Model PS3000 with SBI-100 Indicator

Transcription

1 Model PS3000 with SBI-100 Indicator Operation Manual

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3 Safety and Warnings Installation and service TE EQUIPMENT CONTAINS NO USER SERVICEABLE COMPONENTS. Installation and maintenance of the equipment must only be carried out by trained and authorised personnel. Electrical installation The mains lead must be connected to a supply outlet with a protective earth contact. The electrical supply at the socket outlet must provide over current protection of an appropriate rating. For your protection all mains (110V or 230V) equipment used out of doors or in wet or damp conditions should be supplied from a correctly fused source and protected by an approved ground fault protection device (RCD, GFCI etc.) IF IN DOUBT SEEK ADVICE FROM A QUALIFIED ELECTRICIAN. Pluggable equipment must be installed near a easily accessible socket outlet. Routine maintenance To avoid the possibility of electric shock or damage to the machine, always switch off the machine and isolate from the power supply before carrying out any routine maintenance. To avoid the risk of the machine falling, where applicable, ensure that it is placed securely on a flat and level surface. Cleaning the machine The outside of standard products may be wiped down with a clean cloth, moistened with water containing a small amount of mild detergent. arsh abrasives, solvents, scouring cleaners and alkaline cleaning solutions, such as washing soda, should not be used especially on the display windows. Under no circumstances should you attempt to wipe the inside of the machine. Do not spray any liquid directly onto the display windows. If you are using a proprietary cleaning fluid ensure you spray the cloth and not the display. Training Do not attempt to carry out any procedure on a machine unless you have received the appropriate training or read the Instruction Manual. To avoid the risk of RSI(repetitive Strain Injury) it is important to ensure that the machine is placed on a surface which is ergonomically satisfactory to the user. It is recommended that frequent breaks are taken during prolonged use. Sharp Objects Do not use sharp object (screw drivers, long fingernails, etc. to operate the keys. EMC compliance The following may be applicable to your machine. WARNING: This is a class A product. In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures.

4 Display and Keypad NET 0 kg lb Low Batt C AC - + T kg/lb Max d = SBI 100 Function Keys T Annunicators 0 Weight is zero kg/lb / kg lb Unit of measure (Flashing LED means that the weight reading is not stable.) NET is activated Unit of measurement / C Battery is charging. AC Adapter is plugged in, the indicator is receiving power. is activated Low Batt - + Battery is low.

5 Manual symbols Short Key Press Multiple Key Press Long key press Scale Operation Turning On and ing the Scale Z ERO 0 Turning off the scale Selecting Unit of Measure kg lb kg lb Using the NET NET 3. NET 4.

6 Removing the Z ERO 0 function with automatic zero on next weigh function with manual release. This function needs to be setup in Parameter P3.1 shown on page

7 Removing Function For communications to a printer or PC, the indicator has to be setup in the following parameters P2, P4, P5 and P Gross: 45.00kg : 1.35kg Net: 43.65kg

8 USER CONFIGURATION SETTINGS Setup Controls kg kg Moves flashing digit Entering setup Change flashed digits Saves data and move down to next Parameter setting. Exits setup mode + Selecting parameter Changing data within the parameter Saving data Exiting setup Z ERO 0

9 User Configuration Settings Parameter Setting Default settings in bold P1.xy P2.x Auto shutoff timer in minutes Set up time for the auto off function. (00 = 0ff, = time in minutes) and print key functionality Setup button function 0 = Press button once to activate hold 1= Press button once to print 2= Press button to print/press and hold button to activate hold. Function Settings 0= No hold function active. P1.00 P1.01 P1.15, P1.5 = 5 minutes P2.0= P2.1= ; P2.2= &, P3.xy 1= Averaging hold with manual push button release. The weight reading will be held on the display until a higher weight is applied, this will automatically release the held weight and re-hold it at the new higher weight reading. 2= Averaging hold with automatic release and re-hold. As above but The weight reading will be held on the display until the platform is empted and the next weight reading over 10divisions is applied. P3.0 P3.1 P3.2 P3.3 to = Selectable hold window from +/- 3 to 50 divisions Will hold display reading once stable within a selectable weight range, to release the hold button must be represses.. RS232 Serial Interface Settings for serial interface 0= No RS232 output P4.x 1= displayed data once stable when print key is pressed; 2= gross, tare and net weight once stable when print key is pressed 3= Continuously output gross weight 4= Continuously output gross, tare and net weight 5= displayed data once stable one time only. P4.0 P4.1 P4.2 P4.3 P4.4 P4.5 P4.6 P4.7 6= gross, tare and net weight once stable, one time only. P5.x P6.x 7= Bidirectional - RS232, SBI protocol RS232 Baud rate P5.0= 1200 P5.3= 9600 P5.1= 2400 P5.4= P5.2= 4800 RS232 Data format P = 8 bits, no parity, 1 start bit, 1 stop bit P = 7 bits, 1 even, 1 start bit, 1 stop bit P = 7 bits, 1 odd, 1 start bit, 1 stop bit SERVICE CONFIGURATIONS ONLY P7-P19.x Any adjustment to these settings could seriously affect the indicators performance. Seek advice from a service engineer before changing.

