Communications du Canada. The following warning may be applicable to your machine. WARNING:This is a class A product. In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures. E1110 User Instructions 11

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13 Getting started 2 Contents This chapter describes the main features of the indicator Description (page 14) Displays (page 16) Keyboard (page 18) E1110 User Instructions 13

14 Getting started 2.1 Description The E1110 digital indicator is suitable for general weighing or more specialized applications such as checkweighing, counting, vehicle weighing applications, recipes and pack runs. The E1110 indicator comes in a stainless steel housing and is suitable for rigorous operating environments such as outdoors. You can connect the indicator to a printer, a remote display or a PC. Figure 2.1 E1110 indicator Features Standard indicator Waterproof to IP65, IP66, IP67 and NEMA 4X. Function and numeric keyboard or optional, external PC-style keyboard. Different mounting methods to suit the individual application and operating environment. Two independent RS232 serial communications port. Three outputs via relays. Three opto isolated control inputs. Load cell input for junction box which can support up to 12 load cells (350 Ohms). Option boards In addition the indicator may be supplied with the following options: Two additional RS232 serial communications ports. Second load cell input plus two analog outputs. Profibus DP interface. Optional units Interface Unit (TIU) with eight control inputs and eight outputs. Up to four SensorComm junction boxes for truck scale systems. Three logic level inputs for Tare, Print, Totals, Zero, F1 Accept, Cancel Tare, Abort Recipe or Enter. 14 E1110 User Instructions

15 2.1 Description Operating environment Operating temperature 14ºF to 104ºF (-10ºC to +40ºC). Do not expose the indicator to the following conditions: Vibration Extremes of hot and cold Overlay Numeric (weight) display Annunciators Alpha numeric display Variable ( soft ) function keys Fixed function keys Keypad keys Figure 2.2 E1110 overlay Power ON/OFF When you connect the power cable the indicator goes into power ON and goes through a start-up routine. Depending on the configuration, the indicator can then go either into the operator mode or straight into the last application used. If the indicator is configured to go into an application you can press and hold the C/CE (Clear/Cancel) key during power ON to take the indicator into the operator mode instead. E1110 User Instructions 15

16 Getting started 2.2 Displays The indicator has two displays. The large display shows the weight and annunciators. The small display shows selectable functions and information messages. If you see the symbol press the F3 key to display more functions. Annunciators Weight display 2 line text display (Information and available functions) STATUS CHECK -> More functions available Annunciators The indicator may display the following annunciators: Comes on when the indicator displays the gross weight. Comes on when the indicator displays the tare weight. Comes on when the indicator displays the net weight. Comes on during any scale motion. Comes on when the checkweighing application is active, see page 38. Comes on when a preset tare is active. Weight display in custom units of measure. Weight display in pounds. Weight display in kilograms. The output that is active comes on. 16 E1110 User Instructions

17 2.2 Displays The indicator is set to the count mode. NOTE: The value that the indicator displays is the number of items and not the weight. Comes on when the indicator sends a print format. Comes on when weight on the scale is within the zero range. Shows the current active scale. If the indicator displays both of these scale icons, the weight display gives the combined weight of both scales. NOTE: In some states of the USA, regulations mean that an authorized dealer must do a periodic and technical inspection of indicators. If this applies to your indicator, the scale icon of the applicable platform flashes when the service date is overdue to remind you to contact your authorized dealer. The indicator also gives the telephone number of your dealer on the small display. Information line The information line is the top line of the two line alpha-numeric display. It gives the operator information about the indicator status, such as the number of an active PLU: Information line PLU 001 ACTIVE SAMPLE PCE WT -> Figure 2.3 Example information line E1110 User Instructions 17

18 Getting started 2.3 Keyboard Keys NOTE: Some keys may be disabled at your indicator. The E1110 indicator has the keys shown below. Press the TARE key to perform a tare function. Press the SELECT key to toggle between the Gross, Tare and Net weight readings. Refer to page 27 for more details. Press the ZERO key to zero the display. Press the PRINT key to send information to a peripheral device through the Comm port. Press the UNITS key to scroll through the available units of measure while in normal operating mode. Refer to page 22 for more details. Press the TOTAL key to display the subtotals and grand totals. Press the PLU key to select a PLU. Press the SCALE key to toggle between the connected scales. Press the ESCAPE key to exit a menu option, to return to normal operating mode or to cancel a numeric entry without accepting the value. 18 E1110 User Instructions

19 2.3 Keyboard Press the C/CE key to clear entered values or to cancel an operation. Press and hold the C/CE key during power ON to go into normal operating mode. Press the ENTER key to accept the value shown on the display.... Use the numeric keys to enter values. Press the DECIMAL POINT key to enter a decimal point and negative values such as Press the STANDBY key to put the indicator into standby mode. Press the key again to go into the normal operating mode. Function (F) keys 2 line text display STATUS SUPER Function currently assigned to F1 key No function currently assigned to F3 key Keys with variable ( soft ) function Figure 2.4 Function keys Press the appropriate function key to select the option displayed above the key. The options available depend on the indicator operating mode and configuration. If there is no text or symbol above an F key, this means that a current function has not been assigned to the key. When you see press the appropriate F key to display more functions. PC style keyboard The instructions in this book describe the keys you need to press on the indicator overlay shown on page 18. If your indicator has a PC-style keyboard you must map the keys as shown in the following table. E1110 keyboard F1 F2 F3 TARE key SELECT key PS2 (PC style) keyboard F1 F2 F3 F4 F5 E1110 User Instructions 19

20 Getting started E1110 keyboard ZERO key F6 PRINT key F7 UNITS key F8 PLU key F9 TOTAL key F10 SCALE key F11 ESC key Esc Clear/cancel key Backspace key - clear character Delete key - clear all ENTER key Return (CR) Numeric entry keys 0 to 9 Numeric entry keys 0 to 9 Decimal point key Negative numeric value Alpha entry not available Space not available Symbols and punctuation not available Standby key PS2 (PC style) keyboard Decimal point key - key Keys A to Z for uppercase text Keys a to z for lowercase text Spacebar Symbols and punctuation Standby key not available 20 E1110 User Instructions

21 + Basic weighing 3 Contents This chapter describes basic weighing and totals operations Operator mode (page 22) General weighing (page 24) General tare and net weighing (page 25) Totals (Accumulators) (page 29) Weighing errors (page 28) Totals (Accumulators) (page 29) PLUs (page 31) E1110 User Instructions 21

22 Basic weighing 3.1 Operator mode The Operator mode (or the Basic Weighing mode) is the default mode of the indicator. If the indicator goes straight into an application after power up press and hold the C/CE key during power up. Basic weighing display Motion annunciator Unit of measure Weight display 5 Selected scale Print indicator (Only displayed when printing) Motion The motion indicator shows if there is any motion on the scale. You must take your weight reading after the motion stops. Weight units Your indicator may have been configured to support multiple units of measure. If it is, press the UNITS key to select the unit of measure you want. Current unit annunciator lb 0 The UNITS key does not operable with the following applications: Recipes Alarms Counting Truck Weighing Select scale Your indicator may have more than one scale connected. If it does you can press the SCALE key to select between them. Scale 1 Scale 2 Combined scales 22 E1110 User Instructions

23 3.1 Operator mode If the indicator displays both scale annunciators the weight display indicates the combined weights of the two scales, see page 97. Print Your indicator may be connected to a printer or another device to report or store the weight data. To send the weight to the printer or another device that is connected to the indicator press the PRINT key. print E1110 User Instructions 23

24 Basic weighing 3.2 General weighing To weigh goods do the steps as follows: 1. Make sure that the scale is empty. 2. Check that the display reads zero. 3. If necessary, press the ZERO key. 4. Put the goods on the scale Take the weight reading. 6. If required, press the PRINT key. 7. Remove the goods from the scale E1110 User Instructions

25 3.3 General tare and net weighing 3.3 General tare and net weighing NOTE: The tare weight is the weight of the goods in the container. The indicator displays the net weight when a tare is active. You can use tares when you want to pack goods into a container or weight them onto a vehicle. The tare function subtracts or tares off the weight of the container or the vehicle from the total weight on the scale and gives you a net weight of the goods only. NOTE: The type of tare available at the indicator depends on how the indicator was configured on installation. Push-button tare The push-button tare sets the tare value by weighing the empty container. To weigh goods using a push-button tare do the steps as follows: 1. Make sure that the scale is empty. 2. Check that the display reads zero. 3. If necessary, press the ZERO key. 4. Put the empty container on the scale Press the TARE key Fill the container to the required weight Take the weight reading. 8. If required, press the PRINT key. 9. Remove the filled container from the scale. 0 E1110 User Instructions 25

26 Basic weighing To recall a stored tare NOTE: This option is only available if stored tares have been set up in Supervisor Mode. To recall a stored tare do these steps: 1. Use the keyboard to enter the ID of the stored tare you want to use. 2. Press the SELECT key. 3. Press the TARE key. NOTE: If the ID of the stored tare is wrong the indicator diplays an INVALID ENTRY message. Keyboard tare Example: The tare weighs tons. You can use a keyboard tare to enter the known weight of a container as follows: 1. Make sure that the scale is empty. 2. Check that the display reads zero. 3. If necessary, press the ZERO key. 4. Press the UNITS key to select the unit of measure you want. 5. Use the keypad to enter the weight of the container. Custom unit selected Example: Container weighing tons 0.01 STATUS CHECK -> 6. Press the TARE key Put the container on the scale Fill the container to the required weight E1110 User Instructions

27 3.3 General tare and net weighing 9. Take the weight reading. 10. If required, press the PRINT key. 11. Remove the filled container from the scale. 12. Press the C/CE key and then press the TARE key to clear the tare Gross, tare and net display Select key Depending upon how your indicator was configured, the SELECT key may operate in different ways as follows: Press and hold the SELECT key to display the gross weight. Press the SELECT key to move between the gross, tare and net weight options. No action when you press the SELECT key as the key is not set up. E1110 User Instructions 27

28 Basic weighing 3.4 Weighing errors Under range and over range Under range Over range If you see one of the above error conditions you should do as follows: 1. Make sure that there is no debris on the scale. 2. Press the ZERO key. If the indicator still does not show zero: 3. Disconnect and reconnect the power cable. 4. Contact your Avery Weigh-Tronix service center. Help messages The indicator may occasionally display help messages to help you when you are using the indicator. Refer to chapter 11 for a list of these help messages. 28 E1110 User Instructions

29 3.5 Totals (Accumulators) 3.5 Totals (Accumulators) The indicator keeps a running total of each weighing transaction done at the scale. Updating totals The indicator updates the totals are updated each time it does a print operation as follows. Automatically. If the indicator is configured to auto-print. Manually. When you press the PRINT key. NOTE: The indicator keeps separate totals for PLUs and the advanced weighing applications called checkweighing, counting and pack runs. See the appropriate chapters for details about these applications. Total key You can use the TOTAL key to do as follows: Display machine totals and sub-totals. Print or clear machine totals and sub-totals. Displaying totals and sub-totals 1. Make sure that the indicator is in the Basic Weighing mode. STATUS CHECK -> 2. Press the TOTAL key. SELECT TOTAL SUBTOT GRAND 3. Press F1 or F2 to select either sub-totals or grand totals. SELECT TOTAL SUBTOT GRAND TOTAL 27lb UPDATES 3 NOTE: An update is a printed transaction. Print and clear totals IMPORTANT: The indicator automaticaly clears grand totals after printing. The indicator continues to accumulate sub-totals as running totals. Printing and clearing of grand totals is always protected with the supervisor password. If required, you may also password protect printing and clearing of sub-totals with the user password. E1110 User Instructions 29

30 Basic weighing 4. With the totals displayed, press the PRINT key. 5. If prompted, enter the appropriate password. Grand totals - default supervisor password Sub totals - default user password 6. Press ESC to return to basic weighing. 30 E1110 User Instructions

31 3.6 PLUs You can use Product Look-Ups (PLUs) to store information about a particular product. Each time you weigh a product you can recall the PLU number which will give the indicator the appropriate information. Depending on the configuration, you may be able to change the units after you have selected a PLU. See page 22 for more information. NOTE: PLUs are programmed in SUPER PLU MODE, see page 101. Recalling a PLU When you recall a PLU the indicator will be set to the required mode of operation. This may also recall the appropriate weighing application (see Advanced functions on page 33). There are two ways to recall information about a product as follows: Recall by a PLU number. Recall by a part number. Recall a product using a PLU number Example: PLU number Use the keypad to enter the number for the PLU. Example 2. Press the PLU key. Part number PLU number 3. Press the ENTER key. PLU Example: Part number is 123. Recall a product using a part number 1. Press the PLU key. 2. Use the keypad to enter the part number for the product. Example Part number (maximum 12 digits) PLU number PLU

32 Basic weighing 3. Press the ENTER key. NOTE: You will only get confirmation of the active PLU if the information line has been enabled. See page 94. PLU status displayed PLU 055 ACTIVE STATUS CHECK -> PLU status not displayed STATUS CHECK -> Figure 3.1 Information line PLU totals The indicator keeps a running total of the weighing transactions for each PLU. When a PLU is active The indicator totals are for the PLU. When there is no PLU active The indicator totals are either: A generic total for all weighing transactions. OR A total for the weighing application in use. For information on viewing and printing totals, see Totals (Accumulators) on page 29. Stored tares Stored tares are a feature of PLUs because the indicator recalls a container weight to use as a tare weight when you activate the PLU. When you use a PLU with stored tare make sure that the container weight you are using is the same as the stored tare value.the Net annunciator Preset tare annunciator Container shown as a negative weight You need to program stored tares as part of the PLU in SUPER PLU MODE, see page 101. For more information on using tares, see page 25. Cancelling an active PLU To cancel an active PLU press the C/CE key and then press the PLU key. PLU DISABLED :33 NOTE: The settings associated with PLUs are not always automatically cancelled. For example after you cancel a PLU, a stored tare or other settings, may still be active. 32 E1110 User Instructions

33 Advanced functions 4 Contents There are a number of advanced weighing applications. Some or all of these may be available at your indicator, depending upon configuration Selecting the options (page 34) STATUS - Indicator status / test (page 36) CHECK - Checkweighing (page 38) PACK - Pack runs (page 43) PEAK_H - Peak hold (page 46) MOTION - In motion weighing (page 47) E1110 User Instructions 33

34 Advanced functions 4.1 Selecting the options There are a number of advanced weighing applications. Some or all of these may be available at your indicator, depending upon configuration. The indicator displays the avaliable options in the two line text display. You use the function keys (F1, F2 and F3) to select and view the options. STATUS CHECK -> Typical display Advanced options In the example shown above: F1 = STATUS Display indicator status F2 = CHECK Select checkweigh mode F3 = View more options The full list of advanced applications is as follows: Option Description See page STATUS Indicator status information page 36 CHECK Checkweighing application page 38 COUNT Counting application page 50 PACK Pack run application page 43 PEAK_H Peak hold page 46 RECIPE Recipe application page 132 TRUCK Truck weighing application page 64 MOTION In-motion weighing application page 47 ALARMS Edit target weights page 150 SUPER Supervisor mode page 73 NOTE: Some options may not be available, depending upon indicator configuration. Password protection Some options may be password protected. User password - Gives access to weighing applications. The default password is You can change the supervisor password in the supervisor mode, see page 80. Admin password - Gives access to configure recipes and alarms in the supervisor mode. The default password is Only your your Avery Weigh-Tronix service center can change the admin password. Super password - Gives access to the supervisor mode. The default password is You can change the supervisor password in the supervisor mode, see page E1110 User Instructions

35 4.1 Selecting the options When prompted, enter the required password. Default user password Example display ENTER PASSWORD To configure access to the indicator s applications see page 85. E1110 User Instructions 35

