HOVER-DAVIS AXIUM SERIES

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1 HOVER-DAVIS AXIUM SERIES MEDIA PRESENTER.. AXIUM Series Media Presenter Product Guide 580D-E10 Rev. A (2) 20 February 2015

2 2015 Hover-Davis, All rights reserved. Use, duplication, disclosure, or transfer restricted by license from Hover-Davis. Hover-Davis 100 Paragon Drive Rochester, NY For sales: For product support:

3 Page iii AXIUM Media Presenters Product Guide 580D-E10 Rev. A (2) Table of Contents Introduction... v Products This Document Applies To... v General Safety Rules... v Product Description... v Intended Use of the Product... v Product Design... vi Product Documentation Safety Notices... vi Section 1: Media Changeover & GMP Setup... 7 Changing Media... 9 Generic Media Platform (GMP) Setup Generic Media Platform (GMP) Adjustments Peel Gate Width Adjustment Media Sensor Adjustment Peel Edge Height Adjustment Peel Edge Gap Adjustment Section 2: Operation Media Presenter Operation and Control Panel Function Media Length Adjustment Setting Up a GMP Module on an Axium Media Presenter Setting Up an LMG Module on an Axium Media Presenter Time Out Delay Adjustment Presenter Speed Adjustment Section 3: Tape Loading Installing and Removing the GMP Tape Loading Section 4: Troubleshooting Preventive Maintenance Troubleshooting Troubleshooting Presenter Function Troubleshooting Media Application Section 5: Component Replacement List of Procedures Section 6: Parts Lists Recommended Spare Parts List of Assemblies Hover-Davis. All rights reserved.

4 Page iv AXIUM Media Presenters Product Guide 580D-E10 Rev. A (2) 2014 Hover-Davis. All rights reserved.

5 Page v AXIUM Media Presenters Product Guide 580D-E10 Rev. A (2) Introduction This document provides original instructions to operate and perform job changeover requirements for the products specified herein. Products This Document Applies To General Safety Rules The information in this document applies to the AXIUM media presenters. The following safety rules must be followed by all personnel when using these products. Do not mechanically or electrically modify safety interlocks where they exist. Do not reach inside the product covers while engaged in production or in any other operational mode. Do not operate the product with cover panels or guards opened or removed. Keep the product and the surrounding area clean. Remove all tools and related materials from the area before operating the product. Only personnel who have completed relevant operation, programming, and/or maintenance training may use the product. Product operators and maintenance technicians must be familiar with product operation. Do not perform maintenance operations while the product power is applied unless specifically directed to do so by the product documentation. Product Description The products specified in this document are automated parts feeding systems built to assist in the manufacture of printed circuit boards (PCBs) and/or similar products. The primary function of these products is to supply electronic components to pick and place equipment. NOTE Illustrations contained herein are intended as a guide only. Exact product configuration will vary depending on the application and the date of product manufacture. Intended Use of the Product The product is intended to be used as specified in the accompanying documentation. The user shall not operate the product in any way other than that specified Hover-Davis. All rights reserved.

6 Page vi AXIUM Media Presenters Product Guide 580D-E10 Rev. A (2) Product Design The user shall obey all safe operating instructions and notices. The user shall operate the product with all safety features installed and engaged. The user shall not defeat safety interlocks. The user shall not reach inside the product while it is operating. Failure to use the product in the intended manner might result in serious personal injury or product damage. The product is designed with robust features to ensure user safety. These features include: Covers, guards, and/or interlocks to prevent operator access to moving and energized parts. An operator interface to control product function, with status indicators and messages to inform and instruct the user how to operate the product safely. Safety labels on the product, where applicable, that notify the user to avoid specific electrical and mechanical hazardous areas. Safety notices in the product documentation, where applicable, to instruct the user in safe use and maintenance of the product. Product Documentation Safety Notices The following symbols are used in the product documentation to alert the user of specific actions to ensure safe maintenance practices. All warning and caution notices used in the documentation must be followed for the safety of personnel and the protection of equipment. WARNING CAUTION This orange and black Warning icon is used to indicate a potentially hazardous situation which, if not avoided, could result in serious personal injury. This yellow and black Caution icon is used to indicate a potentially hazardous situation which, if not avoided, may result in minor or moderate personal injury. It may also be used to alert against unsafe practices that may cause property (equipment or data) damage or malfunction Hover-Davis. All rights reserved.

7 MEDIA CHANGEOVER & GMP SETUP

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9 Page 9 AXIUM Media Presenters Product Guide 580D-E10 Rev. A (2) Changing Media The AXIUM Media Presenters and the Generic Media Platform (GMP) are designed to facilitate ease of changeover from one media application to another. This is most easily accomplished with the media presenter on a bench or other clean, flat surface. NOTE Do not apply power to the media presenter until setting and saving the media length adjustment. To change media, perform the following steps, which accommodate most routine changeovers: 1. Remove the GMP from the media presenter (refer to Installing and Removing the GMP in Section 3. NOTE For most applications, the sensor position will not require adjustment. If the sensor position DOES require adjustment (because the media is off center to the backer), verify its position and make necessary changes before proceeding to step 2 (refer to Media Sensor Adjustment in this section). 2. Adjust the peel gate width to accommodate the new media application (refer to Peel Gate Width Adjustment in this section). 3. Install the GMP on the media presenter (refer to Installing and Removing the GMP in Section 3). 4. Load the new media in the media presenter (refer to Tape Loading in Section 3). 5. Apply power to the media presenter. Set and save the media length adjustment for the new media application (refer to Media Length Adjustment in Section 2). 6. Run the media presenter on the connected platform machine. Refer to the detailed sections included herein for more information regarding fine adjustments to the GMP, media presenter operation, troubleshooting, and component identification Hover-Davis, Inc. All rights reserved.

10 Page 10 AXIUM Media Presenters Product Guide 580D-E10 Rev. A (2) Generic Media Platform (GMP) Setup The Generic Media Platform (GMP) has been designed to work with a variety of brands and types of media. Certain general media properties promote successful applications. The more properties met by the media application, the more likely it is that this application will perform properly. If the application does not meet the desired properties described herein, it is recommended that a sample of more than 250 pieces of the media be sent to Hover-Davis for evaluation. DESIRED MEDIA PROPERTIES Media Property Desired Specification Possible Out of Specification Failure Size Length = 3-50mm (0.118 in in.) Does not fit in Module, or not Width = 3-42mm (0.118 in in.) presentable Thickness = mm (0.004 in in.) Shape Rectangular, Square or Round without holes Non-repeatable presentation. Substrate Thickness 0.051mm (0.002 in.) Minimum Not rigid enough to peel off from liner. Die Cut Must be kept to a minimum, especially for paper liners De-laminates paper liner, or does not separate from liner, or pops off liner. Adhesive Strength Light to Moderate De-laminates paper liner, or does not separate from liner, or pops off liner. Opacity Solid or semi-transparent Non-repeatable positioning. Liner Width = 2-42mm (0.079 in in.) Thickness = mm (0.002 in in.), no notches or perforations Jams drive system, or tears liner. Pitch Gap between media = 1mm (0.039 in.) Minimum, or 100mm (4.0 in.) Maximum Individual media not detectable or pickable. # of Columns Single column or Multiple columns Does not fit in Module, or machine may have to be configured as matrix tray. Cover Tape None Presenter will not be able to remove cover. Reel Size Reel Winding Direction 76.2mm (3 in.) ID core, Max OD depends on Presenter Model Unroll face up from top of reel Media not flat at presentation, or requires custom Reel Holder. Interferes with Presenter IO Cable and does not contact Guide Rollers Hover-Davis, Inc. All rights reserved.

11 Page 11 AXIUM Media Presenters Product Guide 580D-E10 Rev. A (2) Media Properties Examples Recommended Media Size - Minimum 3mm x 3mm - Maximum 42mm x 50mm Not Recommended Media Size - Less than 3mm x 3mm - More than 42mm x 50mm Regular shapes (rectangle, square, round) Irregular Shapes (with and without cutouts) Die Cut no lift marks Die Cut prominent lift marks Opacity opaque to semi-transparent Opacity transparent media Pitch Minimum 1mm required Pitch Less than 1mm Single Column is ideal Multi-column Some machine applications are not compatible with multiple columns Cover Tape None Cover Tape Additional insulating tape not removable by presenter Reel Size 3 inches ID required Reel Size other than 3 inches Reel Winding Direction Overhand, media facing up (out) Reel Winding Direction Underhand, media facing down (in) 2014 Hover-Davis, Inc. All rights reserved.

