PARTS GUIDE MANUAL JULY 2005

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1 PARTS GUIDE MANUAL JULY 2005 (SFIX No. 261, 262, 263, 264, 361, 362, 363, 367) Di1610 (SFIX No. 251, 252, 253, 254, 351, 352, 353) Di1610f (SFIX No. 281, 282, 381, 382) KONICA 7416CG (SFIX No. 271, 272, 372) KONICA 7416MFG (SFIX No. 211, 2, 213, 214, 311, 3, 313, 318) Di1610p (SFIX No. 202, 204, 301, 302, 303, 308) Di1610fp (SFIX No. 231, 232, 332) KONICA 7416CP (SFIX No. 221, 222, 322) KONICA 7416MFP

2 INFORMATION FOR PARTS GUIDE MANUAL To find correct Parts No., refer to the HOW TO MAKE THE BEST USE OF THIS MANUAL in the following page. HOW TO MAKE THE BEST USE OF THIS MANUAL 1 When you order, please check the proper figures beforehand that are on Our Parts Guide Manual, and order with the appropriate figures. 2 There is no Screw and Wiring accessories written in this parts guide manual. Please refer to the Printed or CD-ROM of parts guide manual if necessary. 3 In order to maintain safety of the product, some specific parts composed of this product are set up as "essential safety parts". 4 The assigned parts number for the "essential safety parts" is indicated as "SP00-****". When replacing these parts, follow precautions for disassembling and installing which are listed in the Service Manual. Do not use any parts that are not set up as 5 means that there are exclusive parts for each destination. Please check the appropriate destination when you order. 6 Revision Mark Marked as on the illustration shows that the revision has been made. 7 All rights reserved. (any reprints or quotations are prohibited.) Use of this parts guide manual should be strictly supervised to avoid disclosure of confidential information. /07/2003

3 CONTENTS No. DESCRIPTION PAGE No. 1 HOUSING (ADF UNIT) P01 2 TAKE-UP SECTION (ADF UNIT) P02 3 PAPER EXIT SECTION (ADF UNIT) P03 4 HOUSING P04 5 OPTICAL SECTION P05 6 TRANSPORT/PAPER TAKE-UP SEC- TION P06 7 FUSING/PAPER EXIT UNIT P07 8 DRIVE SECTION P08 9 ELECTRICAL COMPONENTS (A) P09 10 ELECTRICAL COMPONENTS (B) P10

4 INDEX 1/2 Parts No. Page No Parts No. Page No Parts No. Page No Parts No. Page No Parts No. Page No

5 Parts No. Page No Parts No. Page No Parts No. Page No Parts No. Page No /2 Parts No. Page No J

6 HOUSING (ADF UNIT) AF-11 / KONICA DF-219 (OPTION ) 03 P PWB-A AF PC

7 HOUSING (ADF UNIT) Page. 01 Key Part No. Description Destinations Class QTY Standard parts TRAY C WEIGHT D HINGE RIGHT C UPPER COVER REAR C ADF PCB ASSY ((PWB-A AF)) I WIRE HARNESS ASSY C HINGE LEFT C PHOTO INTERRUPTER (EDGE DET.(PC3)) I ACTUATOR C ROLLER C SHAFT PLATE SPRING D GUIDE C MAT C MAGNET UPPER COVER C ROLLER C PRESSURE SPRING D GUIDE C SHEET C 1

8 TAKE-UP SECTION (ADF UNIT) AF-11 / KONICA DF-219 (OPTION ) 03 P PC1 32 PC CL

9 TAKE-UP SECTION (ADF UNIT) Page. 02 Key Part No. Description Destinations Class QTY Standard parts TOP COVER C SHEET C SHEET C TENSION SPRING SHAFT PICK-UP ROLLER C GEAR 19/23T C STOPPER D HOLDER GEAR 23T C CABLE TIE ADF ROLLER C PHOTO INTERRUPTER ((PC1)) I GEAR 20T PIN BUSHING D SHAFT GEAR T BUSHING D BRACKET MAGNETIC CLUTCH ((CL1)) C GEAR 33T SHAFT ROLLER PLATE SPRING GUIDE PLATE SHUTTER MICRO-SWITCH (TAKE-UP(PC2)) I ACTUATOR PLATE SPRING SHAFT SHUTTER ADF ASSY S 1