36 Advanced functions 4.2 STATUS - Indicator status / test The STATUS option gives status information about the indicator and basic functional tests. Accessing the STATUS option 1. Make sure that the indicator is in the operator mode. If necessary, press ESC. Example displays STATUS CHECK -> 2. Press F1 to select STATUS. ENTER PASSWORD If requested, enter the required password. Default user password SELECT DISPLAY DATA INFO PLU TEST 4. Use the F keys to select from the following options: INFO. Press F1 to view system data. PLU. Press F2 to view information about the active PLU. To activate a PLU see page 31. TEST. Press F3 to perform basic system tests. 5. Press ESC to exit the operator mode. INFO - Viewing system data This function allows you to view the following system and application information: Name of the software application. Software version number, date and time. Network details of the machine (IP address, subnet mask, gateway) Enabled functions 1. Press F2 and F3 to cycle through the information. 2. Press F1 to return to the STATUS menu. 3. Press ESC to exit to the operator mode. Example APP. 815C App Basic STATUS <- -> 36 E1110 User Instructions

37 4.2 STATUS - Indicator status / test NOTE: To activate a PLU see page 31. PLU - Viewing PLU data You can display a list of parameters for an active PLU. 1. Press F2 and F3 to cycle through the Example information. 2. Press F1 to return to the STATUS menu. 3. Press ESC to exit to operator mode. TEST - Basic indicator tests Use the function keys F1 - F3 to select: PLU NUMBER: 55 STATUS <- -> KEYBRD. Keyboard test mode. Press each key in turn. Press ESC to quit. Example KEYBOARD TEST: F1 D_PLAY. Initiates the display test. All legends are illuminated. A2D. For servicing diagnostic purposes. This displays the voltage from the A-D converter. TIU. For servicing diagnostic purposes. This displays the status of the remote input / output interface (if fitted). F BUS. For servicing diagnostic purposes. This displays the status of any fieldbus interfaces that may be fitted. Press ESC to exit to the operator mode. E1110 User Instructions 37

38 Advanced functions 4.3 CHECK - Checkweighing This CHECK option is only applicable for indicators with the checkweighing application enabled. Contact your Avery Weigh-Tronix center for details. You use the checkweigh application to weigh goods that must be to a target value or within a target range. It uses a checkweigh bar to give you a quick visual indication of an acceptable weight. Under Accept Over Figure 4.1 Checkweigh bar Entering CHECK mode 1. Make sure that the indicator is in the operator mode. If necessary, press ESC. Example displays STATUS CHECK -> 2. Press F2 to enter the CHECK mode and view the available options. 3. Use the F keys to select from the following options: ENABLE. Start checkweighing. DISABL. Stop checkweighing. ->. View more options CHECKWEIGH SET-UP ENABLE DISABL -> LIMITS or TARGET. Set up the checkweigh values for the under weight, over weight and target weight. SAMPLE. Automatically set the target weight by weighing a sample item. Setting the checkweigh target LIMITS - Set up weight limits The way you set up checkweighing depends how your indicator was configured on installation. You will be able to use one of the following options: Either LIMITS. Enter a maximum and minimum weight limit. Or TARGET. Program the target weight and specify the permitted tolerance above and below the target weight. Set the minimum and maximum permitted weights for the product. NOTE: If your indicator displays the TARGET option instead of LIMITS, go to page Make sure that the indicator is in the CHECK mode, see above. 2. Press F3 to display more options. CHECKWEIGH SET-UP ENABLE DISABL -> 38 E1110 User Instructions

39 4.3 CHECK - Checkweighing 3. Press F1 to select LIMITS. 4. Use the F keys to enter checkweighing limit data: F1 - LO LIM. Enter the minimum target weight. F2 - HI LIM. Enter the maximum target weight. F3 - STEP. Set up the checkweigh bar step, see page 40. SET HI AND LO LIMITS LO LIM HI LIM STEP LIMITS - Sample an item If the indicator is set to LIMITS you can use the quick sample method instead of entering data for the high limit, low limit and step value. The indicator uses the following standard values for this data: High limit = sample weight + 1 division Low limit = sample weight - 1 division Step value = 1 division 1. Make sure that the indicator is in the CHECK mode, see page Zero the empty scale. 3. Put a sample of the correct weight on the scale. 4. Press F3 to display more options. 5. Press F2 to select SAMPLE. The indicator samples the item and enters standard values for the high limit, low limit and step value. 6. To change the standard values press F1 to select LIMITS. 7. Use the F keys to enter checkweighing limit data. CHECKWEIGH SET-UP ENABLE DISABL -> CHECKWEIGH SET-UP LIMITS SAMPLE -> SET HI AND LO LIMITS LO LIM HI LIM STEP TARGET - Set a target weight NOTE: If your indicator displays the LIMITS option instead of TARGET, see page 38. Program the target weight and the permitted upper and lower tolerances. 1. Make sure that the indicator is in the CHECK mode, see page Press F3 to display more options. 3. Press F1 to select TARGET. 20 lb TARGET NOTE: To sample the target weight instead of entering the target weight see below. 4. Enter the target weight. 5. Use the F keys to enter the following checkweighing tolerance data: F1 - LO TOL. Enter the acceptable tolerance below the target weight. F2 - HI TOL. Enter the acceptable tolerance above the target weight. SET TARGET AND TOL. LO TOL HI TOL STEP F3 - STEP. Set up the checkweigh bar step, see below. E1110 User Instructions 39

40 Advanced functions TARGET - Sample an item The SAMPLE option is an alternative way to set the target weight by weighing a representative sample item. Tolerances are programmed as shown above. 1. Make sure that the indicator is in the CHECK mode, see page Put the item on the scale. 3. Press F3 to display more options. CHECKWEIGH SET-UP ENABLE DISABL -> CHECKWEIGH SET-UP TARGET SAMPLE -> 4. Press F2 to select SAMPLE. The target weight is now the sampled weight. Tolerances stay as programmed. TARGET 41 lb STEP - Checkweigh bars Example You can set the under and over checkweigh bars to show a gradual increase or decrease in weight in relation to the target weight. The STEP value determines the graduation shown. The value must be a multiple of the division size or the indicator will round the value up to the next multiple. For a STEP value of 1 lb: The following checkweigh bar shows a weight 4 lb over the target value. (4 vertical bars = 4 x 1 = 4 lb). Setting the STEP value The step value determines when the checkweigh bars are displayed in relation to the target weight. Entering a value of 0 turns off the step function. In this case all six vertical bars come on to show either under or over range. By LIMITS 1. Make sure that the indicator is in the CHECK mode, see page Press F3 to display more options. 3. Press F1 to select LIMITS. CHECKWEIGH SET-UP ENABLE DISABL -> SET HI AND LO LIMITS LO LIM HI LIM STEP 4. Press F3 to select STEP. 5. Enter the required value for the step interval. STEP 1 lb 40 E1110 User Instructions

41 4.3 CHECK - Checkweighing By TOLERANCES 1. Make sure that the indicator is in the CHECK mode, see page 38. CHECKWEIGH SET-UP ENABLE DISABL -> 2. Press F3 to display more options. CHECKWEIGH SET-UP TARGET SAMPLE -> 3. Press F1 twice. SET TARGET AND TOL. LO TOL HI TOL STEP 4. Press F3 to select STEP. STEP 1 lb 5. Enter the required value for the step interval. E1110 User Instructions 41

42 Advanced functions Using checkweigh You will need to set the checkweigh target or limits before using checkweigh mode. 1. Make sure that the indicator is in CHECK mode, see page Press F1 to select ENABLE. 3. If required, place a container on the scale and press TARE. 4. Put the goods on the scale and check the display. CHECKWEIGH SET-UP ENABLE DISABL -> Weight under Weight on target The TARGET indication flashes if the product weight is acceptable Weight over Exit CHECK mode 1. Make sure that the indicator is in the CHECK mode, see page Press F2 to disable the CHECK mode. 3. Press ESC to return to normal weighing mode. CHECKWEIGH SET-UP ENABLE DISABL -> 42 E1110 User Instructions

43 4.4 PACK - Pack runs 4.4 PACK - Pack runs The PACK option is only applicable for indicators with the pack run application enabled. Contact your Avery Weigh-Tronix center for details. The pack application is a single level pack run operation. It is used to weigh a batch (or batches) of goods to a target weight. 12 items per carton The indicator automatically generates totals and printouts when you are working with pack runs. Each time the weight reaches the required target the indicator updates totals and prints weight information at the connected printer (or other device). For information on viewing and printing totals - see Totals (Accumulators) on page 29. Pack run printouts You can configure the indicator to send weight information and make a printout of each packed item and also make a printout for the completed pack run, see the typical examples below. Packed item Completed pack run Product Label Pack Complete Label Gross WEIGHT = 10 lb Total WEIGHT = 120 lb Pack Run Size = 12 Entering PACK mode 1. Make sure that the indicator is in the operator mode. If necessary, press ESC. Example displays STATUS CHECK -> 2. Check that the display reads zero. If necessary, press the ZERO key. 3. Press F3 until the indicator displays the PACK option. 4. Press the appropriate F key to select the PACK option. Example 0 COUNT PACK -> PACK RUN SETUP MODE SET MIN WT -> 5. Use the F keys to select from the following options: F1 - SET. Enter the number of units you want to pack. E1110 User Instructions 43

44 Advanced functions F2 - MIN WT. Enter the minimum weight for the items in the batch. This must be at least 2% of the scale capacity or 30 divisions, whichever is the greater. F3 - ->. View more options. F1 - ENABLE. Start the pack run. F2 - DISABL. Stop the pack run. Setting up the pack run The following example shows a batch size of 12 items and a minimum weight of 111 lb. SET the pack run size 1. Press F1 to select SET. 2. Enter the number of items in the pack run batch (12). Enter a number in the range 0 to Enter 0 for an indefinite pack run size. 3. Press ENTER. SET Example display 12 Enter the MIN WT 4. Press F2 to select MIN WT. 5. Enter the minimum acceptable weight for items in the pack run (111). 6. Press ENTER. MIN WT Example display 111 lb Using a pack run ENABLE the pack run 7. Press F3 to display the ENABLE option. PACK RUN SETUP MODE ENABLE DISABL -> 8. Press F1 to select ENABLE. PACKRUN ENABLED ENABLE DISABL -> Using a pack run The indicator prints the product label and updates totals if the item achieves the minimum weight set in step Press ESC to return to weighing mode. 10. Put the item on the scale. 11. Remove the item from the scale. PACK STATUS PACK -> If the item weighed does not meet the minimum weight requirement, the totals will not be updated and the indicator will not print. When the final item in the batch has been weighed the indicator prints the complete label after the product label for the final item. 12. Repeat steps 10 and 11 until the pack run is complete. 13. Press ENTER to start the next pack run. 44 E1110 User Instructions

45 4.4 PACK - Pack runs Before weighing into a container, place the empty container onto the scale and press TARE. The TARE weight cannot exceed the minimum weight. Disabling the pack run NOTE: The indicator remains in pack run mode until you select the DISABL option. 1. Make sure that the indicator is in the PACK RUN SETUP MODE. 2. Press F2 to select DISABL. 3. Press ESC to return to normal weighing mode. PACK RUN SETUP MODE ENABLE DISABL -> Running checkweigh and pack run together If you are using a pack run with the checkweighing function please note the following: Printing is automatic even if checkweighing is configured for manual printing. Printouts use the same format as checkweighing printouts. Bands configured for checkweighing are used. Checkweighing totals are updated. If you are using a PLU then the checkweighing totals for the PLU are updated. Checkweighing a pack run 1. Set the pack run size, see page Enable the pack run, see page Press ESC to return to operator mode. 4. Go to page 38 and set up checkweighing. Select CHECK mode Enter the low limit Enter the high limit Set the step value 5. Weigh each pack. E1110 User Instructions 45

46 Advanced functions 4.5 PEAK_H - Peak hold The PEAK _H option is only applicable for indicators with the peak hold application enabled. Contact your Avery Weigh-Tronix center for details. The peak hold stores the peak weighed value. To view and print the peak value: 1. Make sure that the indicator is in the operator mode. If necessary, press ESC. Example displays STATUS CHECK -> 2. Press F3 until the PEAK_H option is displayed. Then press the appropriate F key to select PEAK_H. Example PEAK_H RECIPE -> CLEAR VIEW PRINT 3. Use the F keys to select from the following options: CLEAR. Clear the peak hold value. VIEW. Display the peak value. PRINT. Send the configured peak hold print format to a printer (or other connected device). 4. Press ESC to exit to the operator mode. 46 E1110 User Instructions

47 4.6 MOTION - In motion weighing 4.6 MOTION - In motion weighing The MOTION option is only applicable for indicators with the in-motion application enabled. Contact your Avery Weigh-Tronix center for details. The in motion application allows you to weigh products that move along a conveyor or monorail scale. Each time an IN MOTION weight value is calculated the indicator does as follows: Updates the gross weight information. Displays the new weight value. Transmits print information if the auto print is enabled. Updates the transaction counter if the consecutive number is enabled. NOTE: If the indicator is connected to two scales, the IN MOTION weighing application only operates with scale 1. Weighing sequence Start the sequence. When the object has passed the first sensor the indicator displays a line of dashes while the weight is calculated MOT ON M OFF When the object has passed the second sensor the weight is displayed for three seconds. If auto printing is enabled the indicator transmits the weight value to the printer and updates the transaction counter. 10 TRANSACTION: 2 MOT ON M OFF R CTR If the indicator detects motion the annunciator is displayed and the indicator will not perform a print. Contact your Avery Weigh-Tronix center if the fault persists. Starting the sequence 1. Make sure that the indicator is in the operator mode. If necessary, press ESC. Example displays STATUS CHECK -> 2. Make sure that the display reads zero. If required, press the ZERO key Press F3 until the indicator displays the MOTION option. E1110 User Instructions 47

48 Advanced functions 4. Press the appropriate F key to select the MOTION option. Example TRUCK MOTION -> MOT ON M OFF R CTR 5. If prompted, enter the user password. 6. Use the F keys to select from the following options: F1 - MOT ON. Start in motion weighing. F2 - M OFF. Stop in motion weighing. F3 - R CTR. Reset the transaction counter. TRANSACTION: 1 MOT ON M OFF R CTR 7. To start a weighing sequence press F1 to select MOT ON. NOTE: If the indicator has not been configured for auto printing the weight remains displayed. 8. If auto printing has not been enabled, press PRINT to print the weight. 9. Press F3 to reset the transaction to zero if required. 10. Press ESC to exit to the operator mode. 48 E1110 User Instructions

49 COUNT - Counting application 5 Contents This chapter describes how to use the counting function which converts the weight of items on the scale into the number of items on the scale Introduction (page 50) Setting the piece weight (page 52) Dribble sampling (page 53) Bulk sampling (page 55) Entering the piece weight (page 57) Entering a count target (page 58) Counting (page 59) Counting using PLUs (page 60) E1110 User Instructions 49

50 COUNT - Counting application 5.1 Introduction The counting application is only applicable for indicators with the counting application enabled. Contact your Avery Weigh-Tronix center for details. The counting application takes the known weight of an item (the piece weight) and uses this to count the number of pieces in a batch. There are four main steps in the counting function: 1. Enter the count mode. 2. Determine the piece weight (see page 52). 3. Count the required items. 4. Exit to the operator mode when finished (ESC key). NOTE: When the display shows the weight symbol the displayed value is the weight of the items being sampled. When the display shows the count symbol the displayed value is a count. Weight of sampled items 120 Displayed value is the weight Number of sampled items 6 Displayed value is a count Linked scales If scale 2 is installed and the counting application is configured for two linked scales you can use the higher resolution scale for sampling and then press to select the lower resolution scale for weighing the count. Example 1. Put a full box of items on the weighing scale. 2. Remove 10 items from the box and put the 10 items on the sampling scale. 3. Select the sampling scale. 4. Fast sample the 10 items. 5. Return the 10 items to the box. 6. Select the weighing scale. The displayed count is the number of items in the box. Entering COUNT mode 1. Make sure that the indicator is in operator mode. If necessary, press ESC. Example displays STATUS CHECK -> 2. Press F3 until the COUNT option is displayed. 50 E1110 User Instructions