12 Page 12 AXIUM Media Presenters Product Guide 580D-E10 Rev. A (2) Generic Media Platform (GMP) Adjustments When setting up the Generic Media Platform (GMP) for a new media application, four mechanical adjustments are available (refer to Fig. 1-1). These are: 1. Peel Gate Width Adjustment 2. Media Sensor Position Adjustment 3. Peel Edge Height Adjustment 4. Peel Edge Gap Adjustment Fig. 1-1 NOTE Most applications require only the peel gate width adjustment. NOTE Older LMG02-series modules will function on newer AM-series presenters, provided the media length is set to zero. Newer Generic Media Platforms are not compatible with older LPseries presenters Hover-Davis, Inc. All rights reserved.

13 Page 13 AXIUM Media Presenters Product Guide 580D-E10 Rev. A (2) Peel Gate Width Adjustment The peel gate constrains the side-to-side movement of the media liner. The peel gate width (refer to Fig. 1-2) should be set so that the peel gate barely touches the liner on both sides. It should not cause excessive drag on the liner. Peel Gate Width Fig. 1-2 NOTE NOTE The maximum liner width for a standard Generic Medium Platform is 42mm (for a wide GMP, it is 58mm). For liner widths 8mm to 42mm (0.315 in. to in.), use the standard configuration (refer to Fig. 1-3) of the linear adjust nuts (default for the GMP). For liner widths less than 8mm (0.315 in.), use the reverse configuration (Fig. 1-4) of the liner adjust nuts. Refer to the procedure herein to switch configurations. Standard Configuration Reverse Configuration Fig. 1-3 Fig Hover-Davis, Inc. All rights reserved.

14 Page 14 AXIUM Media Presenters Product Guide 580D-E10 Rev. A (2) To adjust the peel gate width, perform the following steps: 1. Using an M1.5 driver, loosen the 2 linear adjustment clamp screws on the bottom of the GMP to unlock the peel gate adjustment rod (refer to Fig. 1-5). Fig Open the GMP by pressing down on the lever (refer to Fig. 1-6). Fig While holding the media application on the peel edge, use an M1.5 driver to turn the adjustment rod from either side to set the peel gate width (refer to Fig. 1-7 and Fig. 1-8). Fig. 1-7 Fig Hover-Davis, Inc. All rights reserved.

15 Page 15 AXIUM Media Presenters Product Guide 580D-E10 Rev. A (2) 4. Tighten the 2 linear adjustment clamp screws on the bottom of the GMP with an M1.5 driver in order to lock the peel gate adjustment rod (refer to Fig. 1-9). Fig. 1-9 To change the direction of the peel gate linear adjustment nuts, perform the following steps: 1. Using an M1.5 driver, remove the 2 linear adjustment clamp screws on the bottom of the GMP to unlock the peel gate adjustment rod (refer to Fig. 1-10). Fig. 1-8 Fig Remove the linear adjustment clamp from the GMP (refer to Fig. 1-11). Fig Hover-Davis, Inc. All rights reserved.

16 Page 16 AXIUM Media Presenters Product Guide 580D-E10 Rev. A (2) 3. Remove the linear adjustment rod with linear adjust nuts from the module (refer to Fig. 1-12). NOTE The linear adjust nuts may have to be moved toward the center of the GMP in order to remove the rod. Fig Remove the 2 linear adjust nuts from the adjustment rod (refer to Fig. 1-13). NOTE One side of the linear adjustment rod is a left-hand thread and one side is a right-hand thread. Fig Reverse the direction of the liner adjust nuts and install them on the adjustment rod. Make sure to install the nuts on the rod using the same number of turns for both (refer to Fig. 1-14). Fig Hover-Davis, Inc. All rights reserved.

17 Page 17 AXIUM Media Presenters Product Guide 580D-E10 Rev. A (2) 6. Install the linear adjustment rod with linear adjust nuts on the GMP (refer to Fig 1-15). Fig Install the linear adjustment clamp on the GMP (refer to Fig. 1-16). Fig Using an M1.5 driver, install the 2 linear adjustment clamp screws on the bottom of the GMP to lock the peel gate adjustment rod (refer to Fig. 1-17). Fig Hover-Davis, Inc. All rights reserved.

18 Page 18 AXIUM Media Presenters Product Guide 580D-E10 Rev. A (2) Media Sensor Adjustment The media sensor detects the leading edge of the media being fed for positioning, as well as the trailing section of the media once it is in position, for media presence. The media sensor position (refer to Fig. 1-18) can be adjusted to either side of the GMP for media that are offset from center on the liner, or media that are odd form and not rectangular, or for multi-column media (so the advance-triggering media can be chosen). Media Sensor Position Fig NOTE NOTE NOTE The maximum media sensor offset from center is 14.7mm (0.579 in.) in either direction. Some platform machines are not compatible with multiple tracks (multiple media columns) fed from a single presenter. Media that incorporate an opening or cutout above the media sensor (when the media is in position) are not compatible with the GMP and will not perform as required Hover-Davis, Inc. All rights reserved.

19 Page 19 AXIUM Media Presenters Product Guide 580D-E10 Rev. A (2) To adjust the media sensor position, perform the following steps: 1. Using an M1.5 driver, loosen the 2 screws of the sensor mount block on the bottom of the GMP in order to unlock the media sensor (refer to Fig. 1-19). Fig Adjust the media sensor position to sense the leading edge of the media (refer to Fig. 1-20). NOTE For most standard media applications, positioning the media sensor in the center will produce satisfactory results. Fig Using an M1.5 driver, tighten the 2 sensor mount block screws on the bottom of the GMP to lock the media sensor (refer to Fig. 1-21). Fig Hover-Davis, Inc. All rights reserved.

20 Page 20 AXIUM Media Presenters Product Guide 580D-E10 Rev. A (2) Peel Edge Height Adjustment The peel edge separates media from the liner for presentation onto the deck. The peel edge height (refer to Fig. 1-22) is the distance between the top surface of the stationary deck and the top surface of the movable peel edge, which affects the presentation angle of the media. Ideally, media should be as flat as possible to maximize nozzle vacuum on the media for picking. Peel Edge Height Fig NOTE NOTE The maximum range of the peel edge height is approximately -2.29mm to +8.89mm ( in. to in.) from the deck. For every 0.5 turns of the adjustment screw, the peel edge moves approximately 1.27mm (0.050 in.). To adjust the peel edge height, use an M2.0 driver to turn the peel edge mount set screw clockwise (to raise the peel edge) or counter-clockwise (to lower the peel edge). Refer to Fig and Fig Fig Fig Hover-Davis, Inc. All rights reserved.

21 Page 21 AXIUM Media Presenters Product Guide 580D-E10 Rev. A (2) Peel Edge Gap Adjustment The peel edge separates the media from the liner for presentation onto the deck. The peel edge gap (refer to Fig. 1-25) is the distance between the rear surface of the stationary deck and the front surface of the movable peel edge, which also affects the presentation angle of a media and the drag on the liner. Ideally, the media should be as fast as possible, and there should not be excessive drag on the liner. Peel Edge Gap Fig 1-25 NOTE The maximum range of the peel edge gap is approximately 0.48mm (0.019 in.). To adjust the peel edge gap, perform the following steps: 1. Using an M1.5 driver, loosen the 2 screws on the rear of the module block that secure the peel edge (refer to Fig. 1-26). Fig Hover-Davis, Inc. All rights reserved.

22 Page 22 AXIUM Media Presenters Product Guide 580D-E10 Rev. A (2) 2. Adjust the gap between the peel edge and the deck to the desired location (refer to Fig. 1-27). Fig Using an M1.5 driver, tighten the 2 screws on the rear of the module block to secure the peel edge (refer to Fig. 1-28). Fig Hover-Davis, Inc. All rights reserved.