10 PAPER EXIT SECTION (ADF UNIT) AF-11 / KONICA DF-219 (OPTION ) P M S

11 PAPER EXIT SECTION (ADF UNIT) Page. 03 Key Part No. Description Destinations Class QTY Standard parts COVER NEUTRALIZING BRUSH SEPARATOR MEMBER A HOLDER PAD ASSY C Old PRESSURE SPRING PRESSURE SPRING EXIT ROLLER C EARTH GROUND COLLAR D COLLAR D TURNING ROLLER C BUSHING D BRACKET MICRO SWITCH(COVER) (AF DOOR(S3)) I GEAR 33T GEAR 48T GEAR 18/45T BRACKET CABLE TIE MOTOR (AF MAIN(M5)) C GEAR 26T GEAR 32 15T GEAR 15T GEAR 18/40T GEAR 30T SHIELD PLATE PRESSURE SPRING D BASE FRAME GUIDE PLATE BRACKET KNOB C PLATE SPRING D PLATE SPRING D COVER SHEET C SHEET C 1

12 HOUSING 30 P PWB-O B

13 HOUSING Page. 04 Key Part No. Description Destinations Class QTY Standard parts OPERATION PANEL (FAX) B,C,D1,D3,E,F,G,H,I(202,204 I 1,221,222,251,252,253,254,27 1,272,301,302,303,308,322, 351,352,353,372) OPERATION PANEL (COPY) B,C,D1,D3,E,F,G,H,I(211,2 I 1,213,214,231,232,261,262,263, 264,267,281,282,311,3,313, 318,332,361,362,363,367,381,382) PANEL SHEET RIGHT B,G(301,308,351) C PANEL SHEET RIGHT B,D1,D3,E,F,G,H,I(202,204, C 1 252,253,254,303,353) PANEL SHEET RIGHT B,G(311,318,361,367) C PANEL SHEET RIGHT B,D1,D3,E,F,G,H,I(2,213, C 1 214,262,263,264,313,363) PANEL SHEET RIGHT TAIWAN H(302,352) C PANEL SHEET RIGHT TAIWAN H(3,362) C PANEL SHEET RIGHT ENGLISH (231,232,281,282,381) C PANEL SHEET RIGHT TAIWAN (332,382) C PANEL SHEET RIGHT ITARIAN (221,271) C PANEL SHEET RIGHT TAIWAN (322,372) C FRAME RIGHT COVER C LEVER C Old LABEL JAM LABEL JAM C COVER LOWER C LEFT COVER C FRONT COVER C LABEL REGULATING PLATE C REGULATING PLATE C COVER C GEAR 14T C FRONT COVER TRAY TRAY C TRAY C TRAY C Old COVER TOP COVER UPPER COVER RIGHT C UPPER COVER LEFT C STOPPER SEAL PANEL FFC C PANEL SHEET LEFT ENGLISH (271) C PANEL SHEET LEFT ENGLISH (221) C PANEL SHEET LEFT TAIWAN (322) C PANEL SHEET LEFT HANGUL (222) C PANEL SHEET LEFT TAIWAN (372) C PANEL SHEET LEFT HANGUL (272) C LABEL CAUTION D TRAY ASSY C IR UNIT ASSY S 1