51 5.1 Introduction 3. Press the appropriate F key to select the COUNT option. Example COUNT RECIPE -> COUNT DRIBBLE MODE SAMPLE SIZE -> 4. Use the F keys to select from the following options: SAMPLE. Sample a batch of items (to determine the piece weight). SIZE. Size of sample for bulk and dribble sampling (see page 55). PCE WT. Enter a known piece weight. TARGET. Enter a target count value. BULK. Select bulk sample mode (see page 55). DRIBBLE. Select dribble sample mode (see page 53). E1110 User Instructions 51

52 COUNT - Counting application 5.2 Setting the piece weight The piece weight is the weight of a single item. If the indicator weighs a batch of items and divides the batch by the piece weight, it can calculate the number of items. Example Piece Weight = 20 lb Weight of the batch = 200 lb (200 / 20) = Number of items in the batch = 10 You can calculate the piece weight using any of the following methods: Fast sampling. General quick process, see below. Dribble sampling. Small items in containers, for example nuts and washers. See page 53. Bulk sampling. Large items for shipping. See page 55. Keyboard entry. For items with a known piece weight. See page 57. Fast sampling 1. Make sure that the indicator is in the COUNT mode (see page 50). 2. Press ZERO to zero the scale. 3. Place the sample on the scale. 4. Enter the number of items in the sample. Example COUNT DRIBBLE MODE SAMPLE SIZE -> 6 SAMPLE SIZE -> NOTE: The indicator calculates the piece weight. 5. Press F1 to select SAMPLE. Weight of sampled items Displayed value is the weight 120 Displayed value is a count 6 Number of sampled items 6. Remove the sample from the scale. Count returns to zero 0 7. To view the piece weight press F3 followed by F1. PCE WT 20 lb 8. Count the required batches of items, see page E1110 User Instructions

53 5.3 Dribble sampling 5.3 Dribble sampling The dribble sampling method allows you to count out the specified number of items onto the scale. When the specified number of items are on the scale press the ENTER key. The indicator calculates the piece weight and displays the piece count. For a typical dribble sample you can determine the piece weight by either: removing a sample quantity of items from a full container; or adding a sample quantity of items to a container. NOTE: If the indicator is configured for a retained tare you can use the TARE key to tare off the weight of a container. If the indicator is configured for cancelling a tare you must use a keyboard entered tare. Tare off the empty container 1. Make sure that the indicator is in the COUNT mode (see page 50). 2. Press ZERO to zero the scale. 3. Either (if the indicator is configured for a retained tare) Put an empty container on the scale and press TARE. COUNT BULK MODE SAMPLE SIZE -> 0 Or (if the Indicator is configured to cancel a tare) Use the keypad to enter the weight of the container. Example Select DRIBBLE NOTE: If COUNT DRIBBLE MODE is already displayed go to step Press F3 twice to display the DRIBBL function. COUNT BULK MODE BULK DRIBBL -> 5. Press F2 to select the DRIBBL function. COUNT DRIBBLE MODE BULK DRIBBL -> E1110 User Instructions 53

54 COUNT - Counting application Set the sample SIZE 6. Press F3 to display the SIZE function. 7. Press F2 to select the SIZE function. Example COUNT DRIBBLE MODE SAMPLE SIZE -> SIZE 5 8. Enter the number of items for the sample. Example SIZE 3 NOTE: If no sample size is programmed the indicator uses the default value of 5 items. Sample items 9. Press ENTER. 10. Either Put the components into the empty container on the scale. Or Put the container of components onto the scale. 11. Press F1 to select SAMPLE. + OR - 3 ITEMS ENTER WHEN FINISHED NOTE: The display shows the count of items in the container. 12. Add or remove the required sample quantity from the container, then press ENTER. OR 250 Number of items in the container 13. Count the required batches of items. 14. If you are using a keyboard-entered tare clear the tare. 54 E1110 User Instructions

55 5.4 Bulk sampling 5.4 Bulk sampling The bulk sampling method allows you to put all of the specified number of items on the scale all at once (in bulk). The scale automatically calculates the piece weight and displays the item count. Bulk sampling begins when you put parts on the scale and the motion stops. NOTE: If the indicator is configured for a retained tare you can use the TARE key to tare off the weight of a container. If the indicator is configured to cancel a tare you must use a keyboard entered tare. Tare off the empty container 1. Make sure that the indicator is in the COUNT mode (see page 50). 2. Press ZERO to zero the scale. 3. Either (if the indicator is configured for a retained tare) Put an empty container on the scale and press TARE. COUNT DRIBBLE MODE SAMPLE SIZE -> 0 Or (if the indicator is configured to cancel a tare) Use the keypad to enter the weight of the container. Example Select BULK NOTE: If COUNT BULK MODE is already displayed go to step Press F3 twice to display the function BULK. COUNT DRIBBLE MODE BULK DRIBBL -> 5. Then press F1 to select the BULK function. COUNT BULK MODE BULK DRIBBL -> E1110 User Instructions 55

56 COUNT - Counting application Set the sample SIZE 6. Press F3 to display the function SIZE. 7. Press F2 to select the SIZE function. Example COUNT BULK MODE SAMPLE SIZE -> SIZE 5 8. Enter the number of items for the sample. Example SIZE 3 NOTE: If no sample size is programmed the indicator uses the default value of 5 items. Sample items NOTE: Alternatively you can tare off an empty container. 9. Press ENTER. 10. Put the container of goods onto the scale. 11. Press F1 to select SAMPLE. NOTE: The indicator takes the sample weight automatically when the weight on the scale becomes steady. The display shows the count of items in the container. 12. Add or remove the samples from the container in one go. 120 Items counted Count the required batches of items. 14. If you are using a keyboard-entered tare clear the tare. 56 E1110 User Instructions

57 5.5 Entering the piece weight 5.5 Entering the piece weight You can enter the piece weight (if known) using the number pad. This saves you from having to perform a sample operation. 1. Make sure that the indicator is in the COUNT mode (see page 50). COUNT BULK MODE SAMPLE SIZE -> 2. Press F3 to display the function PCE WT. COUNT BULK MODE PCE WT TARGET -> 3. Press F1 to select lb PCE WT 4. Enter the piece weight. Example 0.5 lb PCE WT 5. Press ENTER. Please note the following when you enter a piece weight: Thw weight must be less than the scale capacity. The weight must be greater than 1 / 20 th of an indicator increment. Piece weight too large PCE WT > CAPACITY :56 Piece weight less than 1/20th of an increment PIECE WT TOO SMALL :56 E1110 User Instructions 57

58 COUNT - Counting application 5.6 Entering a count target To help you when you are counting you can enter a target for the count. The count value and count annunciator flash when you reach the specified number of items. 85 Count value (number of items) Flashing count mode annunciator 1. Make sure that the indicator is in the COUNT mode (see page 50). COUNT BULK MODE SAMPLE SIZE -> 2. Press F3 to display the function TARGET. COUNT BULK MODE PCE WT TARGET -> 3. Press F2 to select TARGET. TARGET 5 4. Type the new target count, then press ENTER. Example 5. Enter a target of 0 to disable the target count. 58 E1110 User Instructions

59 5.7 Counting 5.7 Counting Before counting you must set the piece weight value either by sampling, using a configured PLU or by using the keyboard to enter a known piece weight. You can count items in one of two ways: Reverse counting. The indicator will count the number of items removed from a container. Forward counting. The indicator will count the number of items on the scale. Reverse counting 1. Set up the piece weight. 2. Put the full container on the scale. 3. Press TARE to zero the count. 4. Remove items as required NOTE: The indicator counts the items as they are removed. 5. Repeat steps 3-4 to count batches of items from the container. Forward counting 1. Set up the piece weight. 2. If counting into a container tare off the container weight either by using the TARE key (retained tare configured) or a keyboard entered tare (cancelling tare configured). 3. Put the items you want to count on the scale or in the container Take the count reading. 5. Repeat steps 3-4 for each batch of items. 6. If you are using a keyboard-entered tare clear the tare. E1110 User Instructions 59

60 COUNT - Counting application 5.8 Counting using PLUs Your indicator may be programmed with PLUs which are preset for counting operations. PLUs for counting operations are programmed in the supervisor mode, see SUPER PLU MODE on page 101. Selecting a PLU 1. Make sure that the indicator is in the operator mode. If necessary, press ESC. Example displays STATUS CHECK -> 2. Press the keys for the required PLU number, followed by the PLU key. Example PLU Press ENTER to confirm your selection. Counting PLU restrictions Counting totals A counting PLU may restrict the counting operation. Some or all of the following options may be preset or disabled. COUNT BY PIECE WEIGHT COUNT BY SAMPLE SET COUNT TARGET DERIVE PIECE WEIGHT SAMPLE MODE Count totals are kept for counting PLUs. Displaying totals and sub-totals 1. Select the appropriate PLU (see above). 2. Press the TOTAL key. SELECT TOTAL SUBTOT GRAND 3. Press F1 or F2 to select sub-totals or grand totals. SELECT TOTAL SUBTOT GRAND TOTAL 2700 lb UPDATES 35 Print and clear totals IMPORTANT: Totals are automatically cleared after printing. Continued from above. 4. With the totals displayed, press the PRINT key. TOTAL 2700 kg UPDATES E1110 User Instructions

61 5.8 Counting using PLUs 5. If prompted enter the appropriate password. Default user password 6. Press ESC to return to counting operations. E1110 User Instructions 61

62

63 I TRUCK - Truck scale weighing 6 Contents This chapter describes TRUCK weighing Introduction (page 64) In and out weighing (page 65) Creating truck records (page 68) Single outbound weighing (page 69) Weighing long trucks (page 70) Printing the report (page 72) E1110 User Instructions 63

64 TRUCK - Truck scale weighing 6.1 Introduction The truck scale weighing function is only applicable for indicators with the truck inbound and outbound application enabled. Contact your Avery Weigh-Tronix center for details. General weighing Fleet weighing Maintaining truck records Pre-programmed alarms IN and OUT weighing allows you to weigh trucks twice, inbound and outbound. The second weighing uses the data from the first weighing to determine the net weight loaded onto or unloaded from the truck. On tickets, the largest weight is always the gross weight. Truck records containing a first weight reading and other information, such as date and time, are created automatically for each truck and stored against the truck number. These records are then recalled for the outbound weighing. A record is automatically withdrawn from use or deleted, depending on whether totalization is enabled or disabled, when the second weighing is recorded and the transaction is completed. You can switch between units (kg/lb/customer) during the truck operation. This allows you to take the truck IN operation in one unit and the truck OUT operation in a different unit during the same truck IN and OUT sequence. Only one weighing is needed for trucks with a stored tare (empty truck weight). The weight of the empty truck is used as the first inbound weight. This allows the indicator to calculate the weight of the product from the total weight. See page 69. You can maintain truck records for inbound weighings in the supervisor mode. See page 92 for details. You can do a follows: Print a report of trucks with an inbound transaction. Print a report of trucks with a retained tare weight. Delete a single truck record or all truck records with an inbound transaction. Change the truck ID prompt. When enabled, particualr applications use pre-programmed alarms. When truck the IN OUT are enabled alarms 1 to 6 are initialized with pre-configured outputs for traffic light control. NOTE: Because alarms operate constantly in the background it is essential to check that alarms are programmed with data relevant to the application being used otherwise application outputs will not work. Transaction report If you want to print a report of transactions, your Avery Weigh-Tronix center must have enabled the totals. NOTE: If the indicator is connected to two scales, check that the display is showing the scale in use. If necessary, press SCALE to change the scale in use. 64 E1110 User Instructions

65 6.2 In and out weighing 6.2 In and out weighing You can use in and out weighing for general public weighing. Entering TRUCK WEIGHING mode 1. Make sure that the indicator is in the operator mode. If necessary, press the ESC key. Example displays STATUS CHECK -> 2. Press F3 until the indicator displays the TRUCK option. 3. Press the appropriate F key to select the TRUCK option. Example STATUS TRUCK SUPER TRUCK WEIGHING IN OUT FLEET NOTE: The example displays given are for when the indicator is configured for truck AUTOMATIC ID. This splits the IN OUT soft key into two IN and OUT keys. Inbound (1st weighing) NOTE: The truck can drive onto the scale when the weight shows zero. 4. Make sure that the indicator displays zero before the truck drives onto the scale. If necessary, press the ZERO key. 0 NOTE: To change the TRUCK ID prompt see page Press F1 to select IN (if your indicator is TRUCK ID configured for truck AUTOMATIC ID), or 0001 press F1 to select IN OUT (if it is not configured). 6. If the indicator is not configured for truck AUTOMATIC ID, enter the truck ID. If the indicator is configured for truck AUTOMATIC ID, it looks for the next truck registration assigned and creates a new transaction. 7. Press ENTER. Inbound (first) weighing 8. Press the PRINT key : 1ST NOTE: If the indicator does not print the ticket, wait PRESS PRINT KEY a little as the scale weight may be unstable. The indicator will repeatedly try for up to five minutes to print the ticket when there is a stable weight. NOTE: The truck drives off the scale to be loaded or unloaded. Example ticket - inbound Date 03/03/06 Inbound Time 12:20 PM Truck # Transaction Weight lb E1110 User Instructions 65

66 TRUCK - Truck scale weighing Outbound (2nd weighing) You can take the outbound weighing after the truck has been loaded or unloaded. NOTE: The truck can now drive onto the scale. 1. Make sure that the indicator displays zero before the truck drives onto the scale. If necessary, press the ZERO key. 2. Make sure that the indicator displays the TRUCK WEIGHING menu. 0 TRUCK WEIGHING IN OUT FLEET NOTE: The weigh ticket is printed. The truck can now leave. 3. Press F1 to select OUT (if your indicator is configured for truck AUTOMATIC ID), or press F1 to select IN OUT (if it is not configured). TRUCK ID If the indicator is not configured for truck AUTOMATIC ID, enter the truck ID. If the indicator is configured for truck AUTOMATIC ID, the indicator looks for the oldest truck record in the database. 5. Press ENTER : 2ND PRESS PRINT KEY 6. Press the PRINT key. NOTE: If the indicator does not print the ticket, wait a little as the scale weight may be unstable. The indicator will repeatedly try for up to five minutes to print the ticket when there is a stable weight. 66 E1110 User Instructions

67 6.3 Shortcut steps 6.3 Shortcut steps In and out weighing Press... Fleet weighing (stored tare) Press... Storing tare weights Press TRUCK. 2. IN, OUT or IN OUT. 3. TRUCK ID #, ENTER. 4. PRINT. 1. FLEET. 2. ID. 3. TRUCK ID #, ENTER. 4. PRINT. 1. FLEET. 2. STORE. 3. TRUCK ID #, ENTER. 4a). Either Key in the tare weight, ENTER, ENTER. 4b). Or Press STORE (to store the live scale weight), ENTER, ENTER. E1110 User Instructions 67

68 TRUCK - Truck scale weighing 6.4 Creating truck records The FLEET function allows you to assign a tare weight (empty truck weight) to a truck registration number. 1. Make sure that the indicator displays zero. If necessary, press the ESC key. 0 NOTE: The example displays given are for when the indicator is configured for truck AUTOMATIC ID. This splits the IN OUT soft key into two IN and OUT keys. 2. Make sure that the indicator displays the TRUCK WEIGHING menu. 3. Press F3 to select FLEET (if your indicator is configured for truck AUTOMATIC ID), or press F2 to select FLEET (if it is not configured). 4. Press F2 to select STORE. TRUCK WEIGHING IN OUT FLEET FLEET TRUCK MENU ID STORE TRUCK ID Enter the truck registration number. Press 0 lb ENTER. STORE CLEAR Do either step 6a or 6b: 6a). Keyboard entered tare To delete the stored tare value press F2 to select CLEAR while the tare weight is displayed. Enter the known weight of the empty truck. Press ENTER lb STORED 1ST WEIGHT lb STORE CLEAR 6b). Pushbutton tare Check that the empty truck is on the scale lb STORE CLEAR Press F1 to select STORE to store the empty truck weight (tare weight). NOTE: The truck can now drive off the scale. 7. Press the ESC key to return to the FLEET TRUCK MENU. FLEET TRUCK MENU ID STORE 68 E1110 User Instructions