23 OPERATION

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25 Page 25 AXIUM Media Presenters Product Guide 580D-E10 Rev. A (2) Media Presenter Operation and Control Panel Function When the media presenter is powered up with a GMP installed, it automatically advances the drive until either the media sensor is blocked (green solid LED) or until the move times out (red solid LED) (refer to Fig. 2-1 and Table 2-1). After media length, time out delay, and presenter speed are set and the media is loaded, press the center button to drive the media to the pick point (refer to Fig. 2-2). Picking the media will then advance the next item (refer to Fig. 2-3). Normal Mode Power Up Forward Press Reverse Press Center Press Forward + Reverse Hold Center Hold Forward + Reverse + Center Hold Table 2-1 Effect Drives motor forward until either the media sensor is blocked (green solid LED) or the move times out (red solid LED). Run liner and media forward if the sensor is unblocked. Run liner in reverse if the sensor is unblocked, allowing manual reverse of media. Re-run media stock forward to sensor, or clear time out error. LED is off while holding. If longer than 5s, enter Media Length Adjustment. LED changes color when adjust mode is entered. LED is off while holding. If longer than 5s, enter Time Out Delay Adjustment. LED changes color when adjust mode is entered. LED is off while holding. If longer than 5s, enter Presenter Speed Adjustment. LED changes color when adjust mode is entered. LED FORWARD CENTER REVERSE Fig. 2-1 Fig. 2-2 Fig. 2-3 NOTE NOTE If the presenter is powered and does not have a GMP installed, the media sensor line is floating and may advance the presenter randomly. If the presenter is powered up with semi-translucent media at the pick point, it may advance automatically Hover-Davis, Inc. All rights reserved.

26 Page 26 AXIUM Media Presenters Product Guide 580D-E10 Rev. A (2) Media Length Adjustment To enter media length adjustment mode, press and hold the forward and reverse buttons for 5 seconds. The status LED will change color (refer to Table 2-2). Media Length Media Adjustment Mode Present Effect Entering mode No LED blinks red quickly. Clears previous saved value for media length. Entering mode Yes LED blinks green quickly. Modifies existing saved value for media length. Forward press or hold No LED blinks red quickly. Runs liner and media forward. Forward press or hold No Yes LED blinks green quickly. Runs liner and media forward. LED blinks green quickly. Runs liner and Forward press or hold Yes media forward. Adds counts to media length. LED blinks yellow quickly. Runs liner Forward press or hold Yes No and media forward. Adds counts to media length. Runs liner in reverse, allowing manual Reverse press or hold reverse of media. Removes counts from media length. LED blinks green slowly. Media length is Center press Yes temporarily set. Ready for media length test by picking the media. Center hold for 5 seconds Saves value and returns to normal mode. Table 2-2 NOTE NOTE When setting a new media length, disengage the drive lever before entering the adjustment mode. If the previous media was long and the sensor is unblocked, the presenter will advance the long length and potentially waste media. Engage the drive lever after entering the adjustment mode. If power is removed before saving the setting, the unit will start with the previously set media length Hover-Davis, Inc. All rights reserved.

27 Page 27 AXIUM Media Presenters Product Guide 580D-E10 Rev. A (2) Setting Up a GMP Module on an Axium Media Presenter 1. With the GMP module mounted on the Axium Media Presenter, with media loaded (and the media sensor unblocked with the drive lever open), power up the Media Presenter (the presenter runs briefly and the LED displays solid red). 2. Enter media length adjustment mode (refer back to Table 2-2) by pressing and holding the forward and reverse buttons for 5 seconds (LED blinks red quickly). 3. Close the drive lever and press the forward button as many times as needed to move the media to the pick point (media should be at the pick point with approximately inch /.76 mm of media still on the liner; the LED transitions from blinking red quickly to blinking green quickly when the presenter starts counting offsets past the media sensor). 4. Press the center button to save, temporarily, the media length setting (LED blinks green slowly). 5. Pick the media to test the setting (the next piece of media advances to the temporary pick point). 6. If necessary, press the forward or reverse buttons to adjust the pick point. Press the center button to save the new temporary pick point again. 7. Exit and save the new media length setting by pressing and holding the center button for 5 seconds (LED transitions to solid green; the calculated time out delay is set automatically) Hover-Davis, Inc. All rights reserved.

28 Page 28 AXIUM Media Presenters Product Guide 580D-E10 Rev. A (2) Setting Up an LMG Module on an Axium Media Presenter 1. With the LMG module mounted on the Axium Media Presenter, with media loaded (and the media sensor blocked until the setting is saved and the drive lever is opened to start), power up the Media Presenter (LED displays solid green). 2. Enter media length adjustment mode (refer back to Table 2-2) by pressing and holding the forward and reverse buttons for 5 seconds (LED blinks green slowly). 3. Press the reverse button as many times as needed to remove all forward offsets currently saved (LED transitions from blinking green quickly to blinking red quickly). 4. Exit and save the new setting of 0 forward offsets by pressing and holding the center button for 5 seconds (LED displays solid green and the calculated time out delay is set to a very small value automatically). 5. Close the drive lever and press the center button several times (if needed) to advance the media to the media sensor (the media should be at the pick point with approximately inch /.76 mm of media still on the liner). 6. If the media is not in the correct pick position, use the mechanical media sensor adjustment screw on the front of the module and pick the media to test it again. Repeat mechanical adjustments as needed until the correct media position is reached. 7. Enter time out delay mode (refer to Table 2-3) by pressing and holding the center button for 5 seconds (LED transitions to yellow and blinks; each blink is equal to approximately 0.25 inch / 6.35 mm in length). 8. Depending on the media size, press the forward button to add increments of 0.25 inch / 6.35 mm distance to the time out delay until it is 2.5 times longer than the media for your application (LED does not change color or blink when pressing button, but setting is retained; if this setting is too short, the media will not reach the pick point when it is advanced). 9. Exit and save the new time out delay length by pressing and holding the center button for 5 seconds (LED transitions to solid green; there should now be enough distance to skip one piece of media and feed the next to the pick point) Hover-Davis, Inc. All rights reserved.

29 Page 29 AXIUM Media Presenters Product Guide 580D-E10 Rev. A (2) Time Out Delay Adjustment To enter time out delay adjustment mode, press and hold the center button for 5 seconds. The status LED will turn yellow (refer to Table 2-3). The time out delay is the distance the presenter will drive the media forward before automatically stopping to prevent the presenter from continuously feeding media (in the event of a sensor malfunction). Time out delay is typically set to skip over one (1) missing media unit before stopping the presenter. NOTE NOTE The time out delay minimum is 1 blink (0.25 in.). The maximum is 32 blinks (8 in.), but this depends on liner type and thickness. The time out delay is automatically set to 2.2 times the saved media length, so this value typically is adjusted only for very large gaps between media. Time Out Delay Adjustment Mode Entering mode Forward press Reverse press Center hold for 5 seconds Table 2-3 Effect Blinks yellow. Each blink is equal to 0.25 in. of length. Adds 0.25 in. to the maximum length. Subtracts 0.25 in. from the maximum length. Saves value and returns to normal mode. NOTE NOTE If the media sensor is unblocked when holding the center button, the 5 second hold time starts after the motor advance times out. If power is removed before saving the setting, the unit will start with the previously set time out value Hover-Davis, Inc. All rights reserved.

30 Page 30 AXIUM Media Presenters Product Guide 580D-E10 Rev. A (2) Presenter Speed Adjustment To enter presenter speed adjustment mode, press and hold the forward, center, and reverse buttons simultaneously for 5 seconds. The status LED will change color (refer to Table 2-4 and Table 2-5). The presenter has three (3) drive speeds (refer to Table 2-5). The choice of drive speed is based on the application cycle times required, and/or the stability of the media being presented. NOTE The default speed for a new presenter is medium. For some media applications and presenter models, speeds higher than medium may not be recommended. Presenter Speed Adjustment Mode Entering mode Forward press Reverse press Center hold for 5 seconds Table 2-4 Effect Changes color to indicate current speed. Toggles speeds. Green = fast; Yellow = medium; Red = slow. Toggles speeds. Green = fast; Yellow = medium; Red = slow. Saves value and returns to normal mode. Presenter Speed Linear Drive Speed Setting (mm/sec) Status LED Color Fast 95* Green Medium 53* Yellow Slow 30* Red Table 2-5 *These speeds are best case speeds. Actual speeds may be lower based on media length and the amount of slip produced by the media application. NOTE NOTE For smaller-length media (less than 4mm), slow speed is recommended. If power is removed before the setting is saved, the unit will start with the previously set speed Hover-Davis, Inc. All rights reserved.