10 RS-232 data commands for SBI protocol The RS232 can be set so a bidirectional connection can be established between the indicator and the host. To establish this connection set parameter P4 to 7, and configure setting P5 (baud) and P6 (parity) to host device. Commands can then be sent from the host to the indicator using the following commands (ensure the letters entered are in CAPS) (<CR> - Enter) Command Action Response W<CR> Takes a reading Over capacity - Under capacity - point error - Reading (kg or lb) S<CR> s Status Bytes <LF>123<CR><ETX> Z<CR> s the scale <LF>123<CR><ETX> T<CR> Sets up a tare <LF>123<CR><ETX> <LF>^^^^^^^^^u1u2<CR><LF>123<CR><ETX> <LF> u1u2<cr><lf>123<cr><etx> <LF> u1u2<CR><LF>123<CR><ETX> <LF><p>w1w2w3w4w5w6<dp>w7u1u2<CR><LF>123<CR><ETX> U<CR> Changes the units <LF>u1u2<CR><LF>123<CR><ETX> L<CR> Activates the hold function X<CR> Switches off the scale? Unrecognised command <LF>123<CR><ETX> Indicator switches off. <LF>?<CR><ETX> Key Symbols <LF> Line feed <CR> Carriage Return <ETX> End of text character <SP> Space status bytes <p> Polarity character including minus sign for negative weigh and a space character for positive. W1-W7 Weight data <dp> Decimal point U1U2: Unit measure, kg, lb or oz Output Status Bit Meaning: Bit Byte 1 Byte 2 Byte 3 0 0=Stable 0=Not Under 00=Not defined Capacity 1=Unstable 1=Under Capacity 01=Normal working mode 1 0=Not at zero point 0=Not over capacity 10= working mode 1=At zero point 1=Over capacity 11=Not defined 2 Always 0 Always 0 0=Gross Weight 1=Net Weight 3 0=eprom OK Always 0 Always 0 1=eprom error 4 Always 1 Always 1 Always 1 5 Always 1 Always 1 Always 1 6 Always 0 Always 1 Always 0 7 Parity Parity Parity

11 Other RS-232 Output Strings P4-1 = Output Displayed print key : Format: <LF>< reading, minus, decimal point, weight unit><cr><ext> Example: xxxxx0.18lb P4-2 = Output Gross,, print key Format: <LF><Gross: reading, minus, decimal point, unit><cr><ext> <LF> <: reading, decimal point, unit><cr><ext> <LF> <Net: reading, minus, decimal point, unit><cr><ext> Example: Gross:xxxxx0.36lb :xxxxxx0.18lb Net:xxxxxxx0.18lb RS232 serial interface wiring DE-9 Female Scale DE-9 Male ost Pin Name Direction Pin Name Direction 2. TXD Out 2. RXD In 3. RXD In 3. TXD Out 5. SG - 5. Ground - Pins 1, 4, 6, 7, 8, 9 not used Load cell cable interface wiring Red Excitation+ 2. Black Excitation- 3. Green Signal- 4. White Signal+ 1 RED 2 RED 3 RED 4 RED Scale calibration Calibration Configuration Settings The scale is configured from the factory to match the specified settings for each unit, as defined by the product specifications and sales brochure. Modification of the setting can be accomplished by altering user configuration settings P7-P10. Caution: Calibration and/or configuration of calibration settings of your scale should be accomplished by a trained service technician using certified weights to ensure proper operation and accuracy. Calibration is not covered under warranty. Setup Controls kg kg Moves flashing digit Change flashed digits Saves data and move down to next Parameter setting. Exits setup mode