69 6.5 Single outbound weighing 6.5 Single outbound weighing The indicator uses the empty truck weight stored against the truck ID as the first weight. 1. Make sure that the indicator displays zero. If necessary, press the ESC key. 2. Make sure that the indicator displays the FLEET TRUCK MENU. FLEET TRUCK MENU ID STORE 0 NOTE: The weigh ticket is printed. The truck can now drive off the scale. 3. Make sure that the loaded truck is on the scale. 4. Press F1 to select ID. 5. Enter the truck ID. Press ENTER. 6. Press the PRINT key. NOTE: If the indicator does not print the ticket, wait a little as the scale weight may be unstable. The indicator will repeatedly try for up to five minutes to print the ticket when there is a stable weight. XYZ 987 : 2ND PRESS PRINT KEY NOTE: The transaction number on the outbound ticket with either be the same as the number on the inbound ticket or it will be the next sequential number. This depends on whether or not your indicator is configured to increment or not increment the consecutive transaction number. Example ticket - outbound Total weight (empty truck+product) Weight of empty truck Weight of product E1110 User Instructions 69

70 TRUCK - Truck scale weighing 6.6 Weighing long trucks If your indicator is connected to two scales, the indicator can be configured to combine the weight readings from both scales to weigh extra long trucks. You can use long trucks for both general and fleet weighing. The example below shows general weighing. Scale selection NOTE: The SCALE key switches between the different scales. 1. Make sure that the indicator displays zero for each scale. If necessary, press the ESC key. 0 0 Scale 1 selected Scale 2 selected 2. Press the SCALE key until the indicator displays both scale icons. 0 NOTE: The example displays given are for when the indicator is configured for truck AUTOMATIC ID. This splits the IN OUT soft key into two IN and OUT keys. Inbound (1st weighing) 3. Make sure that the indicator displays the TRUCK WEIGHING menu. TRUCK WEIGHING IN OUT FLEET 4. Make sure that the truck is on both scales. 5. Press F1 to select IN (if your indicator is configured for AUTOMATIC ID), or press F1 to select IN OUT (if it is not configured). TRUCK ID If the indicator is not configured for truck AUTOMATIC ID, enter the truck ID. If the indicator is configured for truck AUTOMATIC ID, it looks for the next truck registration assigned and creates a new transaction. 7. Press ENTER. 8. Press the PRINT key : 1ST PRESS PRINT KEY NOTE: The truck drives off the scales to be loaded or unloaded. NOTE: If the indicator does not print the ticket, wait a little as the scale weight may be unstable. The indicator will repeatedly try for up to five minutes to print the ticket when there is a stable weight. 70 E1110 User Instructions

71 6.6 Weighing long trucks Outbound (2nd weighing) You can take the outbound weighing after the truck has been loaded or unloaded. 1. Make sure that the indicator displays zero for each scale. If necessary, press the ESC key. 2. Press the SCALE key until the indicator displays both scale icons. 3. Make sure that the indicator displays the TRUCK WEIGHING menu. 0 TRUCK WEIGHING IN OUT FLEET NOTE: The weigh ticket is printed. The truck can now leave the scales. 4. Make sure that the truck is on both of the scales. 5. Press F1 to select OUT (if your indicator is TRUCK TRUCK ID ID configured for truck AUTOMATIC ID), or press F1 to select IN OUT (if it is not configured). 6. If the indicator is not configured for truck AUTOMATIC ID, enter the truck ID. If the indicator is configured for truck AUTOMATIC ID, the indicator looks for the oldest truck record in the database. 7. Press ENTER : 2ND PRESS PRINT KEY 8. Press the PRINT key. NOTE: If the indicator does not print the ticket, wait a little as the scale weight may be unstable. The indicator will repeatedly try for up to five minutes to print the ticket when there is a stable weight. E1110 User Instructions 71

72 TRUCK - Truck scale weighing 6.7 Printing the report If the truck report has been configured by your Avery Weigh-Tronix center the TRUCK WEIGHING menu displays two extra functions, REPORT and ClrLOG. The REPORT function prints a list of individual weighings performed since the log was last cleared. Press F1 to select. TRUCK WEIGHING REPORT ClrLOG -> 12:51 PM 06/20/06 TRUCK TOTAL lb lb lb TRUCKS IN USE lb 02:36 PM 06/19/ lb 12:50 PM 06/20/ lb 12:50 PM 06/20/06 Clearing the log The ClrLOG function clears all completed transactions in the truck report. Press F2 to select. PRESS ENTER TO DELETE TOTALS LOG? Press the ENTER key to delete the log or press the ESC key to return to the TRUCK WEIGHING menu. You will need to enter the user password to clear the log. Default user password If you now print the truck report only completed transactions are cleared. All currently active inbound trucks are still listed. 72 E1110 User Instructions

73 SUPER - Supervisor mode 7 Contents This chapter describes how to program administrative functions in the supervisor mode Enter and EXIT supervisor mode (page 74) PRINT - Print configuration settings (page 75) ALTER - Configuring the indicator (page 76) TARES - Stored tares (page 77) PASSWD - Changing passwords (page 80) CLOCK - Date and time (page 81) ACCESS - Password protection (page 85) LCD - Display contrast (page 87) FIELDS - User fields (page 88) CALIB - Calibration report (page 90) TLOG - Transaction log (page 91) RECRDS - Truck records (page 92) AUDIT - Audit log (page 93) INFO - Information line (page 94) KEYBRD - Enable and disable keys (page 95) NETWRK - Network details (page 96) S_KEY - Remote keyboard emulation (page 98) PWR UP - Power up mode (page 99) L.UNIT - Lock Units (page 100) E1110 User Instructions 73

74 SUPER - Supervisor mode 7.1 Enter and EXIT supervisor mode The supervisor mode allows you to do as follows: Program applications. Configure system information. Print configuration reports. Refer to the table on page 76 for a full list of supervisor functions. Not all the functions shown may be configured at your machine. Enter supervisor mode 1. Make sure that the indicator is in the operator mode. If necessary, press ESC. Example displays STATUS CHECK -> 2. Press F3 until the SUPER option is displayed. 3. Press the appropriate F key to select the SUPER option. Example TRUCK SUPER -> SUPERVISOR MODE EXIT PRINT ALTER NOTE: The default password may have been changed. To change the password see page If prompted, enter the required password. Default supervisor password Example display ENTER PASSWORD Use the F keys to select from the following available options: F1 - EXIT. Exit from the supervisor mode and save all your configuration changes. F2 - PRINT. Print the supervisor configuration (page 75). F3 - ALTER. Access the ALTER menu to make changes to the supervisor configuration (page 76). EXIT supervisor mode To exit from the supervisor mode and save your settings: 1. Press ESC to return to the top level menu and display the EXIT option. 2. Press F1 to EXIT. Save changes The indicator automatically saves any changes you made to the configuration. SUPERVISOR MODE EXIT PRINT ALTER 74 E1110 User Instructions

75 7.2 PRINT - Print configuration settings 7.2 PRINT - Print configuration settings You can print a report listing all of the supervisor settings. The report will be sent to the printer or other connected device. SUPERVISOR MODE PLU MISC FUNCTIONS PLU FIELD 1 TITLE : PART NUMBER PLU FIELD 2 TITLE : DESCRIPTION PLU FIELD 3 TITLE : USER TEXT SUPER TARE OPTION : TARE STORE 1 SCALE kg TARE STORE 2 SCALE kg TARE STORE 3 NOT ALLOCATED TARE STORE 40 NOT ALLOCATED SCALE lb PASSWORDS SUPERVISOR PASSWORD 1793 USER PASSWORD 111 REAL TIME CLOCK DATE FORMAT : M-D-Y TIME FORMAT : 12 HR AUTOMATIC SHUTDOWN : NEVER LCD CONTRAST : 04 USER FIELDS TITLES : NOT ALLOCATED OTHER SHOW MACHINE STATUS : YES KEYBRD STANDBY KEY : ENABLE PRINT KEY : ENABLE PLU KEY : ENABLE TARE KEY : ENABLE SELECT KEY : ENABLE TOTAL KEY : ENABLE SCALE KEY : ENABLE UNITS KEY : ENABLE ZERO KEY : ENABLE 1. Make sure that you are in the SUPER mode, see page Press F2 to select PRINT. SUPERVISOR MODE EXIT PRINT ALTER E1110 User Instructions 75

76 SUPER - Supervisor mode 7.3 ALTER - Configuring the indicator The ALTER menu allows you to configure indicator functions and print data reports. The table below lists all the supervisor functions. Not all the functions shown may be configured at your machine. Entering the ALTER menu 1. Make sure that the indicator is in the SUPER mode, see page 74. Example displays SUPERVISOR MODE EXIT PRINT ALTER 2. Press F3 to select the ALTER menu. SELECT OPTION EXIT PLU -> 3. Use the F keys to select from the available options (in table below). Full list of options Option Description See page EXIT Exit supervisor mode page 74 PLU PLU configuration SUPER PLU MODE on page 101 TARES Stored tare configuration page 77 PASSWD Configure user and supervisor page 80 passwords CLOCK Date and time settings page 81 ACCESS Assign passwords to advanced weighing page 85 functions LCD Adjust contrast setting of 2 line text page 87 display (0-12) FIELDS User defined fields (on-screen prompts) page 88 CALIB Calibration report page 90 TLOG Transaction report (Displayed only when page 91 transactions are available.) RECRDS PLU records Truck records SUPER PLU MODE on page 101 page 92 AUDIT View / Print indicator configuration page 93 RECIPE Recipe application configuration RECIPE programming on page 111 ALARM Output configuration Alarms on page 135 INFO Indicator information page 94 KEYBRD Enable / Disable keys page 95 NETWRK Network - ethernet settings page 96 S_KEY Serial key emulation page 98 PWR UP Power up into application or op. mode. page 99 L.UNIT Lock the unit to either primary, alternative or a choice of custom unit. page 100 NOTE: Some options may not be available, depending upon indicator configuration. 76 E1110 User Instructions

77 7.4 TARES - Stored tares 7.4 TARES - Stored tares You can use tares to take into account the weight of containers into which goods may be packed. You can program up to 40 stored tare values. These can then be assigned to PLUs as required. (See SUPER PLU MODE on page 101.) If you are using a keyboard entered tare ensure you enter the decimal point, for example enter 20.0 and not 20. Selecting the stored TARES option 1. Make sure that the indicator is in the ALTER menu, see page Press F3 until the TARES option is displayed. Example displays SELECT OPTION EXIT PLU -> 3. Press the appropriate F key to select the TARES option. Example SELECT OPTION TARES PASSWD -> STORED TARE OPTION EDIT DELETE 4. Use the F keys to select from the following options: EDIT. Edit or set a stored tare. DELETE. Delete a stored tare. EDIT - Create and edit stored tares There are three aspects to a creating a stored tare as follows: Tare scale Only available if more than one scale is connected. Tare units Only available if more than one unit of measure is configured. Tare value Set the value (container weight) of the stored tare. Stored tare procedure 1. Press F1 to select EDIT. 2. Press F1 and F2 to scroll through the available tare stores. 3. Press F3 to set (program) the selected tare. Example displays TARE STORE SET E1110 User Instructions 77

78 SUPER - Supervisor mode Tare scale This option is not displayed if your indicator is configured for one scale. STORED TARE SCALE SET 1. Press F3 to set (program) STORED TARE SCALE. 2. Press F1 or F2 to select SCALE1 or SCALE2. 3. Press ENTER to confirm the selection. Available scales Selected scale SCALE 1 SCALE1 SCALE2 Tare units This option is not displayed if your indicator is configured for a single weigh unit. 1. Press F2 if the message STORED TARE UNITS is not displayed. STORED TARE UNITS SET 2. Press F3 to set (program) STORED TARE UNITS. lb SET 3. Press F1 or F2 to scroll through the available units. 4. Press F3 to select the units displayed. * ton SET Tare value (weight) Before you can enter a value for the tare store you must first select the units and the scale for the tare store. If you forget you will see the message TARE OUT OF RANGE PRESS ENTER 1. Press F2 if the message STORED TARE VALUE is not displayed. STORED TARE VALUE SET 2. Press F3 to select the option and display the current value. Then go to either step 3a or 3b as required. 3a). Keyboard entered tare: 0 lb SET Press F3. To alter the value press F1 (YES). Enter the new tare weight using the keyboard. Press ENTER. To retain the programmed value press F2 (NO). ALTER VALUES YES NO 78 E1110 User Instructions

79 7.4 TARES - Stored tares OR 3b). Weighed value: Place the container on the scale. Press TARE. Press F1 (YES) and then ENTER to use the displayed weight. USE CURRENT WEIGHT YES NO lb 70 E1110 User Instructions 79

80 SUPER - Supervisor mode 7.5 PASSWD - Changing passwords You can use password protection to stop operators from accessing particular applications. You can change the default supervisor and user passwords for greater system security. The current passwords are listed on the supervisor configuration report, see page 75. Selecting the PASSWD option 1. Make sure that the indicator is in the ALTER menu, see page Press F3 until the PASSWD option is displayed. 3. Press the appropriate F key to select the PASSWD option. Example Example displays SELECT OPTION EXIT PLU -> SELECT OPTION TARES PASSWD -> PASSWORDS SUPER USER 4. Use the F keys to select from the following options: SUPER. View and edit the supervisor password. USER. View and edit the user password. Default passwords SUPER USER To assign the passwords to indicator applications see page 85. If you have changed and forgotten the passwords call your local Avery Weigh-Tronix representative for assistance. 80 E1110 User Instructions

81 7.6 CLOCK - Date and time 7.6 CLOCK - Date and time Set the date and time (as used on printouts etc). Selecting the CLOCK option 1. Make sure that the indicator is in the ALTER menu, see page Press F3 until the CLOCK option is displayed. 3. Press the appropriate F key to select the CLOCK option. Example Example displays SELECT OPTION EXIT PLU -> SELECT OPTION CLOCK ACCESS -> REAL TIME CLOCK DATE TIME -> 4. Use the F keys to select from the following options: DATE. Date and date format. TIME. Time and time format. D_SEP. Date separator. T_SEP. Time separator. DATE - Set date and format Set the date format 1. Display the CLOCK menu (see above). 2. Press F1 to select DATE. REAL TIME CLOCK DATE TIME -> 3. Press F3 keys to display the available date formats. Format Example Jan 22,2004 D = Two digit date M = Two digit month m = Month abbreviated to three letters Y = Two digit year y = Four digit year D/M/Y 22/01/04 M/D/Y 01/22/04 (default date format) Y/M/D 04/01/22 DMY (separator not required) MDY (separator not required) M/D/y 01/22/2004 D/M/y 22/01/2004 m/d/y JAN 22,2004 (fixed format, separator not required) D/m/y 22 JAN,2004 (fixed format, separator not required) E1110 User Instructions 81

82 SUPER - Supervisor mode 4. Press the appropriate F key to select the required date format. DATE FORMAT D/M/Y *M/D/Y -> NOTE: An asterisk is displayed next to the selected format. Set date The date is always displayed in numeric format when you press F3 even when the abbreviated month format is selected. Enter the date in the format displayed without separators. 5. Press F3 until SET is displayed, then press F2 to select it. Selected format m/d/y DATE 01/19/ Press C/CE to clear the displayed date. month Day year DATE ** ** **** 7. Type the new date in the displayed format without separators. Press ENTER. DATE FORMAT D/m/y SET -> 8. Press ENTER to return to the CLOCK menu. 9. Press ESC to return to the ALTER menu. 82 E1110 User Instructions

83 7.6 CLOCK - Date and time TIME - Set time and format Set time format 1. Display the CLOCK menu (see page 81). REAL TIME CLOCK DATE TIME -> 2. Press F2 to select TIME. TIME FORMAT *12 HR 24 HR SET 3. Use the F keys to select from the following time formats: 12 HR 24 HR Set time 4. Press F3 to select SET. Selected format 12 hour TIME 02:12 PM AM PM 5. Press C/CE to clear the displayed time. TIME ** ** PM AM PM 6. Type the new time in the displayed format without a separator. TIME PM AM PM 7. If 12 hour time format is selected press F2 or F3 to select AM or PM. 8. Press ENTER. TIME FORMAT *12 HR 24 HR SET 9. Press ENTER to return to the CLOCK menu. 10. Press ESC to return to the ALTER menu. E1110 User Instructions 83