31 TAPE LOADING

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33 Page 33 AXIUM Media Presenters Product Guide 580D-E10 Rev. A (2) Installing and Removing the GMP The Generic Media Platform (GMP) is a separate unit that works in conjunction with the AXIUM Media Presenter. It can be installed on and removed from the presenter. To install the GMP, perform the following steps: 1. Pull out the latch lever and hold it in the out position (refer to Fig. 3-1). 2. Align the mounting pins on the bottom of the GMP with the mating holes on the GMP interface. 3. Push the GMP straight down until it seats flush on top of the GMP interface. 4. Release the latch lever to lock the GMP in place. Fig. 3-1 To remove the GMP, perform the following steps: 1. Pull out the latch lever (refer to Fig. 3-2). 2. Carefully lift the GMP off the presenter. 3. Release the latch lever. Text Fig. 3-2 NOTE If the GMP does not seat flush to the interface housing, carefully remove and inspect both the GMP and the top of the interface for media or other debris that could prevent the GMP from seating properly Hover-Davis, Inc. All rights reserved.

34 Page 34 AXIUM Media Presenters Product Guide 580D-E10 Rev. A (2) Tape Loading CAUTION NOTE Before threading the liner through the media presenter, always remove enough media from the lead end of the liner so it can be threaded through the GMP without having any media pass through the lower part of the GMP. If media is left on the liner, the hard turns of the liner path through the GMP will cause the media to dislodge from the liner inside the unit. This can create potential feed problems. The following sequence illustrates tape loading for the AMPS presenter. The specific tape path for your application will vary based on presenter model. Refer to Table 3-1, Tape Paths by Product for reference. The tape path sticker on your presenter illustrates the precise path the tape must follow for proper loading. To load the presenter, perform the following steps: 1. Remove approximately 14 inches of media from the lead end of the liner to thread the liner through the GMP and insert the liner into and through the tape input shoe (refer to Fig. 3-3). TAPE INPUT SHOE Fig After the liner exits the tape input shoe, thread the liner over the input tape guide and prepare to feed it into the GMP (refer to Fig. 3-4.) INPUT TAPE GUIDE TAPE INPUT SHOE Fig Hover-Davis, Inc. All rights reserved.

35 Page 35 AXIUM Media Presenters Product Guide 580D-E10 Rev. A (2) 3. Press down the peel edge pivot lever on the GMP until the mechanism locks open (refer to Fig. 3-5). Fig Feed the tape liner under the tensioner and down between the peel edge and the platform of the GMP (refer to Fig. 3-6). Fig Open the drive assembly by moving the handle into the UP position (refer to Fig. 3-7), which will open the rollers. 6. Thread the liner through the drive rollers and then under the roller located beneath the GMP (refer to Fig. 3-7). HANDLE Fig Hover-Davis, Inc. All rights reserved.

36 Page 36 AXIUM Media Presenters Product Guide 580D-E10 Rev. A (2) 7. Pull down on the plunger to open the idler assembly (refer to Fig. 3-8). 8. Thread the liner up and between the idler assembly roller and the dispenser assembly roller (refer to Fig. 3-8). 9. Close the peel edge pivot lever and make sure the liner is properly threaded through the presenter. 10. Release the plunger to close the idler assembly and then close the drive assembly handle. Fig The loading operation is now complete (refer to Fig. 3-9). Refer to Table 3-1, Tape Paths by Product, for the loading path specific to your presenter. Fig Hover-Davis, Inc. All rights reserved.

37 Page 37 AXIUM Media Presenters Product Guide 580D-E10 Rev. A (2) TABLE 3-1, TAPE PATHS BY PRODUCT AMPF01-001, AMPF AMPS01-001, AMPS01-002, AMPJF01-001, AMPPC02-001, AMPPC AMPS02-001, AMPS table continues 2014 Hover-Davis, Inc. All rights reserved.

38 Page 38 AXIUM Media Presenters Product Guide 580D-E10 Rev. A (2) TABLE 3-1, TAPE PATHS BY PRODUCT, CONTINUED AMPA AMPFN02-001, AMPFN02-002, AMPFN AMPG01-001, AMPY01-001, AMPYS table continues 2014 Hover-Davis, Inc. All rights reserved.

39 Page 39 AXIUM Media Presenters Product Guide 580D-E10 Rev. A (2) TABLE 3-1, TAPE PATHS BY PRODUCT, CONCLUDED AMPJ AMPP AMPSG AMPU01-001, AMPU02-001, AMPU Hover-Davis, Inc. All rights reserved.

40 Page 40 AXIUM Media Presenters Product Guide 580D-E10 Rev. A (2) 2014 Hover-Davis, Inc. All rights reserved.

41 TROUBLESHOOTING

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43 Page 43 AXIUM Media Presenters Product Guide 580D-E10 Rev. A (2) Preventive Maintenance NOTE NOTE For proper operation, the preventive maintenance steps shown herein should be performed at least every three months. Actual operating conditions may require more frequent cleaning. Refer to the parts lists contained herein for exploded-view drawings showing the locations of each of the items described in this manual. If replacement is required, refer to the appropriate procedure contained in this document. Drive Assembly Advance the presenter and examine the intermediate gear of the drive pulley assembly as it rotates. If there is no lubricant present on the gear teeth, apply a small amount of Super Lube to the teeth of the gear as it rotates. Do not over-lubricate the gear or allow lubricant to touch the drive pulleys, as this may cause slippage in the drive system. (Refer to the drive roller disassembly procedures contained in this document.) NOTE Super Lube is a general-purpose synthetic lubricant with Teflon, available from Loctite Corporation (Item #82325). O-Ring Drive Belt Inspect the belt for signs of wear and/or cracking. If excessive wear is present, the belt should be replaced. Media Platform Inspect the platform for deposits of adhesive from the media backing. If found, wipe away with a clean, soft cloth and isopropyl alcohol. All Components Touching Tape Path Using a clean, soft cloth (or clean compressed air), wipe (blow) away any contamination from the tensioner, peel edge, drive pulleys, and dispenser drive. Drive Rollers Clean the drive rollers of any adhesive buildup. (Refer to the drive roller disassembly procedures contained in this document.) 2014 Hover-Davis, Inc. All rights reserved.

44 Page 44 AXIUM Media Presenters Product Guide 580D-E10 Rev. A (2) Troubleshooting To inspect and repair the GMP and AMPS01, follow the instructions provided herein. WARNING Do not operate the presenter with the covers removed. CAUTION CAUTION CAUTION CAUTION When replacing parts and securing covers, make sure all cable are securely routed to avoid pinching and damage to the presenter. When moving the presenter, always use the presenter handle to avoid damage to the presenter and I/O cable. When the presenter is loaded into the placement machine, the presenter MUST BE LATCHED/LOCKED INTO POSITION. Do not modify the presenter in any way Hover-Davis, Inc. All rights reserved.

45 Page 45 AXIUM Media Presenters Product Guide 580D-E10 Rev. A (2) Troubleshooting Presenter Function Presenter Condition No Power Error (blinking red LED) Presenter Continuously Advances Media Pick Failure Presenter Runs In Reverse Cause Interface pins damaged Interface cable pinched Damaged controller Interface cable not connected to controller Loose wire connection Incorrect media application Time out delay function set incorrectly for media length Presenter Loading GMP not fully seated in module interface Adhesive buildup or media in drive system Adhesive buildup on peel edge or tensioner of GMP Media sensor damaged or misaligned Pinched or damaged motor wires Broken or damaged O-ring belt Media sensor calibration Damaged media sensor or wires Presenter pick point not on proper location Presenter not inserted fully Incorrect presenter profile selection Damaged motor or motor wires Solution (Possible Replacement Parts) Replace I/O cable Replace I/O cable Replace controller Plug connector into controller Replace damaged cable Verify compatible application Verify time out delay setting and reset as needed Verify the presenter is loaded correctly using the Tape Path label on the presenter for reference. Make sure the drive system is closed (lever should be in the DOWN position). Make sure the GMP is seated flush to the surface of the interface and the lever is fully closed Clean drive system Clean GMP peel edge and tensioner Replace or calibrate media sensor Replace motor Replace belt Verify media sensor is calibrated correctly Replace media sensor Verify media sensor is calibrated correctly Make sure presenter is properly inserted into machine Contact placement machine manufacturer for correct profile selection A custom pick point location may need to be set on the machine, depending on the application or the machine type Replace motor NOTE The media sensor is considered calibrated when both the media sensor position adjustment and the media length adjustment have been properly set Hover-Davis, Inc. All rights reserved.