12 Config Menu Avail. Settings Default Definition Detailed Setting P Displayed Resolution (00) = 500 (08) = 2400 (15) = 7000 (01 )= 600 (09) = 2500 (16) = 7500 (02 )= 750 (10 )= 3000 (17) = 8000 (03 )= 800 (11) = 3500 (18) = 10,000 (04) =1000 (12 )= 4000 (19) = 12,000 (05 )=1200 (13) = 5000 (20) = 15,000 (06) =1500 (14) = 6000 (21-31) = N/A (07) = 2000 P8 0,1,2 0 Division Increment 0 = 1 ; 1 = 2 ; 2 = 5 P Decimal Position 0 = ; 1 = ; 2 = ; 3 = ; 4 = ; 5 = P10 0, 1 1 Calibration weight 0 = KG ; 1 = LB You may choose to configure your scale for a higher resolution. The factory does not recommend increasing the resolution above 3,000 divisions for a stable weight reading. Certain environments may cause the scale to be unstable at factory settings, reduce the # of division settings to increase your stability. Calibration Settings when configuring as an SBI 100 Indicator to a remote base If you are configuring the SBI 100 Indicator to be used with a scale other than the PS3000 base, you will need to alter the configuration setting in P7- P10 manually. In order to configure the Indicator follow the steps defined below: 1. Determine the full capacity of your scale. Example: 3000 pounds 2. Determine the displayed division of your scale. Example: 1 pounds (this is your P8, P9, and P10 setting) 3. Divide the capacity by the displayed division to determine the displayed resolution of your scale. Example: 3000/1 = 3000 (this is your P7 setting) You are now able to configure P7 P10 as follows. Primary Capacity Displayed Resolution Selectable Capacity P7 P8 P9 P x 1 lbs x 0.5 kg If primary capacity is 1500 x 0.5 kg, configure P7-P10 as follows:. Primary Capacity Displayed Resolution Selectable Capacity P7 P8 P9 P x 0.5 kg x1 lbs Calibration Menu kg kg Moves flashing digit Saves data and move down Exits setup mode Change flashed digits to next Parameter setting. Calibration can be done with 10% to 100% of requested load and can be calibrated with 1 or 2 calibration points 1. +

13 Enter in calibration weight from 5% to 100% full capacity %-100% kg/lb 5. Single point calibration, enter the same weight in again and move to number 7 For 2 point calibration enter in the second calibration weight between 10% 100% full capacity %-100% kg/lb Z ERO 0

14 Service Configuration Settings The scale is configured from the factory to match the specified settings for each unit, as defined by the product specifications and sales brochure. Modification of the setting can be accomplished by altering user configuration settings P11-P19. Caution: Configuration of the settings of your scale should be accomplished by a trained service technician to ensure proper operation and accuracy. Configuration is not covered under warranty. Setup Controls kg kg Moves flashing digit Change flashed digits Saves data and move down to next Parameter setting. Exits setup mode Config Avail. Default Definition Detailed Setting Menu Settings P11 0,1,2 2 key configuration 0 = KG only ; 1 = LB only ; 2 = units key active KG and LB P Power On zero range 0 = +/- 1% ; 1 = +/- 2% ; 2 = +/- 5% ; 3 = +/- 10% ; 4 = +/- 20% ; 5 = +/- 50% ; 6 = +/- 100% ; 7 = no limitation P button (00) = +/- 1% (06) = +/- 20% (12) = + 5% range (01 )= +/- 2% (07) = +/-no limit (13) = + 10% (02 )= +/- 3% (08 )= + 1% (14) = + 20% (03 )= +/- 4% (09) = + 2% (25) = + no limit (04) =+/- 5% (10 )= + 3% (05 )= +/- 10% (11) = + 4% P14 0, 1, 2 0 Signal within power on zero point range P15 0, 1, 2 1 Signal not within power on 0 = current weight ; 1 = calibration zero ; 2 = power off zero point 0 = current weight ; 1 = calibration zero ; 2 = power off zero point ; 3 = continuously display zero point P tracking 0 = 0d AZT off ; 1 = +/- 0.25d, 2 = +/- 0.5d ; 3 = +/- 1d; 4= +/- 1.5d ;5= +/- 2d ;6 = +/- 3d; 7= +/- 4d; 8 = +/- 5d P Data Filter 0 = very weak; 1 = weak; 2 = standard; 3 = strong P Weight stability 0 = +/- 0.5d ; 1= +/- 1d; 2= +/- 1.5d ; 3= +/- 2d; 4= +/- 3d ;5= +/- 4d ;6 = +/- 5d; 7= +/- 6d; 8 = +/- 7d; 9 = +/- 8d P Overload range Full scale 0 = 0% ; 1 = +9d ; 2 = 101% ; 3 = 102% ; 4 = 405% ; 5 = 110% ; 6 = 120% ; 7 = 150%; 8 = 200%; 9 = no limitation