14 Key Part No. Description Destinations Class QTY Standard parts LABEL DI1610 B(367) LABEL DI1610P B,G(311) LABEL DI1610FP B,G(301) LABEL DIALTA DI1610 B,C,D1,D3,E,F,G,H,I(261,262,263,264,267,361,362,363) LABEL DIALTA DI1610P B,C,D1,D3,F,G,H,I(211,2, 213,214,3,313,318) LABEL DIALTA DI1610F B,C,D1,D3,E,F,G,H,I(251,252, 253,254,351,352,353) LABEL DIALTA DI1610FP B,D1,D3,F,G,H,I(202, 204,302,303,308) LABEL DIALTA B,G(301,311) LABEL KONICA7416CG (281,282,381,382) LABEL KONICA7416CP (231,232,332) LABEL KONICA7416MFG (271,272,372) LABEL KONICA7416MFP (221,222,322) PANEL SHEET RIGHT ENGLISH (221,271) C PANEL SHEET RIGHT GERMAN (221,271) C PANEL SHEET RIGHT FRENCH (221,271) C PANEL SHEET RIGHT HANGUL (222,272) C PANEL SHEET RIGHT ITARIAN (231,281) C PANEL SHEET RIGHT GERMAN (231,281) C PANEL SHEET RIGHT FRENCH (231,281) C PANEL SHEET RIGHT HANGUL (232,282) C PANEL SHEET LEFT ITARIAN (221,271) C PANEL SHEET LEFT GERMAN (221,271) C PANEL SHEET LEFT FRENCH (221,271) C PLATE SPRING C LCD UNIT B,C,D1,D3,E,F,G,H,I(202, 204,211,2,213,214,221,222, 231,232,251,252,253,254,261, 262,263,264,271,272,281,282, 301,302,303,308,311,3,313, 318,322,332,351,352,353,361, 362,363,367,372,381,382) LCD UNIT (267) KEY TOP MODE B,C,D1,D3,E,F,G,H,I(202, I 1 204,221,222,251,252,253,254, 271,272,301,302,303,308,322, 351,352,353,372) LABEL C 1

15 OPTICAL SECTION P 5 OC-7/KONICA CV-119 (OPTION) 01 B PS M

16 OPTICAL SECTION Page. 05 Key Part No. Description Destinations Class QTY Standard parts ORIGINAL COVER (OPTION) C MAGNET (OPTION) MAT (OPTION) C HINGE (OPTION) C PM MOTOR (SCANNER(M4)) B BRACKET GEAR 19/40T C GEAR 16/57T C COLLAR C BELT C SHAFT COVER CCD FFC C SLIDER CCD MODULE I HOLDER SHAFT ASSY TENSION SPRING C PULLEY C MAGNETIC SW (COVER SET(PS2)) C TOP COVER ASSY C 1

17 TRANSPORT/PAPER TAKE-UP SECTION P S SL TE1 49 PE PE

18 TRANSPORT/PAPER TAKE-UP SECTION Page. 06 Key Part No. Description Destinations Class QTY Standard parts NEUTRALIZING NEEDLE HOLDER PRESSURE SPRING C CONTACT C BUSHING C CONDUCTIVE MEMBER C CUSHION C SPACER C GUIDE PLATE PRESSURE SPRING C TRANSFER ROLLER A BUSHING C PRESSURE SPRING C GEAR 21T C GUIDE WIRE HARNESS ASSY MICRO-SWITCH (TAKE-UP(S1)) I GEAR 14T C Old DRUM DRUM C TORSION SPRING C RATCHET C GEAR 35T C SOLENOID (TAKE-UP(SL1)) C WIRE HARNESS ASSY GUIDE GEAR 27T C CAM C PRESSURE SPRING C HOLDER C PRESSURE SPRING C STOPPER C FRICTION SHEET ASSY C Old SHAFT SHAFT ROLLER B PRESSURE SPRING C CONNECTOR PIN HOLDER WIRE HARNESS ASSY TRAY PHOTO INTERRUPTER (EMPTY(PE1.2)) B WIRE HARNESS ASSY ACTUATOR WIRE HARNESS ASSY EARTH GROUND EARTH GROUND ACTUATOR C PWB ASSY (EMPTY(TE1)) I WIRE HARNESS ASSY CAM C GEAR 27T C PLATE SPRING LEVER C TENSION SPRING C 1

19 Key Part No. Description Destinations Class QTY Standard parts FRICTION SHEET C TENSION SPRING C CAM C ROLLER C ROLL C PAPER TAKE UP ASSY S TRANSFER UNIT S SHOULDER SCREW C 1