46 Page 46 AXIUM Media Presenters Product Guide 580D-E10 Rev. A (2) Troubleshooting Media Application Media Condition Cause Repair Solution Media does not peel from liner Substrate layer too thin Use thicker media Deep die cut Use media with less die cut Adhesive too strong Use media with weaker adhesive Media de-laminates paper liner Deep die cut Use media with less die cut Change to Mylar liner Adhesive too strong Use media with weaker adhesive Media not sitting flat Distance between peel edge and deck is too big Lower peel edge height Maximize peel edge gap Media not reaching pick point Excessive buildup of adhesive on Clean deck with isopropyl alcohol deck Worn deck points Replace deck Excessive drag on liner Adjust peel edge gap Time out delay adjustment setting Adjust time out delay incorrect Media orientation skewed Peel gate width setting incorrect Adjust peel gate width Reel not aligned with peel gate Adjust alignment of reel to peel Gate Media ejecting off liner Media length adjustment setting Adjust media length incorrect Deep die cut Use media with less die cut Peel edge height too low Raise peel edge height Multiple media fed Media sensor not blocked by media Adjust media sensor position Media sensor malfunctioning Replace sensor Non-repeatable media position Liner is stretching Change to different liner Sensor screws not tightened Tighten all sensor screws Speed too fast for application Reduce presenter speed Media pick failure Media not sitting flat Change peel edge height Too much media on the liner Adjust media length Deep die cut Use media with less die cut Adhesive too strong Use media with weaker adhesive Machine nozzle size or vacuum insufficient Change machine nozzle, use compliant or suction cup tip Machine dwell time too small Increase machine contact dwell time Machine pick point of media not positioned correctly Re-teach machine pick point of media Media not reaching pick point Media physically hitting sensor slot Adjust peel edge height 2014 Hover-Davis, Inc. All rights reserved.

47 COMPONENT REPLACEMENT

48

49 Page 49 AXIUM Media Presenters Product Guide 580D-E10 Rev. A (2) NOTE Component replacement procedures provided herein are intended as a general guide ONLY. Actual component replacement procedures will vary based on product, application, and the time of product manufacture. Contact Hover-Davis Corporation technical support for further assistance with component replacement. List of Procedures Drive Roller Disassembly (AMPS Series) Controller Board Replacement (AMPS Series) I/O Cable Replacement (AMPS Series) Dispenser Roller Replacement (AMPS Series) Drive O-Ring Replacement (AMPS Series) Drive Motor Replacement (AMPS Series) Drive Roller Disassembly (AMPF Series) Controller Board Replacement (AMPF Series) I/O Cable Replacement (AMPF Series) Drive O-Ring Replacement (AMPF Series) Drive Motor Replacement (AMPF Series) Drive Roller Disassembly (AMPPC Series) Controller Board Replacement (AMPPC Series) I/O Cable Replacement (AMPPC Series) Dispenser Roller Replacement (AMPPC Series) Drive O-Ring Replacement (AMPPC Series) Drive Motor Replacement (AMPPC Series) Hover-Davis, Inc. All rights reserved.

50 Page 50 AXIUM Media Presenters Product Guide 580D-E10 Rev. A (2) 2014 Hover-Davis, Inc. All rights reserved.

51 Page 51 AXIUM Media Presenters Product Guide 580D-E10 Rev. A (2) Drive Roller Disassembly (AMPS Series) CAUTION Always disconnect all electrical power before working inside the presenter. Follow all relevant ESD (Electrostatic Discharge) procedures when handling presenter components. Use care when reinstalling covers to avoid pinching wires. Failure to heed these points may result in damage to the presenter or its electrical components. 1. Remove the (2) M3 x 5 socket head cap screws and lock washers securing the Input Tape Guide and remove the Input Tape guide. REMOVE Fig. 5-1 REMOVE 2. Remove the (2) M3 x 5 socket flat head screws and (2) M3 x 30 stainless steel socket flat head screws securing the Motor Cover and remove the Motor Cover. Fig Open the Drive Lever to remove the tension between the Drive Roller and Idler Roller. Fig Hover-Davis, Inc. All rights reserved.

52 Page 52 AXIUM Media Presenters Product Guide 580D-E10 Rev. A (2) REMOVE 4. Remove the E-clip from the end of the Drive Shaft. Remove the M3 x 30 socket button head screw securing the Drive Side Plate. Fig Remove the Drive Side Plate and associated shafts and the Idler Retainer Assembly at the same time by drawing the assemblies directly away from the presenter. Fig Remove the Drive Standoff, which is now free, so it does not fall off while the roller is being cleaned. Thoroughly clean the drive roller to remove any adhesive buildup. Fig Separate the Drive Side Plate and associated shafts and the Idler Retainer Assembly and thoroughly clean the Idler Roller to remove any adhesive buildup. 8. Reverse Step 7 through Step 1 to reassemble. Fig Hover-Davis, Inc. All rights reserved.

53 Page 53 AXIUM Media Presenters Product Guide 580D-E10 Rev. A (2) Controller Board Replacement (AMPS Series) CAUTION Always disconnect all electrical power before working inside the presenter. Follow all relevant ESD (Electrostatic Discharge) procedures when handling presenter components. Use care when reinstalling covers to avoid pinching wires. Failure to heed these points may result in damage to the presenter or its electrical components. 1. Remove the (2) M3 x 8 socket flat head screws securing the Controller Assembly to the Base Plate. REMOVE Fig. 5-8 REMOVE 2. Turn the presenter over and remove the M3 x 5 socket head cap screw and toothed lock washer securing the Controller Assembly to the Base Plate. Fig. 5-9 J2 I/O Cable J1 Sensor Cable J4 Motor Cable 3. Carefully turn over the controller assembly to expose the cables attached to the controller board. CAUTION Be careful not to pull too hard on the cables, as they could be damaged or wires could be pulled from the connectors. Fig Carefully remove the three cables from the controller board connectors Hover-Davis, Inc. All rights reserved.

54 Page 54 AXIUM Media Presenters Product Guide 580D-E10 Rev. A (2) 4. Remove the (4) M3 x 6 socket button head screws securing the Controller Board to the standoffs and remove the Controller Board. Fig Insert the new Controller Board in position and reverse Step 4 through Step 1 to reassemble Hover-Davis, Inc. All rights reserved.

55 Page 55 AXIUM Media Presenters Product Guide 580D-E10 Rev. A (2) I/O Cable Replacement (AMPS Series) Always disconnect all electrical power before working inside the CAUTION presenter. Follow all relevant ESD (Electrostatic Discharge) procedures when handling presenter components. Use care when reinstalling covers to avoid pinching wires. Failure to heed these points may result in damage to the presenter or its electrical components. 1. Remove the (2) hex flange nuts securing the Input Tape Guide and remove the Input Tape Guide. REMOVE Fig Remove the (2) M3 x 6 socket flat head screws securing the Cable Cover and the (2) M3 x 8 socket flat head screws securing the Controller Assembly to the Base Plate. REMOVE Fig REMOVE 3. Turn the presenter over and remove the M3 x 5 socket head cap screw and toothed lock washer securing the Controller Assembly to the Base Plate. Fig Hover-Davis, Inc. All rights reserved.

56 Page 56 AXIUM Media Presenters Product Guide 580D-E10 Rev. A (2) 4. Carefully turn over the controller assembly to expose the cables attached to the controller board. CAUTION Be careful not to pull too hard on the cables, as they could be damaged or wires could be pulled from the connectors. Fig Remove the cable cover and set it aside. Carefully disconnect the I/O cable from Connector J2 on the controller board. REMOVE 5. Remove the (2) M4 x 8 socket flat head cap screws and lock washers securing the cable clamp and remove the cable clamp. Note the positioning of the I/O cable relative to the Cable Clamp location and remove the I/O Cable. Fig Position the new I/O cable in the same location as the cable just removed and clamp to the Shoe Assembly with the Cable Clamp, screws, and lock washers removed in Step 5. Reassemble by reversing Step 4 through Step Hover-Davis, Inc. All rights reserved.