84 SUPER - Supervisor mode Date and Time separators The indicator uses these to separate the characters and numbers that make up the date or time. Some suitable separators are shown below. ASCII code Character Default examples 44, / 01 / 22 / 04 (D_SEP - date separator) 58 : 11 : 45 (T_SEP - time separator) 1. Display the CLOCK menu (see page 81). REAL TIME CLOCK DATE TIME -> 2. Press F3 to display more options. REAL TIME CLOCK D_SEP T_SEP -> 3. Press F1 or F2 to select an option. D_SEP. Date separator. T_SEP. Time separator. Slash date separator 47 ENTER DATE SEPARATOR 4. Type the ASCII value of the desired separator. Press ENTER. 5. Press ESC to return to the ALTER menu. 84 E1110 User Instructions

85 7.7 ACCESS - Password protection 7.7 ACCESS - Password protection The various applications can be password protected from unauthorized access by requesting the operator to enter the appropriate password. There are three passwords - USER, ADMIN and SUPER. When prompted for a password you can either enter the requested password or a higher level password. For example, if requested to enter the USER password you can enter either the USER password, ADMIN password or the SUPER password. If requested to enter the ADMIN password you can enter the ADMIN password or the SUPER password. Application / Function COUNT CHECK PACK TOTALS (sub totals only) Note: Printing / clearing of grand totals is always SUPER protected regardless of the setting entered here. PEAK_H MOTION TRUCK RECIPE Password protected Enter the USER password Enter the USER password Enter the USER password Enter the USER password Enter the USER password Enter the USER password Enter the USER password Enter the USER password (see also RecipT below) AlarmT Enter the USER password Note: Protects weight values for the alarm function. RecipT Enter the USER password Note: Protects weight values for the recipe function. STATUS Enter the USER password SUPER Enter the SUPER password Notes: To set the USER and SUPER passwords see page 80. If the USER and SUPER passwords have been changed and then forgotten call your local Avery Weigh-Tronix representative for assistance. The ADMIN password can only be changed by your local Avery Weigh-Tronix representative. Protecting functions 1. Ensure the indicator is in the ALTER menu, see page 76. Example displays SELECT OPTION EXIT PLU -> E1110 User Instructions 85

86 SUPER - Supervisor mode 2. Press F3 until the ACCESS option is displayed. Then press the appropriate F key to select it. Example Protectable functions SELECT OPTION CLOCK ACCESS -> ACCESS COUNT CHECK -> 3. If not displayed press F3 to display the function to be protected. 4. Press the F key to select the required function. Example ACCESS COUNT CHECK -> CHECK PROT *UNPROT 5. Press F1 to password protect the function. CHECK *PROT UNPROT 6. Press ENTER. ACCESS COUNT CHECK -> 7. Password protect the next function. 8. Press ENTER when done. SELECT OPTION CLOCK ACCESS -> 86 E1110 User Instructions

87 7.8 LCD - Display contrast 7.8 LCD - Display contrast The LCD option allows you to set the contrast of the two line text display. 1. Ensure the indicator is in the ALTER menu, see page 76. Example displays SELECT OPTION EXIT PLU -> 2. Press F3 until the LCD option is displayed. Then press the appropriate F key to select. Example SELECT OPTION LCD FIELDS -> ADJUST CONTRAST SET 3. Use the F keys to adjust the contrast. ADJUST CONTRAST SET 4. Press ENTER when done. E1110 User Instructions 87

88 SUPER - Supervisor mode 7.9 FIELDS - User fields User fields provide additional information on printouts. This option enables you to view, print and edit the titles of up to 20 user fields. The fields are assigned to the various applications / print formats during installation. You can only change the text of a user field. To change the assignment of the fields to the various applications and printouts contact your Avery Weigh-Tronix center. To enter user field titles a PC style keyboard must be connected to the indicator. Typical uses Where a field is used on a printout, the operator is prompted to enter the required information (for example, customer details) before the printout can proceed. Example - on-screen prompt AVERY WEIGHTRONIX ENTER CUSTOMER NAME Example ticket User fields PRODUCT LIST START =========================== CUSTOMER NAME AVERY WEIGHTRONIX SALE OR PURCHASE SALE 11:35am 05/22/2004 MACKEREL 10 lb HERRINGS 20 lb PRAWNS 20 lb TOTAL WEIGHT 50 lb PRODUCT LIST END =========================== User field titles The titles of the user fields are used to prompt the operator to enter the required information, e.g. CUSTOMER NAME. 1. Ensure the indicator is in the ALTER menu, see page 76. Example displays SELECT OPTION EXIT PLU -> 2. Press F3 to display the option FIELDS. Then press the appropriate F key to select. Example SELECT OPTION LCD FIELDS -> USER FIELDS TITLES EDIT PRINT DELETE 88 E1110 User Instructions

89 7.9 FIELDS - User fields 3. Use the F keys to select from the following options: EDIT. Create/ edit the field titles. PRINT. Send the field titles to the printer or other connected device. DELETE. Erase all user field text. 4. Press F1 to edit title 1. 1: With the PC keyboard connected, type the title of the field. 1 : CUSTOMER NAME ENTER NEW TITLE 6. Press Enter. 7. Create the next user title. 8. Press ENTER when done. 9. Press ENTER to return to the USER FIELDS TITLES menu. OR Press ESC to return to the ALTER menu. 2: -- + E1110 User Instructions 89

90 SUPER - Supervisor mode 7.10 CALIB - Calibration report The calibration report shows calibration and set up information for each scale connected to the indicator. CALIB SECURITY REPRT SCALE 1 SETUP UNITS : lb ALTERNATE UNITS : NO DIVISION : 1 DECIMAL MARKER POSN : CAPACITY : 5000 LB MOTION (cycles) : 10 MOTION WEIGHT BAND : 1 FIR FILTER : 3 LINEARIZATION : NO POINTS TO DISPLAY ZERO mv CALIBRATED : 10:37 AM 01/02/06 GREATEST WEIGHT : 5351 lb OCCURRED : 12:25 PM 01/02/06 GENERAL SERIAL NUMBER : INDICATOR TIME ON : 105 HR 1. Ensure the indicator is in the ALTER menu, see page Press F3 until the CALIB option is displayed. Then press the appropriate F key to select. Example SELECT OPTION CALIB TLOG -> 3. Press either: F1 - Print report F2 - View the report on the display 4. Press ENTER when done. CALIB SECURITY REPRT PRINT VIEW Example displays SELECT OPTION EXIT PLU -> Viewing the report When you press F2 to view the report you will see: SCALE 1 SETUP UNITS SHOW To view the setting for the item press F3. The indicator briefly displays the setting followed by the next item. To go to the next item without displaying the setting press F1. UNITS lb ALTERNATE UNITS SHOW When you have displayed all the items for scale 1 the indicator displays the settings for scale 2 if fitted. 90 E1110 User Instructions

91 7.11 TLOG - Transaction log 7.11 TLOG - Transaction log The transaction log function is only applicable for indicators installed with an expanded memory card. Contact your Avery Weigh-Tronix center for details. The transaction log records data for each weighing or the totals transaction that occurs at the indicator. To print or view the transaction log: 1. Make sure that the indicator is in the ALTER menu, see page 76. Example displays SELECT OPTION EXIT PLU -> 2. Press F3 until the TLOG option is displayed. Then press the appropriate F key to select the option you want. Example SELECT OPTION CALIB TLOG -> TRANS LOG PRINT FULL PART 3. Press either F1 of F2 to do as follows: F1 - Print a FULL report. F2 - Print a PART report. 4. Press the ENTER key when you are finished. FULL report PART report When you select the FULL report option, the indicator prints the entire transaction history. If you want to print a PART report you need to specify consecutive ticket numbers. If your indicator is configured to print a consecutive number as part of its printouts, you can use this function to print a partial report. ENTER CONSEC NUMBER. Enter the ticket number of the first transaction you want to print. The indicator prints all of the events onwards starting from the point you specify. E1110 User Instructions 91

92 SUPER - Supervisor mode 7.12 RECRDS - Truck records PLU records See page 101. Truck records Only applicable if the TRUCK in / out application has been enabled by your Avery Weigh-Tronix service center. This option allows you to view and edit truck records. You can print a list of all trucks which have performed an inbound transaction but have yet to perform an outbound transaction. You can also delete the inbound transaction stored against all trucks or an individual truck. NOTE: For more information on the TRUCK application, see page Ensure the indicator is in the ALTER menu, see page 76. Example displays SELECT OPTION EXIT PLU -> 2. Press F3 until the RECRDS option is displayed, then press the appropriate F key to select. Example SELECT OPTION RECRDS AUDIT -> MAINTENANCE MENU PLU TRUCK See page Press F2 to select TRUCK. 4. Use the F keys to select from the following options: PRINT. Print a report of trucks with a stored inbound transaction. IN USE. Trucks currently in use. TARED. Trucks with a retained tare weight. DELETE. Select an inbound truck transaction. S.VISOR TRUCK MODE PRINT DELETE MISC 1 TRUCK. Delete an individual truck transaction. ALL. Delete all truck transactions. MISC. If a separate, PC style keyboard is fitted you can customize the TEXT for the truck ID prompt. TEXT. Enter the new text for the prompt. RESET. Change the prompt back to the default text. 92 E1110 User Instructions

93 7.13 AUDIT - Audit log 7.13 AUDIT - Audit log The audit log records details of each calibration or configuration change made to the indicator. The log may be used by your Avery Weigh-Tronix center to keep track of service changes to the indicator. AUDIT TRAIL 05/02/06 10:29AM CALIBRATION EVENTS PM 02/01/06 CONFIG EVENT PM 04/02/06 1. Ensure the indicator is in the ALTER menu, see page 76. Example displays SELECT OPTION EXIT PLU -> 2. Press F3 until the AUDIT option is displayed. Then press the appropriate F key to select. Example SELECT OPTION RECRDS AUDIT -> CONFIG. AUDIT LOG PRINT VIEW 3. Press either: F1 - Print the audit report. F2 - View the audit report on the display. 4. Press ENTER when done. E1110 User Instructions 93

94 SUPER - Supervisor mode 7.14 INFO - Information line NOTE: See page 17 for an example of an information line. 1. Ensure the indicator is in the ALTER menu, see page 76. Example displays SELECT OPTION EXIT PLU -> 2. Press F3 until the INFO option is displayed. Then press the appropriate F key to select it. Example SELECT OPTION INFO KEYBRD -> SHOW MACHINE STATUS NO *YES 3. Select either: F1 - NO - information line is disabled. F2 - YES - information line is enabled (factory setting). 4. Press ENTER when done. 94 E1110 User Instructions

95 7.15 KEYBRD - Enable and disable keys 7.15 KEYBRD - Enable and disable keys You can enable / disable any of the following function keys. STANDBY key ZERO key UNITS key SCALE key TOTAL key SELECT key TARE key PLU key PRINT key NOTE: To check the status of the keys print the supervisor mode configuration settings (see page 75). 1. Ensure the indicator is in the ALTER menu, see page 76. Example displays SELECT OPTION EXIT PLU -> 2. Press F3 until the KEYBRD option is displayed. Then press the appropriate F key to select it. Example SELECT OPTION INFO KEYBRD -> STANDBY KEY - ENABLE ENABLE DISABL 3. Press F1 until the required key is displayed. 4. Select either: F2 - ENABLE the displayed key. F3 - DISABLE the displayed key. 5. Press ENTER when done. Current status of key TARE KEY - ENABLE ENABLE DISABL E1110 User Instructions 95

96 SUPER - Supervisor mode 7.16 NETWRK - Network details This function is for configuration of the indicator service Ethernet port. An ethernet network is typically used by service personnel for: Remote configuration of the indicator. Connection of a PC for service set up, software updates and backup / restore operations. To access the NETWRK option: 1. Ensure the indicator is in the ALTER menu, see page 76. Example displays SELECT OPTION EXIT PLU -> 2. Press F3 until the NETWRK option is displayed. Then press the appropriate F key to select it. Example SELECT OPTION NETWRK S_KEY -> SET NETWORK ADDRESS IP SUBNET GATE 3. Use the F keys to select from the following options: IP. Set the IP address. SUBNET. Set the subnet mask. GATE. Set the gateway address. IP address and Subnet mask The indicator communicates on an ethernet network using the TCP/IP protocol. The TCP/IP protocol uses an IP address and a Subnet mask to address packets of data correctly. IP address notes: The IP address is used to identify the source and destination of data packets. Hence each machine on the network must have a unique IP address. The IP address of the machine consists of two parts: Network address. Same as all other machines on a network. Machine address. Different from all other machines on the network. Sub-net mask notes: The sub-net mask defines how the IP address is split into its network and machine components. Example: The following table shows how the address would be used, depending upon the subnet mask. Sub-net mask Network address Machine address (IP) E1110 User Instructions

97 7.16 NETWRK - Network details Example IP address < > SET Example subnet mask < > SET Gateway IP address A gateway can be used to bridge between two devices with different network addresses. The address set here is the address of the gateway as it appears on the local network. Check with the Network Administrator for the correct gateway address. E1110 User Instructions 97

98 SUPER - Supervisor mode 7.17 S_KEY - Remote keyboard emulation Only applicable if your indicator is configured for remote scale key emulation by a computer or other suitable device connected to a serial (COM) port. Contact your Avery Weigh-Tronix center for details. Instead of using the scale keys on the indicator keypad actions may be sent to the scale by a remote PC. The following keys can be set up for remote operation. TARE key ASCII code 084 SELECT key ASCII code 083 ZERO key ASCII code 090 PRINT key ASCII code 080 UNITS key ASCII code 085 Key-presses are emulated using ASCII codes. When the indicator receives the appropriate ASCII code on the serial port it carries out the appropriate key-press action. Configuring the keys 1. Ensure the indicator is in the ALTER menu, see page 76. Example displays SELECT OPTION EXIT PLU -> 2. Press F3 until the S_KEY option is displayed. Then press the appropriate F key to select it. Example SELECT OPTION NETWRK S_KEY -> CONFIG SELECT KEYS TARE SELECT -> 3. Use the F keys to display and then select from the following options: TARE. Set the TARE key ASCII code. SELECT. Set the SELECT key ASCII code. ZERO. Set the ZERO key ASCII code. PRINT. Set the PRINT key ASCII code. UNITS. Set the UNITS key ASCII code. ALTER VALUES YES NO 4. Press F1 to change the code for key-press emulation. 5. Enter the ASCII code required to emulate the selected key. Key ASCII code TARE 084 SELECT 083 ZERO 090 PRINT 080 UNITS E1110 User Instructions

99 7.18 PWR UP - Power up mode 7.18 PWR UP - Power up mode The indicator can be programmed to go into one of the following modes when switched on: Directly into the last application. Into operator mode. 1. Ensure the indicator is in the ALTER menu, see page 76. Example displays SELECT OPTION EXIT PLU -> 2. Press F3 until the PWR UP option is displayed. Then press the appropriate F key to select it. Example SELECT OPTION PWR UP -> RESTORE PWR UP NO *YES 3. Use the F keys to display and then select from the following options: NO The indicator goes into general operator mode on power up. YES The indicator goes directly into the application last used on power up. E1110 User Instructions 99