15 Technical Specifications Scale Indicator Input signal range: Sensitivity: Internal Resolution: 0mV ~ +30mV >0.2uV/grad Approximately 520,000 counts Display Resolution: Can be selected between ,000 System Linearity: Loadcell excitation Voltage: Within 0.01% of FS Load cells: 1. quantity: 4 pcs 2. each one capacity: 1000kg 3. sensitivity: 2.5±0.5mV/V 4. input resistant: 400±10Ω 5. output resistant: 352±2Ω +5 V DC (MAX current: 85mA) Temperature Operation: Storage: umidity: 5 o C - 35 o C 10 o C - 70 o C 95%R (no condensation) Power Battery: 6V4A lead acid battery, 30 hrs continuous use When the voltage of battery is below 5.7V, the Low Bat annunciator will be lighted, plug in AC adapter to charge the battery. When Lo.bAt and actual weight is displayed alternately, this indicates the voltage of battery is below 5.5V and the scale will be turned off in two minutes automatically. Connection Information Loadcell socket Power/Adapter Socket RS232

16 Power Supply 6V DC - 500mA V - 50z Connecting: Loadcell1 Loadcell2 Loadcell3 Junction box SBI100 Indicator Loadcell4 Junction Box: 1. W1-W4: to adjust 4 corner error, W5-W6: not used 2. W0: to adjust scale s zero-point balance 3. 1#-4# connector: connect to loadcell1---loadcell4, 5#-6#connector: not used 4. 0#connector: connect to indicator

17 5. Connector pins: S---shield wire EXC+ --- Excitation+ EXC- --- Excitation- SIG+ --- Signal + SIG- --- Signal - SEN+ --- Sense+, connect to EXC+ SEN- --- Sense-, connect to EXC- Platform material: 1. 4mm chequered plate Wire the cable attached to the indicator as shown Red Excitation+ 2. Black Excitation- 3. Green Signal- 4. White Signal+ 1 RED 2 RED 3 RED 4 RED Error Messages Error Message Definition Required Solution/Troubleshooting 0 : 0 : : Weight above range for calibrated zero point. Weight below range for calibrated zero point. Indicates an under range condition Remove load before zeroing Or Recalibrate the scale. Put platform on scale(if it removed) Or Recalibrate the scale. Recalibrate the scale. Capacity exceeded Remove the load or a scale with a larger : capacity is required. CAL-Er: Calibration error Restart calibration Lo.bAt: Low Battery Recharge the battery. Upon initial use, it is recommended to charge battery for more than 8 hours prior to use. EEP.E0 EEPROM can t be accessed Replace S100 Indicator EEP.E1 Configuration settings have Reconfigure and Calibrate the scale to store EEP.E2 changed and not been stored Configuration settings exceed scale s normal range settings Reconfigure and Calibrate the scale to store settings

18 Declarations of Compliance United States This equipment has been tested and found to comply with the limits for a class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense. Canada This digital apparatus does not exceed the Class A limits for the radio noise emissions from digital apparatus set out in the Radio Interference Regulations of the Canadian Department of Communications. Le présent appareil numérique n émet pas de bruits radioélectriques dépassant les limites applicables aux appareils numériques de la Classe A prescrites dans le Règlement sur le brouillage radioélectrique edicté par le ministère des Communications du Canada. Avery Weigh-Tronix, LLC. All rights reserved. The information contained herein is the property of Avery Weigh-Tronix and is supplied without liability for errors or omissions. No part may be reproduced or used except as authorised by contract or other written permission. The copyright and the foregoing restriction on reproduction and use extend to all media in which the information may be embodied. Salter Brecknell is a trading name of Avery Weigh-Tronix LLC Contact Information & Technical Support USA Salter Brecknell Weighing Products USA 1000 Armstrong Drive Fairmont MN Toll Free: Phone: Fax: sales@salterbrecknell.com UK and Europe Salter Brecknell Weighing P.O. Box 9533, Smethwick, West Midlands, B66 2TE. United Kingdom. Tel: +44 (0) Fax: +44 (0) sales@salterbrecknell.co.uk Rev 5/12/10