20 FUSING/PAPER EXIT UNIT P PS TH

21 FUSING/PAPER EXIT UNIT Page. 07 Key Part No. Description Destinations Class QTY Standard parts TOP COVER LABEL CAUTION GUIDE SPRING D LABEL CAUTION LABEL HOT WIRE HARNESS ASSY 8 9J PHOTO INTERRUPTER (EXIT(PS1)) I TORSION SPRING C GUIDE D ACTUATOR C HOUSING PRESSURE SPRING C BUSHING B ROLLER C SEAL C GUIDE BRUSH SEAL C THERMISTOR (FUSING(TH1)) C WASHER C GEAR 61T C GUIDE ROLLER C LABEL CAUTION B,F,G,H(301,302,303,308,311 C 1,3,313,318,322,332,351, 352,353,361,362,363,367, 372,381,382) LABEL CAUTION B,C,D1,D3,E,F,G,H,I(202,204,211,2,213,214,221,222,231, 232,251,252,253,254,261,262, 263,264,267,271,272,281,282) TORSION SPRING C LEVER D ROLL C GUIDE ASSY C FUSING UNIT 0V B,F,G,H(301,302,303,308,311 A 1,3,313,318,322,332,351,35 2,353,361,362,363,367,372, 381,382) FUSING UNIT 220V B,C,D1,D3,E,F,G,H,I(202,204 A 1,211,2,213,214,221,222,231, 232,251,252,253,254,261,262, 263,264,267,271,272,281,282) LABEL CAUTION H(302,3,322,332,352,362,3 72,382) LABEL CAUTION B,G(301,308,311,318,351,361,367,381) LABEL CAUTION B,C,E,G,I(204,211,213,214,2 21,231,251,253,254,261,263, 264,267,271,281) LABEL CAUTION B,D1,D3,F,G,H,I(202,2,222,232,252,262,272,282,303,31 3,353,363)

22 DRIVE SECTION P S M2 M

23 DRIVE SECTION Page. 08 Key Part No. Description Destinations Class QTY Standard parts GUIDE WIRE HARNESS ASSY CONTACT D CONTACT EARTH GROUND WIRE HARNESS ASSY CONTACT RUBBER FOOT D CONTACT CONTACT HOLDER GEAR 21/51T C GEAR 19/48T C GEAR 24/59T C GEAR 32/18T C GEAR 21/25/35T C GUIDE REGULATING PLATE ASSY C HOLDER GEAR 21/53T C GEAR 28/70T C GEAR 24T C GEAR 23/48T C HOLDER GEAR 20T C GEAR 25/27T C MOTOR (MAIN(M1)) B DUCT FAN MOTOR (L.COOLING(M2)) B WIRE HARNESS ASSY FRAME LIFTING PLATE C RACK C GEAR 14T C REGULATING PLATE C REGULATING PLATE C FRICTION SHEET C BRACKET WIRE HARNESS ASSY FRAME HOLDER MICRO-SWITCH (DOOR(S2)) C RIGHT FRAME ASSY S LEFT FRAME ASSY S REINFORCE PLATE

24 ELECTRICAL COMPONENTS (A) P HV M PU

25 ELECTRICAL COMPONENTS (A) Page. 09 Key Part No. Description Destinations Class QTY Standard parts COVER SHIELD PRINT HEAD ASSY I HV1 ((HV1)) I FRAME FRAME WIRE HARNESS ASSY POWER SUPPLY B,F,G,H(301,302,303,308,311 I 1,3,313,318,322,332,351,35 2,353,361,362,363,367,372, 381,382) POWER SUPPLY B,C,D1,D3,E,F,G,H,I(202,204 I 1,211,2,213,214,221,222,231, 232,251,252,253,254,261,262, 263,264,267,271,272,281,282) BRACKET WIRE HARNESS ASSY WIRE HARNESS ASSY WIRE HARNESS ASSY BASE FRAME REINFORCE PLATE DUCT FILTER C FAN MOTOR (R.COOLING(M3)) B WIRE HARNESS ASSY REINFORCE PLATE POWER CORD B,G(301,308,311,318,351,361,367,381) POWER CORD H(302,3,322,332,352,362,3 72,382) POWER CORD B,D1,D3,F,G,H,I(202,2,252,262) POWER CORD E(213,222,232,253,263,272,2 82) POWER CORD B,G(204,214,254,264) POWER CORD (221,231,271,281)