100 SUPER - Supervisor mode 7.19 L.UNIT - Lock Units NOTE: If you lock the units the indicator will not allow you to activate alarm or recipe applications in the user mode of operation. The indicator has primary unit, alternative unit and a selection from a list of customer units. These are configured in the engineer Service mode. The supervisor has the option in Supervisor mode to lock the units that the operator uses to either primary unit, alternative unit or the selected custom unit. When the unit is locked it stops the operator from changing the units in the user mode of operation. The default in the Supervisor mode is to not to lock to a specific unit. 1. Make sure that the indicator is in the ALTER menu, see page Press F3 until the indicator displays the L.UNITS option. Example displays SELECT OPTION EXIT PLU -> 3. Press the appropriate F key to select the L.UNITS option. The indicator displays the LOCK and ULOCK (Unlock) options. Example SELECT OPTION PWR UP L.UNIT LOCK UNITS LOCK ULOCK NOTE: The units that the indicator diplays for you to lock depend on the units that have been set up for the indicator. 4. Use the appropriate F key to select from the Example displays following options to specify the unit you want LOCK UNITS to lock: *UNIT ALTR CUSTOM *UNIT - Primary unit (default setting). ALTR - Alternative unit. CUSTOM - Custom unit. 5. Press ENTER when you have specified the units you want to lock. 6. To unlock the unit you locked, press the appropriate F key to select the L.UNITS option. The indicator displays the LOCK and ULOCK (Unlock) options. 7. Use the appropriate F key to select the ULOCK (Unlock) option. The indicator displays a UNITS UNLOCKED message. 8. Press ENTER when you have unlocked the unit. 100 E1110 User Instructions

101 SUPER PLU MODE 8 Contents This chapter describes how to program PLUs in supervisor mode Enter and exit SUPER PLU MODE (page 102) Create and edit PLUs (page 104) PLU configuration options (page 105) PLU PRINT MODE (page 109) Delete PLUs (page 110) PART NUMBER message (page 110) E1110 User Instructions 101

102 SUPER PLU MODE 8.1 Enter and exit SUPER PLU MODE Only applicable for indicators with PLUs enabled. Contact your Avery Weigh-Tronix center for details. PLUs (Product Look-Up) are used to store information about a particular product. SUPER PLU MODE allows you to configure each PLU to suit the particular product or type of operation. You can store information such as: units tares application specific information to set how the product is to be weighed. Each time a product is weighed, the operator can recall the PLU to set the indicator with the appropriate information. PLUs are configured in SUPER PLU MODE. Enter SUPER PLU MODE 1. Ensure the indicator is in operator mode. Press ESC if necessary. Example displays STATUS CHECK -> 2. Press F3 until the SUPER option is displayed. Then press the appropriate F key to select. Example STATUS CHECK -> TRUCK SUPER -> 3. If prompted, enter the required password. Default supervisor password NOTE: The default password may have been changed. To change the password see page 80. Example ENTER PASSWORD SUPERVISOR MODE EXIT PRINT ALTER 4. Press F3 to select the ALTER menu. SELECT OPTION EXIT PLU -> 102 E1110 User Instructions

103 8.1 Enter and exit SUPER PLU MODE 5. Press F2 (PLU) to enter SUPER PLU MODE. 6. Use the F keys to select from the available options: F1 - EDIT. Create / edit a PLU. F2 - PRINT. Print PLU details. F3 - DELETE. Delete a PLU. SUPER PLU MODE EDIT PRINT DELETE Exit SUPER PLU MODE When exiting from SUPER PLU MODE you will have the opportunity to save any changes made. 1. Press ESC. 2. Press: F1 to save changes and return to SUPER PLU MODE. F2 to ignore changes and return to SUPER PLU MODE. F3 to remain in SUPER PLU MODE. 3. Press ESC to return to the ALTER menu. SAVE EDITED PLU YES NO CANCEL SELECT OPTION EXIT PLU -> 4. Press F1 to return to SUPERVISOR MODE. SUPERVISOR MODE EXIT PRINT ALTER 5. Press F1 to return to operator mode. STATUS CHECK -> E1110 User Instructions 103

104 SUPER PLU MODE 8.2 Create and edit PLUs The indicator can store a maximum of 100 PLUs which can be increased to a maximum of 280 PLUs on installation with the expanded memory option. 1. Ensure the indicator is in SUPER PLU MODE, see page 102. SUPER PLU MODE EDIT PRINT DELETE 2. Press F1 to select the EDIT option. ENTER PLU TO EDIT 3. Enter the number of the PLU to be edited, or a new PLU to be created (range 1-999). PLU number = 3 digits max Example: existing PLU Example: new PLU PLU NUMBER EDITOR SET PLU NOT FOUND*CREATE YES NO 4. To create a new PLU press F1 to select YES. 5. Configure PLU options, see page E1110 User Instructions

105 8.3 PLU configuration options 8.3 PLU configuration options Press F1 and F2 to cycle through the available options. Press F3 to SET an option. PLU NUM. EDITOR SET SUPER PLU MODE EDIT PRINT DELETE MISC F1 PLU EDIT options SET - Selections F2 PLU NUM. EDITOR page 106 F3 Change PLU number PART NUM. EDITOR page 106 Enter part number digits PLU UNITS page 106 lb kg Only if alternate units have been configured. PLU SCALE SCALE 1 SCALE 2 page 106 Only if a second scale has been configured. PLU TYPE page 106 NO OPTION COUNTING CHECKWEIGH PACKING PLU Only if applications have been configured. SET PLU COUNTING page 106 DISABLE COUNTING COUNT BY PCE WT COUNT BY SAMPLE SET COUNT TARGET DERIVE PIECE WT SAMPLE MODE BULK DRIBBL Only available if PLU type is set to counting. SET CHECKWEIGHING page 107 DISABLE CHKWGH SET LO ACCEPT LIMIT SET HI ACCEPT LIM TARGET LO TOL HI TOL SAMPLE Only if checkweighing is configured for limits. Only if checkweighing is configured for a tolerated weight below and above the target weight. PACKING RUN SET-UP page 107 DISABLE PACK RUN SET PACKRUN SIZE SET MIN PACK WT Only if pack run application has been configured. SET PLU TARE STORE page 107 DISABLE TARE SET STORED TARE INDEX SET TARE VALUE Only if PLU tares have been configured. EDIT PLU TOTALS page 108 EDIT SUB-TOTAL EDIT SUBTOT COUNT EDIT GRAND TOTAL EDIT GRAND TOT CNT Only if PLU totals have been configured. The following options must always be configured: PLU UNITS. For any indicator with more than 1 unit of weight. PLU SCALE. For any indicator with more than 1 scale connected. E1110 User Instructions 105

106 SUPER PLU MODE PLU NUM EDITOR PLU NUMBER (1-999). Enter a number that the operator can enter to recall the PLU for use. PART NUM EDITOR PART NUMBER (12 digit number). Enter a part number for the product that the operator can enter to recall the PLU for use. PLU UNITS (Only for indicators with more than one unit of measure.) Select the unit of weight to be used for this product. Depending on configuration and application, the operator may be able to change the units after selecting a PLU, see page 22 for more information. PLU SCALE (Only for indicators with more than one scale connected.) Specify which scale will be used by the PLU. PLU TYPE Set the PLU to work only with a particular weighing mode. When the PLU is recalled the indicator will revert to the appropriate weighing mode. NO OPTION. The PLU has no default operating mode. COUNTING. The PLU is configured for basic counting operation. CHECKWEIGH. The PLU operates in checkweigh mode. PACKING PLU. The PLU operates in pack run mode. SET PLU COUNTING Only if the PLU TYPE is set to COUNTING. Provides preset conditions for a counting PLU. For more information on counting operations see page 49. DISABLE COUNTING. The PLU no longer operates in counting mode. COUNT BY PCE WT. Enter the piece weight for the counted product. When the PLU is recalled the sampling option is disabled. COUNT BY SAMPLE. When using the PLU the operator must sample a batch of the product to derive the piece weight. SAMPLE SIZE. Enter the number of items that the operator is required to sample. SET COUNT TARGET. Set the target quantity for the product count. DERIVE PIECE WT. Allows you to sample a quantity of items in order to derive a piece weight while creating the PLU. The derived piece weight can be changed by the operator when they use the PLU. Display shows Press F3 to select SET. PREPARING FOR SAMPLE + or - SAMPLES Place the sample quantity SELECT SAMPLE SIZE on the scale E1110 User Instructions

107 8.3 PLU configuration options Press F3 to select SET. PREPARING FOR SAMPLE + or - SAMPLES Enter the sample size: SAMPLING IN PROGRESS Either enter the number of items. PIECE WEIGHT STORED Press ENTER. PRESS ENTER Or press an F key to select a pre-defined sample size (10, 20 or 50 items). SAMPLE MODE. Set the default count mode for the PLU. BULK. The PLU operates in BULK sample mode. DRIBBL. The PLU operates in DRIBBLE sample mode. SET PLU CHECKWEIGHING Only if the PLU TYPE is set to CHECKWEIGH. Provides PLU options for use in checkweighing mode. For more information on checkweighing operations see page 38. DISABLE CHECKWEIGHING. The PLU no longer operates in checkweigh mode. LIMITS OR TOLERANCES The options available depend upon how your indicator was configured on installation. You will use one of the following methods to set up checkweighing: SET HI and LO ACCEPT LIM. Enter the maximum and minimum target weights. OR SET TARGET plus HI and LO TOLERANCE. You can either enter or sample the target weight Either enter the target weight and an acceptable upper and lower tolerance. Or place a single item on the scale. Select the SAMPLE option. The target weight is the weight of the item and the high and low tolerances are set to +/- one division. Press F1 to go back to HI TOL and LO TOL and enter an acceptable upper and lower tolerance. SET PACKING RUN Set parameters for use with a pack run. DISABLE PACK RUN. The PLU no longer operates in pack run mode. SET PACKRUN SIZE. The number of labels required for the pack run. SET MIN PACK WT. The minimum permitted weight for each pack. SET PLU TARE STORE Set a tare value to operate with the PLU. For more information on tares see pages 25 and 77. DISABLE TARE. Tare not used. SET STORE TARE INDEX. Enter the number of the stored tare to be used. SET TARE VALUE. Enter the required tare (container) weight. E1110 User Instructions 107

108 SUPER PLU MODE EDIT PLU TOTALS Each PLU has a totals store. The totals store is updated when a weighing transaction is performed, usually when a print operation occurs. This option allows you to view / edit the PLU totals. EDIT SUB-TOTAL. The current sub-total weight. If the PLU is a counting PLU the sub-total is the current item count. EDIT SUB-TOT COUNT. Only used by counting PLUs. The number of times target has been achieved. EDIT GRAND TOTAL. The current grand total weight. If the PLU is a counting PLU the grand total is the current total item count. NOTE: The method of totals operation depends upon indicator configuration. EDIT GRAND TOT COUNT. Only used by counting PLUs. The total number of times target has been achieved. For information on machine totals see page E1110 User Instructions

109 8.4 PLU PRINT MODE 8.4 PLU PRINT MODE SUPER PLU MODE EDIT PRINT DELETE MISC F2 PLU PRINT MODE ONE ALL 1 TOT TOTALS F3 F3 DUDS The PLU PRINT MODE function prints and zeros PLU totals as follows: ONE Prints the selected PLU with or without the total, depending on indicator configuration. The total is not cleared on print out. - select the PLU - select the format of the report which can be FULL or SHORT - select the printer communication channel if more than one print channel is configured ALL Prints all PLUs with or without totals, depending on indicator configuration. Totals are not cleared on print out. - select the format of the report which can be FULL or SHORT - select the printer communication channel if more than one print channel is configured 1 TOT Prints and zeros the total for the selected PLU. Depending on how your indicator is configured, the total is deleted either immediately or marked for deletion when next updated. - select the PLU - select the format of the report which can be FULL or SHORT - select the printer communication channel if more than one print channel is configured TOTALS Prints and zeros totals for all PLUs. Depending on how your indicator is configured, totals are deleted either immediately or marked for deletion when next updated. - select the format of the report which can be FULL or SHORT - select the printer communication channel if more than one print channel is configured DUDS This function is only displayed if the indicator detects corrupt PLUs. You can print all corrupt PLUs prior to deleting them (see page 110). E1110 User Instructions 109

110 SUPER PLU MODE 8.5 Delete PLUs SUPER PLU MODE EDIT PRINT DELETE MISC PLU DELETE MODE 1 PLU ALL DUDS You can delete an individual PLU or all the PLUs stored in the indicator. The DUDS function is only displayed if the indicator detects corrupt PLUs so you can delete them. You can print corrupt PLUs (see page 109) before deleting them. 8.6 PART NUMBER message SUPER PLU MODE EDIT PRINT DELETE MISC PLU PART TITLE TEXT TEXT 1 RESET If your indicator has an external PC-style keyboard you can change the text which identifies the part number field on printouts. You can change the text back to the default text PART NUMBER if required. 110 E1110 User Instructions

111 RECIPE programming 9 Contents This chapter describes how to program and use recipes Introduction (page 112) Creating recipes (page 114) Other supervisor functions (page 123) Typical recipe example (page 124) Using the application (page 132) E1110 User Instructions 111

112 RECIPE programming 9.1 Introduction The indicator may be connected to a number of input and output devices. A recipe program allows the indicator to control the outputs, for example the flow of goods into a hopper. You can program a sequence of output operations to depend upon a particular weight condition or the status of other devices connected to the indicator s inputs. Recipes can only be run on scale 1 because scale 2 does not support the recipe application. A recipe program can consist of up to 50 ingredient steps or events. When the recipe is running output and target settings are used in the following sequence: 1. Start recipe step. 2. Set start outputs. 3. Wait for the target to be achieved. 4. Set target outputs. 5. Perform the action. 6. Proceed to the next step. Password protection NOTE: When setting up access in supervisor mode the RECIPE function configures password entry into the application. The RecipT function configures password editing of ingredient weights. Recipes are configured using the ALTER menu in Supervisor Mode. Entry into Supervisor Mode is password protected with the supervisor password. The default supervisor password is To set up a recipe in Supervisor Mode you will be requested to enter the admin password. The default admin password is The standard setting for operator mode is no password protection. Selection of the recipe application and editing of step weights can be password protected with the user password if required using the ACCESS function on the ALTER menu. See page 85 for more information. The admin password gives the highest level of access followed by the supervisor password and then the user password. The passwords described above are the mininum level required to access a particular function. Entering a higher level password also gives access to the function. To view the password hierarchy in supervisor mode see page E1110 User Instructions

113 9.1 Introduction The user and supervisor passwords can be changed using the PASSWD function on the ALTER menu, see page 80. The admin password can only be changed by your Avery Weigh-Tronix center. E1110 User Instructions 113

114 RECIPE programming 9.2 Creating recipes Entering supervisor mode 1. Check that the indicator is in operator mode. Press ESC if necessary. Example displays STATUS RECIPE -> 2. Press F3 to display the SUPER function. ALARMS SUPER -> 3. Press the appropriate F key to select (F2). ENTER PASSWORD If prompted, enter the required password. Default supervisor password SUPERVISOR MODE EXIT PRINT ALTER 5. Press F3 to select the ALTER menu. SELECT OPTION EXIT TARES -> 6. Press F3 to display the RECIPE function. SELECT OPTION AUDIT RECIPE -> 7. Press the appropriate F key to select (F2). RECIPE CONFIG. PRINT SETUP NOTE: Press F1 to PRINT a list of all recipes with configured options. 8. Press F2 to select the SETUP function. ENTER PASSWORD Type the admin password. Press ENTER. Default admin password ENTER RECIPE ID 114 E1110 User Instructions

115 9.2 Creating recipes NOTE: The first four characters of the name are displayed in the recipe status line. 10. Enter a number from 1 to 10 for the RECIPE ID. 11. If the indicator has a PC-style keyboard attached you can enter a 20 character name for the recipe. 12. Program recipe options, see the typical example on page 124. Recipe programming menu OPERATOR MODE SUPER SUPERVISOR MODE ALTER Supervisor mode navigation keys SELECT OPTION RECIPE RECIPE CONFIG. PRINT - SETUP RECIPE ID (1 TO 10) RECIPE NAME (20 CHARACTERS) EDIT RECIPE CLEAR RECIPE COPY RECIPE PRINT STEP1 STEP2 STEP 3 STEP 50 SET TARGET SET START OUTPUTS SET TARGET OUTPUTS SET TARGET ACTION Only if target type is WEIGHT and target action is 3 (Add to scale totals) SET TARGET PLU None * Weight (see pages 116 & 117) Status (see pages 118 & 119) Input (see page 119) Output (see page 119) Time (see page 120) Pulse counter (see page 120) 0 = Input/output OFF 1 = Input/output ON = Ignore/leave as is 0 = Input/output OFF 1 = Input/output ON = Ignore/leave as is Factory settings are marked with an asterisk (*) See page = No action* 1 = Press-button tare 2 = Print 3 = Add to scale total 4 = Zero 6 = Cancel tare 9 = Recipe total add 10 = Recipe total subtract SET PROPERTIES You can choose between three properties for the recipe (that is, EDITABLE & SAVEABLE, EDITABLE, or NOT EDITABLE) as follows: 1. Press F3 - SET. 2. Press F1 - YES when the screen displays the question: SET RECIPE? E1110 User Instructions 115