57 Page 57 AXIUM Media Presenters Product Guide 580D-E10 Rev. A (2) Dispenser Roller Replacement (AMPS Series) Always disconnect all electrical power before working inside the CAUTION presenter. Follow all relevant ESD (Electrostatic Discharge) procedures when handling presenter components. Use care when reinstalling covers to avoid pinching wires. Failure to heed these points may result in damage to the presenter or its electrical components. REMOVE 1. Remove the E-clip from the end of the Dispenser Roller. Tilt the Dispenser Roller up slightly and move it out away from the Drive O-ring. Fig Stretch the O-ring slightly to lift it from the groove in the Dispenser Roller and slide the Dispenser Roller off its shaft. REMOVE Fig To reassemble, reverse Step 2 through Step Hover-Davis, Inc. All rights reserved.

58 Page 58 AXIUM Media Presenters Product Guide 580D-E10 Rev. A (2) Drive O-Ring Replacement (AMPS Series) CAUTION Always disconnect all electrical power before working inside the presenter. Follow all relevant ESD (Electrostatic Discharge) procedures when handling presenter components. Use care when reinstalling covers to avoid pinching wires. Failure to heed these points may result in damage to the presenter or its electrical components. FRONT VIEW O-ring Roller Shaft 1. Note the current path of the Drive O-ring. If the O-ring is broken, study the Front View of the accompanying figure and the exploded views provided in this product guide. E-Clip BACK VIEW TU Wheel Belt Idler Clearance Hole for TU Wheel Drive Assembly Remove the E-clip from the TU Wheel Drive Assembly Shaft. 2. Remove the M3 x 8 socket flat head screw securing the O-ring Roller Shaft and remove the O-ring Roller Shaft and its TU Wheel Belt Idler. This provides enough slack to remove the belt from the rest of its drive path. Free up the Drive O-ring from its drive path so it is only around the TU Wheel Drive Assembly portion of the Drive Assembly. Fig M3 x 8 Socket Flat Head Mounting Screw for O-ring Roller Shaft 3. Push the TU Wheel Drive Assembly through the clearance hole in the base plate until the Drive O-ring is free. 4. Position the new Drive O-ring and slide the TU Wheel Drive Assembly forward so it is inside the O-ring. Install the E-clip on the TW Wheel Drive Assembly. Route the Drive O-ring through its proper path around the Dispenser Drive Idler Assembly. Position the O-ring Roller Shaft and its TU Wheel Belt Idler, holding them against the tension of the Drive O-ring, and insert and tighten the mounting screw Hover-Davis, Inc. All rights reserved.

59 Page 59 AXIUM Media Presenters Product Guide 580D-E10 Rev. A (2) Drive Motor Replacement (AMPS Series) Always disconnect all electrical power before working inside the CAUTION presenter. Follow all relevant ESD (Electrostatic Discharge) procedures when handling presenter components. Use care when reinstalling covers to avoid pinching wires. Failure to heed these points may result in damage to the presenter or its electrical components. 1. Remove the (2) M3 x 5 socket head cap screws and lock washers securing the Input Tape Guide and remove the Input Tape Guide. Fig REMOVE REMOVE 2. Remove the (2) M3 x 5 socket flat head screws and (2) M3 x 30 stainless steel socket flat head screws securing the Motor Cover and remove the Motor Cover. Fig REMOVE 3. Remove the (2) M3 x 5 socket head cap screws and lock washers securing the Wire cover and remove the Wire Cover. Fig Hover-Davis, Inc. All rights reserved.

60 Page 60 AXIUM Media Presenters Product Guide 580D-E10 Rev. A (2) 4. Remove the (2) M3 x 6 socket flat head screws securing the Cable Cover and the (2) M3 x 8 socket flat head screws securing the Controller Assembly to the Base Plate. REMOVE Fig LOOSEN 5. Loosen the (2) upper M4 x 8 stainless steel socket flat head screws securing the Drive Assembly and remove the lower screw indicated. REMOVE Fig REMOVE 6. Turn the presenter over and remove the M3 x 5 socket head cap screw and toothed lock washer securing the Controller Assembly to the Base Plate. Fig Hover-Davis, Inc. All rights reserved.

61 Page 61 AXIUM Media Presenters Product Guide 580D-E10 Rev. A (2) J4 Motor Cable 7. Carefully turn over the controller assembly to expose the cables attached to the controller board. CAUTION Be careful not to pull too hard on the cables, as they could be damaged or wires could be pulled from the connectors. Remove the cable cover and set it aside. Fig Carefully disconnect the motor cable from the Connector J4 on the controller board. 8. Open the Drive Lever to remove the tension between the Drive Roller and Idler Roller. Fig REMOVE 9. Remove the E-clip from the end of the Drive Shaft. Remove the M3 x 30 socket button head screw securing the drive side plate. Fig Remove the Drive Side Plate and associated shafts and the Idler Retainer Assembly at the same time by drawing the assemblies directly away from the presenter. Fig Hover-Davis, Inc. All rights reserved.

62 Page 62 AXIUM Media Presenters Product Guide 580D-E10 Rev. A (2) 11. Remove the Drive Standoff, which is now free, by pulling it directly away from the presenter. Fig REMOVE 12. Remove the (2) M2.5 x 3 socket head cap screws securing the Drive Motor to the Motor Mount Assembly. Carefully remove the wires from underneath the Motor Mount Assembly Fig NOTE Whenever the drive unit is disassembled, it is a recommended to take the time to thoroughly clean any adhesive buildup off the drive rollers. 13. To install the new motor, reverse Step 12 through Step 1. Make sure the motor wires are properly routed underneath the Motor Mount Assembly before replacing and tightening the mounting screws Hover-Davis, Inc. All rights reserved.

63 Page 63 AXIUM Media Presenters Product Guide 580D-E10 Rev. A (2) Drive Roller Disassembly (AMPF Series) CAUTION Always disconnect all electrical power before working inside the presenter. Follow all relevant ESD (Electrostatic Discharge) procedures when handling presenter components. Use care when reinstalling covers to avoid pinching wires. Failure to heed these points may result in damage to the presenter or its electrical components. 1. Remove the M3 x 5 socket head cap screw and lock washer and the (2) Guard Mount Rods securing the Tape Input Guard and remove the Tape Input Guard. REMOVE Fig Remove the (2) M3 x 5 socket flat head screws and (2) M3 x 30 stainless steel socket flat head screws securing the Motor Cover and remove the Motor Cover. REMOVE Fig Open the Drive Lever to remove the tension between the Drive Roller and Idler Roller. Fig Hover-Davis, Inc. All rights reserved.

64 Page 64 AXIUM Media Presenters Product Guide 580D-E10 Rev. A (2) 4. Remove the E-clip from the end of the Drive Shaft. Remove the M3 x 30 socket button head screw securing the drive side plate. REMOVE Fig Remove the Drive Side Plate and associated shafts and the Idler Retainer Assembly at the same time by drawing the assemblies directly away from the presenter. Fig Remove the Drive Standoff, which is now free, so it does not fall off while the roller is being cleaned. Thoroughly clean the drive roller to remove any adhesive buildup. Fig Separate the drive Side Plate and associated shafts and the Idler Retainer Assembly and thoroughly clean the Idler Roller to remove any adhesive buildup. 8. Reverse Step 7 through Step 1 to reassemble. Fig Hover-Davis, Inc. All rights reserved.

65 Page 65 AXIUM Media Presenters Product Guide 580D-E10 Rev. A (2) Controller Board Replacement (AMPF Series) CAUTION Always disconnect all electrical power before working inside the presenter. Follow all relevant ESD (Electrostatic Discharge) procedures when handling presenter components. Use care when reinstalling covers to avoid pinching wires. Failure to heed these points may result in damage to the presenter or its electrical components. 1. Remove the (4) M3 x 5 socket flat head screws securing the QF Board Cover to the Control Panel Cover and remove the QF Board Cover. REMOVE Fig Carefully remove the three cables from the Controller Board connectors. J1 Sensor Cable J2 I/O Cable Fig J4 Motor Cable 3. Remove the (2) M3 x 6 stainless steel socket button head screws and (1) MPF02 Board Stand securing the Controller Board to the standoffs and remove the Controller Board. 4. Insert the new Controller Board in position and reverse Step 3 through Step 1 to reassemble. Fig Hover-Davis, Inc. All rights reserved.