26 ELECTRICAL COMPONENTS (B) P PWB-IF PWB-P PWB-NCU

27 ELECTRICAL COMPONENTS (B) Page. 10 Key Part No. Description Destinations Class QTY Standard parts PWB-P B,C,D1,D3,E,F,G,H,I(261,262 I 1,263,264,267,281,282,361,36 2,363,367,381,382) PWB-P B,C,D1,D3,F,G,H,I(211,2,2 I 1 13,214,231,232,311,3,313, 318,332) PWB-P B,C,D1,D3,E,F,G,H,I(251,252 I 1,253,254,271,272,351,352,35 3,372) PWB-P B,D1,D3,F,G,H,I(202,204,221 I 1,222,301,302,303,308,322) BRACKET WIRE HARNESS ASSY B,C,D1,D3,E,F,G,H,I(202,204,221,222,251,252,253,254, 271,272,301,302,303,308, 322,351,352,353,372) WIRE HARNESS ASSY B,C,D1,D3,F,G,H,I(202,204, 211,2,213,214,221,222,231, 232,301,302,303,308,311,3, 313,318,322,332) WIRE HARNESS ASSY B,C,D1,D3,E,F,G,H,I(251,252,253,254,261,262,263,264,271, 272,281,282,351,352,353,361, 362,363,367,372,381,382) PWB-IF COPY B,C,D1,D3,E,F,G,H,I(211,2 I 1,213,214,231,232,261,262,263, 264,267,281,282,311,3,313, 318,332,361,362,363,367,381,382) PWB-IF FAX B,C,D1,D3,E,F,G,H,I(202,204 I 1,221,222,251,252,253,254,271, 272,301,302,303,308,322,351, 352,353,372) WIRE HARNESS ASSY BRACKET B,C,D1,D3,E,F,G,H,I(202,204,221,222,251,252,253,254,271, 272,301,302,303,308,322,351, 352,353,372) BRACKET B,C,D1,D3,E,F,G,H,I(211,2,213,214,231,232,261,262,263, 264,267,281,282,311,3,313, 318,332,361,362,363,367,381,382) SHIELD BOX COVER BRACKET COVER

28 Key Part No. Description Destinations Class QTY Standard parts SPEAKER ASSY B,C,D1,D3,E,F,G,H,I(202,204,221,222,251,252,253,254, 271,272,301,302,303,308,322, 351,352,353,372) BATTERY B,C,D1,D3,E,F,G,H,I(202,204, 221,222,251,252,253,254, 271,272,301,302,303,308,322, 351,352,353,372) COVER NCU PWB B,C,D1,D3,E,F,G,H,I(202,204, I 1 221,222,251,252,253,254, 271,272,301,302,303,308,322, 351,352,353,372) CABLE-TEL B,D1,D3,E,F,G,H,I(202,204, 222,252,253,254,272,301, 302,303,308,322,351,352, 353,372) WIRE HARNESS ASSY B,D1,D3,F,G,H,I(202,222,252,272) WIRE HARNESS ASSY (267) PCL PWB B,C,D1,D3,F,G,H,I(202,204, I 1 211,2,213,214,221,222, 231,232,301,302,303,308, 311,3,313,318,322,332) PWB ASSY (NC-5/KN-418,OPTION) I NIC PCB ASSY (NC-5/KN-418,OPTION) I CONNECTOR (NC-5/KN-418,OPTION) CONNECTOR (NC-5/KN-418,OPTION)

29 DESTINATION Destination No. Destinations V Hz Model No. A D F G A1 JAPAN 100/ A2 JAPAN 100/ B USA, CANADA 0/ C EUROPEAN TYPE D1 S.E ASIA TYPE THAILAND, SRI LANKA, SINGAPORE, MALAYSIA, HONG KONG, PAKISTAN, INDIA, BANGLADESH, INDONESIA /60 D3 OCEANIA TYPE AUSTRALIA, NEW ZEALAND E PHILIPPINES F1 SAUDI ARABIA 7 60 F2 SAUDI ARABIA G1 C.S AMERICA G2 C.S AMERICA H TAIWAN 110/ I JORDAN, LEBANON, SYRIA, SOUTH AFRICA, IRAQ, IRAN, N.YEMEN, CAME- ROON, UAE, BAHRAIN, OMAN, QATAR, KUWAIT, KENYA, TUNISIA, IVORY /60 COAST, MOROCCO J CHINA K KOREA

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