116 RECIPE programming 3. Press F1 and F2 to scroll through the following recipe properties. EDITABLE, SAVEABLE: You can change and then save the recipe permanently. EDITABLE: You can change the recipe but the changes will not be saved for the next time that you use the recipe. NOT EDITABLE: You cannot change the recipe. 4. Press F3 to select the recipe property you want. SET TARGET configuration options Target type - NONE The target defines the conditions which must be met in order for the indicator to progress to the next step. The target conditions can relate to the measured weight or the state of the input or output devices connected to the indicator. There are six different target types. Target type Options Description and Setting NONE No target set Target type - WEIGHT NOTE: To accumulate totals see page 122. Target type Options Description and Setting WEIGHT Target is a weight condition WEIGHT TYPE Specify the target weight type. 0 = Relative gross weight 1 = Relative net weight 2 = Absolute gross weight 3 = Absolute net weight Relative weight type is the amount of product as calculated from the last ingredient used. Absolute weight is the amount of product as calculated from gross or net zero. WT CONDITION Select whether or not motion is required in order to meet the target value. 0 = Motion 1 = No motion WEIGHT TARGET Enter the target weight. WT TOLERANCE + Set the weight tolerance above the desired target weight. If the measured weight is outside of the stated tolerance, the user may be required to intervene (depending upon your system configuration). WT TOLERANCE - Set the weight tolerance below the desired target weight. If the measured weight is outside of the stated value, automatic or manual jogging may be used to top-up the weight or other operator intervention may be requested (depending upon configuration). 116 E1110 User Instructions

117 9.2 Creating recipes Target type Options Description and Setting TARGET COMP When running the recipe, there may be a predictable difference between the weight measured at shut-off and the final weight of goods on the scale (for example, material in free fall). It allows the scale to compensate and ensure that the target weight is met. Example: Filling from a hopper where 2 lb of material is falling when the hopper is shut off. Target comp = 2 lb. WEIGHT (continued) COMP TYPE The target compensation value can be adjusted automatically by the indicator in line with the value actually encountered when the recipe runs. 0 = Manual. The value is not adjusted. 1 = Automatic. The compensation is automatically updated. WEIGHT JOGGING When the weight on the scale is under the minimum acceptable weight specified by the TOLERANCE - value operators can jog the weight manually or the indicator can jog the weight automatically. 0 = Manual. The operator must manually jog the weight to bring it within tolerance. 1 = Automatic. The scale automatically jogs the weight. The indicator reverts all outputs to their start settings for the number of seconds defined for the jog time. (See JOG TIME PERIOD below.) JOG TIME PERIOD The number of seconds the indicator maintains output start settings when weight jogging, for example 0.1. WEIGHT INDEX LINK A target weight can be linked to the next weight in a following step or the last weight in a previous step. COMPENSATION LIMIT % 0 = No link. Target weight is an absolute value. 1 = Next weight. Target weight is linked to the next weight in a following step. 2 = Last weight. Target weight is linked to the last weight in a previous step. The maximum percentage amount automatic weight jogging can adjust the target weight. 0 = Unlimited Percentage amount of compensation permitted. E1110 User Instructions 117

118 RECIPE programming Target type - STATUS Target type Options Description/Setting STATUS The indicator status must meet a number of defined conditions which must be true or false. STATUS ON 01 to STATUS ON 04 Configure up to 4 conditions that must be TRUE. The target for each condition can be one of the following: 1 = Gross weight display 2 = Net weight display 3 = Gross Zero 4 = No motion 5 = Motion 6 = Preset tare set 7 = Semi auto tare set 8 = Weight under-range 9 = Weight over-range 10 = Enter key pressed 11 = Checkweigh under 12 = Checkweigh accept 13 = Checkweigh over 14 = Count target 15 = Count under target 16 = Net zero 17 = Error condition 18 = Tolerance + 19 = Tolerance - 20 = Gross zero band 21 = COM1 transmit OK 22 = COM2 transmit OK 23 = COM3 transmit OK 24 = COM4 transmit OK 25 = Gross or net zero 118 E1110 User Instructions

119 9.2 Creating recipes Target type Options Description/Setting STATUS (continued) STATUS OFF 01 to STATUS OFF 04 Configure up to 4 conditions that must be FALSE. The target for each condition can be one of the following: 1 = Gross weight display 2 = Net weight display 3 = Gross Zero 4 = No motion 5 = Motion 6 = Preset tare set 7 = Semi auto tare set 8 = Weight under-range 9 = Weight over-range 10 = Enter key pressed 11 = Checkweigh under 12 = Checkweigh accept 13 = Checkweigh over 14 = Count target 15 = Count under target 16 = Net zero 17 = Error condition 18 = Tolerance + 19 = Tolerance - 20 = Gross zero band 21 = COM1 transmit OK 22 = COM2 transmit OK 23 = COM3 transmit OK 24 = COM4 transmit OK 25 = Gross or net zero Target type - INPUT Target type - OUTPUT Target type Options Description/Setting INPUT Specifies the status of device inputs as the target. To achieve target the inputs from connected devices must match the settings configured here. INPUT TARGET TYPE INPUT TARGET VALUES NOT USED BY RECIPES. Only used when programming an alarm. Set the required input state for the inputs. (See Setting the Input and Output states on page 121 for details) Target type Options Description/Setting OUTPUT The target is the status of the output of connected devices. Output target values Set the required state for the outputs. (See Setting the Input and Output states on page 121 for details) E1110 User Instructions 119

120 RECIPE programming Target type - TIME Target type - PULSE COUNTER Target type Options Description/Setting TIME Target is a timer. Enter the number of seconds the recipe step pauses (with outputs in the start condition) after which time the recipe proceeds. Target type Options Description/Setting PULSE COUNTER CONVERSION FACTOR Target is the value (for example the number of gallons) converted from pulse inputs to the indicator. Used when measuring flow. Enter the factor per pulse which converts input pulses into a value. CONVERSION UNITS TARGET Example: If a flow meter sensor gives 100 pulses per gallon of flow enter 100 (pulses per unit measure) as the conversion factor. If the sensor detects 50 pulses the indicator converts the number of pulses into a unit of measure, that is 0.5 GAL. If a PC-style keyboard is attached, enter a name for the pulse units, for example GAL for gallons. This is printed on reports, etc. Enter the target value using the conversion units, for example 5 (gallons). 120 E1110 User Instructions

121 9.2 Creating recipes SET START OUTPUTS IMPORTANT SAFETY NOTE SET TARGET OUTPUTS Input and Output states When commencing a step the indicator sets device outputs to the states defined here. Start outputs must be set to 0 or 1 so they are re-set to a known state after a power failure. If set to - (ignore / leave as is) start outputs are undefined and can be re-set either on or off when power resumes. This can have important safety implications. When the target has been achieved device outputs are set to the states defined here. The indicator has up to 8 inputs and 8 outputs which may be used within the recipe or alarm applications (depending upon configuration). When configuring the recipe or alarm you will be required to specify the state of the inputs or outputs to enable the indicator to either: Check if the physical inputs and outputs for devices are in the required states. OR Set the outputs to the states specified. Setting the Input and Output states (Example display) Devices are numbered from 8 (left) to 1(right) Device 8 Device < > SET Selecting devices Use the function F keys to select devices: F1 = < Select input or output to the left F2 = > Select input or output to the right F3 = SET Accept settings Entering settings Use the keypad to enter device settings: 0 = Input or output OFF 1 = Input or output ON - (Press C/CE) Ignore or leave as is Indicators without an external TIU interface, support only outputs 1 to 3. As 8 digits are displayed even though only 3 outputs are supported ensure you configure the correct digits for outputs 1 to 3. E1110 User Instructions 121

122 RECIPE programming SET ACTION configuration options The action performed by the indicator when the target is achieved. All recipes, and not just those programmed with a WEIGHT target, can be programmed with an action. Target action Options Description/Setting NOTE: 5, 7 & 8 are invalid recipe options After achieving target and setting target outputs the indicator can perform one of the following actions. 0 = No action. 1 = Push button (PB) tare. The indicator performs a press button (semi automatic) tare. 2 = Print. The indicator performs a print, for example the current weight. 3 = Add to scale total. The indicator adds the totals for the step to the totals for the machine. See page 29 for more information. If the recipe step is programmed with a weight target and a PLU ID, the PLU totals are incremented instead of the scale total. 4 = Zero. The indicator zeros the scale. 6 = Cancel tare. The indicator cancels the tare. 9 = Recipe total add. The indicator accumulates running totals for each recipe step. Totals for the step are added to the recipe total. Recipe totals are retained while the recipe is in use and are cleared at the start of the next recipe. 10 = Recipe total subtract.the indicator accumulates running totals for each recipe step. Totals for the step are subtracted from the recipe total. Recipe totals are retained while the recipe is in use and are cleared at the start of the next recipe. 14 = Keyboard disable.allows you to disable the keyboard. 14 = Keyboard enable.allows you to enable the keyboard. NOTE: To print recipe totals see page 123. SET TARGET PLU You can specify a PLU to accumulate totals for the recipe step provided that the following options are set: The target type is set to WEIGHT. The target action is set to option 3 (Add to scale total). NOTE: You need to set recipe descriptions using E-Tools. 122 E1110 User Instructions

123 9.3 Other supervisor functions 9.3 Other supervisor functions Print all recipes When in the recipe configuration menu you can print a list of all the recipes configured. The list shows the options configured for each recipe step. SUPERVISOR MODE ALTER SELECT OPTION RECIPE RECIPE CONFIG. PRINT - SETUP Setup functions RECIPE CONFIG. PRINT - SETUP RECIPE ID (1 TO 10) RECIPE NAME (20 CHARACTERS) EDIT RECIPE CLEAR RECIPE COPY RECIPE PRINT See page 114 Figure 9.1 Recipe SETUP functions Clear recipe Copy recipe Print recipe To clear an individual recipe: 1. Select the recipe SETUP function. 2. Select the recipe. 3. Display the CLEAR RECIPE function. 4. Press F3. To copy a recipe: 1. Select the recipe SETUP function. 2. Select the recipe to be copied. 3. Display the COPY RECIPE function. 4. Press F3. 5. Enter the ID of the destination recipe (ID of the new recipe.) To print the step options for an individual recipe: 1. Select the recipe SETUP function. 2. Select the recipe. 3. Display the PRINT function. 4. Press F3. E1110 User Instructions 123

124 RECIPE programming 9.4 Typical recipe example This section gives step by step instructions for programming a typical recipe. Application Solution You require a system to feed two products into a vessel one after the other. Create the recipe allowing control of each individual product sequentially. 25 Gross or Net Zero 1 Relative Net, No motion 1 Relative Net, No motion Programmed data Step 1 Target Start Outputs Target Outputs Target Action Type: STATUS Status ON, condition1: 25 Gross or Net Zero NOTE: It is good practice to have an initial status condition of gross or net zero. All start outputs MUST BE SET OFF for safety. Step 2 Target Start Outputs Target Outputs Target Action Type: WEIGHT Weight type: 1 Relative Net Weight condition: 1 No motion Weight target: 1000 lb NOTE: Step 2 starts when step 1 is complete. All start outputs MUST BE DEFINED for safety. Output 1 set ON at zero. First ingredient fill commences. When the fill reaches the target of 1000 lb output 1 is set OFF. Step 3 Target Start Outputs Target Outputs Target Action Type: WEIGHT Weight type: 1 Relative Net Weight condition: 1 No motion Weight target: 800 lb NOTE: Step 3 starts when step 2 is complete. All start outputs MUST BE DEFINED for safety. Output 2 set ON. Second ingredient fill commences. When the fill reaches the target of 800 lb output 2 is set OFF. 124 E1110 User Instructions

125 9.4 Typical recipe example Creating the example recipe 1. In operator mode select the function SUPER. 2. Type the supervisor password. Press ENTER. Default supervisor password 3. Press F3 to select the ALTER menu. 4. Press F3 until the RECIPE function is displayed. 5. Press the appropriate function key (F2) to RECIPE CONFIG. select. PRINT SETUP 6. Press F2 to select SETUP. 7. Type the default admin password which is Press ENTER. 8. Type a number from 1 to 10 for the recipe ID. Press ENTER. 9. If the PC-style keyboard is attached, type a EDIT RECIPE name for the recipe (maximum 20 characters). Press ENTER. SET 10. Press F3 to SET (configure) the recipe. STEP 1 NOT SET SET Configuring step 1 Set TARGET for example step 1 1. Press F3 to SET (configure) ingredient step 1. SET TARGET SET 2. Press F3 to SET the target for step 1. TARGET * NONE SET 3. Press F2 to display the target type for step 1. Example: Step 1 uses the target type STATUS so you will need to press F2 twice. TARGET STATUS SET NOTE: STATUS ON 01 is the first of up to four conditions which must be true for the step to proceed. 4. Press F3 to SET the target status condition. Example: Step 1 uses status condition ON, #1. STATUS ON 01 SET 5. Press F3 to configure the ON option for condition 1. STATUS TARGET 0 E1110 User Instructions 125

126 RECIPE programming 6. Type the reference for the ON option for condition 1. Press ENTER. Example: Step 1 uses reference 25 for status condition #1 ON. The recipe will not proceed to the next step until gross or net zero has been achieved. 7. Press ESC to return to SET TARGET. SET TARGET SET Set START OUTPUTS for example step 1 1. Press F2. SET START OUTPUTS SET 2. Press F3 to SET the start outputs for step Refer to page 121 and enter the status of start outputs < > SET Example: Step 1 start outputs must all be set off for safety. 4. Press ENTER. SET START OUTPUTS SET Set TARGET OUTPUTS for example step 1 5. Press F2 to display the function SET TARGET OUTPUTS. SET TARGET OUTPUTS SET 6. Press F3 to SET target outputs for step Enter the status of target outputs. Example: Step 1 target outputs are set off < > SET 8. Press ENTER. SET TARGET OUTPUTS SET 9. Press ESC. Example: Step 1 is now configured. STEP 1 STATUS SET 126 E1110 User Instructions

127 9.4 Typical recipe example Configuring step 2 1. Press F2 to display STEP 2. STEP 2 NOT SET SET Set TARGET for example step 2 2. Press F3 to configure ingredient step 2. SET TARGET SET 3. Press F3 to SET the target for step 2. TARGET * NONE SET 4. Press F2 to display the target type for step 2. Example: Step 2 target type is WEIGHT. TARGET WEIGHT SET 5. Press F3 to SET the options for the target weight. EDIT WEIGHT TYPE SET 6. Press F3 to SET the weight type. ENTER WEIGHT TYPE 0 7. Type the reference for the weight type. Press ENTER. Example: Step 2 uses reference 1 for weight type. Relative net weight must be achieved before the recipe can proceed. 8. Press F2 to edit the weight condition for step 2. EDIT WEIGHT TYPE EDIT WT CONDITION SET SET 9. Press F3 to SET the weight condition for step 2. ENTER WEIGHT STATE Type the reference for the weight condition. Press ENTER. Example: Step 2 uses reference 1 for weight condition. No motion must be achieved before the recipe can proceed. EDIT WT CONDITION SET 11. Press F2 to enter the weight target for step 2. EDIT WEIGHT TARGET SET E1110 User Instructions 127