66 Page 66 AXIUM Media Presenters Product Guide 580D-E10 Rev. A (2) I/O Cable Replacement (AMPF Series) Always disconnect all electrical power before working inside the CAUTION presenter. Follow all relevant ESD (Electrostatic Discharge) procedures when handling presenter components. Use care when reinstalling covers to avoid pinching wires. Failure to heed these points may result in damage to the presenter or its electrical components. 1. Remove the (5) M3 x 4 socket head cap screws and lock washers securing the QP2F Wire Cover and remove the QP2F Wire Cover. Fig Remove the (4) M3 x 5 socket flat head screws securing the QF Board Cover to the Control Panel Cover and remove the QF Board Cover. REMOVE Fig Carefully disconnect the I/O cable from Connector J2 on the Controller Board. J2 I/O Cable Fig Hover-Davis, Inc. All rights reserved.

67 Page 67 AXIUM Media Presenters Product Guide 580D-E10 Rev. A (2) 4. Remove the (2) M4 x 5 socket head cap screws and lock washers securing the cable clamp and remove the cable clamp. NOTE Note the positioning of the I/O cable relative to the Cable Clamp location and remove the I/O Cable. Fig REMOVE 5. Position the new I/O cable in the same location as the cable just removed and clamp to the Shoe Assembly with the Cable Clamp, screws, and lock washers removed in Step Reassemble by reversing Step 4 through Step Hover-Davis, Inc. All rights reserved.

68 Page 68 AXIUM Media Presenters Product Guide 580D-E10 Rev. A (2) Drive O-Ring Replacement (AMPF Series) Always disconnect all electrical power before working inside the CAUTION presenter. Follow all relevant ESD (Electrostatic Discharge) procedures when handling presenter components. Use care when reinstalling covers to avoid pinching wires. Failure to heed these points may result in damage to the presenter or its electrical components. 1. Note the current path of the Drive O-ring. If the O-ring is broken, consult the exploded views section of this product guide. Completely loosen the Dispenser Idler Post of the Dispenser Idler Assembly until it is no longer attached to the PEM on the Base Plate. LOOSEN Fig Carefully remove the Dispenser Idler Assembly and its associated Belt Idler Roller. Be careful not to lose the two Dispenser Idler Springs. DISPENSER IDLER SPRINGS Fig Remove the E-clip from the TU Wheel Drive Assembly Shaft. Fig REMOVE 2014 Hover-Davis, Inc. All rights reserved.

69 Page 69 AXIUM Media Presenters Product Guide 580D-E10 Rev. A (2) 4. Push the TU Wheel Drive Assembly through the clearance hole in the base plate until the Drive O-ring is free. Clearance Hole for TU Wheel Drive Assembly Fig Position the new Drive O-ring and route it through its proper path around the Dispenser Drive roller and under the remaining Belt Idler Roller. Slide the TU Wheel Drive Assembly forward so it is inside the O-ring. Install the E-clip on the TW Wheel Drive Assembly. Replace the Dispenser Idler Assembly and Belt Idler Roller being careful to properly position the two Dispenser Idler Springs Hover-Davis, Inc. All rights reserved.

70 Page 70 AXIUM Media Presenters Product Guide 580D-E10 Rev. A (2) Drive Motor Replacement (AMPF Series) Always disconnect all electrical power before working inside the CAUTION presenter. Follow all relevant ESD (Electrostatic Discharge) procedures when handling presenter components. Use care when reinstalling covers to avoid pinching wires. Failure to heed these points may result in damage to the presenter or its electrical components. 1. Remove the M3 x 5 socket head cap screw and lock washer and the (2) Guard Mount Rods securing the Tape Input Guard and remove the Tape Input Guard REMOVE Fig Remove the (5) M3 x 4 socket head cap screws and lock washers securing the QP2F Wire Cover and remove the QP2F Wire Cover. Fig Remove the (4) M3 x 5 socket flat head screws securing the QF Board Cover to the Control Panel Cover and remove the QF Board Cover. REMOVE Fig Hover-Davis, Inc. All rights reserved.

71 Page 71 AXIUM Media Presenters Product Guide 580D-E10 Rev. A (2) 4. Carefully remove the motor cable from connector J4 on the Controller Board. Fig J4 Motor Cable 5. Remove the (2) M3 x 5 socket flat head screws and (2) M3 x 30 stainless steel socket flat head screws securing the Motor Cover and remove the Motor Cover. REMOVE Fig LOOSEN 6. Loosen the (2) upper M4 x 8 stainless steel socket flat head screws securing the Drive Assembly and remove the lower screw indicated. REMOVE Fig Hover-Davis, Inc. All rights reserved.

72 Page 72 AXIUM Media Presenters Product Guide 580D-E10 Rev. A (2) 7. Open the Drive Lever to remove the tension between the Drive Roller and Idler Roller. Fig Remove the E-clip from the end of the Drive Shaft. Remove the M3 x 30 socket button head screw securing the drive side plate. REMOVE Fig Remove the Drive Side Plate and associated shafts and the Idler Retainer Assembly at the same time by drawing the assemblies directly away from the presenter. Fig Remove the Drive Standoff, which is now free, so it does not fall off while the roller is being cleaned. Thoroughly clean the drive roller to remove any adhesive buildup. Fig Hover-Davis, Inc. All rights reserved.

73 Page 73 AXIUM Media Presenters Product Guide 580D-E10 Rev. A (2) REMOVE 11. Remove the (2) M2.5 x 3 socket head cap screws securing the Drive Motor to the Motor Mount Assembly. Carefully remove the wires from underneath the Motor Mount Assembly. Disconnect the Motor Cable from the Controller Board. Fig NOTE Whenever the drive unit is disassembled, it is a recommended to take the time to thoroughly clean any adhesive buildup off the drive rollers. 12. To install the new motor, reverse Step 11 through Step 1. Make sure the motor wires are properly routed underneath the Motor Mount Assembly Hover-Davis, Inc. All rights reserved.

74 Page 74 AXIUM Media Presenters Product Guide 580D-E10 Rev. A (2) Drive Roller Disassembly (AMPPC Series) Always disconnect all electrical power before working inside the CAUTION presenter. Follow all relevant ESD (Electrostatic Discharge) procedures when handling presenter components. Use care when reinstalling covers to avoid pinching wires. Failure to heed these points may result in damage to the presenter or its electrical components. 1. Remove the (2) M3 x 5 socket head cap screws and lock washers securing the Input Tape Guide and remove the Input Tape Guide. Fig REMOVE REMOVE 2. Remove the (2) M3 x 5 socket flat head screws and (2) M3 x 30 stainless steel socket flat head screws securing the Motor Cover and remove the Motor Cover. Fig Open the Drive Lever to remove the tension between the Drive Roller and Idler Roller. Fig Hover-Davis, Inc. All rights reserved.

75 Page 75 AXIUM Media Presenters Product Guide 580D-E10 Rev. A (2) REMOVE 4. Remove the E-clip from the end of the Drive Shaft. Remove the M3 x 30 socket button head screw securing the drive side plate. Fig Remove the Drive Side Plate and associated shafts and the Idler Retainer Assembly at the same time by drawing the assemblies directly away from the presenter. Fig Remove the Drive Standoff, which is now free, so it does not fall off while the roller is being cleaned. Thoroughly clean the drive roller to remove any adhesive buildup. Fig Separate the drive Side Plate and associated shafts and the Idler Retainer Assembly and thoroughly clean the Idler Roller to remove any adhesive buildup. 8. Reverse Step 7 through Step 1 to reassemble. Fig Hover-Davis, Inc. All rights reserved.

76 Page 76 AXIUM Media Presenters Product Guide 580D-E10 Rev. A (2) Controller Board Replacement (AMPPC Series) Always disconnect all electrical power before working inside the CAUTION presenter. Follow all relevant ESD (Electrostatic Discharge) procedures when handling presenter components. Use care when reinstalling covers to avoid pinching wires. Failure to heed these points may result in damage to the presenter or its electrical components. 1. Remove the (2) M3 x 8 socket flat head screws securing the Controller Assembly to the Base Plate. REMOVE Fig REMOVE 2. Turn the presenter over and remove the M3 x 5 socket head cap screw and toothed lock washer securing the Controller Assembly to the Base Plate. Fig J2 I/O Cable J1 Sensor Cable J4 Motor Cable 3. Carefully turn over the controller assembly to expose the cables attached to the controller board. CAUTION Be careful not to pull too hard on the cables, as they could be damaged or wires could be pulled from the connectors. Fig Carefully remove the three cables from the controller board connectors Hover-Davis, Inc. All rights reserved.