128 RECIPE programming 12. Press F3 to SET the weight target for step 2. 0 lb ENTER TARGET WEIGHT 13. Type the target weight. Press ENTER. Example: Step 2 target weight is 1000 lb. The target weight must be achieved before the recipe can proceed. EDIT WEIGHT TARGET SET 14. Press ESC to return to SET TARGET. SET TARGET SET Set START OUTPUTS for example step 2 1. Press F2. SET START OUTPUTS SET 2. Press F3 to SET the start outputs for step Enter the status of start outputs. Example: All step 2 start outputs must be defined for safety. Start output 1 is set on < > SET 4. Press ENTER. SET START OUTPUTS SET Set TARGET OUTPUTS for example step 2 5. Press F2 to display the function SET TARGET OUTPUTS. SET TARGET OUTPUTS SET 6. Press F3 to SET target outputs for step Enter the status of target outputs. Example: Step 2 target output 1 is set off < > SET 8. Press ENTER. SET TARGET OUTPUTS SET 9. Press ESC. Example: Step 2 is now configured. STEP 2 WEIGHT SET 128 E1110 User Instructions

129 9.4 Typical recipe example Configuring step 3 1. Press F2 to display STEP 3. STEP 3 NOT SET SET Set TARGET for example step 3 2. Press F3 to configure ingredient step 3. SET TARGET SET 3. Press F3 to SET the target for step 3. TARGET * NONE SET 4. Press F2 to display the target type for step 3. Example: Step 3 target type is WEIGHT. TARGET WEIGHT SET 5. Press F3 to SET the options for the target weight. EDIT WEIGHT TYPE SET 6. Press F3 to SET the weight type. ENTER WEIGHT TYPE 0 7. Type the reference for the weight type. Press ENTER. Example: Step 3 uses reference 1 for weight type. Relative net weight must be achieved before the recipe can proceed. 8. Press F2 to edit the weight condition for step 3. EDIT WEIGHT TYPE EDIT WT CONDITION SET SET 9. Press F3 to SET the weight condition for step 3. ENTER WEIGHT STATE Type the reference for the weight condition. Press ENTER. Example: Step 3 uses reference 1 for weight condition. No motion must be achieved before the recipe can proceed. EDIT WT CONDITION SET 11. Press F2 to enter the weight target for step 3. EDIT WEIGHT TARGET SET E1110 User Instructions 129

130 RECIPE programming 12. Press F3 to SET the weight target for step 3. 0 lb ENTER TARGET WEIGHT 13. Type the target weight. Press ENTER. Example: Step 3 target weight is 800 lb. The target weight must be achieved before the recipe can proceed. EDIT WEIGHT TARGET SET 14. Press ESC to return to SET TARGET. SET TARGET SET Set START OUTPUTS for example step 3 1. Press F2. SET START OUTPUTS SET 2. Press F3 to SET the start outputs for step Press F1 to go to output 2. Enter the status of start outputs < > SET Example: All step 3 start outputs must be defined for safety. Start output 2 is set on. 4. Press ENTER. SET START OUTPUTS SET Set TARGET OUTPUTS for example step 3 5. Press F2 to display the function SET TARGET OUTPUTS. SET TARGET OUTPUTS SET 6. Press F3 to SET target outputs for step Enter the status of target outputs. Example: Step 3 target output 2 is set off < > SET 8. Press ENTER. SET TARGET OUTPUTS SET 9. Press ESC. Example: Step 3 is now configured. STEP 3 WEIGHT SET 130 E1110 User Instructions

131 9.4 Typical recipe example Save and exit 1. Press ESC. SAVE RECIPE YES NO 2. Press F1 to save the recipe. RECIPE CONFIG. PRINT SETUP 3. Press ESC. SELECT OPTION EXIT PLU -> 4. Press F1 to return to operator mode. E1110 User Instructions 131

132 RECIPE programming 9.5 Using the application The recipe application enables you to run a recipe program configured in supervisor mode. The recipe program controls various devices connected to the indicator. Typical devices include conveyors, hoppers and other equipment to control the flow/movement of goods into containers. In addition to the measured weight, the devices are also controlled depending upon the status of the indicator s inputs. While the recipe is running the two line text display shows information describing the progress made. Password protection The standard setting for operator mode is no password required. However if you are prompted for a password when selecting the application or editing ingredient weights enter the user password. The default user password is 111. Operator recipe mode OPERATOR MODE RECIPE Optional user password SELECT EDIT RECIPE ID (1 TO 10) SELECT START EDIT View ingredient weights Edit ingredient weight (Optional user password) Entering RECIPE mode 1. Ensure the indicator is in operator mode. Press ESC if necessary. Example displays STATUS CHECK -> 2. Press F3 until the RECIPE application is displayed. Then press the appropriate F key to select. Example ALARMS SUPER -> STATUS RECIPE -> 132 E1110 User Instructions

133 9.5 Using the application 3. If requested, enter the required password. Default user password 4. Use the F keys to select from the following options: SELECT. Select a recipe to run. START. Start the selected recipe. EDIT. Enables the operator to change the target step weight. 5. Press F1 to select a recipe. 6. Type the number of the required recipe. Press ENTER. 7. Press F2 to select START to run the recipe. RECIPE 5 SELECT START EDIT The recipe sequence The recipe is a sequence of steps pre-programmed in supervisor mode. Each step has a particular set of rules and operations. For example, the indicator may activate a particular set of outputs at a particular weight. The current step in progress is shown on the display. When all the steps in the recipe have finished the indicator displays the R. COMPLETE message. Recipe name Step number Step target type R.FILL.1.STATUS ABORT Aborting an incomplete recipe To edit target weights ABORT. Press F1 at any time to abort the recipe sequence. Press ESC to exit to operator mode. If a step is programmed with a target weight the operator can re-program the recipe with a new step weight. Only a weight target can be changed. 1. Press F3 to edit a recipe. 2. Type the number of the required recipe. Press ENTER. 3. Press F2 to display the first step to be edited. Step number <02> 1000 lb EDIT + - Displays the next step Displays the previous step 4. Press F1 to select EDIT. 5. If requested, enter the required password lb ENTER TARGET WEIGHT Default user password 6. Type the new target weight for the step. Press ENTER. E1110 User Instructions 133

134 RECIPE programming 7. Display and edit any subsequent steps. 8. Press ESC twice to return to operator mode. 134 E1110 User Instructions

135 Alarms 10 Contents This chapter describes how to program alarms in supervisor mode Introduction (page 136) Creating alarms (page 138) Other functions (page 144) Typical alarm example (page 145) Editing a weight target (page 150) E1110 User Instructions 135

136 Alarms 10.1 Introduction The indicator may be connected to a number of input and output devices. An alarm allows the indicator to monitor a particular weight condition or the status of input devices. When the configured conditions have been met the indicator resets device outputs, for example sets a bell on, and performs an action such as waits for the Enter key to be pressed. You can program up to 20 alarms. Each alarm can be configured with its own action. Alarms run in the background constantly looping from alarm 1 to alarm 20. Alarms remain active in all weighing modes and applications. Whenever the alarm condition is met the required outputs are set. No operator action is required to start an alarm. A weight based alarm target can be edited if required, see page 150. Alarm sequence When an alarm is set the output and target settings are used in the following sequence. WEIGHING MODE TARGET (The alarm is triggered when the target is met) TARGET OUTPUTS (Outputs are set to the target output settings) TARGET ACTION (Perform an action if programmed) PROCEED TO NEXT ALARM Pre-programmed alarms Certain applications when enabled use pre-programmed alarms. For example, when checkweighing is enabled alarms 1 to 3 are initialized with pre-configured data for checkweighing and alarms 4 to 20 are general alarms. If truck IN/OUT is then enabled alarms 1 to 6 are overwritten with pre-configured data for traffic management and alarms 7 to 20 are general alarms. NOTE: Because alarms operate constantly in the background it is essential to check that alarms are programmed with data relevant to the application being used otherwise application outputs will not work. Alarms not being used must be cleared before new alarms are created. Password protection Alarms are configured using the ALTER menu in Supervisor Mode. Entry into Supervisor Mode is password protected with the supervisor password. The default supervisor password is To set up an alarm in Supervisor Mode you will be requested to enter the admin password. The default admin password is E1110 User Instructions

137 10.1 Introduction NOTE: When setting up access in supervisor mode the AlarmT function configures password editing of ingredient weights. The standard setting for operator mode is no password protection. Editing of ingredient weights can be password protected with the user password if required using the ACCESS function on the ALTER menu. See page 85 for more information. The admin password gives the highest level of access followed by the supervisor password and then the user password. The passwords described above are the mininum level required to access a particular function. Entering a higher level password also gives access to the function. To view the password hierarchy in supervisor mode see page 139. The user and supervisor passwords can be changed using the PASSWD function on the ALTER menu, see page 80. The admin password can only be changed by your Avery Weigh-Tronix center. E1110 User Instructions 137

138 Alarms 10.2 Creating alarms Entering supervisor mode 1. Check that the indicator is in operator mode. Press ESC if necessary. Example displays STATUS RECIPE -> 2. Press F3 to display the SUPER function. ALARMS SUPER -> 3. Press the appropriate F key to select (F2). ENTER PASSWORD If prompted, enter the required password. Default supervisor password SUPERVISOR MODE EXIT PRINT ALTER 5. Press F3 to select the ALTER menu. SELECT OPTION EXIT TARES -> 6. Press F3 to display the ALARM function. SELECT OPTION ALARM INFO -> 7. Press the appropriate F key to select (F1). ENTER PASSWORD Type the admin password. Press ENTER. Default admin password ALARM INDEX 1 9. Type a number from 1 to 20 for the alarm ID. Press ENTER. EDIT ALARM SET NOTE: To clear or print the selected alarm press F Program alarm options, see the typical example on page E1110 User Instructions

139 10.2 Creating alarms Alarm programming menu OPERATOR MODE SUPER SUPERVISOR MODE ALTER Supervisor mode navigation keys SELECT OPTION ALARM ALARM INDEX (1 TO 20) EDIT ALARM See page 144 CLEAR ALARM See page 144 PRINT SET TARGET SET TARGET OUTPUTS Only if target type is INPUT SET TARGET ACTION 0=Input/output OFF 1=Input/output ON =Ignore/leave as is None* Weight (see page 140) Status (see pages 140 & 141) Input (see page 141) Output (see page 141) See page 143 0=No action* 1=Press-button tare 2=Print 3=Add to scale total 4=Zero 5=Accept 6=Cancel tare 7=Abort 8=Switch scale 11=Enter key Factory settings are marked with an asterisk (*) SET TARGET configuration options Target type - NONE The target defines the conditions which must be met in order for the indicator to progress to the next alarm. The target conditions can relate to the measured weight or the state of the input / output devices connected to the indicator. There are four different target types. Target type Options Description and Setting NONE No target set E1110 User Instructions 139

140 Alarms Target type - WEIGHT Target type Options Description and Setting WEIGHT Target is a weight condition WEIGHT TYPE Specify the target weight type. 0 = Gross weight 1 = Net weight WEIGHT TARGET Enter the target weight. Target type - STATUS Target type Options Description and Setting STATUS The indicator status must meet a number of defined conditions which must be true or false. STATUS ON 01 to STATUS ON 04 Configure up to 4 conditions that must be TRUE. The target for each condition can be one of the following: 1 = Gross weight display 2 = Net weight display 3 = Gross Zero 4 = No motion 5 = Motion 6 = Preset tare set 7 = Semi auto tare set 8 = Weight under-range 9 = Weight over-range 10 = Enter key pressed 11 = Checkweigh under 12 = Checkweigh accept 13 = Checkweigh over 14 = Count on target 15 = Count under target 16 = Net zero 17 = Error condition 18 = Tolerance + 19 = Tolerance - 20 = Gross zero band 21 = COM1 transmit OK 22 = COM2 transmit OK 23 = COM3 transmit OK 24 = COM4 transmit OK 25 = Gross or net zero 140 E1110 User Instructions

141 10.2 Creating alarms Target type Options Description and Setting STATUS (continued) STATUS OFF 01 to STATUS OFF 04 Configure up to 4 conditions that must be FALSE. The target for each condition can be one of the following: 1 = Gross weight display 2 = Net weight display 3 = Gross Zero 4 = No motion 5 = Motion 6 = Preset tare set 7 = Semi auto tare set 8 = Weight under-range 9 = Weight over-range 10 = Enter key pressed 11 =Checkweigh under 12 = Checkweigh accept 13 = Checkweigh over 14 = Count on target 15 = Count under target 16 = Net zero 17 = Error condition 18 = Tolerance + 19 = Tolerance - 20 = Gross zero band 21 = COM1 transmit OK 22 = COM2 transmit OK 23 = COM3 transmit OK 24 = COM4 transmit OK 25 = Gross or net zero Target type - INPUT Target type - OUTPUT Target type Options Description and Setting INPUT Specifies the status of device inputs as the target. To achieve target the inputs from connected devices must match the settings configured here. INPUT TARGET TYPE INPUT TARGET VALUES Set whether the TARGET ACTION (see page 143) will be: 0 = Multishot. The target action is performed each time the indicator detects the target input pattern. 1 = Single shot. The target action is repeated only when inputs change and then return to the configured pattern. Set the required input state for the inputs. (See page 142 for details) Target type Options Description and Setting OUTPUT The target is the status of the output of connected devices. Output target values Set the required state for the outputs. (See page 142 for details) E1110 User Instructions 141

142 Alarms SET TARGET OUTPUTS Input and Output states When the target has been achieved device outputs are set to the states defined here. The indicator has up to 8 inputs and 8 outputs which may be used with the recipe and alarm applications (depending upon configuration). When configuring the alarm you will be required to specify the state of the inputs or outputs to enable the indicator to either: check if the physical inputs and outputs for devices are in the required states. OR set the outputs to the states specified. Setting the Input and Output states (Example display) Devices are numbered from 8 (left) to 1(right) Device 8 Device < > SET Selecting devices Use the function F keys to select devices: F1 = < Select input / output to the left F2 = > Select input / output to the right F3 = SET Accept settings Entering settings Use the keypad to enter device settings: 0 = Input / output OFF 1 = Input / output ON - (Press C/CE) Ignore / leave as is Indicators without an external TIU interface, support only outputs 1 to 3. As 8 digits are displayed even though only 3 outputs are supported ensure you configure the correct digits for outputs 1 to E1110 User Instructions

143 10.2 Creating alarms SET ACTION configuration options The action performed by the indicator when the target is achieved. Only an INPUT alarm can be programmed with an action. Target action Options Description and Setting Note 9 & 10 are invalid alarm options After achieving target and setting target outputs the indicator can perform one of the following actions. 0 = No action. 1 = Push button (PB) tare. The indicator performs a press button (semi automatic) tare. 2 = Print. The indicator performs the currently configured print format. 3 = Add to scale total. The indicator adds the totals for the alarm to the totals for the machine. See page 29 for more information. 4 = Zero. The indicator zeros the scale. 5 = Accept. F1 soft key auto accept. Can be used when the indicator is too far away for operator intervention. 6 = Cancel tare. The indicator cancels the tare. 7 = Abort. 8 = Switch scale. 11 = Enter key. Remote enter key required. E1110 User Instructions 143

144 Alarms 10.3 Other functions Clear alarm To clear an individual alarm: 1. Select the alarm as described on page 138. EDIT ALARM SET Print alarm 2. Press F2 to display the CLEAR ALARM function. 3. Press F3 to select the function. 4. Press ENTER to confirm the deletion. To print the options for an individual alarm: 1. Select the alarm as described on page 138. CLEAR ALARM EDIT ALARM SET SET 2. Press F2 twice to display the PRINT function. 3. Press F3 to select the function. 4. If more than one print channel has been configured select the channel. PRINT SET 144 E1110 User Instructions

145 10.4 Typical alarm example 10.4 Typical alarm example This section gives step by step instructions for programming a typical alarm sequence. Application Solution A customer requires a simple alarm to operate above 1000 lb to prevent the tank from being overfilled. Create two alarms allowing an alarm to cut in when the target weight is achieved. LOOP Programmed data Target Target Outputs Alarm 1 Type: WEIGHT Weight type: 0 Weight target: 0 lb Notes: All outputs set OFF at zero. Alarm 2 starts. Alarm 2 Type: WEIGHT Weight type: 0 Weight target: 1000 lb Notes: Output 1 set ON at 1000 lb. Alarm 1 starts. E1110 User Instructions 145