77 Page 77 AXIUM Media Presenters Product Guide 580D-E10 Rev. A (2) 4. Remove the (4) M3 x 6 socket button head screws securing the Controller Board to the standoffs and remove the Controller Board. 5. Insert the new Controller Board in position and reverse Step 4 through Step 1 to reassemble. Fig Hover-Davis, Inc. All rights reserved.

78 Page 78 AXIUM Media Presenters Product Guide 580D-E10 Rev. A (2) I/O Cable Replacement (AMPPC Series) Always disconnect all electrical power before working inside the CAUTION presenter. Follow all relevant ESD (Electrostatic Discharge) procedures when handling presenter components. Use care when reinstalling covers to avoid pinching wires. Failure to heed these points may result in damage to the presenter or its electrical components. 1. Remove the (2) M3 x 6 socket flat head screws securing the Cable Cover and the (2) M3 x 8 socket flat head screws securing the Controller Assembly to the Base Plate. Fig REMOVE 2. Turn the presenter over and remove the M3 x 5 socket head cap screw and toothed lock washer securing the Controller Assembly to the Base Plate. 3. Make sure to remove the additional Cable Cover that is beneath the Controller as well. Fig Carefully turn over the Controller Assembly to expose the cables attached to the Controller Board. Be careful not to pull too hard on the cables, as they could be damaged, or wires could be pulled from the connectors. Fig Remove the Controller Assembly Cable Cover and set it aside. Carefully disconnect ONLY the I/O cable from Connector J2 on the Controller Board, holding it by the connector, never by the wire Hover-Davis, Inc. All rights reserved.

79 Page 79 AXIUM Media Presenters Product Guide 580D-E10 Rev. A (2) REMOVE 5. Remove the (2) M4 x 8 socket head cap screws and lock washers securing the Cable Clamp to the Shoe and remove the Cable Clamp from the Shoe. Fig Remove the (4) M2.5x4 latch cover screws and the Latch Cover to gain access to the cable bracket screws shown. Remove the (2) M2.5x5 cable bracket screws. 7. Lift the Cable Bracket and remove the old I/O cable. Fig Thread the new I/O cable into the Shoe and position the cable bracket on the new I/O cable. Position the I/O cable to engage the connector tabs in the bracket. Reinstall the (2) M2.5x5 cable bracket screws. 9. Thread the I/O cable back up through the Shoe and onto the Controller. Connect the new I/O cable to Connector J2 on the Controller. 10. Reinstall the (2) M4 x 8 socket head cap screws and lock washers to secure the Cable Clamp to the Shoe. Fig Reinstall the Controller Assembly. 12. Reinstall the Cable Cover that is beneath the Controller Assembly, being careful not to pinch the wires. Reinstall the Controller Assembly Cable Cover. 13. Reinstall the Latch Cover using the (4) M2.5x4 latch cover screws Hover-Davis, Inc. All rights reserved.

80 Page 80 AXIUM Media Presenters Product Guide 580D-E10 Rev. A (2) Dispenser Roller Replacement (AMPPC Series) CAUTION Always disconnect all electrical power before working inside the presenter. Follow all relevant ESD (Electrostatic Discharge) procedures when handling presenter components. Use care when reinstalling covers to avoid pinching wires. Failure to heed these points may result in damage to the presenter or its electrical components. REMOVE 1. Remove the E-clip from the end of the Dispenser Roller. Tilt the Dispenser Roller up slightly and move it out away from the Drive O-ring. Fig Stretch the O-ring slightly to lift it from the groove in the Dispenser Roller and slide the Dispenser Roller off its shaft. REMOVE Fig To reassemble, reverse Step 2 through Step Hover-Davis, Inc. All rights reserved.

81 Page 81 AXIUM Media Presenters Product Guide 580D-E10 Rev. A (2) Drive O-Ring Replacement (AMPPC Series) CAUTION Always disconnect all electrical power before working inside the presenter. Follow all relevant ESD (Electrostatic Discharge) procedures when handling presenter components. Use care when reinstalling covers to avoid pinching wires. Failure to heed these points may result in damage to the presenter or its electrical components. FRONT VIEW O-ring Roller Shaft 1. Note the current path of the Drive O-ring. If the O-ring is broken, study the Front View of the accompanying figure and the exploded views provided in this product guide. E-Clip BACK VIEW TU Wheel Belt Idler Clearance Hole for TU Wheel Drive Assembly Remove the E-clip from the TU Wheel Drive Assembly Shaft. 2. Remove the M3 x 8 socket flat head screw securing the O-ring Roller Shaft and remove the O-ring Roller Shaft and its TU Wheel Belt Idler. This provides enough slack to remove the belt from the rest of its drive path. Free up the Drive O-ring from its drive path so it is only around the TU Wheel Drive Assembly portion of the Drive Assembly. Fig M3 x 8 Socket Flat Head Mounting Screw for O-ring Roller Shaft 3. Push the TU Wheel Drive Assembly through the clearance hole in the base plate until the Drive O-ring is free. 4. Position the new Drive O-ring and slide the TU Wheel Drive Assembly forward so it is inside the O-ring. Install the E-clip on the TW Wheel Drive Assembly. Route the Drive O-ring through its proper path around the Dispenser Drive Idler Assembly. Position the O-ring Roller Shaft and its TU Wheel Belt Idler, holding them against the tension of the Drive O-ring, and insert and tighten the mounting screw Hover-Davis, Inc. All rights reserved.

82 Page 82 AXIUM Media Presenters Product Guide 580D-E10 Rev. A (2) Drive Motor Replacement (AMPPC Series) Always disconnect all electrical power before working inside the CAUTION presenter. Follow all relevant ESD (Electrostatic Discharge) procedures when handling presenter components. Use care when reinstalling covers to avoid pinching wires. Failure to heed these points may result in damage to the presenter or its electrical components. 1. Remove the (2) M3 x 5 socket head cap screws and lock washers securing the Input Tape Guide and remove the Input Tape Guide. Fig REMOVE REMOVE 2. Remove the (2) M3 x 5 socket flat head screws and (2) M3 x 30 stainless steel socket flat head screws securing the Motor Cover and remove the Motor Cover. Fig REMOVE 3. Remove the (2) M3 x 5 socket head cap screws and lock washers securing the Wire cover and remove the Wire Cover. Fig Hover-Davis, Inc. All rights reserved.

83 Page 83 AXIUM Media Presenters Product Guide 580D-E10 Rev. A (2) 4. Remove the (2) M3 x 6 socket flat head screws securing the Cable Cover and the (2) M3 x 8 socket flat head screws securing the Controller Assembly to the Base Plate. REMOVE Fig LOOSEN 5. Loosen the (2) upper M4 x 8 stainless steel socket flat head screws securing the Drive Assembly and remove the lower screw indicated. REMOVE Fig REMOVE 6. Turn the presenter over and remove the M3 x 5 socket head cap screw and toothed lock washer securing the Controller Assembly to the Base Plate. Fig Hover-Davis, Inc. All rights reserved.

84 Page 84 AXIUM Media Presenters Product Guide 580D-E10 Rev. A (2) J4 Motor Cable 7. Carefully turn over the controller assembly to expose the cables attached to the controller board. CAUTION Be careful not to pull too hard on the cables, as they could be damaged or wires could be pulled from the connectors. Remove the cable cover and set it aside. Fig Carefully disconnect the motor cable from the Connector J4 on the controller board. 8. Open the Drive Lever to remove the tension between the Drive Roller and Idler Roller. Fig REMOVE 9. Remove the E-clip from the end of the Drive Shaft. Remove the M3 x 30 socket button head screw securing the drive side plate. Fig Remove the Drive Side Plate and associated shafts and the Idler Retainer Assembly at the same time by drawing the assemblies directly away from the presenter. Fig Hover-Davis, Inc. All rights reserved.

85 Page 85 AXIUM Media Presenters Product Guide 580D-E10 Rev. A (2) 11. Remove the Drive Standoff, which is now free, by pulling it directly away from the presenter. Fig REMOVE 12. Remove the (2) M2.5 x 3 socket head cap screws securing the Drive Motor to the Motor Mount Assembly. Carefully remove the wires from underneath the Motor Mount Assembly Fig NOTE Whenever the drive unit is disassembled, it is a recommended to take the time to thoroughly clean any adhesive buildup off the drive rollers. 13. To install the new motor, reverse Step 12 through Step 1. Make sure the motor wires are properly routed underneath the Motor Mount Assembly before replacing and tightening the mounting screws Hover-Davis, Inc. All rights reserved.